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Series 45 H Frame

57 & 75 cc Open
Circuit Pumps

Service Parts
Manual

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual

2001, 2003 Sauer-Danfoss. All rights reserved. Printed in U.S.A.


Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations arent in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
Front cover illustrations: P100 545, P100 546, P100 547, P100 548

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Contents
GENERAL INFORMATION

Service parts identification................................................................................................................. 5


Nameplate ................................................................................................................................................ 5
Date code.................................................................................................................................................. 6
Service bulletins ..................................................................................................................................... 6
Procedure to identify a part ............................................................................................................... 6

ORDER CODE

Order code................................................................................................................................................ 7

CONTROL

Control ................................................................................................................................................... 8-9

PRESSURE
COMPENSATING VALVE

Pressure compensating valve........................................................................................................ 8-9

ORIFICE

Pilot orifice....................................................................................................................................... 10-11


Gain orifice ...................................................................................................................................... 10-11

INPUT SHAFT

Shaft................................................................................................................................................... 10-35

AUXILIARY MOUNTING

Auxiliary flange .............................................................................................................................. 20-35

END CAP

End cap ............................................................................................................................................. 20-35

HOUSING/SHAFT SEAL

Housing/shaft seal........................................................................................................................ 48-51

DISPLACEMENT LIMITER

Displacement limiter.................................................................................................................... 52-53

SPECIAL HARDWARE

Special hardware........................................................................................................................... 52-53

DISPLACEMENT

Displacement.................................................................................................................................. 54-55

SEAL KIT

Overhaul seal kit...................................................................................................................................56

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Table of contents
SERVICE BULLETINS

SB-1997-007 (addition of brass sleeve in servo bore).............................................................57


SB-1997-008 (adapter pad and radial ported end cap)..........................................................58
SB-1997-028 (new LB spool) ............................................................................................................59
SB-1997-044 (maximum displacement adjustment screw)..................................................60
SB-1998-045 (tamper resistant hardware) ..................................................................................61
SB-1999-006 (A pad auxiliary flange)...........................................................................................62
SB-1999-050 (PC cartridge valve) ...................................................................................................63
SB-2001-026 (end cap and housing interface O-ring) ............................................................64
SB-2001-028 (piston slipper material) ..........................................................................................65
SB-2002-035 (load sense spring seat)...........................................................................................66
SB-2002-036 (bias piston assembly)..............................................................................................67
SB-2002-043 (swashplate assembly).............................................................................................68
SB-2002-046 (clinder block kit and piston assembly) .............................................................69

2001, 2002 Sauer-Danfoss


All rights reserved. Contents subject to change. Information contained herein should be confirmed before placing orders. Printed in U.S.A.
Front cover drawings: P100545, P100546, P100547 and P100 548

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
General information
SERVICE PARTS
INDENTIFICATION

The series 45 order code was changed in 2000 with the addition of the 75 cc
displacement pump. Previously there were two groups of 57 cc pumps: the 45R057 or
45L057 and the 45RB57 or 45LB57, which have now been combined into the HRR and
HRL (H frame), depending on rotation. The H frame includes both the 57 cc and 75 cc
displacement pump.
Use this information and procedure to identify the module group, item number,
manufacture date, part number, and part name
The parts listed include all parts that may be used when performing either Minor
Repairs,Major Repairs or Conversions on the H frame open circuit pumps.

NAMEPLATE

Each unit has a nameplate affixed to its housing.


The nameplate includes this information.
Model Code
The Sauer-Danfoss model code completely
defines the specific unit. Use it when ordering
parts to service this product.
Model Code

Model Number
The manufacturing factory uses the SauerDanfoss model numbers. On repeat orders,
order a complete unit by the model number
Serial Number
The Sauer-Danfoss serial number identifies the
manufacture date and the unit sequence in the
build. The serial number also identifies the units
warranty time period.

Typ

HRR 057B LS 25 20 NN
A 1 S1N4 A1N NNN
NNN
Model No.

Ident-Nr

4577001
A - 94 - 34 - 12345
Serial No.
MADE IN U.S.A.

Fabr-Nr

The letter code indicates the location of original


manufacture (assembly). A indicates the unit
was originally assembled in Ames, Iowa, USA.
The first number (2 digits) indicates the year of
manufacture. (94 would indicate the unit was
manufactured in 1994).
The second number (2 digits) indicates the
calendar week of manufacture.
The third number (5 digits) is a sequential
number used to identify a specific unit.

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
General information
DATE CODE

The date code is the year and week of manufacture. The same item number may list
more than one part number. This indicates that there is more than one configuration for
that item number. You will see that there are different date codes for the different part
numbers. Find the date code of your unit from the nameplate to determine the service
part number you need to order.
EXAMPLE: The service part desired is Item C090

Order
Date Date
code Item begin end
LB

C090 98-02
94-34

98-01

Part number

Part name

4570245
4570025

Spool (SB-1997-028)
Spool

Qty. per
model/kit
1
1

All units using this order code with a date code of 94-34 and up to and including 98-01
must use part number 4570025.
All units with a date code of 98-02 and newer must use part number 4570245.
SERVICE BULLETINS

A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the Part Name of the part you
desire. You must read that Service Bulletin before ordering that part. The information
contained in these Service Bulletins, as of the print date of this bulletin, are at the
end of this manual. Service Bulletins contain more detailed information, such as:
interchangeability, what additional parts are involved, etc. We suggest that you add
additional Service Bulletins to this manual as you recieve them.

PROCEDURE TO IDENTIFY
A GIVEN PART/PART
NUMBER

General
The modular design of Series 45 units results in a simplified service parts list and part
number identification procedure. The same item numbers are used for same part names
on all units within a product type. (Example: The lip seal - Item K020 has the same item
number on all pumps.)
A part number that has another number following it in parentheses makes this a world
wide manual. The first number is sold in Germany. The number in parentheses is sold in
the United States. (Example: 016014 (9006200-0206); customers would order 90062000206 if ordering the part in the United States.)
Example of a Part Identification
The nameplate on a Series 45 pump has an Order Code of HRR 057B LS 25 20 NN A 1
S1N4 A1N NNN NNN NNN. Do this to determine the part number of the drive shaft used
on this pump.
1) Referring to the input shaft module in the Order Code (see page 7), the input shaft
option for this pump is identified by the code S1N4. (HRR 057B LS 25 20 NN A 1 S1N4
A1N NNN NNN NNN)
2) Referring to the Service Parts List, find the shaft group.
3) Next find the order code that relates to this unit, which is S1N4. The shaft is found to
be item J010 and part number 4570081.

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Order code
HR R 0 5 7 B L S 2 5 2 0 NN A 1 S 1 N 4 A 1N NNN NNN NNN
Special features

Frame
Rotation

Special hardware

Displacement limiter

Displacement
Load life

Speed sensor
Control type

Front flange &


Housing ports style
Shaft seal

Pressure compensator setting

Load sensing setting

End cap port style


Rear auxiliary flange
Input shaft

Torque limiter setting


P100 544E

Pilot orifice

Gain orifice

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Control

C110

C020
C130

C030
C120

C120A

C010

C050
C111
C070

C040

C090

C060
C080

C100

K090

C100A
K080
D016
K080
D016
K090
D013
D014
D015
D018

A98-21
thru
A00-23

D019

E100 344E

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Control
CONTROL COMMON PARTS
Order
code

Item

Date Date
begin end

Part number

Part name

Qty. per
model/kit

C010
C020
C030
C040
C050
C060
C070
C080
C110
C130

94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
98-21
98-21

4570236
612291 (9003508-0008)
4570200
001131 (9004201-5000)
4570026
4570022
4570255
4570250
4570238
4570237

Slotted set screw (SB-1998-045)


Seal nut
Plug
O-ring
Spring seat
Spring
Spring
Spring guide ( SB-2002-035)
Wedge (SB-1998-045)
Nut (SB-1998-045)

C
C090

C111
C120
C120A

98-01
98-02
94-34
94-34
94-34
94-34

4510293
4570245
4570025
4570094
327007 (9005110-4400)
001123 (9004201-2500)

Control Kit, LB
Spool (SB-1997-028)
Spool
Orifice, 0.3mm (SB-1997-028)
Plug
O-ring

1
1
1
1
1
1

C
C090

94-34
94-34

4510156
4570025

Control Kit
Spool

1
1

C
C090
C111
C120
C120A

94-34
94-34
94-34
94-34
94-34

4510156
4570025
092114 (9007712-0604)
327007 (9005110-4400)
001123 (9004201-2500)

Control Kit
Spool
Set screw (SB-1997-028)
Plug
O-ring

1
1
1
1
1

C
C090
C100
C100A
C111
C120
C120A

94-34
94-34
94-34
94-34
94-34
94-34
94-34

4510155
4570024
327007 (9005110-4400)
001123 (9004201-2500)
092114 (9007712-0604)
327007 (9005110-4400)
001123 (9004201-2500)

