KOHLER

GENE iS
parts listing tor model
5.5 a 7CM21-RV -
(K582QS powered)

specification number series 140

parts section 27

PRINTED IN U.S.A. TP-1184/S-87

GRID Al
 INTRODUCTION

This manual contains a’ complete listing of service re-
placement parts for Kohler 5.5 and 7 CM RV Generator
Sets with specification series code 140. These use the
Kohler Model K582QS Engine. The manual includes the
following main sections in the sequence listed.
1. Specification Number Index; Listing of generator set
spec number5 arranged in numerical sequence on each
* page. Group variation numbers are listed in the horizontal
line to the right of each spec number.
2. Group Parts Lists: Indicates specific parts for each
specification. Illustrations of parts are shown for some of
the various parts. Illustrations are keyed to the parts num-
bers found in the parts group listings.

NUMBER SIGNIFICANCE

There are various numbers which must be used in deter- ber reaches 99, the next number will be 100, for example:
mining how to identify a part number. The significance of 14099 is followed by 140100 - note that the spec number
each of these numbers is explained as follows: goes from a 5 digit to a 6 digit number in this example.

Group Number: The group consists of related parts need-

Specification Number: The generator set specification ed to provide one or more related f un ctions.
number, which is found on the nameplate attached to the
Group Variation Number: A variation number is assigned
frame of the generator, indicates mode! variation or the
to a parts group whenever that group, or a part or parts
combination of groups used to build that particular gen-
within that group, varies from the original design of the ba-
erator set. The spec number is, in effect, a coded number.
sic engine.
The first three digits, which are the code designation for
generator size and engine model, remain constant in this Part Number: The part number is the number by which an
series while the remaining digits in the spec number are is- individual piece of a generator set is identified and
.,
sued in numerical sequence. When the sequential num- ordered.

WOW TO FIND PART NUMBERS

Following is a step-by-step procedure to be used in iden- STEP 2: In the Specification Number Index, find specifi-
tifying and ordering a specific part. cation 14002A in the left-hand vertical column. Under
Group 201 - Generator and Mounting column, locate the
variation number assigned to specification 14002A. The
Item to be ordered: ROTOR ASSEMBLY variation number is 52.
STEP 3: Turn to Part Group 201- Generator and Mounting.
STEP 1: Record the Generator Set specification number Note the Rotors are identified with Index Letter P - under
from the nameplate on the generator frame. this letter locate Variation 52. Rotor assembly C-238236
(Sample: 14002A) is assigned to this variation.

NOTE: Quantities greater than one are shown in parentheses behind part description.

GRID A2
 COMPOSITE EXPLODED VIEW

GROUP 2

GROUP 3

GROUP 32

GROUP 4

GROUP 31

GROUP 26

GROUP 5

GROUP 13

GROUP 8

GRID A3
 COMPOSITE EXPLODED VIEW

-GROUP 10

GROUP 9

GROUP 12

.-k z

-Y

Bo
.

0
e
Y
- .__

GROUP 201

GROUP 14

GROUP 109

GROUP 25

GRID A4
 d

P %
3
G
D %
.I -
0)
d AIR INTAKE
-
I
h)I BAFFLES & SHROUD
.I -
P 00 wI BREATHER 81VENT
-

w W W w 00
.I
-t-w -

w Cd w
_I, -
4
P A
q 5
.I
--t- -

c.n UC
P
O1 : P P ;s m
I - -r--CRANKSHAFT
.I
--TCYLINDER HEAD
z- m
G 3 1DIPSTICK
=I= -
g G = ELECTRIC START
.I

N
Izs
0 .
-
0 c $ EXHAUST
-14 I
I
-
f: I2 G $ FLYWHEEL‘
.I -
z;tc FUEL PUMP
-
tii $ GOVERNOR
.I -
8 8
0
g
0
; IGNITION
0 I$ - - I
/ iii
- -
iii
.I - -
mm iii &&L PUMP
- -
w w g I GEAR COVER
.I -

00 CD 2: 8 I OIL FILTER
- -
N IQ 2 2 HIGH TEMP. CUTOUT
.I
+ - - I
!2
- -
!b?
II - -
%
- -
E
- -
E
- -

\
 SERIES 140

SPECIFICATION NUMBER INDEX

GROUP
TITLE
&
2
NUMBER a
ti ? e
3 0
k 0 :
1 14 17 21 22 25 26 29 31 32 39 41 109 201
PAGE 6 15 16 18 19 19 20 20 21 21 21 22 23 24
+
GRID B2 B3 84 EL EL 87 87 88 B8 88 3101Bll
SPEC.NO. ATION CI JME
14028A 19 134 147 154 18 303 16 400 19 7 6 9 8 - 5 11 19 71 22

