You are on page 1of 8

Scientific Journal of Control Engineering

October 2012, Volume 2 Issue 5, PP.143-150

Review of Fault Diagnosis in Control Systems


Aishe Shui#, Lichuan Liu, Weihong Fang, Shenglin Li, Changhua Xie, Haitao Zhang
Department of Information Engineering, Logistical Engineering University, Chongqing 401311, China
Email: shuiaishe@163.com

Abstract
The major achievements on the research of fault detection in control systems are reviewed in detail from three aspects which
including signal threshold based approaches, signal model based approaches and process model based approaches. Particular
emphasis is put on the process model based approaches which is using the closed-loop monitoring information in control systems
to establish the quantitative and qualitative process model, detecting and then isolating the main failures in sensors, actuators, and
the controlled process. The corresponding application problems are stated within a purpose of acquiring small probability of both
the false alarm rate and missed alarm rate. As a result of the growing demand for higher performance, efficiency, reliability,
sensitivity and rapidity in fault diagnosis systems , the robust fault detection in the transition process, the knowledge acquisition
for quantitative and qualitative diagnosis based on processing history data, and hybrid intelligent fault diagnosis system
architecture are worthy of a deeper research.
Keywords: Control System; Fault Diagnosis; Fault Detection and Isolation; Sensor Failures; Actuator Failures; Process
Failures

401311

/
/

: (42412332)
- 143 -

Frank
[1]
Venkatasubramanian
[2~4]

[4, 5]

1.1

[6, 7]
[8]
[9~12]

3
1
1 x x ~ N

,
2

x 0 1 1 0 1 x

2 x 1

(x)

2 ( x)

1 ( x)

0
K

0.05 0.05 K
- 144 -

Px K 0.05

x2

1
2
2
e
1 x
2

(1)

Px K 0.05

x1 2

e 2 2
2 x
2

(2)

12 2 K 1 2 K 1 4
4

0.05 0.05
1.2

ARMA
[13~17]

1.1 1

0.05 0.05 n 24 0.495 0.126

1.3

1.3.1

VR

2
- 145 -

Y VR U
R
[18]
Y VR

[19]
1.3.2

[10]

[20~24]
1.3.3

Principal Component Analysis PCA


PCA

PCA Squared Prediction Error


SPE T

Adaptive PCA

Moving PCA MPCAMulti-Scale PCA MSPCA PCA


[25~29]
MPCA MSPCA
1.3.4

[4]

[30~33]

[31~33] PCA-QTA SDG- 146 -

QTA

1.3.5

Signed Direct Graph SDG


[34] SDG
(0,,)
0 (0,,)

SDG
SDG

SDG
[35] SDG [36]
SDG [37] SDG QTA
SDG
[38] SDG
PCA

[2, 39]

[18]

2.1

[12][13,20~23][19]

2.2
[35]
[19, 40][32]

[4, 5, 41, 42]


[5]IRTW

- 147 -

INTEMOROOSE DKIT[4][42]

[37]

PCA
QTA SDG

[1]

Frank P M. Analytical and qualitative model-based fault diagnosis-a survey and some new results[J]. European J of Control, 1996,
2(1): 6-28

[2]

Venkatasubramanian V, Rengaswamy R, Yin K, et al. A review of process fault detection and diagnosis Part I: quantitative modelbased methods[J]. Computer & Chemical Engineering, 2003, 27 (3): 293-311

[3]

Venkatasubramanian V, Rengaswamy R, N S, et al. A review of process fault detection and diagnosis Part II: Qualitative models
and search strategies[J]. Computers and Chemical Engineering, 2003, 27(3): 313-326

[4]

Venkatasubramanian V, Rengaswamy R, N S, et al. A review of process fault detection and diagnosis Part III: Process history
based methods[J]. Computers and Chemical Engineering, 2003, 27(3): 327-346

[5]

Uraikul V, Chan C W, Tontiwachwuthikul P. Artificial intelligence for monitoring and supervisory control of process systems[J].
Engineering Applications of Artificial Intelligence, 2007, 20(2): 115-131

[6]

Frank P M, Ding X. Survey of robust residual generation and evaluation methods in observer-based fault detection systems[J].
Journal of Process Control, 1997, 7(6): 403-424.

[7]

, . [J]. , 2001, 22(3): 46-50

[8]

, , , . [J]. , 2002, 21(4): 1-3

[9]

Ding E L, Fennel H, Ding S X. Model-based diagnosis of sensor faults for ESP systems[J]. Control Engineering Practice, 2004,
12(7): 847-856

[10] Witczak M, Korbicz J, Mrugalski M, et al. A GMDH neural network-based approach to robust fault diagnosis: Application to the
DAMADICS benchmark problem[J]. Control Engineering Practice, 2006, 14(6): 671-683
[11] Puig V, Stancu A, Escobet T, et al. Passive robust fault detection using interval observers: Application to the DAMADICS
benchmark problem[J]. Control Engineering Practice, 2006, 14(6): 621-633
[12] Mehranbod N, Soroush M, Panjapornpon C. A method of sensor fault detection and identification[J]. Journal of Process Control
2005, 15(3): 321-339
[13] Kimmich F, Schwarte A, Isermann R. Fault detection for modern Diesel engines using signal and process model based methods[J].
Control Engineering Practice, 2005, 13(2): 189-203
[14] , . [M]. : , 2003: 38-73
- 148 -