Control Kit, PC
Spool
Plug
O-ring
Set screw (SB-1997-028)
Plug
O-ring

1
1
1
1
1
1
1

4570281
4510296
4570019
4570236
612291 (9003508-0008)
085043 (9004201-3700)
4570237
4570238
144725 (9004105-0110)
5000146 (9006110-0110)

PC valve assembly
PC valve kit (SB-1998-045 & SB-1999-050)
Spring
Slotted set screw (SB-1998-045 & SB-1999-050)
Seal nut (SB-1999-050)
O-ring
Nut (SB-1998-045 & SB-1999-050)
Wedge (SB-1998-045 & SB-1999-050)
O-ring
Backup ring

1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1

CONTROL
LB

LC & LJ

LS

PC

98-01
98-01

98-01

98-01

PRESSURE COMPENSATOR VALVE


10-32, D2-3

D013
D014
D015
D016
D018
D019
K080
K090

00-24
94-34
94-34
94-34
94-34
94-34
98-21
98-21
94-34
94-34

00-23
00-23
00-23
00-23
00-23
00-23

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Pilot orifice, gain orifice, shaft, aux. flange and end cap
H010

J010

G010

End cap shown orientated


for CCW rotation

J010

J040

J040A

J030

J050

J040A

J020
J040

J120
J020

J110
J130

J140
J090

J
J095
J080

J140

J100

E100 345E

J120
J110
J130

10

BLN-2-41710 520L0581 Rev A January 2003

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Pilot orifice, gain orifice, shaft, aux. flange and end cap
PILOT ORIFICE
Order
code

Item

Date Date
begin end

Part number

Part name

G010

94-34

739144

Orifice, 0.8mm, M6 x 6

94-34

None

None

Qty. per
model/kit
1

GAIN ORIFICE
1

H010

94-34

092114 (9007712-0604)

Set screw

H010

94-34

739136

Orifice, 0.7mm, M6 x 6

4510169
4570296
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570135

Auxiliary mounting kit


Shaft, 13-tooth spline
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE A (SB-1999-006)
O-ring
O-ring
Screw
Cover plate (SB-1999-006)
A pad seal (SB-1999-006)
Screw
Coupling, 9-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

4570409
4570407
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4460586
4800482
001925 (9007200-3712)
4570356

Shaft, 13-tooth spline


End cap, radial ports
Screw
Plug
O-ring
Pin
Cover plate
A pad seal
Screw
Coupling, 9-tooth

1
1
4
2
2
1
1
1
2
1

4570208
4570295
4570172
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 13-tooth (45*057 & HR*)


Shaft, 13-tooth (45*B57)
End cap, radial ports
Screw
Plug
O-ring
Pin

1
1
1
4
2
2
1

SHAFT/AUXILIARY FLANGE/END CAP


C2A2

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01

C2AA

J010
J020
J030
J040
J040A
J050
J110
J120
J130
J140

01-11
01-11
01-11
01-11
01-11
01-11
01-11
01-11
01-11
01-11

C2N2

J010

J020
J030
J040
J040A
J050

98-15
99-01
01-11
01-11
01-11
01-11
01-11

00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22

00-22

BLN-2-41710 520L0581 Rev A January 2003

11

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J010
End cap shown orientated
for CCW rotation

J040A

J010

J040

J020
E100 346E

J030
ENLARGED BOLD TYPE ITEM
NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J050

J040

J020

J040A

J020

J090

J020

J095
J080

J140

J100

J095
J100

J120
J110
J130

12

BLN-2-41710 520L0581 Rev A January 2003

J090
J080

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

J010

J020
J030
J040
J040A
J050

99-01
99-01
99-01
99-01
99-01
99-01
99-01

4570208
4570295
4570294
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 13-tooth (45*057 & HR*)


Shaft, 13-tooth (45*B57)
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
1
4
2
2
1

J010

J020
J030
J040
J040A
J050

98-12
99-01
98-12
98-12
98-12
98-12
98-12

4570208
4570295
4570001
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 13-tooth (45*057 & HR*)


Shaft, 13-tooth (45*B57)
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
1
4
2
2
1

C2R2

J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100

99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01

00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22

4570296
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570179
5000099 (9004100-1550)
314534 (9004104-0310)
5000489

Shaft, 13-tooth
End cap, radial ports
Screw
Plug
O-ring
Pin
Running cover
O-ring
O-ring
Screw

1
1
4
2
2
1
1
1
1
4

C2T2

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01
99-01

00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22
00-22

4510170
4570296
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460586
4800482
049874 (9007200-3716)
4570137

Auxiliary mounting kit


Shaft, 13-tooth spline
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE A (SB-1999-006)
O-ring
O-ring
Screw
Cover plate (SB-1999-006)
A pad seal (SB-1999-006)
Screw
Coupling, 11-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

C2N3

C2N4

00-22

00-22

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

13

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J010

End cap shown orientated


for CCW rotation

J010
J040A
J040
J020
E100 347E

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J030
J050
J040

J040A
J020

J090

J
J095

J020
J080

J100

J090

J140
J095
J080

J120

J140
J100

J110
J130

J120

J130
J110

14

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code
C3A2

C3B2

C3N2

Item

Date Date
begin end

Part number

Part name

J
J010

J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-12
99-07
97-43
96-12
96-12
96-12
96-12
97-43
97-43
96-12
97-43
96-12
96-12
96-12
96-12
96-12

4510169
4570170
4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570135

Auxiliary mounting kit


Shaft, 15-tooth (45*057 & HR*)
Shaft, 15-tooth (45*B57)
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE A (SB-1999-006)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate (SB-1999-006)
A pad seal (SB-1999-006)
Screw
Coupling, 9-tooth

1
1
1
1
4
2
2
1
1
1

J
J010

J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-12
99-01
97-43
96-12
96-12
96-12
96-12
97-43
97-43
96-12
97-43
96-12
96-12
96-12
96-12
96-12

4510171
4570170
4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570134

Auxiliary mounting kit


Shaft, 15-tooth (45*057 & HR*)
Shaft, 15-tooth (45*B57)
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE B (SB-1997-008)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 13-tooth

1
1
1
1
4
2
2
1
1
1

J010

J020
J030
J040
J040A
J050

96-12
99-01
96-12
96-12
96-12
96-12
96-12

4570139
4570235
4570172
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth (45*057 & HR*)


Shaft, 15-tooth (45*B57)
End cap, radial ports
Screw
Plug
O-ring
Pin

1
1
1
4
2
2
1

00-22

97-42

00-22

97-42

00-22

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

1
4
1
1
2
1

1
4
1
1
2
1

15

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J010
End cap shown orientated
for CCW rotation

J010

J040A

J040

J020
E100 348E

J030
ENLARGED BOLD TYPE ITEM
NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J050

J040

J020

J040A

J020

J020

J095
J100

J090
J080

16

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

J010

J020
J030
J040
J040A
J050

99-01
99-01
99-01
99-01
99-01
99-01
99-01

4570139
4570235
4570294
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth (45*057 & HR*)


Shaft, 15-tooth (45*B57)
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
1
4
2
2
1

J010

J020
J030
J040
J040A
J050

96-12
99-01
96-12
96-12
96-12
96-12
96-12

4570139
4570235
4570001
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth (45*057 & HR*)


Shaft, 15-tooth (45*B57)
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
1
4
2
2
1

C3N5

J010
J020
J030
J040
J040A
J050

96-37
96-37
96-37
96-37
96-37
96-37

4570139
4570185
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth
End cap, metric axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

C3N7

J010
J020
J030
J040
J040A
J050

00-23
00-23
00-23
00-23
00-23
00-23

4570139
4570392
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth
End cap, metric axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

C3N8

J010
J020
J030
J040
J040A
J050

98-30
98-30
98-30
98-30
98-30
98-30

4570235
4570239
5000181
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth
End cap, metric axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

C3R2

J010

J020
J030
J040
J040A
J050
J080
J090

J095
J100

97-34
99-07
97-34
97-34
97-34
97-34
97-34
97-34
98-25
97-34
97-34
97-34

4570170
4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570179
5000099 (9004100-1550)
327627 (9004104-1540)
314534 (9004104-0310)
5000489

Shaft, 15-tooth (45*057 & HR*)


Shaft, 15-tooth (45*B57)
End cap, radial (SB-1997-008)
Screw
Plug
O-ring
Pin
Running cover
O-ring
O-ring (SB-1997-008)
O-ring
Screw

1
1
1
4
2
2
1
1
1
1
1
4

C3N3

C3N4

00-22

00-22

00-22
00-22
00-22
00-22
00-22
00-22

00-22

98-24

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

17

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

End cap shown orientated


for CCW rotation

J010

J040

J040A
J020

E100 349E

J030

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J050

J040

J040A

J090

J
J095
J080

J100

J140
J090
J095
J080
J120

J140

J110
J100

J130

J120

J130
J110

18

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code
C3T2

C3V2

Item

Date Date
begin end

Part number

Part name

J
J010

J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-15
99-07
97-43
96-15
96-15
96-15
96-15
97-43
97-43
96-15
97-43
96-15
96-15
96-15
96-15
96-15