14029A 41 36 4 9 5 304 16 400' 19 7 6 9 8 - 5 11 17 67 22

14030A 41 36 4 9 34 302 16 400 19 7 6 9 8 - 5 11 17 72 22

14031A 141 36 4 9 34 303 16 400 19 7 6 9 8 - 5 11 19 71 22

14032A 41 36 4 9 42 302 25 400 19 7 6 9 8 - 5 11 17 67 23

i
14033A 41 36 4 9 42 302 25 400 197 6 9 8 - 5 1 ! 17 69 23

I. 14034A 36 4 9 5 304 25 400 19 7 6 9 8 - 5 11 -17 67 23

14035A 41 41 302 I 25 400 .19 7 6 9 8 - 5 11 17 72 23

14036A 141 303 25 400 19 7 6 9 8 - 5 11 19 71 23

14037A 141 303 25 401 -19 7 6 9 8 - 5 11 19 71 26

+
1
1405lA 402 19 7 6 9 8 - 5 1131 67 23

14052A 141 402 19 7 6 9 8 - 5 11 32 71 26

14053A 41 402 I9 7 6 9 8 - 5 11 17 67 23

GRID A6 5
 SERIES 140

GROUP 1
AIR INTAKE

index Description Part index Description Part

Letter Variation Number Number Letter Variation Number Number

A Nut, wing Seal, cover

l/4-20 34,41 47 032 03
34,41,141 X-276-7
Gasket, air cleaner
B Cover, air cleaner 34,41,141 277093
34,41 47 082 01
Elbow, air cleaner
Cover, air cleaner 34,41,141 48 054 01
141 277941
Gasket, elbow
Element, air cleaner 34,41,141 277069
U.L. approved Brace, elbow
41,141 47 083 04
34,41( 141 277116
Element, air cleaner Screw, fiat hd. math. (4)
34 47 083 01
#1 O-32 x 5/l 6 in.
Base, air cleaner .34,41( 141 X-l 67-2
34,41 48 201 01
Stud, hold-down I,
Base, air cleaner 141 ’ 277942
141 277940

GRID A7
 SERIES 140

GROUP 2
BAFFLE S
& SHROU D
.

index Description Part I index Description Part

Letter Variation Number Number Letter Variation Number Number

A Baff ie, top cyi. #l Housing, blower

36,43 48 063 OS 36,43 48 027 04
B Baffle, top cyi. ##2 Screen, grass
36,43 48 063 02 36,43 48 16208
C Baffle, bottom cyi. #I
c Baffle, blower housing support
36,43 48 063 07 36,43 277058
D Baffle, side cyi. #2 Baffle, bottom cyi. #2
36,43 48 063 03 36,43 48 063 04
E Housing, blower Grommet
(Includes F & G) 36,43 243035
36 48 027 06 Baffle, side cyi. #l
Housing, blower 36,43 48 063 06
43 48 027 08 Screw, H.C. 7/4-20 x l/2 (2)
43 48 086 09 .

GRID A8
 SERIES 140

GROUP3 ’
BREATHER
& VENT

index
Letter
Description
Variation Number
Part
Number
I index
Letter
Description
Variation Number
Part
Number
I

A Cover, valve (2) D Hose, breather

4 270036
8 Gasket, valve cover (2)
4 270034
C Clamp, hose (2)
4 X-426-3
4 277392
E Stud; valve cover (2)
4 220368

GROUP 4
CAMSHAFT
& VALVES

! J

index’ Description Part index Description Part

Letter Variation Number Number Letter Variation Number. Number

Camshaft Key, retainer (4)

9, 10 48 012 01 9, 10 41 755 10
Key, woodruff #3 Valve, intake
9, 10 x-43-1 9 235008
Nut, jam Valve, intake
3/4-l 6 10 235582
9, IO x-119-17 Valve, exhaust
Gear, camshaft 9 237672
9, 10 277012 Spring, exhaust valve (2)
Retainer, valve spring (2) 9 235168
9 230011 Spring, valve
10 , 235168
Spring, valve (2)
Rotator, valve (2)
9 235010
9 52 413 01
Retainer, valve spring (4) Rotator, valve (4)
9, 10 235011 10 52 413 01

GRID A9
 . SERIES 140 -

GROUP 5
BURETOR
(Gasoline)

k9
-
Index Description D Part Index Description Part
Letter Variation Number Number Letter Variation Number - Number

