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ANSYS
ANSYS
&
CPU, ASIC
N0121
N0132
N0131
N0130
N0129
N0128
N0134
N0135
N0125
N0133
ANSYS
PExprt
Maxwell
Q3D Extractor PCB
EMI EMC
Simplorer
Simplorer IGBTMOSFET
ANSYS ICEPAK
MECHANICALFLUENT,
ANSYS
Simplorer
XPrt
Tools
FEA
Solvers
Field
Q3D
ANSYS:
Multiphysics
Solvers
ANSYS
ANSYS
Simplorer
ANSYS CFD
IGBT
PMSYNC
IA
A
Torque
A
IB
D2D
ICA:
IC
PP := 6
GAIN
Q3D
Optimization
PExprt
ANSYS
Mechanical
Maxwell
(IGBTMOSFET)
NIGBT_Average_T1
NIGBT_BasicDyn1
SimplorerIGBT
10
NIGBT_AdvDyn1
Simplorer IGBTMOSFET
Infineon :
eupec FZ600R12KE3
1200.00
x02_Output
Curve Info
Ic.I
1000.00
TR
Ic.I [A]
800.00
600.00
400.00
200.00
0.00
0.00
11
1.00
2.00
Vce.V [V]
3.00
4.00
Vce-Ic
5.00
Simplorer IGBTMOSFET
700.0
700.0
500.0
500.0
333.3
333.3
166.7
166.7
0
-50.0
0
-50.0
-231.0n
200.0n
400.0n
618.0n
-172.0n
200.0n
12
400.0n
600.0n
750.0n
Simplorer IGBTMOSFET
IGBT
Heat
Source
Diode
Base Plate
Grease
Thermal Capacitance
Heat Think
Thermal Dissipation Resistance
25C
Ambient Temperature
IGBT
SimplorerIGBT
:
A, B, F
:
A, C, D, F
:
A, C, E, F
14
(IGBTMOSFET)
EMI/EMC
IGBT
15
Simplorer DC/DC
DC/DC
DC/DC
16
Simplorer DC/DC
Vinp
Convertidor
Vop
CC/CC
Vinm
270V/28V
Vom
Im pedancia de Salida
Mulo
[dB]
0.10
10
100
1k
10k
100k
1Meg
100Meg
-32.76
-32.76
-40.00
-40.00
-60.00
-60.00
-80.00
-80.00
1.80
1.75
-90.86
1.70
-90.86
0.10
10
100
1k
10k
100k
1Meg
100Meg
100k
1Meg
100Meg
f [Hz]
Fase
[deg] 0.10
1.65
1.58
3.38m
3.45m
3.50m
3.55m
3.60m
3.65m
10
100
1k
10k
180.00
180.00
90.00
90.00
0.00
0.00
-90.00
-90.00
3.72m
VS (
-180.00
-180.00
0.10
17
10
100
1k
10k
100k
1Meg
100Meg
f [Hz]
Simplorer DC/DC
DC/DC
18
19
PExprt:
, ,
, ,
Maxwell
R,L,C
MAXWELL
Simplorer
SIMPLORER
20
PExprt -->
21
PExprt -->
22
PExprt -->
23
PExprt-->
24
PExprt
PEmag
25
PExprt
PEmag
26
PExprt
27
Maxwell
FEA 2-D 3-D
R,L,C, , , ,,
:, , , ,
,
Simplorer
PExprt
ANSYS Mechanical
28
AnsoftFEA
Measured
29
Maxwell
30
Maxwell
Inductance
Ansoft LLC
Maxwell3DDesign2
60.00
Curve Info
Matrix1.L(Current1,Current1)
Setup1 : LastAdaptive
Matrix1.L(Current1,Current1) [uH]
55.00
50.00
45.00
40.00
35.00
30.00
0.20
31
0.25
0.30
gap [in]
0.35
31
0.40
Maxwell
Current Density
Winding Losses
Flux Density
32
Maxwell
MAXWELL
33
Maxwell
34
Ferrite PQ Core
Primary turns = 4
Secondary turns = 2
Simplorersheetscandatasheet
Datasheet
35
Sheetscan
Datasets used to define properties vs. frequency:
Relative Permeability = pwl($perm,Freq)
Magnetic Loss tangent = pwl($losstan,Freq)
Relative permitivity = 12
Conductivity = 0.5 (S/m)
36
37
1
(1 0.0039 * (Temp 22))
38
Resistance
Maxwell3Ddesign1
ANSOFT
800.00
Curve Info
700.00
Matrix1.R(pri_in,pri_in)
Setup1 : LastAdaptive
Matrix1.R(sec_in,sec_in)
Setup1 : LastAdaptive
600.00
Y1 [ohm]
500.00
400.00
300.00
200.00
100.00
0.00
0.01
39
0.10
Freq [MHz]
1.00
10.00
Inductance
Maxwell3Ddesign1
ANSOFT
45.00
40.00
35.00
Curve Info
30.00
Y1 [uH]
Matrix1.L(pri_in,pri_in)
Setup1 : LastAdaptive
Matrix1.L(sec_in,sec_in)
Setup1 : LastAdaptive
25.00
20.00
15.00
10.00
5.00
0.01
40
0.10
Freq [MHz]
1.00
10.00
PExprtMaxwell
41
PExprtMaxwell
42
PExprt
Maxwell
43
44
5.00
N043...