4510170
4570170
4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570137

Auxiliary mounting kit


Shaft, 15-tooth (45*057 & HR*)
Shaft, 15-tooth (45*B57)
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE A (SB-1999-006)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate (SB-1999-006)
A pad seal (SB-1999-006)
Screw
Coupling, 11-tooth

1
1
1
1
4
2
2
1
1
1
1
1
4
1
1
2
1

J
J010

J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-15
99-07
97-43
96-15
96-15
96-15
96-15
97-43
97-43
96-15
97-43
96-15
96-15
96-15
96-15
96-15

4510172
4570170
4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570136

Auxiliary mounting kit


Shaft, 15-tooth (45*057 & HR*)
Shaft, 15-tooth (45*B57)
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE B (SB-1997-008)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 15-tooth

1
1
1
1
4
2
2
1
1
1

00-22

97-42

00-22

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

1
4
1
1
2
1

19

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J010
End cap shown orientated
for CCW rotation

J010

J040A

J040

J020

J030

J050

J040

J020

J040A

J020

J095
J100

J090

J020

J090

J080

J095

J
J080

J140

J100

E100 350E

J120
ENLARGED BOLD TYPE ITEM
NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J110
J130

20

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

D2A2

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510169
4570296
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570135

Auxiliary mounting kit


Shaft, 13-tooth spline
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE A
O-ring
O-ring
Screw
Cover plate
A pad seal
Screw
Coupling, 9-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

D2N2

J010
J020
J030
J040
J040A
J050

99-49
99-49
99-49
99-49
99-49
99-49

4570295
4570172
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 13-tooth spline


End cap, radial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

D2N3

J010
J020
J030
J040
J040A
J050

99-49
99-49
99-49
99-49
99-49
99-49

4570295
4570294
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 13-tooth spline


End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

D2N4

J010
J020
J030
J040
J040A
J050

99-49
99-49
99-49
99-49
99-49
99-49

4570295
4570001
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 13-tooth spline


End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

D2R2

J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4570296
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570179
5000099 (9004100-1550)
314534 (9004104-0310)
5000489

Shaft, 13-tooth
End cap, radial ports
Screw
Plug
O-ring
Pin
Running cover
O-ring
O-ring
Screw

1
1
4
2
2
1
1
1
1
4

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

21

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

End cap shown orientated


for CCW rotation

J010

J040

J040A
J020

E100 349E

J030

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J050

J040

J040A

J090

J
J095
J080

J100

J140
J090
J095
J080
J120

J140

J110
J100

J130

J120

J130
J110

22

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

D2T2

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510170
4570296
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570137

Auxiliary mounting kit


Shaft, 13-tooth spline
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE A
O-ring
O-ring
Screw
Cover plate
A pad seal
Screw
Coupling, 11-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

D3A2

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510169
4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570135

Auxiliary mounting kit


Shaft, 15-tooth spline
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE A
O-ring
O-ring
Screw
Cover plate
A pad seal
Screw
Coupling, 9-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

D3B2

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510171
4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570134

Auxiliary mounting kit


Shaft, 15-tooth
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE B
O-ring
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 13-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

23

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J010

End cap shown orientated


for CCW rotation

J010

J040A

J040

J020

J030

E100 351E

J050

J040

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J020

J040A

J020

J020

J095
J100

J090
J080

24

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

D3N2

J010
J020
J030
J040
J040A
J050

99-49
99-49
99-49
99-49
99-49
99-49

4570235
4570172
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth spline


End cap, radial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

D3N3

J010
J020
J030
J040
J040A
J050

99-49
99-49
99-49
99-49
99-49
99-49

4570235
4570294
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth spline


End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

D3N4

J010
J020
J030
J040
J040A
J050

99-49
99-49
99-49
99-49
99-49
99-49

4570235
4570001
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth spline


End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

D3N8

J010
J020
J030
J040
J040A
J050

99-49
99-49
99-49
99-49
99-49
99-49

4570235
4570239
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 15-tooth
End cap, metric axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

D3R2

J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570179
5000099 (9004100-1550)
314534 (9004104-0310)
5000489

Shaft, 15-tooth
End cap, radial ports
Screw
Plug
O-ring
Pin
Running cover
O-ring
O-ring
Screw

1
1
4
2
2
1
1
1
1
4

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

25

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

End cap shown orientated


for CCW rotation

J010

J040

J040A
J020

E100 349E

J030

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J050

J040

J040A

J090

J
J095
J080

J100

J140
J090
J095
J080
J120

J140

J110
J100

J130

J120

J130
J110

26

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

D3T2

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510170
4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570137

Auxiliary mounting kit


Shaft, 15-tooth
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE A
O-ring
O-ring
Screw
Cover plate
A pad seal
Screw
Coupling, 11-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

D3V2

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510172
4570297
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570136

Auxiliary mounting kit


Shaft, 15-tooth
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE B
O-ring
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 15-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

27

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J015
J012
End cap shown orientated
for CCW rotation

J010

J040

J040A
J020

E100 352E

J030
ENLARGED BOLD TYPE ITEM
NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J050

J040

J040A

J090

J
J095
J080

J100

J140
J090
J095
J080
J120

J140

J110
J100

J130

J120

J130
J110

28

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code
K4A2

K4B2

Item

Date Date
begin end

Part number

Part name

J
J010

J012
J015
J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-44
99-08
96-44
96-44
97-43
96-44
96-44
96-44
96-44
97-43
97-43
96-44
97-43
96-44
96-44
96-44
96-44
96-44

4510169
4570159
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570135

Auxiliary mounting kit


Shaft, keyed (45*057 & HR*)
Shaft, keyed (45*B57)
Key
Retaining ring
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE A (SB-1999-006)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate (SB-1999-006)
A pad seal (SB-1999-006)
Screw
Coupling, 9-tooth

1
1
1
1
1
1
4
2
2
1
1
1
1
1
4
1
1
2
1

J
J010

J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-44
99-08
97-43
96-44
96-44
96-44
96-44
97-43
97-43
96-44
97-43
96-44
96-44
96-44
96-44
96-44

4510171
4570159
4570324
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570134

Auxiliary mounting kit


Shaft, keyed (45*057 & HR*)
Shaft, keyed (45*B57)
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE B (SB-1997-008)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 13-tooth

1
1
1
1
4
2
2
1
1
1
1
1
4
1
1
2
1

00-22

97-42

00-22

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

29

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J015
J012

J015
J012

J010

End cap shown orientated


for CCW rotation

J010

J040A

J040

J020
E100 353E

J030

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING
J050

J040

J020

J040A

J020

J090
J095

J020

J140

J120
J110
J080

J100
J130

30

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

J
J010

J012
J015
J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-44
99-08
96-44
96-44
97-43
96-44
96-44
96-44
96-44
97-43
97-43
96-44
97-43
96-44
96-44
96-44
96-44
96-44

4510173
4570159
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570211
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
8800406
719179 (9004100-0480)
647248 (9007200-5021)
4570133

Auxiliary mounting kit


Shaft, keyed (45*057 & HR*)
Shaft, keyed (45*B57)
Key
Retaining ring
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE C (SB-1999-006)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate (SB-1999-006)
O-ring (SB-1999-006)
Screw
Coupling, 14-tooth

1
1
1
1
1
1
4
2
2
1
1
1
1
1
4
1
1
4
1

K4N2

J010
J012
J015
J020
J030
J040
J040A
J050

96-18
96-18
96-18
96-18
96-18
96-18
96-18
96-18

4570060
5000364
5000365
4570172
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, keyed
Key
Retaining ring
End cap, radial ports
Screw
Plug
O-ring
Pin

1
1
1
1
4
2
2
1

K4N3

J010
J012
J015
J020
J030
J040
J040A
J050

99-07
99-07
99-07
99-07
99-07
99-07
99-07
99-07

4570060
5000364
5000365
4570294
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, keyed
Key
Retaining ring
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
1
1
4
2
2
1

K4N4

J010
J012
J015
J020
J030
J040
J040A
J050

96-18
96-18
96-18
96-18
96-18
96-18
96-18
96-18

4570060
5000364
5000365
4570001
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, keyed
Key
Retaining ring
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
1
1
4
2
2
1

K4C2

00-22

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

31

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J015
J012
End cap shown orientated
for CCW rotation

J010

J040

J040A
J020

E100 354E

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J030
J050

J040

J040A

J090

J
J095
J080

J100

J140

J095
J120

J100

J090

J110
J130

32

J080

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code
K4R2

K4T2

Item

Date Date
begin end

Part number

Part name

J010

J012
J015
J020
J030
J040
J040A
J050
J080
J090

J095
J100

97-34
99-08
97-34
97-34
97-34
97-34
97-34
97-34
97-34
97-34
98-25
97-34
97-34
97-34

