15 3 24

LL

55 58 56 35 57

FF

8 54 CC 37
HH DD
MM

2 27 32 14 28 33 GG 16 6 25 31 34

RENR2117-02 January 2009

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

16 36

11 50

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

17

53

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

966G and 972G Wheel Loader Hydraulic System

966G: AAH1-UP 3ZS1-UP 9RS1-UP 3PW1-UP 3SW1-UP 8XW1-UP 972G: 7LS1-UP AAW1-UP 1EW1-UP 4WW1-UP 6AW1-UP 9GW1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

13

18

20 21
JJ

29 30

8 59 37 52

51

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

55 58
LL

4 19 28 29 6 11

51 54 52 53

16 DD 50 MM 59
AA BB
Volume 1 of 2: Brakes, Pilot Implements, and HMU Steering

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

15 35 18

56 57

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

13

17

9
2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

17
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

RENR2117-02 VOL 1 of 2

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

STEERING PUMP
3 24 36
KK

20 21
JJ

HH

37

51

GG

2 27 32 14 28 33 25 31 34

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

COMPONENT LOCATIONS

325-AG135 PK-14

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

MM

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE WIRE COLOR

Component Locations
Description
Connector - Orifice Accumulator As - Ride Control Cooler Cooler As - Brake Oil Cooling Attachment Cylinder Gp - Auxiliary Cylinder Gp - Lift (LH) Cylinder Gp - Lift (RH) Cylinder Gp - Steering Cylinder Gp - Tilt, 966 972 Elbow - Orifice Filter Gp - Oil, Hydr. (Fan / Cooler Flow) Manifold Gp - (Lift, Standard) Motor Gp - Hydraulic Fan Plate - Orifice Pump and Motor Gp - Sec. Steering Pump Gp - HMU Pump Gp - Hydraulic Fan Pump Gp - Steering Implement Pilot / Brake Screen Gp Tank Gp - Hydraulic Valve - Breaker Relief Valve Gp - Check (Air Purge)(Air Bleed) Valve Gp - Check (Ride Control) Valve Gp - Cooler Bypass Valve Gp - Diverter (Ride Control) Valve Gp - Flow Divider (Axle Oil Cooler) Valve Gp - Main Control, 2 Func., Standard 3 Func. Logging 3 Func., (Attch) Control, 1 Func., Field Conversion 133-2964 133-2963 133-1747 144-9005 133-2962 108-2144 134-3016 130-2073 161-8919 8V-2080 154-2563 147-7343 162-0772 167-1154 6E-5065 133-1843 9T-0818 3G-8607 9T-3096 9T-6005 137-3520 133-1729

Part Number
128-7063 108-5933 130-8842 134-2454

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Schematic Location
D-4 to D-5 F-4 B-5 A-6 F-6 F-4 F-4 C-2 F-5 B-4 B-6 E-4 B-5 F -5 A-5 B-4 B-6 B-7 A-7 A-6 to A-7 A-7 E-4 B-5 E-4 B-6 Valve Gp - Pilot

Description

Part Number
144-0115 112-1817 152-6480 152-6481 4T-2742 4T-4162 6E-2377 9T-8488 4T-2764 6E-6003 6E-6185 141-2597 142-3996 146-7571

Machine Location
28 29 30 31 32

Schematic Location
D-5 D-4 to D-5 E-7 F-6

Tap Locations Pressure and Sampling

Tap Number
AA BB CC DD FF GG HH JJ KK

325-PK-14

B
WIRE GAUGE

Description
Tilt Cylinder Rod End Pressure Tilt Cylinder Head End Pressure Rear Service Brake Pressure Front Service Brake Presseure Service Brake Accumulator Pressure Implement Pilot Pump Pressure Implement Pump Pressure Fluid Sampling Valve Steering Pump Pressure Fan Drive Pump Pressure Steering Signal Pressure

Valve Gp - Pilot, Shut Off Valve Gp - Pilot (Oil Manifold, 2 Funct.) Pilot (Oil Manifold, 3 Funct.) Valve Gp - Relief (Line, Aux, HE) Valve Gp - Relief (Line, Aux, RE) Valve Gp - Relief (Line,Tilt, RE, HE) Standard 2 And 3 Valve Relief (Line, Tilt, RE), Logging Relief (Line,Tilt, HE), Logging Valve Gp - Relief, Main Standard Logging