Transient overshoot
Voltage: <=200mV
4.80
4.73
1.18m 2.00m
45
4.00m
6.00m
7.00m
Emission
EMI source
Coupling process
EMI Filters
Shields
Conduction
Conductive
Low,EMI
Middle
& High
Filters
Frequency
Inductive
Capacitive
EMS
Immunity
Radiative
HighShields
Frequency
47
48
Q3D Extractor
Q3D Extractor
.
Cadence
Mentor
Q3D :
Q3D Extractor
2D Extractor
49
L2
PA
PB
PC
VDC
PN
24V
+12V
15V
L3
50
-12V
125 MHz sampling
10 ms recorded
VDC=200V nominally
(up to 600V)
50% (DC fan) load
nominally
SMPS
51
LISN
DC Power
Supply
51
Blue elements are
manually input from
Q3D and are turned
on/off
2 ns step size
4 ms total time
30-60 min Simulation
time
VDC=200V nominally
50% (resistive) load
nominally
Simulated CM EMI Spectrum
Noise (dB V)
-1
VRp
-4
VRn
-5
10
30
10
30
-3
52
0.3
-2
10
15
20
Time (sec)
25
30
35
DM Noise (dB V)
Volts (V)
120
100
80
60
40
20
0
-20
0.15
120
100
80
60
40
20
0
-20
0.15
0.3
1
3
Frequency (MHz)
52
Simulated -Black vs Measured -Red CM EMI Spectrum
120
CM Noise (dB V)
100
80
60
40
20
0
-20
0.15
0.3
10
30
DM Noise (dB V)
100
80
60
40
20
0
-20
0.15
53
0.3
May 31, 2013
3
Frequency (MHz)
10
30
+12V
VDC
LISN
-12V
Add Shield
+12V
VDC
54
LISN
-12V
Where/how to physically
place shield
Where to electrically
connect shield
Size and cost of shield
Is it all worth it?
PC
PC
PA
PB
Pri2
PN
15V
24V
-12V
+12V
PA
PB
PN
15V
24V
-12V
+12V
Shield
Pri1&2
Pri1
55
Core
Core
Present
Winding Cross-Section
Proposed (Shielded)
Winding Cross-Section
CM Noise (dB V)
100
80
60
40
20
0
-20
0.15
0.3
10
30
DM Noise (dB V)
100
80
60
40
20
0
-20
0.15
56
0.3
3
Frequency (MHz)
10
30
ANSYSWorkbench
57
Maxwell ANSYS
Loss Distribution
ANSYS Mechanical
Maxwell
Temperature
Maxwell
ANSYS Mechanical
Maxwell
ANSYS Mechanical
58
Temperature ( C)
140
120
100
80
60
40
20
0
0
100
200
300
400
500
600
700
Time (sec)
59
Experimental
No Feedback
800
ANSYS
ANSYS
60
ANSYS
N0121
N0132
N0131
N0130
N0129
N0128
N0134
N0135
N0125
N0133
CPU, ASIC
Maxwell,RMxprt
Simplorer
Q3D
PExprt
ANSYS ICEPAK
MECHANICALFLUENT
61
62