A Carburetor Assembly 0, Kit, choke repair

31,34 48 053 23 (Includes heater housing, pin,
Carburetor Assembly - gasket, baffle, screws, retainers,
41,42 48 053 29 link, lever and pin assembly)
B Gasket, fuel bowl 31, 34, 4.1, 42 277469
31, 34, 41, 42 200375 P Stud (2)
31, 34, 41, 42 _
C Gasket, bowl baffle X-352-l 0
31,34,41,42 200439’ Q Connector, hose
D Pin, float hinge (2) 31 x-391-1
31,34,41,42 200376 R Spring, idle adjusting (2)
E Float (speed or fuel)
31,34,41,42 . 200408 31, 34, 41, 42 200380
F Bowl, fuel S Screw, idle speed adjusting
31,34,41,42 235448 31, 34, 41, 42 234945
G Nut, bowl T Gasket, carburetor
31, 34, 41,42 4710006 31, 34, 41, 42 271030
H Body, ball joint U Spring, high speed adjusting
31, 34,41,42 45 208 03 31, 34, 41, 42 200383
J “0” ring v Screw, idle adjusting I
31,34 41 141 03 31,34,41, 42 277210
K Plunger, solenoid W Needle, high speed
31,34 41 385 01 41,42 235415
L Bracket, solenoid X Solenoid Assembly
31,34 45 126 12 41, 42 4843511
M Solenoid Assembly Y Clamp, hose
‘(Includes solenoid, lead & terminals) 41,42 X-426-8
31,34 41 755 12 z Bracket, solenoid
N Kit, repair 41,42 48 126 11
(Includes bowl nut gasket, bowl AA Chain, solenoid
ring gasket, float pin, bowl 41,42 48 233 02
gasket, needle valve, needle seat BB Solenoid
gasket, and needle & seat body) 41,42 48 435 09
31, 34,41, 42 221519 cc Ring
41,42 48 141 01

9
 SERIES 140

Index Description Part

Letter Variation Number Number

A Gasket, carburetor (2)

5 271030 H
B Adapter, carburetor
5 277881
K
C Carburetor
5 A-277878
S
D Gasket, air cleaner
3 277069
E Elbow, air cleaner
P