4570159
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570179
5000099 (9004100-1550)
327627 (9004104-1540)
314534 (9004104-0310)
5000489

Shaft, keyed (45*057 & HR*)


Shaft, keyed (45*B57)
Key
Retaining ring
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Running cover
O-ring
O-ring (SB-1997-008)
O-ring
Screw

1
1
1
1
1
4
2
2
1
1
1
1
1
4

J
J010

J012
J015
J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-44
99-08
96-44
96-44
97-43
96-44
96-44
96-44
96-44
97-43
97-43
96-44
97-43
96-44
96-44
96-44
96-44
96-44

4510170
4570159
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570137

Auxiliary mounting kit


Shaft, keyed (45*057 & HR*)
Shaft, keyed (45*B57)
Key
Retaining ring
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE A (SB-1999-006)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate (SB-1999-006)
A pad seal (SB-1999-006)
Screw
Coupling, 11-tooth

1
1
1
1
1
1
4
2
2
1
1
1
1
1
4
1
1
2
1

00-22

98-24

00-22

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

33

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J015
J012
End cap shown orientated
for CCW rotation

J010

J040

J040A
J020

E100 352E

J030
ENLARGED BOLD TYPE ITEM
NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J050

J040

J040A

J090

J
J095
J080

J100

J140
J090
J095
J080
J120

J140

J110
J100

J130

J120

J130
J110

34

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code
K4V2

L4A2

Item

Date Date
begin end

Part number

Part name

J010

J012
J015
J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
99-08
96-44
96-44
97-43
96-44
96-44
96-44
96-44
97-43
97-43
96-44
97-43
96-44
96-44
96-44
96-44
96-44

4570159
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570136

Shaft, keyed (45*057 & HR*)


Shaft, keyed (45*B57)
Key
Retaining ring
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE B (SB-1997-008)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 15-tooth

1
1
1
1
1
4
2
2
1
1
1

J
J010
J012
J015
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510169
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570135

Auxiliary mounting kit


Shaft, keyed
Key
Retaining ring
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE A
O-ring
O-ring
Screw
Cover plate
A pad seal
Screw
Coupling, 9-tooth

1
1
1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

00-22

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

1
4
1
1
2
1

35

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J015
J012
End cap shown orientated
for CCW rotation

J010

J040A

J040

E100 355E

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J020
J030

J050

J040

J040A
J090
J095
J080

J140
J090

J100

J095

J120

J140

J120

J110
J130
J110

J080

J130
J100

36

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

L4B2

J
J010
J012
J015
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510171
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570134

Auxiliary mounting kit


Shaft, keyed
Key
Retaining ring
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE B
O-ring
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 13-tooth

1
1
1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

L4C2

J
J010
J012
J015
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510173
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570211
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
8800406
719179 (9004100-0480)
647248 (9007200-5021)
4570133

Auxiliary mounting kit


Shaft, keyed
Key
Retaining ring
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE C
O-ring
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 14-tooth

1
1
1
1
1
4
2
2
1
1
1
1
4
1
1
4
1

L4N4

J010
J012
J015
J020
J030
J040
J040A
J050

96-18
96-18
96-18
96-18
96-18
96-18
96-18
96-18

4570440
5000364
5000365
4570001
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, keyed
Key
Retaining ring
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
1
1
4
2
2
1

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

37

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J015
J012

End cap shown orientated


for CCW rotation

J040A

J010

J040

J020

J030

E100 357E

J050

J040

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J040A
J090

J
J095
J080

J100

J090

J140
J095
J080

J140

J120
J110

J100

J
J095

J130

J100
J130
J110

38

J090

J120

BLN-2-41710 520L0581 Rev A January 2003

J080

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

L4R2

J010
J012
J015
J020
J030
J040
J040A
J050
J080
J090
J095
J100

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570179
5000099 (9004100-1550)
314534 (9004104-0310)
5000489

Shaft, keyed
Key
Retaining ring
End cap, radial ports
Screw
Plug
O-ring
Pin
Running cover
O-ring
O-ring
Screw

1
1
1
1
4
2
2
1
1
1
1
4

L4T2

J
J010
J012
J015
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510170
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570137

Auxiliary mounting kit


Shaft, keyed
Key
Retaining ring
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE A
O-ring
O-ring
Screw
Cover plate
A pad seal
Screw
Coupling, 11-tooth

1
1
1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

L4V2

J
J010
J012
J015
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4510172
4570324
5000364
5000365
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570136

Auxiliary mounting kit


Shaft, keyed
Key
Retaining ring
End cap, radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE B
O-ring
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 15-tooth

1
1
1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

39

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

End cap shown orientated


for CCW rotation

J010

J040A

J040

J020

J030
J050

J040

J040A
J120
J110

J020

J130

J140
J090
J095
J080

J
J100

J090

J140
J095
J080

J140

J120
J100
J110

J130

E100 358E

J120

J130
J110

40

BLN-2-41710 520L0581 Rev A January 2003

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

J
J010
J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-18
97-43
96-18
96-18
96-18
96-18
97-43
97-43
96-18
97-43
96-18
96-18
96-18
96-18
96-18

4510169
4570132
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570135

Auxiliary mounting kit


Shaft, 14-tooth
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE A (SB-1999-006)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate (SB-1999-006)
A pad seal (SB-1999-006)
Screw
Coupling, 9-tooth

1
1
1
4
2
2
1
1
1
1
1
4
1
1
2
1

S1A9

J010
J020
J030
J040
J040A
J050
J110
J120
J130
J140

99-50
99-50
99-50
99-50
99-50
99-50
99-50
99-50
99-50
99-50

4570132
4570341
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4460586
4800482
5000622
4570356

Shaft, 14-tooth
End cap, radial ports
Screw
Plug
O-ring
Pin
Cover plate
A pad seal
Screw
Coupling, 9-tooth

1
1
4
2
2
1
1
1
2
1

S1B2

J
J010
J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-18
97-43
96-18
96-18
96-18
96-18
97-43
97-43
96-18
97-43
96-18
96-18
96-18
96-18
96-18

4510171
4570132
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570134

Auxiliary mounting kit


Shaft, 14-tooth
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE B (SB-1997-008)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 13-tooth

1
1
1
4
2
2
1
1
1
1
1
4
1
1
2
1

S1A2

97-42

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

41

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

End cap shown orientated


for CCW rotation

J010
J040A
J040

J020
E100 361E

J030

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J050

J040

J040A

J090
J095
J080

J140
J090

J100

J095

J120

J130

J140

J120

J110

J110

J080

J130
J100

42

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

S1B6

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

00-08
00-08
00-08
00-08
00-08
00-08
00-08
00-08
00-08
00-08
00-08
00-08
00-08
00-08
00-08

4510171
4570132
4570383
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570134

Auxiliary mounting kit


Shaft, 14-tooth
End cap, metric radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE B
O-ring
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 13-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

S1C2

J
J010
J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-18
97-43
96-18
96-18
96-18
96-18
97-43
97-43
96-18
97-43
96-18
96-18
96-18
96-18
96-18

4510173
4570132
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570211
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
8800406
719179 (9004100-0480)
647248 (9007200-5021)
4570133

Auxiliary mounting kit


Shaft, 14-tooth spline
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE C (SB-1999-006)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate (SB-1999-006)
O-ring (SB-1999-006)
Screw
Coupling, 14-tooth

1
1
1
4
2
2
1
1
1
1
1
4
1
1
4
1

J
J010
J020
J030
J040
J040A
J050
J080
J090
J095
J100
J110
J120
J130
J140

00-28
00-28
00-28
00-28
00-28
00-28
00-28
00-28
00-28
00-28
00-28
00-28
00-28
00-28
00-28

4510333
4570132
4570383
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570390
5000099 (9004100-1550)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
370320
4570134

Auxiliary mounting kit


Shaft, 14-tooth
End cap, metric radial ports
Screw
Plug
O-ring
Pin
Adapter flange, SAE B, metric threads
O-ring
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 13-tooth

1
1
1
4
2
2
1
1
1
1
4
1
1
2
1

S1D6

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

43

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J010
End cap shown orientated
for CCW rotation

J010

J040A

J040

J020

J030

J050

J040

J020

J040A

J020

J095
J100

J090

J020

J090

J080

J095

J
J080

J140

J100

E100 350E

J120
ENLARGED BOLD TYPE ITEM
NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J110
J130

44

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

S1N2

J010
J020
J030
J040
J040A
J050

96-18
96-18
96-18
96-18
96-18
96-18

4570081
4570172
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 14-tooth
End cap, radial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

S1N3

J010
J020
J030
J040
J040A
J050

99-07
99-07
99-07
99-07
99-07
99-07

4570081
4570294
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 14-tooth
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

S1N4

J010
J020
J030
J040
J040A
J050

96-18
96-18
96-18
96-18
96-18
96-18

4570081
4570001
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, 14-tooth
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
4
2
2
1