Schematic Location
F-5 F-5 F-3 F-3 D-2 D-4 C-7 B-6 B-3 B-6 A-4

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

FRONT, RIGHT VIEW OF HITCH

33

F-5

34 35 36 37 50 51 52 53 54 55 56 57 58 59

E-7

LL MM

Valve Gp - Secondary Steering (Diverter) Valve Gp - Steering Valve Gp - Steering Neutralizer

B-2 to B-3 C-4 F-2 F-1 F-2 F-3 F-3 E-1 D-3 E-3 D-1 F-2

BRAKES
Accumulator Gp - Brake (Charged) Actuator As - Parking Brake Control Gp - Foot Brake Sensor Gp - Position (Rotary, Lft Brk Pdl) Switch As - Limit (Stop Light) Switch As - Pressure (Parking Brakes) Switch As - Pressure (Low Pressure Warning) Valve Gp - Accumulator Valve Gp - Brake Control (Parking) Valve Gp - Brake Control (Service) 198-9841 154-8042 193-1448 214-4863 105-6117 3E-6452 3E-7693 229-9984 106-1774 210-5587

50 55

CC

FF

DD

120-7477 120-7475 120-7473 120-7611

27

E-4 to E-7

SERVICE BRAKES ACCUM CHARGING VALVE

SERVICE BRAKES CONTROL VALVE

24 Page,

KK

WIRE

(Dimensions: 34 inches x 28 inches)

AA
CYLINDER GP AUXILIARY CYLINDER GP TILT 966: 144-9005 972: 133-2962 CYLINDER GP LIFT (LH) 133-2964 CYLINDER GP LIFT (RH) 133-2963 FRONT BRAKES
TO TRANSMISSION CONTROL

CONTROL GP FOOT BRAKE 193-1448 SWITCH AS LIMIT STOP LIGHT 105-6117

TO BRAKE LIGHTS

ACCUMULATOR AS. BRAKE (CHARGED) 198-9841

RELEASE APPLY

VALVE GP MAIN CONTROL 2 FUNCTION, STANDARD: 120-7477 3 FUNCTION, LOGGING: 120-7475 3 FUNCTION, ATTACHMENT: 120-7473 1 FUNCTION, FIELD CONVERSION: 120-7611

BB

PLATE ORIFICE 8V-2080 ACCUMULATOR AS. RIDE CONTROL 108-5933

CC
C C SENSOR GP POSITION (ROTARY, LFT BRK PDL) 214-4863

NO NC

ACTUATOR AS. PARKING BRAKE 154-8042

RACK BACK

DUMP

VALVE GP RELIEF LINE, AUX, HEAD END 4T-2742

VALVE GP RELIEF LINE, AUX, ROD END 4T-4162

LOWER CLOSE OPEN RAISE

VALVE GP RELIEF LINE, TILT, ROD END STANDARD 2 OR 3 VALVE: 6E-2377 LOGGING: 9T-8488

MANIFOLD GP LIFT, STANDARD 130-2073

DD
E9

VALVE GP RELIEF MAIN, STANDARD: 6E-6003 LOGGING: 6E-6185

VALVE GP RELIEF LINE, TILT, HEAD END STANDARD 2 OR 3 VALVE: 6E-2377 LOGGING: 4T-2764
RAISE LOWER

REAR BRAKES VALVE GP DIVERTER RIDE CONTROL 137-3520

VALVE GP BRAKE CONTROL SERVICE 210-5587

E8

FROM DEMAND FAN

TO HYDRAULIC OIL FILTER

E
SWITCH AS PRESSURE PARKING BRAKES 3E-6452
NC NO C TRANSMISSION CONTROL

VALVE GP CHECK RIDE CONTROL 9T-3096

TO HYD BRAKES TO HYD BRAKE DRAIN

VALVE GP ACCUMULATOR 229-9984

FF
TO SEMS

GG
D
VALVE GP CHECK AIR PURGE, AIR BLEED 3G-8607 VALVE GP PILOT 144-0115 CONNECTOR ORIFICE CONNECTOR 128-7063 ORIFICE 128-7063 CONNECTOR ORIFICE CONNECTOR 128-7063 ORIFICE 128-7063 CONNECTOR ORIFICE CONNECTOR 128-7063 ORIFICE 128-7063 SWITCH AS PRESSURE LOW PRESSURE WARNING 3E-7693