3 277883
F Gasket, air cleaner
5 277093
G Hose (l/2 x 17”)
5 X-6037-2 L
H Clip
5 X-672-l 0
J Sleeving
232328
K Clamp, hose (2)
M
5 X-426-3
L Bracket, regulator mounting
5 277879 Index Description Part
M Regulator, gas Letter Variation Number Number
5 B-230695
~~~
Elbow, street
N Valve, gas
5 X-21 l-8
277857
Bushing, reducer
0 Bushing
5 X-202-23
5 248896
Adapter, hose
P Nipple, pipe X-582-4
5
5 x-204-9
Connector, carburetor (not shown)
5 x-391-1 5
Spacer, mounting bracket (2)
IO GRID All 5 x-400-1 00
 L
SERIES 140

Index Description Part Index Description Part

Letter Variation Number Number Letter , Variation Number Number

Seal, rear oil Bushing, camshaft front

47, 62 277065 47,62 48 158 02
Plate, closure Pin (2)
47, 62 48 009 04
47, 62 x-599-2
Bearing, ball Insert, exhaust valve (2)
47, 62 277062
47, 62 48 031 01
Ring, retaining Screw, hex. hd. (4)
47, 62 X-269-31
3/8-16 x l-l/2 in.
Gasket, closure plate 47 270158
47, 62 277087 Screw, cylinder head (4)
Gasket, closure plate (005) 62 270956
47, 62 277103
Plug, pipe (4)
Gasket, closure plate (.OlO)
I/8 inch
47, 62 277115
47, 62 X-75-23
Plug, Welch
plug, pipe (2)
l-1/2 inch 3/4 inch
47, 62 160037 _
47, 62 X-75-31
Bushing, camshaft rear Bushing, reducer
47, 62 277039
62 48 158 01
Guide, valve (4) Elbow
47, 62 235007-S
62 X-274-8
Cylinder block Elbow, hose
(Includes H and N) 62 x-391-1
47, 62 48 005 06
Bearing, crankshaft _
47, 62 277208
Bearing, crankshaft (.OlO)
47, 62 48 030 04
Bearing, crankshaft (020)
47, 62 48 030 05

GRI D Al2 11
 SERIES 140

GROUP 8
CRANKSHAFT

Index Description Part I Index Description Part

Letter Variation Number Number Letter Variation Number Number

Ring, retaining D Gear, crankshaft

54 X-269-30 54 . 277009
Crankshaft E Ring, retaining
54 48 014 14 54 X-269-32
Key, woodruff
54 X-42-15

GROUP 9
CYLINDER
HEAD

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number . Number

A Screw, hex. hd. (17) Washer (19)

3./a-1 6 x 1 -I/2 3/a
10 270158 10 270889
Screw, hex. hd. (1) Washer (18)
3/8-l 6 x l-1 5/l 6 a 270889
10 272427 Head, cylinder (2)
Screw, hex. hd. (18) a, IO 48 015 02
a 270158 Gasket, cylinder head (2)
a, 10 48 052 01

12 GRID Al3
 SERIES 140 -

GROUP 10
DIPSTICK

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number Number
I
A Dipstick Support, oil fill tube
11,14 277721 11,14 ‘277875
B Tube, dipstick Clamp, hose (2)
11 277723 14 x-309-1 4 _
Tube, dipstick Line, flexible
14 4853804 14 X-386-63
6 Elbow, pipe H Connector, hose
11, 14 48 283 04 14 X-380-1
D Pipe, nipple
11, 14 48 136 02

GROUP 11
ELECTRIC

Index Description Part Index Description ’ Part

Letter Variation Number Number Letter Variation Number Number

A Starter Assembly F Bolt, thru

100, 101 48 098 01 100, 101 48 211 01
B Armature . G Switch, relay
100, 101 277605 100, 101 248846
C Kit, starter drive H Bracket, starter support
100, 101 48 755 02 100, 101 48 161 04
D Kit, drive parts J Kit, commutator cap
(Does not include drive) 100, 101 48 227 04
100, 101 48 755 13 K Kit, brush and spring
E Cap, drive end 100, 101 48 755 15
100, 101 48 227 02 L Clip, wire
101 x-339-4
M Cable, battery
101 X-545-25
GRID Al4
13
 GROUP 12
EXHAUST

index Description Part index Description Part

Letter Variation Number Number Letter Variation Number Number
I
A Manifold, intake Tube, exhaust (right side)
200, 201, 202, 203, 204 48 t64 03 200, 201, 202, 204 277709
6 Gasket, intake (2) Tube, exhaust (right side)
200, 201, 202, 203, 204 48 052 02 203, 205 277928
c Stud (2) Tube, exhaust (left side)
200, 201, 202, 203, 204 48 072 04 . 200, 201, 202, 204 277710
D Strap, lifting (2) Tube, exhaust (left side)
200, 201, 202, 203, 204 47 445 02 203, 205 277929
E Elbow, exh. cyi. #2 Cover, air duct (2)
200, 201, 202, 203, 204 . 48 054 05 200 277711
F . Elbow, exh. cyi. #I Cover, exh. elbow cyi. #2