S1R2

J010
J020
J030
J040
J040A
J050
J080
J090

J095
J100

97-34
97-43
97-34
97-34
97-34
97-34
97-34
98-25
97-34
97-34
97-34

4570132
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570179
5000099 (9004100-1550)
327627 (9004104-1540)
314534 (9004104-0310)
5000489

Shaft, 14-tooth
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Running cover
O-ring
O-ring (SB-1997-008)
O-ring
Screw

1
1
4
2
2
1
1
1
1
1
4

J
J010
J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-18
97-43
96-18
96-18
96-18
96-18
97-43
97-43
96-18
97-43
96-18
96-18
96-18
96-18
96-18

4510170
4570132
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570289
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460586
4800482
001925 (9007200-3712)
4570137

Auxiliary mounting kit


Shaft, 15-tooth
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE A (SB-1999-006)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate (SB-1999-006)
A pad seal (SB-1999-006)
Screw
Coupling, 11-tooth

1
1
1
4
2
2
1
1
1
1
1
4
1
1
2
1

S1T2

98-24

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

45

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap

J012
J014

J013
J010

End cap shown orientated


for CCW rotation

J010

J040A
J040
J020

J030

J050

J040

J020

J040A

J020

J090
J020

J095
J080

J140
J100

J120

J130

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

J110

46

E100 362E

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Shaft, auxiliary flange and end cap
SHAFT/AUXILIARY FLANGE/END CAP
Order
code

Item

Date Date
begin end

Part number

Part name

J
J010
J020
J030
J040
J040A
J050
J080
J090

J095
J100
J110
J120
J130
J140

97-43
96-18
97-43
96-18
96-18
96-18
96-18
97-43
97-43
96-18
97-43
96-18
96-18
96-18
96-18
96-18

4510172
4570132
4570212
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)
4570210
5000099 (9004100-1550)
327627 (9004104-1540)
545434 (9004100-0420)
5000489
4460370
680892 (9004104-0440)
647248 (9007200-5021)
4570136

Auxiliary mounting kit


Shaft, 15-tooth
End cap, radial ports (SB-1997-008)
Screw
Plug
O-ring
Pin
Adapter flange, SAE B (SB-1997-008)
O-ring
O-ring (SB-1997-008)
O-ring
Screw
Cover plate
O-ring
Screw
Coupling, 15-tooth

1
1
1
4
2
2
1
1
1
1
1
4
1
1
2
1

T0N2

J010
J012
J013
J014
J020
J030
J040
J040A
J050

95-46
95-46
95-46
95-46
95-46
95-46
95-46
95-46
95-46

4570059
5000362
9700169
716779 (9004600-1230)
4570172
5000386
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, tapered
Key
Slotted nut
Cotter pin
End cap, radial ports
Screw
Plug
O-ring
Pin

1
1
1
1
1
4
2
2
1

T0N3

J010
J012
J013
J014
J020
J030
J040
J040A
J050

99-07
99-07
99-07
99-07
99-07
99-07
99-07
99-07
99-07

4570059
5000362
9700169
716779 (9004600-1230)
4570294
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, tapered
Key
Slotted nut
Cotter pin
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
1
1
1
4
2
2
1

T0N4

J010
J012
J013
J014
J020
J030
J040
J040A
J050

95-46
95-46
95-46
95-46
95-46
95-46
95-46
95-46
95-46

4570059
5000362
9700169
716779 (9004600-1230)
4570001
5000181 (9007314-1210)
327007 (9005110-4400)
001123 (9004201-2500)
688622 (9004700-1907)

Shaft, tapered
Key
Slotted nut
Cotter pin
End cap, axial ports
Screw
Plug
O-ring
Pin

1
1
1
1
1
4
2
2
1

S1V2

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

47

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Housing, shaft seal

K122

K122A

K130

K030

K130A
K010

K020

K124A
K124

K120A
K120

K060

K132A
K070
K132

K110
K100
4-bolt flange housing

K122

K122A

K030

K130

K130A
K010

K020

K124A

K120A

K124

K120

K060

K132A
K070
K132

K110
K100

E100 356E

2-bolt flange housing

48

BLN-2-41710 520L0581 Rev A January 2003

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Housing, shaft seal
COMMON PARTS
Order
code

Item
K010
K020
K060
K070
K100
K110
K120
K120A

Date Date
begin end

Part number

Part name

Qty. per
model/kit

94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34

016014 (9006200-0206)
5000190
733295
011296 (9004105-0120)
544742 (9004105-0190)
5000182
327007 (9005110-4400)
001123 (9004201-2500)

Retaining ring
Lip seal
O-ring (SB-2001-026)
O-ring
O-ring
Backup ring
Plug
O-ring

1
1
1
2
1
1
1
1

HOUSING/SHAFT SEAL
A1N

K030
K122
K122A
K124
K124A
K130
K130A
K132
K132A

97-12
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34

4570253
327007 (9005110-4400)
001123 (9004201-2500)
327007 (9005110-4400)
001123 (9004201-2500)
315325 (9005110-8700)
001149 (9004201-6200)
315325 (9005110-8700)
001149 (9004201-6200)

Housing assembly, 4 bolt (SB-1997-007)


Plug
O-ring
Plug
O-ring
Plug
O-ring
Plug
O-ring

1
1
1
1
1
1
1
1
1

A3N

K030
K122
K122A
K124
K124A
K130
K130A
K132
K132A

97-12
96-12
96-12
96-12
96-12
96-12
96-12
96-12
96-12

4570252
327007 (9005110-4400)
001123 (9004201-2500)
327007 (9005110-4400)
001123 (9004201-2500)
315325 (9005110-8700)
001149 (9004201-6200)
315325 (9005110-8700)
001149 (9004201-6200)

Housing assembly, 2 bolt (SB-1997-007)


Plug
O-ring
Plug
O-ring
Plug
O-ring
Plug
O-ring

1
1
1
1
1
1
1
1
1

A4N

K030
K122
K122A
K124
K124A
K130
K130A
K132
K132A

97-12
96-37
96-37
96-37
96-37
96-37
96-37
96-37
96-37

4570221
5000438
5000463
5000438
5000463
5000439
5000464
5000439
5000464

Housing assembly, 2 bolt, metric (SB-1997-007)


Plug
O-ring
Plug
O-ring
Plug
O-ring
Plug
O-ring

1
1
1
1
1
1
1
1
1

A5N

K030
K122
K122A
K124
K124A
K130
K130A
K132
K132A

00-01
00-01
00-01
00-01
00-01
00-01
00-01
00-01
00-01

4570260
327007 (9005110-4400)
001123 (9004201-2500)
327007 (9005110-4400)
001123 (9004201-2500)
315325 (9005110-8700)
001149 (9004201-6200)
315325 (9005110-8700)
001149 (9004201-6200)

Housing assembly, 2 bolt


Plug
O-ring
Plug
O-ring
Plug
O-ring
Plug
O-ring

1
1
1
1
1
1
1
1
1

BLN-2-41710 520L0581 Rev A January 2003

49

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Housing, shaft seal

K122

K122A

K130

K030

K130A
K010

K020

K124A
K124

K120A
K120

K060

K132A
K070
K132

K110
K100
4-bolt flange housing

K122

K122A

K030

K130

K130A
K010

K020

K124A

K120A

K124

K120

K060

K132A
K070
K132

K110
K100

E100 356E

2-bolt flange housing

50

BLN-2-41710 520L0581 Rev A January 2003

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Housing, shaft seal
COMMON PARTS
Order
code

Item
K060
K070
K100
K110
K120
K120A

Date Date
begin end

Part number

Part name

Qty. per
model/kit

94-34
94-34
94-34
94-34
94-34
94-34

733295
011296 (9004105-0120)
544742 (9004105-0190)
5000182
327007 (9005110-4400)
001123 (9004201-2500)

O-ring (SB-2001-026)
O-ring
O-ring
Backup ring
Plug
O-ring

1
2
1
1
1
1

HOUSING/SHAFT SEAL
A6N

K010
K020
K030
K122
K122A
K124
K124A
K130
K130A
K132
K132A

99-07
99-07
99-07
99-07
99-07
99-07
99-07
99-07
99-07
99-07
99-07

016014 (9006200-0206)
5000190
4570320
327007 (9005110-4400)
001123 (9004201-2500)
327007 (9005110-4400)
001123 (9004201-2500)
315325 (9005110-8700)
001149 (9004201-6200)
315325 (9005110-8700)
001149 (9004201-6200)

Retaining ring
Lip seal
Housing assembly, 2 bolt
Plug
O-ring
Plug
O-ring
Plug
O-ring
Plug
O-ring

1
1
1
1
1
1
1
1
1
1
1

A7N

K010
K020
K030
K122
K122A
K124
K124A
K130
K130A
K132
K132A

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

016014 (9006200-0206)
5000190
4570369
5000438
5000463
5000438
5000463
5000439
5000464
5000439
5000464

Retaining ring
Lip seal
Housing assembly, 4 bolt, metric
Plug
O-ring
Plug
O-ring
Plug
O-ring
Plug
O-ring