VALVE GP BRAKE CONTROL PARKING 106-1774

VENT

VALVE GP PILOT SHUT OFF 112-1817

VALVE GP PILOT OIL MANIFOLD 2 FUNCTION: 152-6480 3 FUNCTION: 152-6481

BRAKES, PARKING AND SERVICE

RENR2117-02 VOL 1 of 2

(Dimensions: 34 inches x 28 inches)

HH
C
PILOT CONTROL SPOOL DIRECTIONAL SPOOL

FILTER GP OIL, HYDR. FAN / COOLER FLOW 134-3016

VALVE GP COOLER BYPASS 9T-6005

VALVE GP STEERING NEUTRALIZER 146-7571

VALVE GP STEERING NEUTRALIZER 146-7571

CROSSOVER RELIEF

CYLINDER GP STEERING 133-1747

COOLER 130-8842

24 Page,

JJ
ELBOW ORIFICE 108-2144

ELBOW ORIFICE 108-2144

KK

LL
B
PUMP GP STEERING IMPLEMENT PILOT / BRAKE 167-1154 VALVE GP FLOW DIVIDER AXLE OIL CLR 133-1729

MOTOR GP HYDRAULIC FAN 161-8919

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

VALVE GP SEC. STEERING DIVERTER 141-2597
BACK-UP RELIEF MAKE-UP CHECK

IMPLEMENT

VALVE GP STEERING 142-3996

STEER PILOT/BRAKE

PILOT / BRAKE PUMP OUTPUT IMPLEMENT PUMP OUTPUT TILT CONTROL CIRCUIT STEERING CIRCUIT FAN PUMP AND CIRCUIT SUPPLY LINE BRAKE CONTROL CIRCUIT AUXILIARY CONTROL CIRCUIT DRAIN / RETURN LINE LIFT CONTROL CIRCUIT ELECTRICAL WIRES SECONDARY STEERING PUMP CIRCUIT

PUMP GP HYDRAULIC FAN 162-0770

PUMP GP HMU 147-7343

LINE PATTERNS
Pressure Line

SCREEN GP 6E-5065

VALVE BREAKER RELIEF 9T-0818

COOLER AS BRAKE OIL COOLING ATTCH 134-2454

COOLER AS BRAKE OIL COOLING ATTCH 134-2454

MM

Pilot / Load Sensing Pressure Drain / Return Lines Component Group

PILOT IMPLEMENTS / HMU STEERING

YY

Attachment Air Line

CALLOUTS

A
TANK GP HYDRAULIC 133-1843 PUMP AND MOTOR GP SECONDARY STEERING 154-2563

Taps (Pressure, Sampling, Sensor - by letter) Components (By number)

52

THIS SCHEMATIC IS FOR THE 966G AND 972G WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: RENR2117-02, VOLUME 1 OF 2 PART NUMBER: 133-1727, CHANGE: 03, VERSION: - (STEERING AND IMPLEMENTS) PART NUMBER: 142-0727, CHANGE 04, VERSION: - (BRAKES)
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.

RENR2117-02 January 2009

19 SS
TT

55 58 56 28 57

MM

7 54 CC 31
NN DD

30 42

WW

12 50

27

16

53

HH 1 13 25 33 36 39 EE LL JJ 2 15 26 34 37 41 FF UU KK 3 24 29 35 38 43 GG VV

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

966G and 972G Wheel Loader Hydraulic System

966G: AAH1-UP 3ZS1-UP 9RS1-UP 3PW1-UP 3SW1-UP 8XW1-UP 972G: 7LS1-UP AAW1-UP 1EW1-UP 4WW1-UP 6AW1-UP 9GW1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