200, 201, 202, 203, 204 48 054 04-S 45 054 04 200, 201, 202, 203, 204 48 096 02
G Cover, exh. elbow cyi. #l Gasket (2)
200, 201, 202, 203, 204 48 096 01 200, 201, 202, 203, 204 277091
H Clamp (2)
Q Capiug (2)
200, 201, 202 277706
200, 201, 202, 203, 204 25 139 01
J Retainer, nut (4) R Grommet, spark plug (2)
200, 201 238180 278121
200, 201, 202, 203, 204, 205
K Duct, air S Clamp, muffler (2)
200, 202, 203, 204, 205 277734 204, 205 X-722-4

14 GRID Bl
 SERIES 140
GROUP 13
FLYWHEEL

index Description Part index Description Part

Letter Variation Number Number Letter Variation Number Number
I
A Flywheel Assembly I B Nut, lock
(Includes ring gear and magnets) 41,70 277595
41 48 025 14 C Key, woodruff
Flywheel Assembly 41,70 x-45-3
70 48 025 24

GROUP 14
FUEL PUM P

index Description Part index Description Part

Letter Variation Number Number I Letter Variation Number Number

Lead Line, fuel

300, 301, 302, 303, 305 238306 I 305 278130
Baffle J Connector, hose
302, 303 277767 301, 302, 303, 305 x-391 -1
Bracket, fuel pump Kl Elbow (2)
300, 301, 302, 303 277722 302, 303 x-447-1 0
Solenoid K2 El bow
300 47 462 02 301 X-555-2
Pump, fuel K3 Elbow
300 45 393 03 300 x-774-1
Pump, fuel L Cover, pump pad
301, 302, 303 238641 300, 301, 302, 303, 304, 305 240282
Pump, fuel M Gasket, fuel pump
305 277818 300, 301, 302, 303, 304, 305 25 041 05
Terminal N Clamp, insulated
301, 302, 303 X-367-l 305 X-672-1 4
Line, fuel Clamp, insulated (2)
302, 303 48 516 01 305 X-672-l 5
Line, fuel 0 Screw, drill
300 265811 305 x-794-2
Line, fuel P Hose Assembly
301 265462 305 278122

GRID 82 15
 SERIES 140

GROUP 17
26
I

28 WL
/\
30 31 I 4

34
12
’ \
11
35

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number Number

1 Governor Kit (includes *) 48 310 28 *14 Weight, governor (4) 277117

16, 25 16, 25
Governor assembly 48 310 30 +15 Flyweight, spark advance (2) 277114
16, 25 16, 25
2 Gasket, governor housing 277078 . *I6 Breaker, cam 48 149 04
16, 25 16, 25
*3 Ring, retaining X-269-15 *17 Shaft, governor assembly 277007
16, 25 16, 25
“4 Governor, gear 277561 *18 Shim 237022
16, 25 16, 25
l5 Housing, governor 48 081 02 *19 Kit, sleeve (includes shim) 48 755 01
16, 25 16, 25
l6 Bearing, ball 240202 *20 Race, thrust bearing . 277101
16, 25 16, 25
l? Gasket, governor cover 277099 *21 Bearing, roller thrust 277100
16, 25 16, 25
*8 Shaft, governor assembly 48 420 08 +22 Race, thrust bearing 277102
16, 25 16, 25
“9 Key, woodruff X-42-8 *23 Governor, cover 48 096 05
16, 25 16, 25
‘IO Ring, retaining X-269-4 *24 Bearing, needle x-293-2
16, 25 16, 25
*11 Pin, flyweight pivot 230080 25 Breather, housing 277018
16, 25 16, 25
*12 Spring, spark (2) 48 089 01 26 Gasket, breather 277073
16, 25 16, 25
13 Pin, roll X-280-8 *27 Elbow, tube X-324-7
16, 25 16, 25

16 GRI D 93
 SERIES 140
GROUP 17
GOVERNOR
(Continued)

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number Number

28 Line, oil 48 353 05 35 Screw, governor adjusting (2) 277333

16, 25 16, 25
l29 Needle, bearing 48 030 02 36 Arm, governor control 277332
16, 25 16, 25
*30 Seal, oil 275055 *37 Yoke, governor 48 471 02
16, 25 16, 25
+31 Bearing, needle x-293-3 l38 Ring, retaining 277104
16, 25 16, 25
32 Rod, throttle 271151 39 Screw, ball 48 194 01
16, 25 16, 25
33 Body, ball joint 45 208 03 “40 Lever, governor 48 087 03
16, 25 16, 25
34 Spring, governor 48 091 01 41 Spring, linkage . 230117
16, 25 25

GROUP 18
IGNITION

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number Number

A Coil Clip, cable (2)

400, 401, 402 277375 400, 401, 402 210281
B Plate, coil mounting (2) Clip, high tension (2)
400, 401, 402 271694 400 270154
C Plug, spark (2) Kit, stator
400, 401, 402 235041-S 400 4708501
D Lead, high tension (2) Rod, breaker push
400, 401, 402 48 348 04 400, 401, 402 X-489-8