[15] Assaleh K, Al-assaf Y. Features extraction and analysis for classifying causable patterns in control charts[J]. Computers &
Industrial Engineering, 2005, 49(1): 168-181
[16] , . [J]. , 2006, 13(1): 70-73
[17] Shunfeng Cheng, Michael Pecht. Using cross-validation for model parameter selection of sequential probability ratio test[J].
Expert Systems with Applications. 2012, 39(9): 8467-8473
[18] Isermann R. Model-based fault-detection and diagnosis-status and applications[J]. Annual Reviews in Control, 2005, 29(1):
71-85
[19] Frank P M. Non-Analytical Approaches to Model-Based Fault Detection and Isolation[M]// Bouchon-Meunier B, Foulloy L,
Yager RR. Intelligent Systems for Information Processing: From Representation to Applications, London: JAI Press, 2003:
407-418
[20] Calado JMF, Sa da Costa JMG, Bartys M, et al. FDI approach to the DAMADICS benchmark problem based on qualitative
reasoning coupled with fuzzy neural networks[J]. Control Engineering Practice, 2006, 14(6): 685-698
[21] Saxena A, Saad A. Evolving an artificial neural network classifier for condition monitoring of rotating mechanical systems[J].
Applied Soft Computing, 2007, 7(1): 441-454
[22] Tan S C, Lim C P, Rao M V C. A hybrid neural network model for rule generation and its application to process fault detection
and diagnosis [J]. Engineering Applications of Artificial Intelligence, 2007, 20(2): 203-213
[23] Uppala F J, Patton R J, Witczak M. A neuro-fuzzy multiple-model observer approach to robust fault diagnosis based on the
DAMADICS benchmark problem[J]. Control Engineering Practice, 2006, 14(6): 699-717
[24] Lo C H, Chan P T, Wong Y K. Fuzzy-genetic algorithm for automatic fault detection in HVAC systems[J]. Applied Soft
Computing, 2007, 7(2): 554-560
[25] Gertler J, Cao J. Design of optimal structured residuals from partial principal component models for fault diagnosis in linear
systems[J]. Journal of Process Control, 2005, 15(5): 585603.
[26] Gertler J, Cao J. PCA-based fault diagnosis in the presence of control and dynamics[J]. AIChE Journal, 2004, 50(2): 388-402
[27] Yang Q S. Model-based and data driven fault diagnosis methods with applications to process monitoring[D]. Ohio: Case Western
Reserve University, 2004: 8-10
[28] Misra M, Yue H H, Qin S J, et al. Multivariate process monitoring and fault diagnosis by multi-scale PCA[J]. Computers &
Chemical Engineering, 2002, 26(9): 1281-1293
[29] Huang Y, Gertler J, McAvoy T. Sensor and actuator fault isolation by structured partial PCA with nonlinear extension[J]. Process
Control, 2000, 10(5): 459-469
[30] Maurya M R, Rengaswamy R, Venkatasubramanian V. Fault diagnosis using dynamic trend analysis: A review and recent
developments[J].Engineering Applications of Artificial Intelligence, 2007, 20:133-146
[31] Charbonnier S, Garcia-Beltan C, Cadet C, et al. Trends extraction and analysis for complex system monitoring and decision
support[J]. Engineering Applications of Artificial Intelligence, 2005:18(1): 21-36
[32] Dash S, Rengaswamy R, Venkatasubramanian V. Fuzzy-logic based trend classification for fault diagnosis of chemical
processes[J]. Computers & Chemical Engineering, 2003, 27(3): 347-362
[33] Maurya M R, Rengaswamy R, Venkatasubramanian V. Fault Diagnosis by Qualitative Trend Analysis of the Principal
Components[J]. Chemical Engineering Research and Design, 2005, 83(9): 1122-1132
[34] , . SDG[J]. , 2005, 22(5): 767-774
[35] Maurya M R, Rengaswamy R, Venkatasubramanian V. A signed directed graph-based systematic framework for steady-state
malfunction diagnosis inside control loops[J]. Chemical Engineering Science, 2006, 61(6): 1790-1810
[36] , , , . SDG[J]. , 2008, 59(7): 1863-1868
[37] Maurya M R, Rengaswamy R, Venkatasubramanian V. A Signed Directed Graph and Qualitative Trend Analysis-Based
Framework for Incipient Fault Diagnosis[J]. Chemical Engineering Research and Design, 2007, 85(10): 1407-1422
[38] , , , . [J]. , 2006, 26(7): 67-71
- 149 -

[39] Koscielny JM, Bartys M, Rzepiejewski P, et al. Actuator fault distinguishability study for the DAMADICS benchmark problem[J].
Control Engineering Practice, 2006, 14(6): 645-652
[40] White C J, Lakany H. A fuzzy inference system for fault detection and isolation: Application to a fluid system[J]. Expert Systems
with Applications, 2008, 35(3): 1021-1033
[41] Jaradat M A K, Reza Langari. A hybrid intelligent system for fault detection and sensor fusion[J]. Applied Soft Computing, 2009,
9(1): 415-422
[42] Leung D, Romagnoli J. An integration mechanism for multivariate knowledge-based fault diagnosis[J]. Journal of Process Control,
2002, 12(1): 15-26

1964-

Email: shuiaishe@163.com

- 150 -

You might also like