14

17

20 RR 21 22

7 52 PP 20 59 ZZ 31

23 32 51

10

8 9

11

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

19 WW
TT

55 57 56 58 12

50 53 51 54 52

20 CC PP 31 DD ZZ 59
MM

UNIDIRECTIONAL

UNIDIRECTIONAL

18 28

30 42

23 32

AA BB

Volume 2 of 2: Brakes, E/H Implements, and Command Control Steering

BIDIRECTIONAL

BIDIRECTIONAL

8 9 11
2009 Caterpillar, All Rights Reserved

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

14

16

Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

WW
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

RENR2117-02 VOL 2 of 2

SS

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

RIGHT REAR VIEW OF MAIN STEERING CONTROL VALVE

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

4 27

17

20 RR 21 22

NN

51

GG

6 10

1 13 25 33 36 39 EE LL 2 15 26 34 37 41 FF UU JJ 3 24 29 35 38 43
GG VV KK HH
CURRENT STANDARD

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG

325-AG135 PK-14

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

COMPONENT LOCATIONS

ZZ

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE WIRE COLOR

325-PK-14

B
WIRE GAUGE

Component Locations
Description
Accumulator As - Ride Control Connector Connector - Orifice Cooler Cooler As - Brake Oil Cooling Attachment Cylinder Gp - Lift (LH) Cylinder Gp - Steering Cylinder - Tilt (966) Cylinder - Tilt (972) Cylinder - Lift (RH) Cylinder Gp - Auxiliary Filter Gp - Oil, Hydr. (Fan / Cooler Flow) Manifold Gp - (Lift, Standard) Motor Gp - Hydraulic Fan Plate - Orifice Pump Gp - Hydraulic Fan Pump Gp - Steering Implement Pilot / Brake Pump and Motor Gp - Sec. Steering Screen Gp - Case Drain (Steering Pilot) Screen Gp Tank Gp - Hydraulic Valve - Breaker Relief Valve Gp - Check (Steering Quad) Valve Gp - Check (Ride Control) Valve Gp - Check (Air Purge)(Air Bleed) Valve Gp - Main Control, 2 Func., Standard 3 Func. Logging 3 Func., (Attch) Control, 1 Func., Field Conversion 134-3016 130-2073 161-8919 8V-2080 162-0772 167-1154 154-2563 154-2883 6E-5065 133-1843 9T-0818 111-7775 9T-3096 3G-8607 120-7477 120-7475 120-7473 120-7611

Part Number
108-5933 8C-0564 128-7063 130-8842 134-2454 133-2964 133-1747 144-9005 133-2962 133-2963

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Schematic Location
F-4 E-5 D-6 B-5 A-6 F-5 C-2 F-6 F-6 F-4 F-6 B-6 E-4 B-6 F -5 B-6 B-7 A-5 C-3 A-7, D-7 A-6 to A-7 A-7 B-4 E-4 D-7

Description
Valve Gp - Cooler Bypass Valve Gp - Secondary Steering (Diverter) Valve Gp - Diverter (Ride Control) Valve Gp - Flow Divider (Axle Oil Cooler) Valve Gp - Steering Neutralizer Valve Gp - Pilot (Command Control Steering) Valve Gp - Pilot (Oil Manifold, 2 Funct.) Pilot (Oil Manifold, 3 Funct.) Valve Gp - Relief (Line, Aux, HE) Valve Gp - Relief (Line, Aux, RE) Valve Gp - Relief, Main Standard Logging

Part Number
9T-6005 141-2597 137-3520 133-1729 8J-1553 164-4116 142-3997 142-3998 4T-2742 4T-4162 6E-6003 6E-6185 4T-2764 6E-2377 9T-8488 8J-6875 133-1728 112-1817 198-9841 154-8042 193-1448 214-4863 105-6117 3E-6452 3E-7693 229-9984 106-1774 210-5587

Machine Location
27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 50 51 52 53 54 55 56 57 58 59

Schematic Location
B-5 B-5 E-4 B-6 B-3 B-4 D-4 to D-6 E-7 F-6 E-7 F-5 F-6 F-6 B-4 B-2 D-7