E Condenser N Breaker
400; 401, 402 230722 400, 401 48 150 02
F Regulator Breaker
400 41 403 05 402 48 150 03
G Connector, body 0 Gasket, breaker cover
400 236602 400, 401 220174
.H Grommet Gasket, breaker cover
400 402 220074
220297
I P Cover, breaker
400, 401, 402 232535
GRID B4
17
 SERIES 140

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number Number

Gasket, oil pan E Elbow, oil drain

19 277014 19 SA-472
Pan, oil F Plug, pipe
19 48 199 18 19 X-75-1 8
Pipe, nipple G Washer (4)
,’

19 A-l 07 19 270889
Pipe, tee H Pin, dowel
19 A-108 19 230125-S

18 GRID B5
 SERIES 140

0 GROUP 22
0Q \ PISTON
& ROD

Index Description Part I Index Description Part

Letter Variation Number Number Letter Variation Number Number
I

A Piston - assembly (Std.) (2) I B Retainer (41

(Includes pin & retainers) 7 ‘I_ 47 018 01
7 48 074 06 Rod, connecting - assembly (2)
Piston - assembly (.003) (Std.)
Includes pin & retainers 48 074 07 7 48 067 12
Piston - assembly (.OlO) Rod, connecting - assembly
(Includes pin & retainers) 48 074 08 (.OlO U.S.) (A.R.) 48 067 13
Piston - assembly (.020) Ring set - std. & .003 (2)
(Includes pin & retainers) 48 074 09 7 48 108 05
Piston - assembly (.030)
Ring set - .OlO 48 108 06
(Includes Pin & retainers) 48 074 10
Ring set - .020 48 108 07
Ring set - .030 48 108 08

E GROUP 25
\
a!i@@ OIL PUMP

Index Description Part I Index Description Part

Letter Variation Number Number Letter Variation Number Number
I -
Strainer, oil Spring, relief valve
6 277202 6 48 089 03
Screw, relief valve Ball, steel
6 277694 6 X-212-3
Pump, oil Clip, oil tube
6 48 393 23 6 270085
Tube, oil inlet
6 4812303

GRID B6 19
 SERIES 140

G ROU P 26
G EAR C ov

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number Number

A Gasket, gear cover plate Cover, gear

9 277022 9 277493
6 Plate, gear cover Screw, hex. hd. (2)
9 277021 5/16-18x l-3/4
C Gasket, gear cover 9 277086
9 277020 Seal, front oil /
9 52 032 08 ’

GROUP 29
OIL FILTER

Index Description Part I Index Description Part-

Letter Variation Number Number Letter Variation Number Number

A Adapter, filter assembly Adapter, oil filter

(Includes B, C & D) 8, 48 180 03
8 4818003 Nipple
B Gasket 8 277234
._
8 48 04103 Filter, oil
8 277233

20 GRID B7
 SERIES 140

I
/*
f53 0
GR’OUP 31
HIGH
TEMPERATURE
CUTOUT
.
I
Index Description Part
Letter Variation Number Number

Switch, cutout
1, 2 25 703 01-S 48 099 07 I

GROUP 32
OIL
PRESSURE
. CUTOUT
Index Description Part .
. Letter Variation Number Number I

A Switch, oil pressure

5 271662
GROUP 39
GASKET SETS

Description Part Description Part

Variation Number Number Variation Number Number

Gasket Set Gasket Set

(Without seals) (Includes seals)
1 48 004 01 1 48 755 03
Gasket, breaker cover 52 041 11 Seal, front oil 52 032 08
Gasket, valve cover (2) 270034 Gasket, breaker cover 5204111
Gasket, carburetor 271030 Gasket, valve cover (2) 270034
Gasket, oil pan 277014 Gasket, carburetor 271030
Gasket, gear cover 277020 Gasket, oil pan 277014
Gasket, air cleaner elbow 277069 Gasket, gear cover 277020
Gasket, gear cover plate 277022 Gasket, gear cover plate 277022
Gasket, breather 277073 Seal, rear oil 277065
Gasket, governor housing 277078 Gasket, air cleaner elbow 277069
Gasket, closure plate 277087 Gasket9 breather 277073
Gasket, air cleaner 277093 Gasket, governor housing 277078 .
Gasket, manifold (2) 277091 Gasket, closure plate 277087
Gasket, governor 277099 Gasket, manifold (2) 277091
Gasket, closure plate ,005 (3) 277103 Gasket, air cleaner 277093
Gasket, closure plate .OIO (3) 277115 Gasket, governor 277099
Gasket, insulator 277649 Gasket, closure plate .005 (3) 277103
Gasket, manifold . 277628 Gasket, closure pate *.OlO(3) 277115
Gasket, manifold 277629 Gasket, insulator - 277649
