ANSYS

ANSYS

2011 ANSYS, Inc.

May 31, 2013

ANSYS

2011 ANSYS, Inc.

May 31, 2013


&

2011 ANSYS, Inc.

May 31, 2013

CPU, ASIC

N0121
N0132
N0131
N0130
N0129
N0128
N0134
N0135
N0125

2011 ANSYS, Inc.

May 31, 2013

N0133

2011 ANSYS, Inc.

May 31, 2013

ANSYS

PExprt

Maxwell
Q3D Extractor PCB
EMI EMC

Simplorer

Simplorer IGBTMOSFET

ANSYS ICEPAK
MECHANICALFLUENT,

2011 ANSYS, Inc.

May 31, 2013

ANSYS

Simplorer

XPrt
Tools
FEA
Solvers

2011 ANSYS, Inc.

May 31, 2013

Field

Q3D
ANSYS:
Multiphysics
Solvers

ANSYS

2011 ANSYS, Inc.

May 31, 2013

ANSYS
Simplorer

ANSYS CFD

IGBT

PMSYNC

IA
A

Torque
A

IB

D2D

ICA:

IC

PP := 6

GAIN

Q3D
Optimization

PExprt

ANSYS
Mechanical

Maxwell

Model order Reduction

Co-simulation
Push-Back Excitation
9

2011 ANSYS, Inc.

May 31, 2013

(IGBTMOSFET)

NIGBT_Average_T1

NIGBT_BasicDyn1

SimplorerIGBT
10

2011 ANSYS, Inc.

May 31, 2013

NIGBT_AdvDyn1

Simplorer IGBTMOSFET

Infineon :
eupec FZ600R12KE3

1200.00

Output Char. @Tj=125c

x02_Output

Curve Info
Ic.I

1000.00

TR

Ic.I [A]

800.00

600.00

400.00

200.00

0.00
0.00

11

2011 ANSYS, Inc.

May 31, 2013

1.00

2.00

Vce.V [V]

3.00

4.00

Vce-Ic

5.00

Simplorer IGBTMOSFET

700.0

700.0

500.0

500.0

333.3

333.3

166.7

166.7

0
-50.0

0
-50.0
-231.0n

200.0n

400.0n

618.0n

-172.0n

200.0n

VS (Vce and Ic)

12

2011 ANSYS, Inc.

May 31, 2013

400.0n

600.0n

750.0n

Simplorer IGBTMOSFET
IGBT

Heat
Source

Diode

Base Plate
Grease
Thermal Capacitance
Heat Think
Thermal Dissipation Resistance
25C

IGBT & Diode

13

2011 ANSYS, Inc.

May 31, 2013

Ambient Temperature

IGBT

SimplorerIGBT

:
A, B, F

:
A, C, D, F

:
A, C, E, F

14

2011 ANSYS, Inc.

May 31, 2013

(IGBTMOSFET)

EMI/EMC

Average IGBT model

Advanced dynamic model

IGBT

15

2011 ANSYS, Inc.

May 31, 2013

Simplorer DC/DC

DC/DC
DC/DC

16

2011 ANSYS, Inc.

May 31, 2013

Simplorer DC/DC

Vinp

Convertidor

Vop

CC/CC
Vinm

270V/28V

Vom

Im pedancia de Salida
Mulo
[dB]

0.10

10

100

1k

10k

100k

1Meg

100Meg

-32.76

-32.76

-40.00

-40.00

-60.00

-60.00

-80.00

-80.00

Dinica ante Escal de Carga

1.86

1.80

1.75

-90.86
1.70

-90.86
0.10

10

100

1k

10k

100k

1Meg

100Meg

100k

1Meg

100Meg

f [Hz]

Fase
[deg] 0.10

1.65

1.58
3.38m

3.45m

3.50m

3.55m

3.60m

3.65m

10

100

1k

10k

180.00

180.00

90.00

90.00

0.00

0.00

-90.00

-90.00

3.72m

VS (

-180.00

-180.00
0.10

17

2011 ANSYS, Inc.

May 31, 2013

10

100

1k

10k

100k

1Meg

100Meg

f [Hz]

Simplorer DC/DC

DC/DC

18

2011 ANSYS, Inc.

May 31, 2013

19

2011 ANSYS, Inc.

May 31, 2013


PExprt:

, ,
, ,

Maxwell

R,L,C

MAXWELL

Simplorer
SIMPLORER
20

2011 ANSYS, Inc.

May 31, 2013

PExprt -->

21

2011 ANSYS, Inc.

May 31, 2013

PExprt -->

22

2011 ANSYS, Inc.

May 31, 2013

PExprt -->

23

2011 ANSYS, Inc.

May 31, 2013

PExprt-->

24

2011 ANSYS, Inc.

May 31, 2013

PExprt
PEmag

25

2011 ANSYS, Inc.

May 31, 2013

PExprt
PEmag

26

2011 ANSYS, Inc.

May 31, 2013

PExprt

27

2011 ANSYS, Inc.

May 31, 2013


Maxwell
FEA 2-D 3-D
R,L,C, , , ,,

:, , , ,
,
Simplorer
PExprt
ANSYS Mechanical

28

2011 ANSYS, Inc.

May 31, 2013


AnsoftFEA

Measured

29

2011 ANSYS, Inc.

May 31, 2013

Maxwell

30

2011 ANSYS, Inc.

May 31, 2013

Maxwell

Inductance

Ansoft LLC

Maxwell3DDesign2

60.00
Curve Info
Matrix1.L(Current1,Current1)
Setup1 : LastAdaptive

Matrix1.L(Current1,Current1) [uH]

55.00

50.00

45.00

40.00

35.00

30.00
0.20

31

2011 ANSYS, Inc.

May 31, 2013

0.25

0.30
gap [in]

0.35

31

0.40

Maxwell

Current Density

Winding Losses

Flux Density
32

2011 ANSYS, Inc.

May 31, 2013

Maxwell

MAXWELL

33

2011 ANSYS, Inc.

May 31, 2013

Maxwell

34

Ferrite PQ Core

Primary turns = 4

Secondary turns = 2

Insulation layers between conductors

Fundamental Frequency = 100kHz

2011 ANSYS, Inc.

May 31, 2013

Simplorersheetscandatasheet

Datasheet
35

2011 ANSYS, Inc.

May 31, 2013

Sheetscan


Datasets used to define properties vs. frequency:
Relative Permeability = pwl($perm,Freq)
Magnetic Loss tangent = pwl($losstan,Freq)

Relative permitivity = 12
Conductivity = 0.5 (S/m)

36

2011 ANSYS, Inc.

May 31, 2013

37

2011 ANSYS, Inc.

1
(1 0.0039 * (Temp 22))

May 31, 2013

38

2011 ANSYS, Inc.

May 31, 2013


Resistance

Maxwell3Ddesign1

ANSOFT

800.00
Curve Info

700.00

Matrix1.R(pri_in,pri_in)
Setup1 : LastAdaptive
Matrix1.R(sec_in,sec_in)
Setup1 : LastAdaptive

600.00

Y1 [ohm]

500.00
400.00
300.00
200.00
100.00
0.00
0.01

39

2011 ANSYS, Inc.

0.10

May 31, 2013

Freq [MHz]

1.00

10.00


Inductance

Maxwell3Ddesign1

ANSOFT

45.00
40.00
35.00
Curve Info

30.00
Y1 [uH]

Matrix1.L(pri_in,pri_in)
Setup1 : LastAdaptive
Matrix1.L(sec_in,sec_in)
Setup1 : LastAdaptive

25.00
20.00
15.00
10.00
5.00
0.01

40

2011 ANSYS, Inc.

0.10

May 31, 2013

Freq [MHz]

1.00

10.00

PExprtMaxwell

41

2011 ANSYS, Inc.

May 31, 2013


PExprtMaxwell

42

2011 ANSYS, Inc.

May 31, 2013


PExprt
Maxwell

43

2011 ANSYS, Inc.

May 31, 2013

44

2011 ANSYS, Inc.

May 31, 2013

Load regulation: < 0.2% (10mV)

OUTPUT VOLTAGE
5.24
5.20

5.00

N043...

Transient overshoot
Voltage: <=200mV

4.80
4.73
1.18m 2.00m

45

2011 ANSYS, Inc.

May 31, 2013

4.00m

6.00m

7.00m


Emission

EMI source

Coupling process
EMI Filters

Shields

Conduction

Conductive

Low,EMI
Middle
& High
Filters
Frequency

Space & Field

Inductive

Capacitive

Low & Middle Frequency

Shields
Shields
LC Resonance

EMS
Immunity

Radiative

HighShields
Frequency

47

2011 ANSYS, Inc.

May 31, 2013

48

2011 ANSYS, Inc.

May 31, 2013

Q3D Extractor
Q3D Extractor
.