1
1
1
1
1
1
1
1
1
1
1

C5N

K030
K122
K122A
K124
K124A
K130
K130A
K132
K132A

98-30
98-30
98-30
98-30
98-30
98-30
98-30
98-30
98-30

4570260
327007 (9005110-4400)
001123 (9004201-2500)
327007 (9005110-4400)
001123 (9004201-2500)
315325 (9005110-8700)
001149 (9004201-6200)
315325 (9005110-8700)
001149 (9004201-6200)

Housing assembly, 2 bolt


Plug
O-ring
Plug
O-ring
Plug
O-ring
Plug
O-ring

1
1
1
1
1
1
1
1
1

BLN-2-41710 520L0581 Rev A January 2003

51

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Displacement limiter, special hardware

L1

L010

L020

L030

L020A
L040

L020

B06
L020A
B030

B040
B083

B090

K110
K100
B082
B080

B01

E100 359E

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

52

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Displacement limiter, special hardware
DISPLACEMENT LIMITER
Order
code

Date Date
begin end

Part number

Part name

L1
L010
L020

L020A
L030
L040

98-04
97-12
97-12
95-22
95-22
95-22
95-22

97-11

4510168
4570215
4570228
4570129
001156 (9004201-7500)
076042 (9003509-0012)
5000494

Displacement limiter kit


Servo piston (SB-1997-007)
Plug (SB-1997-007)
Plug
O-ring
Seal nut
Set screw (SB-1997-044)

1
1
1
1
1
1
1

L1
L010
L020

L020A
L030
L040

98-04
97-12
97-12
95-22
95-22
95-22
95-22

97-11

4510168
4570215
4570228
4570129
001156 (9004201-7500)
076042 (9003509-0012)
5000494

Displacement limiter kit


Servo piston (SB-1997-007)
Plug (SB-1997-007)
Plug
O-ring
Seal nut
Set screw (SB-1997-044)

1
1
1
1
1
1
1

DNN

L010
L020
L020A

99-49
99-49
99-49

4570215
4570347
001156 (9004201-7500)

Servo piston
Plug
O-ring

1
1
1

F03

L010
L020

L020A

97-12
97-12
96-49
96-49

4570215
4570229
4570194
001156 (9004201-7500)

Servo piston (SB-1997-007)


Plug (SB-1997-007)
Plug
O-ring

1
1
1
1

F90

L010
L020
L020A

00-14
00-14
00-14

4570215
4570227
001156 (9004201-7500)

Servo piston
Plug
O-ring

1
1
1

NNN

L010
L020

L020A

97-12
97-12
94-34
94-34

4570215
4570227
093625 (9005100-9000)
001156 (9004201-7500)

Servo piston (SB-1997-007)


Plug (SB-1997-007)
Plug
O-ring

1
1
1
1

4510095
4510096
4570080
4570446
4570451
001156 (9004201-7500)
4570016
4570109
4570108
544742 (9004105-0190)
5000182

Rear bearing kit


Front bearing kit
Swashplate bearing
Swashplate assembly (SB-2002-043)
Bias piston kit (SB-2002-036)
O-ring
Spring
Valve plate, CCW
Valve plate, CW
O-ring
Backup ring

1
1
2
1
1
1
1
1
1
1
1

AAA

A70-A95

Item

97-11

97-11

Qty. per
model/kit

SPECIAL HARDWARE
NNN

B01
B06
B030
B040
B080
B082
B083
B090
B090
K100
K110

94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34

BLN-2-41710 520L0581 Rev A January 2003

53

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Displacement

K050

P010
K047

K049

K048

K046

K042

K041

K043
K044
K045
E100 360E

ENLARGED BOLD TYPE ITEM


NUMBERS ARE RECOMMENDED
PARTS TO BE STOCKED FOR SERVICING

54

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Displacement
DISPLACEMENT
Order
code

Item

Date Date
begin end

Part number

Part name

057B

P010
K041
K042
K043
K044
K045
K046
K047
K048
K049
K050

94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34

4570032
4570003
615427 (9009625-0108)
4460111
615450 (9009625-0105)
615443 (9006250-0162)
688598 (9004875-0113)
4460180
4460028
4570009
4570272

Cylinder block kit, 57 cc


Cylinder block, 57 cc
Washer
Spring
Washer
Retaining ring
Holddown pin
Slipper guide retainer
Slipper holddown pin retainer
Slipper retainer
Piston assembly, 57 cc

1
1
1
1
1
1
3
1
1
1
9

075D

P010
K041
K042
K043
K044
K045
K046
K047
K048
K049
K050

99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49
99-49

4570456
4570342
615427 (9009625-0108)
4460111
615450 (9009625-0105)
615443 (9006250-0162)
688598 (9004875-0113)
4460180
4460028
4570387
4570457

Cylinder block kit, 75 cc (SB-2002-046)


Cylinder block, 75 cc
Washer
Spring
Washer
Retaining ring
Holddown pin
Slipper guide retainer
Slipper holddown pin retainer
Slipper retainer
Piston assembly, 75 cc (SB-2001-028, SB-2002-046)

1
1
1
1
1
1
3
1
1
1
9

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit

55

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Overhaul seal kit
OVERHAUL SEAL KIT
Order
code

Item
B082
C020
C040
C100A
C110
C120A
D015
D019
J040A
J090

J095
J095
J120
J120
K020
K060
K070
K080
K090
K100
K110
K120A
K122A
K124A
K130A
K132A
L020A
L030

56

Date Date
begin end

Part number

Part name

94-34
94-34
94-34
94-34
98-21
94-34
94-34
98-21
94-34
97-43
96-12
97-43
97-43
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34
94-34

4510094
001156 (9004201-7500)
612291 (9003508-0008)
001131 (9004201-5000)
001123 (9004201-2500)
4570238
001123 (9004201-2500)
612291 (9003508-0008)
4570238
001123 (9004201-2500)
5000099 (9004100-1550)
327627 (9004104-1540)
314534 (9004104-0420)
545434 (9004100-0420)
4800482
680892 (9004104-0440)
5000190
063248 (9004104-1560)
011296 (9004105-0120)
144725 (9004105-0110)
5000146 (9006110-0110)
544742 (9004105-0190)
5000182
001123 (9004201-2500)
001123 (9004201-2500)
001123 (9004201-2500)
001149 (9004201-6200)
001149 (9004201-6200)
001156 (9004201-7500)
076042 (9003509-0012)

Overhaul seal kit


O-ring
Seal nut
O-ring
O-ring
Wedge (SB-1998-045)
O-ring
Seal nut
Wedge (SB-1999-050)
O-ring
O-ring
O-ring (SB-1997-008)
O-ring
O-ring
A pad seal
O-ring
Lip seal
O-ring
O-ring
O-ring
Backup ring
O-ring
Backup ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Seal nut

00-23

97-42

BLN-2-41710 520L0581 Rev A January 2003

Qty. per
model/kit
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-1997-007
PRODUCTS AFFECTED

Series 45 H frame open circuit pump

SUBJECT

Addition of a brass sleeve in the servo bore

DESCRIPTION

As a product improvement, Sauer-Sundstrand is adding a brass sleeve to the servo bore


of the Series 45 H frame open circuit pump.
This is a non-interchangeable change. If the housing or servo piston needs to be
replaced on a pump built before this change, you must use the appropriate new
housing, servo piston and plug assembly.
The old housing and servo piston are obsoleted. They are no longer available as service
parts. The old plug assembly remains available as a genuine service part.
Servo bore
Adjustable plug assembly

Servo piston

Fixed plug assembly

Servo piston
MODELS AFFECTED

All 4577xxx models

SERIAL NUMBERS
AFFECTED

This change became effective at serial number A-97-12-xxxxx

PART NUMBERS
AFFECTED

PARTS DISPOSITION

Part description
Variable housing B flange metric
Variable housing B flange SAE
Variable housing C flange SAE
Servo piston
Plug assembly (fixed 16 deg.)
Plug assembly (adjustable)
Plug assembly (fixed 16.5 deg.)