Gasket, fuel pump 47 041 04 Gasket, manifold 277628
Gasket, oil filter (2) 48 041 03 Gasket, manifold (4) 277629
Gasket, cylinder head (2) 48 052 01 Gasket, fuel pump 47 041 04
Gasket, manifold (2) 48 052 02 Gasket, oil filter (2) 48 041 03
Gasket, cylinder head (2) 48 052 01
Gasket, manifold (2) 48 052 02

GRID 88 21 .
 GROUP 41
SHORT BLOCK

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number Number
I

A Short block - assembly

1 48 522 18 I

22 GRID 89
 SERIES 140

GROUP 109
GENERATOR

Index Description Part Index Description * Part

Letter Variation Number Number I Letter Variation Number Number

A Support, Eng. (Left Side) Tray

ALL 277744 31 278165
B Mount, cup (4) Tray
ALL 237452 32 278166
C Spring, compression (Eng.) (2) E Spring, compression (Gen.) (2)
ALL 237463 ALL 238034
D Tray F Spacer (2)
IO, 14 277737 3/8 I.D. x l/2 0.0. x 3” lg.
Tray ALL X-400-82
II,15 277739 G Strap, ground
Tray 10, 11, 12, 13 221272
12 238321 H Spacer (2)
\
Tray 3/8 I.D. x l/2 0.0.. x 2-V/32” lg.
(Replaces 238320) ALL X-400-108
13,18 277738 J Mount, tee (4)
Tray ALL 237451
16 277811 K Terminal, grounding c
Tray 14, 15, 16, 17, 18, 19, 31, 32 x-377-11
17 277978 L Support, oil filltube
Tray 17, 31 277875
19 277736

GRID BlO 23
 SERIES 140

index Description Part index Description Part

Letter Variation Number Number I Letter Variation Number Number

A Bracket, end - assembly

Bracket end - assembly
(Includes B thru M)
(Includes B thru H, L thru FF)
52, 53, 56, 57 A-238395
69 B-277805
Bracket, end - assembly
Bracket, end - assembly
(Includes B thru M)
(Includes B thru H, K thru FF)
60,65 B-238485
68, 70, 72 B-277806
Bracket, end - assembly
(Includes B thru M) Regulator, voltage
61 B-238503 ALL except 71 287978
Bracket, end - assembly Regulator, voltage
(Includes B thru M) 71 233833
62 B-238484 Plate
Bracket, end - assembly - Discontinued 66, 67, 68, 69, 70, 71, 72 277803
(Includes B thru M) Brush (2)
55, 58, 63 B-238396 52, 53, 54, 55, 67, 57, 58,
Bracket, end - assembly 59, 60, 61, 62, 63, 64, 65
(Includes B thru M) Brush (2)
54, 59, 64 B-238428 66 241624
Bracket, end - assembly Brush (2)
(Includes B thru H, K thru M, Y thru DO) 67, 68, 69, 70, 71, 72 241837
66 A-277808 Spring (2)
Bracket, end - assembly ALL 238150
(Includes B thru H, K thru M, Y thru DO) F Shim, brush holder
67 B-277807 ALL 238248
Bracket, end assembly G Holder, brush
(Includes B thru H, L, M, Q, GG) A-2781 50 ALL except 71 269367
71 Holder, brush
24 GRID Bll 71 239247
 SERIES 140
GROUP 201
GENERAT0.R ASSEMBLY
(Continued)

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number Number

H Strap, ground S Ring, collector

66 230857 ALL 238134
Strap, ground T Bolt, over (4)
67, 68,69,70, 71, 72 277839 52,55,56,58,60,63,65,67,69,71,72 238246
Bolt, over (4)
J Board, circuit 53, 54, 57, 59, 61, 62, 64, 66, 68, 70 ’ 238213
52, 53, 54, 55, 56, 57, 58, 59, U Adapter, generator
60, 61, 62, 63, 64, 65 C-2691 50 52, 53, 54, 55 238231
Adapter, generator
K Harness, wire 56, 57, 58, 59, 60, 61, 62, 63, 64,
52, 53, 54, 55, 56, 57, 58, 59, 65, 66, 67, 68, 69, 70, 71, 72 277728
60, 61, 62, 63, 64, 65 269169 V Fan, generator
Harness, wire (Service with 238204)
66, 67, 68 277802 ALL C-238204
W Stator
L Breaker, circuit (1) 52,55,56,58,60,63,65,67,69,71 238242
(30 amp, 1 pole) Stator
52, 53, 54, 55, 56, 57, 58, 53, 54, 57, 59, 61, 64, 66 238202
59, 60, 61,63, 64, 71 233835 Stator
Breaker, circuit (2) 62, 68, 70 238332
(30 amp, 1 pole) Stator
63, 67, 69 233835 72 238333
Breaker, circuit X Guard, generator fan
(20 amp, 1 pole) ALL 238214
52, 53, 54, 56, 57, 59, 61, Y Relay - assembly
62, 64, 65, 66, 68, 70, 71, 72 233866 (Includes 2 thru DD)
Bracket, end 66 * A-241 760
52, 53, .54, 55, 56, 57, 58, 59, Relay - assembly
60, 61, 62, 63, 64, 65 238393 (Includes Z ihru DD)