Tap Locations Pressure and Sampling

Tap Number
AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR SS TT UU

Description
Tilt Cylinder Rod End Pressure Tilt Cylinder Head End Pressure Rear Service Brake Pressure Front Service Brake Presseure Auxiliary Pilot Pump Pressure Auxiliary Pilot Pump Pressure Tilt Pilot Pump Pressure Tilt Pilot Pump Pressure Lift Pilot Pump Pressure Lift Pilot Pump Pressure Pilot Pump Pressure Service Brake Accumulator Pressure Implement Pump Pressure Steering Pump Pressure Fluid Sampling Valve Steering Pilot Pump Pressure Fan Drive Pump Pressure Steering Control Valve Neutral Pilot Pressure Steering Pilot Pressure Steering Pilot Pressure Steering Signal Pressure

Schematic Location
F-5 F-5 F-3 F-3 E-7 E-7 E-6 E-6 E-5 E-5 E-4 D-2 C-7 B-7 B-6 B-3 B-6 B-4 B-4 B-3 A-3

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

FRONT, RIGHT VIEW OF HITCH

Valve Gp - Relief (Line,Tilt, HE), Logging Valve Gp - Relief (Line,Tilt, RE, HE) Standard 2 And 3 Valve Valve Gp - Relief (Line, Tilt, RE), Logging Valve Gp - Shuttle (Steering) Valve Gp - Steering (Command Control Str) Valve Gp = Ball, Manual (Lowering Control)

50 55

CC

Brakes
Accumulator Gp - Brake (Charged) Actuator As - Parking Brake Control Gp - Foot Brake Sensor Gp - Position (Rotary, Lft Brk Pdl) Switch As - Limit (Stop Light) Switch As - Pressure (Parking Brakes) Switch As - Pressure Valve Gp - Accumulator Valve Gp - Brake Control (Parking) F-2 F-1 F-2 F-3 F-2 E-1 D-3 E-3 D-1 F-2

VV WW ZZ

FF

DD

26

E-5 to E-7

Valve Gp - Brake Control (Service)

SERVICE BRAKES ACCUM CHARGING VALVE

SERVICE BRAKES CONTROL VALVE

24 Page,

PP

WIRE

(Dimensions: 34 inches x 28 inches)

AA
CYLINDER GP AUXILIARY CYLINDER GP TILT 966: 144-9005 972: 133-2962 CYLINDER GP LIFT (LH) 133-2964 CYLINDER GP LIFT (RH) 133-2963 FRONT BRAKES SWITCH AS LIMIT STOP LIGHT 105-6117
TO TRANSMISSION CONTROL TO BRAKE LIGHTS

CONTROL GP FOOT BRAKE 193-1448

ACCUMULATOR AS. BRAKE (CHARGED) 198-9841

VALVE GP MAIN CONTROL 2 FUNCTION, STANDARD: 120-7477 3 FUNCTION, LOGGING: 120-7475 3 FUNCTION, ATTACHMENT: 120-7473 1 FUNCTION, FIELD CONVERSION: 120-7611