Old part number New part number Old part number status
4570186
4570154
4570130
4570017
93625
4570129
4570194

4570221
4570220
4570219
4570215
4570227
4570228
4570229

Obsolete
Obsolete
Obsolete
Obsolete
Serviceable
Serviceable
Serviceable

Non-Interchangeable

BLN-2-41710 520L0581 Rev A January 2003

57

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-1997-008
PRODUCTS AFFECTED

Series 45 H frame 57cc open circuit pump

SUBJECT

Adapter pad and radial ported end cap change

DESCRIPTION

As a product improvement, Sauer-Danfoss is enhancing the serviceability of the adapter


pad of the Series 45 H frame 57cc pump. The adapter pad O-ring is moved from a radial
squeeze to a face squeeze. Also, a second O-ring is added. (See drawing below.)
This change affects the O-ring(s), the adapter pads, and the radial ported end cap. The
service kit part numbers have not changed, but the kits have been updated to include
the new adapter and new O-rings. The old adapters and radial ported end caps are
obsolete and no longer available as a service part.
This change took effect on serial numbers A-97-43-xxxxx and newer. This is a noninterchangeable change. To convert a pump to an adapter option on a pre-A-97-43-xxxxx
pump, also include the new radial ported end cap.
End cap

End cap

Added O-ring
Radial squeeze O-ring

Face squeeze O-ring


Adapter pad

Adapter pad

MODELS AFFECTED

All 4577xxx models equipped with auxiliary pads

SERIAL NUMBERS
AFFECTED

This change became effective at serial number A-97-43-xxxxx

PART NUMBERS
AFFECTED

PARTS DISPOSITION

58

Part description

Old part #

A flange adapter
B flange adapter
C flange adapter
Face sqeeze O-ring
(was radial squeeze)
O-ring (new)

4570074
4570075
4570061
327627

Aux. mounting kit*


Aux. mounting kit*
Aux. mounting kit*
Aux. mounting kit*
Aux. mounting kit*

4510169
4510170
4510171
4510172
4510173

N/A

New part #

Interchangeable

Old part #status

4570209
4570210
4570211
9004100-1550
(5000099)
9004100-0420
(545434)
4510169
4510170
4510171
4510172
4510173

Yes
Yes
Yes
No

Obsolete
Obsolete
Obsolete
Serviceable

N/A

N/A

N/A
N/A
N/A
N/A
N/A

No change in part
No change in part#
No change in part #
No change in part #
No change in part #

Non-Interchangeable - Need both auxiliary mounting kit and radial ported end cap
to convert a pump
BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-1997-028
PRODUCTS AFFECTED

Series 45 H frame 57cc open circuit pump

SUBJECT

Incorporating new LB control spool

DESCRIPTION

As a product improvement, Sauer-Danfoss incorporated a change to the design of the LB


control option of the Series 45 H frame 57cc open circuit pumps.
The original LB control option included a bleed orifice that was screwed into the housing.
This orifice is no longer there. It is now incorporated into the new LB spool as a 2 mm flat
on the land (see below). The housing no longer has the hole location for either the LB
orifice or the set screw (set screw used with all other options).
This change affects the LB orifice, the set screw, and the housing. The housing is obsolete.
It is no longer available as a service part. The other parts are still available for service.

Orifice/set screw
(old style shownnew style has no
orifice, set screw, or
hole in housing)

Spool
(orifice now incorporated
onto 'LB' spool by using a
2 mm wide flat on lands)

MODELS AFFECTED

Series 45 H frame 57cc open circuit pumps

SERIAL NUMBERS
AFFECTED

This change became effective at serial number A-98-02-xxxxx and beyond

PART NUMBERS
AFFECTED

Part description
Set screw
0.3 mm bleed Orifice
LB spool
Housing, 4-bolt, C flange*
Housing, 2-bolt, B flange*

Old part number New part number Old part number status
092114
4570094
4570025
4570219
4570220

none
none
4570245
4570253
4570252

Serviceable
Serviceable
Serviceable
Obsolete
Obsolete

* Not saleable item. If you need a new housing, purchase complete pump.

PARTS DISPOSITION

Non-Interchangeable

BLN-2-41710 520L0581 Rev A January 2003

59

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-1997-044
PRODUCTS AFFECTED

Series 45 H frame 57cc open circuit pump

SUBJECT

Maximum displacement limiter adjustment screw

DESCRIPTION

Sauer-Danfoss has changed the design of the maximum displacement adjustment screw
used with Series 45 57 cc open circuit pumps. This change only affects those pumps
specified with externally adjustable maximum displacement limiters.
The new design incorporates a material change that improves the strength characteristic
of the displacement adjusting screw. This change reduces the failure sensitivity of the
screw due to overtorque. The torque specification for the seal nut remains unchanged.
A new screw part number has been released to aid in identifying this change. The new
screw is completely interchangeable with the previous screw part number. The previous
screw is no longer required in servicing the Series 45 pump.

Adjustment screw

Seal nut

MODELS AFFECTED

All 4577xxx open circuit pumps equipped with adjustable displacement limiters

SERIAL NUMBERS
AFFECTED

This change became effective at serial number A-97-49-xxxxx and beyond

PART NUMBERS
AFFECTED

PARTS DISPOSITION

60

Pump

Old screw
part number

New screw
part number

57 cc

9007712-1215

5000494

Interchangeable

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-1998-045
PRODUCTS AFFECTED

Series 45 H frame 57cc open circuit pump

SUBJECT

PC & LS tamper resistant hardware

DESCRIPTION

As a product improvement, Sauer-Danfoss is adding tamper-resistant hardware to both


the Pressure Compensating (PC) and Load Sensing (LS) adjustment screws. This prevents
customers from adjusting the settings too far above factory-set pressures.
All production model numbers and service kit numbers remain the same. The PC and LS
control kits numbers are included on the second page, along with the new piece parts:
wedge, slotted set screw, and nut.
The new control assemblies may only be adjusted a fixed amount above the factory
setting, which is approximately one turn. For the Load Sensing (LS) control, this results
in a +19 bar pressure difference. In the Pressure Compensating (PC) control, this could
result in a + 89 bar pressure difference.
To install the new tamper resistant hardware on your pump, first set your PC and/or LS
setting(s). Then, turn in the tamper-resistant nut until it is 1 mm (.04) above the locking
nut (see picture). Secure tamper-resistant nut and drive wedge into slot of set screw until
flush. Once obtained, the parts are no longer re-useable.
.04" Gap
(1 mm)

Locking nut
torque 17 lbsfft (23 Nm)

Slotted
set screw
Wedge

Tamper-resistant nut

MODELS AFFECTED

All 4577xxx open circuit pumps

SERIAL NUMBERS
AFFECTED

This change became effective at serial number A-98-21-xxxxx and beyond

PART NUMBERS
AFFECTED

Item description

Old part number

Replacement part number

PC & LS socket head screw


Slotted set screw
Tamper-resistant nut
Wedge

4570207
-

4570236
4570237
4570238

Note: Service kit part numbers 4510155 (PC), 4510156 (L*) and 4510097 (PC
viton) have been updated to include the new tamper-resistant hardware. The kit
part numbers did not change.
PARTS DISPOSITION

Interchangeable

BLN-2-41710 520L0581 Rev A January 2003

61

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service Bulletin: SB-1999-006
PRODUCTS AFFECTED

Series 45 G frame 57 & 74cc open circuit pump

SUBJECT

A pad auxiliary flange change

DESCRIPTION

As a product improvement, Sauer-Danfoss has made a change to the A pad adaptor


flange of the Series 45 G frame 57 and 74cc open circuit pump. This change improves
the sealing capabilities of the flange area.
The current seal for the A pad adapter cover plate is an O-ring. The new style is an A pad
seal. See the drawing below for visual differences between old and new.
This change effects three components of the A pad option to be able to fit with the new
configuration. These parts are the cover plate, the A flange adapter, and the A pad seal
(which was an O-ring style originally). The cover plate and A flange adapter have new
part numbers and are not interchangeable with the old style.
This is an interchangeable change only if all three new components are used together.
The old adapter flange is obsolete.
'A' Flange Adapter

'A' Flange Adapter

O-ring
Cover Plate

'A' Pad Seal


Cover Plate

Old Style
(with O-ring)

New Style
('A' Pad Seal)

MODELS AFFECTED

All 4577xxx and 4747xxx open circuit pumps

SERIAL NUMBERS

This change became effective at serial number A-98-21-xxxxx and beyond

PART NUMBERS
AFFECTED

Part description

Old part number

New part number

Cover Plate
A Flange Adapter
O-ring
A Pad Seal

9802336
4570209
673533
-

4460586
4570289
n/a
4800482

PARTS DISPOSITION

Interchangeable

62

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-1999-050
PRODUCTS AFFECTED

Series 45 H frame 57cc open circuit pump

SUBJECT

PC cartridge valve design change

DESCRIPTION

As a product improvement, Sauer-Danfoss made a design change to the Pressure


Compensating (PC) Cartridge Valve of the Series 45 H frame 57cc open circuit pump.
The new valve design eliminates the possibility of air entrapment in the spring chamber.
This eliminates the possibility of system pressure instability if air is introduced into the
system.
A new kit allows the new style PC cartridge to fit the current style housing. This kit
includes the new PC cartridge and a short hex plug for the remote PC port. This allows
enough clearance for the new PC cartridge to fit properly. The new PC cartridge will not
fit using the old plug. The old PC cartridge is obsolete.
The new design does not have the tamper resistant hardware that the current style has
(see SB-9845). The new PC cartridge has the min. and max. stops internally instead of
externally. You cannot take this new PC cartridge apart for service.
Installation procedure: Remove the remote PC plug from the pump (3/16 internal hex
wrench). Install the new short hex plug (9/16 wrench). Torque this plug to 16 Nm (12
lbf-ft).
After installing the plug, remove the old PC cartridge and install the new PC cartridge.
Torque to 37 Nm (27 lbf-ft), using an 11/16 torque wrench. Re-set your pressure
compensating setting following the Series 45 Service Manual (BLN-10129) instructions
(they do not come pre-set). The new gain for the PC setting is 825 psi/turn.
Remote PC plug
15.4 mm
[0.61 in]
PC cartridge
New remote PC plug

43.06 mm
[1.70 in]
Old style

54.47 mm
[2.140 in]
New style

MODELS AFFECTED

All 4577xxx open circuit pumps

SERIAL NUMBERS

This change became effective at serial number A-98-21-xxxxx and beyond

PART NUMBERS
AFFECTED

Part description

Old part number

New part number

PC Cartridge Valve Kit

4510097

4510296*

* Includes the short hex plug for remote PC port.