Bracket, end 67, 68, 69, 70, 71, 72 ‘A-241 828
66, 67, 68,69, 70, 71, 72 277801 Z Terminal (2)
N Panel, controller 66,67, 69, 70, 71, 72 236830
ALL 238461 AA Plug
0 Bolt, thru 66,67 236977
52,55,56,58,60,63,65,67,69,71,72 242196 . Plug
Bolt, thru 69,70,71,72 269166
l/2-13 x 9-l/2 in. BB Connector
53,54,57,59,61,62,64,66,68,70 242893 236979
66, 67, 68, 69, 70, 71, 72
Q Ring, tolerance cc Relay
ALL 23821 I 241737
66, 67, 68, 69, 70, 71, 72
P Rotor - assembly DD Receptacle
(Includes R & S) 66 287570
52,55,56,58,60,63,65,67,69,71,72 C-238236
Receptacle
Rotor - assembly 67, 68,69, 70, 71, 72 269165
(Includes R & S)
53,54,57,59,61,62,64,66,68,70 B-2381 94 EE Washer, hardened
All X-801-2
Bearing, ball
ALL X-758-1 FF Connector
68, 69, 70, 71 X-252-1 3
GG Grommet, nylon
71 239429

GRID 812 25
 SERIES 140 .

GROUP 301
CONTROLLER
ASSEMBLY

Index Description Part Index Description Part

Letter Variation Number Number Letter Variation Number Number

A Controller Assembly M Harness, wiring

(Includers 0 thru M) 20, 21, 22, 23 277933
20,21 C-269155 Harness, wiring
Nut, dress . 26 277966
20,21 287873 N Controller Assembly .
Nut, dress (Includes 0 thru T)
20, 21 269174 22 B-241 752
Fuse, lamp 1 amp. Controller Assembly
20,21 284205 (Includes 0 thru T)
Box, controller 23,26 B-241939 * _
20, 21 C-2691 55 Diode (REl)
Board, circuit 22, 23,26 241739
20,21 C-2691 48 Bracket, relay mounting
Cover, controller box casting 22, 23, 26 241759
20,21 C-269157 Relay (ICR, 2CR, 3CR) (3)
H Fuse, 10 amp 22, 23, 26 241736
20,21 223316 Receptacle .
J Block, fuse 22, 23, 26 287536 .
20,21 269173 Receptacle
K Board, circuit 22, 23, 26 287570
20,21 C-269149 Cover, controller
L Clamp (2) 22, 23, 26 241756
20, 22, 23, 26 X-672-l 0 Switch, rocker
Clamp 22, 23, 26 269176
21 X-672-1 0 Fuse, controller (lOA) (internal)
L Clamp (2) 22, 23, 26 223316
20, 22, 26 X-672-1 0
Clamp
21, 23 X-672-l 0

26 GRID 613
 SERIES 140

ACCESSORIES
Muffler Kit
Description Part No. . Description Part No.

Muffler Kit - Curb Side or Street Side - PA-277718

Clamp 237548 Bracket, muffler mtg. 277724
Arrestor, spark 277679 Strap, muffler mtg. 277725
Clamp 277707 Muffler 277726

LP Conversion Kit - PA-277882

Description Part No. Description Part No.

Screw (2) X-5-46 Hose X-6037-2

Screw (2) X-6-23 Sleeving 232328
Washer, lock (2) x-20-1 Gasket, carburetor (2) 271030 .
Washer, lock (2) x-21-1 Gasket, air cleaner elbow 277069
Screw (2) x-55-5 Gasket, air cleaner base 277093
Elbow, connector x-391 -15 . Carburetor A-277878
Spacer (2) x-400-1 00 Regulator Assembly A-277880
Clamp, hose (2) X-426-3 Adapter, carburetor 277881
Clamp, wire . X-672-10 Elbow, air cleaner 277883

Systems Check - A-269207

Description Part No. Description Part No.

Ring, lock 151511 Connector 284920

Fuse, 3 amp 243273 Button, switch (3) 287580
Washer, insulating (2) 243321 Holder, fuse 287787
Switch, toggle 268015 Circuit board A-287984 .
Fuse, 15 amp 283645 Box 287986
Fuse, 1 amp 284205 Switch, pushbutton (3) 287988

Remote Switch - A-269178

Description Part No. Description Part No.

I
Screw X-798-1 Panel, remote 269158
Board, circuit A-2691 51 Switch, rocker 269176

Remote Switch - A-269181

Description Part No. Description Part No.

Screw X-798-1 Board, circuit A-2691 80

Panel, remote 269158 Meter, hour 238736
Switch, rocker 269176

c Nameplates and Decals

Description Part No. I Description Part No.

Nameplate - KOHLER 5500 ’ 238318 Decal-Positive Terminal Warning 238402

Nameplate - KOHLER 7000 238319 Decal-Equipment Ground 238575
Nameplate - Service Schedule 239437 Decal-Off-on, Circuit Protector 238578
Nameplate - KOHLER - Specification 238639 Decal-Replace with UL Tested Kohier Filter 238618
Decal - To Prevent Fire or Accident 237998 Decal-Alternator Electrical System 277356
Decal-UL 238092

GRID 814 27