Cadence
Mentor

Q3D :
Q3D Extractor
2D Extractor

49

2011 ANSYS, Inc.

May 31, 2013


L2
PA

PB

PC

VDC

PN
24V

+12V

15V
L3
50

2011 ANSYS, Inc.

May 31, 2013

-12V


125 MHz sampling
10 ms recorded
VDC=200V nominally
(up to 600V)
50% (DC fan) load
nominally

SMPS

51

2011 ANSYS, Inc.

May 31, 2013

Copyright 2006 Rockwell Automation, Inc. All rights reserved.

LISN

DC Power
Supply

51


Blue elements are
manually input from
Q3D and are turned
on/off
2 ns step size
4 ms total time
30-60 min Simulation
time
VDC=200V nominally
50% (resistive) load
nominally
Simulated CM EMI Spectrum

Noise (dB V)

LISN Resistor Voltages

2
1

-1

VRp

-4

VRn
-5

10

30

10

30

Simulated DM EMI Spectrum

-3

52

0.3

-2

2011 ANSYS, Inc.

10

15
20
Time (sec)

25

30

35

May 31, 2013

Copyright 2006 Rockwell Automation, Inc. All rights reserved.

DM Noise (dB V)

Volts (V)

120
100
80
60
40
20
0
-20
0.15
120
100
80
60
40
20
0
-20
0.15

0.3

1
3
Frequency (MHz)

52


Simulated -Black vs Measured -Red CM EMI Spectrum
120

CM Noise (dB V)

100
80
60
40
20
0
-20
0.15

0.3

10

30

Simulated -Black vs Measured -Red DM EMI Spectrum

120
Simulated
Measured

DM Noise (dB V)

100
80
60
40
20
0
-20
0.15
53

2011 ANSYS, Inc.

0.3
May 31, 2013

3
Frequency (MHz)

10

30

+12V
VDC

LISN

-12V

Add Shield

+12V
VDC

54

LISN

2011 ANSYS, Inc.

-12V

May 31, 2013

Where/how to physically
place shield
Where to electrically
connect shield
Size and cost of shield
Is it all worth it?

PC

PC
PA
PB
Pri2
PN
15V
24V
-12V
+12V

PA
PB
PN
15V
24V
-12V
+12V
Shield
Pri1&2

Pri1

55

Core

Core

Present
Winding Cross-Section

Proposed (Shielded)
Winding Cross-Section

2011 ANSYS, Inc.

May 31, 2013

Simulated CM EMI Spectrum Comparing XFMR Shielding

120

CM Noise (dB V)

100
80
60
40
20
0
-20
0.15

0.3

10

30

Simulated DM EMI Spectrum Comparing XFMR Shielding

120
Shield to Gnd
No Shield
Shield to -DC
Shield to +DC

DM Noise (dB V)

100
80
60
40
20
0
-20
0.15

56

2011 ANSYS, Inc.

0.3

May 31, 2013

3
Frequency (MHz)

10

30


ANSYSWorkbench

57

2011 ANSYS, Inc.

May 31, 2013

Maxwell ANSYS
Loss Distribution
ANSYS Mechanical

Maxwell

Temperature

Maxwell
ANSYS Mechanical

ANSYS Mechanical Maxwell

Maxwell
ANSYS Mechanical
58

2011 ANSYS, Inc.

May 31, 2013


Temperature ( C)
140
120
100
80

60
40
20
0
0

100

200

300

400

500

600

700

Time (sec)

59

2011 ANSYS, Inc.

May 31, 2013

Experimental

No Feedback

With Feedback Iteration1

With Feedback Iteration2

800


ANSYS

ANSYS

60

2011 ANSYS, Inc.

May 31, 2013

ANSYS

N0121

N0132
N0131
N0130
N0129
N0128
N0134
N0135
N0125

N0133

CPU, ASIC

Maxwell,RMxprt
Simplorer
Q3D

PExprt

ANSYS ICEPAK
MECHANICALFLUENT
61

2011 ANSYS, Inc.

May 31, 2013

62

2011 ANSYS, Inc.

May 31, 2013