F
RELEASE APPLY

BB

PLATE ORIFICE 8V-2080 ACCUMULATOR AS. RIDE CONTROL 108-5933

CC
C C SENSOR GP POSITION (ROTARY, LFT BRK PDL) 214-4863

NO NC

ACTUATOR AS. PARKING BRAKE 154-8042 PARKING BRAKES

RACK BACK

DUMP

VALVE GP RELIEF LINE, AUX, HEAD END 4T-2742

VALVE GP RELIEF LINE, AUX, ROD END 4T-4162

LOWER CLOSE OPEN RAISE

VALVE GP RELIEF LINE, TILT, ROD END STANDARD 2 OR 3 VALVE: 6E-2377 LOGGING: 9T-8488

MANIFOLD GP LIFT, STANDARD 130-2073

DD
E9
VALVE GP BRAKE CONTROL SERVICE 210-5587

VALVE GP RELIEF MAIN, STANDARD: 6E-6003 LOGGING: 6E-6185

VALVE GP RELIEF LINE, TILT, HEAD END STANDARD 2 OR 3 VALVE: 6E-2377 LOGGING: 4T-2764
RAISE LOWER

REAR BRAKES

E8

VALVE GP DIVERTER RIDE CONTROL 137-3520

E
SWITCH AS PRESSURE PARKING BRAKES 3E-6452
NC NO C TRANSMISSION CONTROL

EE

FF

GG
CONNECTOR ORIFICE 128-7063

HH
CONNECTOR ORIFICE 128-7063

JJ
CONNECTOR 8C-0564

KK

VALVE GP CHECK RIDE CONTROL 9T-3096

LL

TO HYD BRAKES TO HYD BRAKE DRAIN

VALVE GP ACCUMULATOR 229-9984

MM
VALVE GP BRAKE CONTROL PARKING 106-1774
TO SEMS

E2

E4

E6

E1

VALVE GP PILOT OIL MANIFOLD 2 FUNCTION: 142-3997 3 FUNCTION: 142-3998 SWITCH AS PRESSURE 3E-7693

VALVE GP CHECK AIR PURGE, AIR BLEED 3G-8607

SCREEN GP 6E-5065

BRAKES, PARKING AND SERVICE RENR2117-02 VOL 2 of 2

VALVE GP BALL, MANUAL (LOWERING CONTROL) 112-1817

(Dimensions: 34 inches x 28 inches)

E3

E5

E7

NN
CYLINDER GP STEERING 133-1747

VALVE GP PILOT COMMAND CONTROL STEERING 164-4116 FILTER GP OIL, HYDR. FAN / COOLER FLOW 134-3016 VALVE GP COOLER BYPASS 9T-6005

SCREEN GP CASE DRAIN STEERING PILOT 154-2883

CYLINDER PORT B

CYLINDER PORT A

VALVE GP STEERING COMMAND CONTROL STEERING 133-1728

24 Page,

PP RR
B
PUMP GP STEERING IMPLEMENT PILOT / BRAKE 167-1154 VALVE GP FLOW DIVIDER AXLE OIL CLR 133-1729
STEER PILOT/BRAKE

COOLER 130-8842 VALVE GP CHECK STEERING QUAD 111-7775

VALVE GP STEERING NEUTRALIZER 8J-1553

CROSSOVER RELIEF SHUTTLE VALVE

SS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT / BRAKE PUMP OUTPUT IMPLEMENT PUMP OUTPUT TILT CONTROL CIRCUIT STEERING CIRCUIT FAN PUMP AND CIRCUIT SUPPLY LINE BRAKE CONTROL CIRCUIT AUXILIARY CONTROL CIRCUIT DRAIN / RETURN LINE LIFT CONTROL CIRCUIT ELECTRICAL WIRES SECONDARY STEERING CIRCUIT

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MOTOR GP HYDRAULIC FAN 161-8919 VALVE GP SEC. STEERING DIVERTER 141-2597

PILOT PORT A DIRECTIONAL SPOOL

MAKE-UP CHECK

UU VV
WW
VALVE GP SHUTTLE STEERING 8J-6875 VALVE GP STEERING NEUTRALIZER 8J-1553

PILOT PORT B

IMPLEMENT

PUMP GP HYDRAULIC FAN 162-0770

PRESSURE REDUCING VALVE

BACK-UP RELIEF

LINE PATTERNS
Pressure Line

REGULATED PRESS. PORT TO PILOT VALVE

Pilot / Load Sensing Pressure Drain / Return Lines

SCREEN GP 6E-5065

COOLER AS BRAKE OIL COOLING ATTCH 134-2454

COOLER AS BRAKE OIL COOLING ATTCH 134-2454

Component Group Attachment

Air Line

ZZ
YY

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter) Components (By number)

VALVE BREAKER RELIEF 9T-0818

52

TANK GP HYDRAULIC 133-1843

PUMP AND MOTOR GP SECONDARY STEERING 154-2563

966G & 972G E/H IMPLEMENT AND COMMAND CONTROL STEERING

4 3

THIS SCHEMATIC IS FOR THE 966G AND 972G WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: RENR2117-02, VOLUME 2 OF 2 PART NUMBER: 133-1727, CHANGE: 03, VERSION: - (STEERING AND IMPLEMENTS) PART NUMBER: 142-0727, CHANGE 04, VERSION: - (BRAKES)
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.