PARTS DISPOSITION

Interchangeable
BLN-2-41710 520L0581 Rev A January 2003

63

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-2001-026
PRODUCTS AFFECTED

Series 45, H frame open circuit pumps

SUBJECT

End cap and housing interface O-ring

DESCRIPTION

As a product improvement, Sauer-Danfoss is changing the O-ring seal between the end
cap and housing. The change is to the inside diameter of the O-ring, which changes
from 4.237 [107.6 mm] to 3.987 [101.2 mm]. By using an O-ring with a smaller inside
diameter, the O-ring stays on the end cap better while assembling the end cap to the
housing.
This is an interchangeable change.
The old O-ring is obsolete. It is no longer available as a service part.

O-ring

MODELS AFFECTED

All Series 45 H frame open circuit pumps

SERIAL NUMBERS

This change became effective at serial number A-01-49-xxxxx and beyond

PART NUMBERS
AFFECTED

Item description

Old part number

New part number

End cap O-ring

9004104-1560

733295

PARTS DISPOSITION

Interchangeable
Use parts in stock

64

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-2001-028
PRODUCTS AFFECTED

Series 45 H frame open circuit pumps

SUBJECT

Piston slipper material change

DESCRIPTION

As a product improvement, Sauer-Danfoss made a design change to the piston slippers


of the Series 45 H frame 75cc open circuit pump. The new design change incorporates a
material change that improves the strength characteristics of the piston slipper.
A new part number identifies this change. The new piston/slipper assembly is completely
interchangeable with the previous piston/slipper assembly. The old part number is
obsolete. It is no longer available as a service part. The cylinder block assembly kit part
number does not change.

Piston

Slipper

MODELS AFFECTED

All Series 45 H frame 75cc open circuit pumps

SERIAL NUMBERS

This change became effective at serial number A-02-04-xxxxx and beyond

PART NUMBERS
AFFECTED

Part description

Old part number

New part number

Piston/slipper assembly
Cylinder block kit*

4570340
4570344

4570427
4570344

* Includes the short hex plug for remote PC port.


PARTS DISPOSITION

Interchangeable

BLN-2-41710 520L0581 Rev A January 2003

65

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-2002-035
PRODUCTS AFFECTED

Series 45 H frame open circuit pump

SUBJECT

Load sense spring seat

DESCRIPTION

Sauer-Danfoss is changing the manufacturing site from an outside source to a SauerDanfoss manufacturing site. Doing this, we are changing the conical land of the spring
seat. It changes from a slot cut across the conical land to a small hole drilled through the
outer edge of the spring seat.
The slot prevented a hydraulic lock of the control. The drilled hole preforms the same
function.
The new spring seat is interchangeable. The old part is obsolete. It is no longer available
for service.

Old style

New style

MODELS AFFECTED

All Series 45 H frame open circuit pumps

SERIAL NUMBERS

This change became effective at serial number A-02-35-xxxxx.

PART NUMBERS
AFFECTED

PARTS DISPOSITION

66

Old spring seat


Part number

New spring seat


Part number

4570202

4570250

Interchangeable
Use parts in stock

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-2002-036
PRODUCTS AFFECTED

Series 45 H frame open circuit pumps

SUBJECT

Supplier change of bias piston assembly

DESCRIPTION

Sauer-Danfoss changed the source of manufacturing of the bias piston assembly for
the frame H open circuit pumps. Due to the change in manufacturing source, the part
number has been changed for tracking purposes.
The new bias piston assembly is interchangeable with the old bias piston assembly. The
old bias piston assembly is obsolete. It is no longer available for service.

Bias piston assembly

MODELS AFFECTED

All Series 45 H frame open circuit pumps

SERIAL NUMBERS

This change became effective at serial number A-02-32-xxxxx

PART NUMBERS
AFFECTED
PARTS DISPOSITION

Item description

Old part number

New part number

Bias piston assembly

4570197

4570451

Interchangeable
Use parts in stock
Revise existing part orders

BLN-2-41710 520L0581 Rev A January 2003

67

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-2002-043
PRODUCTS AFFECTED

Series 45 H frame open circuit pumps

SUBJECT

Swashplate assembly change

DESCRIPTION

As a product improvement, Sauer-Danfoss made several changes to the swashplate


assembly for Series 45, Frame H open circuit pumps. One change increases the life of
the swashplate and provides longer life of the pump. The other, by adding pressure lube
holes in the running face of the swashplate, increases the response and recovery times of
the pump.
This change is interchangeable with the old swashplate assembly. The old swashplate
assembly is obsolete. It is no longer available as a service part.

MODELS AFFECTED

All Series 45 H frame open circuit pumps

SERIAL NUMBERS

This change became effective at serial number A-02-37-xxxxx.

PART NUMBERS
AFFECTED
PARTS DISPOSITION

68

Old swashplate assembly

New swashplate assembly

4570404

4570446

Interchangeable
Use parts in stock
Revise existing part orders

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Service bulletin: SB-2002-046
PRODUCTS AFFECTED

Series 45 H frame, 75cc open circuit pumps

SUBJECT

Piston diameter change

DESCRIPTION

Sauer-Danfoss made a change to the piston assembly in the 75cc cylinder block kit. The
change to the 75cc piston assembly reduces the diameter of the piston to 21.519 mm
[0.8472 inches].
This change decreases the volumetric efficiency of the new cylinder block kit
approximately 1% at rated pressure and rate input speed. Mechanical efficiency changes
are negligible.
Old cylinder blocks can use new piston assemblies. Old piston assemblies are obsolete.
They are no longer available for service. Old cylinder block kits are obsolete. They no
longer available for service.

Cylinder block kit

Piston assembly

MODELS AFFECTED

All Series 45 H frame, 75cc open circuit pumps

SERIAL NUMBERS

This change became effective at serial number A-02-43-xxxxx.

PART NUMBERS
AFFECTED

PARTS DISPOSITION

Item description

Old part number

New part number

Piston assembly, 75cc

4570427

4570457

Interchangeable
Scrap used parts (pistons)
Return new parts for credit (pistons)
Order replacement parts
Rework parts in stock (Change piston assemblies in cylinder block kits.)
Revise existing orders
Scrap new parts and apply for credit (Change piston assemblies in cylinder block
kits.)
BLN-2-41710 520L0581 Rev A January 2003

69

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Notes

70

BLN-2-41710 520L0581 Rev A January 2003

Series 45 H Frame 57 & 75 cc Open Circuit Pumps


Service Parts Manual
Notes

BLN-2-41710 520L0581 Rev A January 2003

71

OUR PRODUCTS

Sauer-Danfoss Mobile Power and Control Systems


Market Leaders Worldwide

Hydrostatic transmissions
Hydraulic power steering

Sauer-Danfoss is a comprehensive supplier providing complete


systems to the global mobile market.

Electric power steering


Electrohydraulic power steering
Closed and open circuit axial piston
pumps and motors
Gear pumps and motors
Bent axis motors
Orbital motors
Transit mixer drives
Planetary compact gears
Proportional valves
Directional spool valves
Cartridge valves

Sauer-Danfoss serves markets such as agriculture, construction, road


building, material handling, municipal, forestry, turf care, and many
others.
We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
partnership with them.
Sauer-Danfoss specializes in integrating a full range of system
components to provide vehicle designers with the most advanced
total system design.
Sauer-Danfoss provides comprehensive worldwide service for its
products through an extensive network of Authorized Service
Centers strategically located in all parts of the world.

Hydraulic integrated circuits


Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulics
Microcontrollers and software
Electric motors and inverters
Joysticks and control handles
Displays
Sensors

Sauer-Danfoss (US) Company


2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239-6000, Fax: +1 515 239 6618
Sauer-Danfoss (Neumnster) GmbH & Co. OHG
Postfach 2460, D-24531 Neumnster
Krokamp 35, D-24539 Neumnster, Germany
Phone: +49 4321 871-0, Fax: +49 4321 871 122
Sauer-Danfoss (Nordborg) A/S
DK-6430 Nordborg, Denmark
Phone: +45 7488 4444, Fax: +45 7488 4400

BLN-2-41710 520L0581 Rev A January 2003


Heuss Printing

www.sauer-danfoss.com

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