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Method Statements for INTALLATION OF RO SKIDS, PRESSUE VESSELS AND CONNECTING PIPES
Date
Description Prepared
Issued for Information M.W. Issued for Information M.W.
Checked
Y.K. M.W.
Approved
M.H. M.H.
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4. ENVIRONMENTAL ISSUES
4.1. Environmental Impact assessment.
5. QUALITY ASSURANCE
5.1. Contractual Requirements 5.2. Follow up & Evaluation
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1.
TITLE
Installation of RO skids, pressure vessels and connecting pipes
2.
SCOPE OF WORK
2.2
All Materials shall be transported by suitable vehicles and secured properly during transportation. Loading and unloading shall be done carefully to prevent damage due to impact, abrasion or lack of support. All Spools should not be dropped onto hard surfaces and should not be dragged along the ground. Loading and unloading of Spools should be carried out by crane & nylon slings rather than fork lift, only hand pallet trucks shall be used for moving the
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spools inside the building. No metallic slings, hooks or chains should be used in direct contact with the spools. Special care shall be taken for the Stainless Steel Spools. Spools should be stored on a flat surface free from sharp projections, stones or other objects likely to cause damage to the spools. Always Refer to manufacturers recommendations & instruction manual.
2.4.3
1. 2. 3. 4.
Communication
Toolbox Talks Staff Meetings Supervisor Instructions Communication at Site shall be by cellular phones. shall be issued with a cellular phone.
Supervisory personnel
2.5
Work Methodology
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4. Layout the skid and mark on the concrete foundation to make sure the
markings on foundation.
6. Vertical members and panels are then attached and the bracing
pressure vessel to the skid frame as shown in the approved skid drawings. 11. Final adjustments for the clamps is done after assembling the feed header (Duplex or SS 316) 2.5.2 Installation Duplex & 316 L Stainless Steel Piping
1. All spools shall be visually inspected for any possible damage prior to installation. 2. Spools must be adequately supported, pipe supporting shall be as referred to manufacturers recommendations & instruction should be followed. 3. Layout the locations of the pipe supports and drill the holes of the required size of anchor bolts for fixing the pipe supports on the floor as per the requirements. 4. Install the pipe supports on the floor as & where required. 5. Start installation with the spools that is connected to the pressure vessels. 6. Continue installations succeeding spools and make any required adjustments for the support and go on with the line. 7. Final adjustment for the HPP location and turbo charger location should be done to match with the installed spools. 8. Fix the clamps to attach the spools to the pipe supports and secure it with correct bolts. 9. All gasket and flange surfaces should be cleaned from any dust or dirt. Gaskets should be placed properly in the centre to achieve a reliable joint. 10. Align the flanges. Spools not yet connected should be aligned within the alignment tolerances with the flanges already connected before the bolts are installed. Bringing the flanges into alignment should not leave any residual stresses in the piping system 11. Use a cross pattern bolt-tightening sequence. This pattern helps to achieve a uniform bolt load around the flange. Use at least three rounds of tightening around the flange, increasing the applied load in each round. This approach helps achieve uniform bolt load around the flange circumference. 12. All work procedure in handling, storage and installation of stainless steel spools shall follow the manufacturers installation instruction. 13. The sequence shall be assembling the feed line, then the reject line then the product line (uPVC pre-fabricated spools please refer to uPVC method of statement)
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2.6
S. No.
Designation Sr. Site Engineer HSE Engineer QC Engineer Supervisor/ Foreman Technicians, Pipe Fitters & helpers
Responsibility Manage the installation works for the fabrication of Skids Health, Safety and Environmental issues. To control the quality as required Supervise the installation as per approved procedure and HES requirements Conduct the installation on site.
2.7
Work Force
S. No. Description Plumbers / Pipe Fitters Mechanical Technicians Helper / Labour No.
General
Barriers and warning tape will be provided as appropriate. Tape will be used as a warning of danger. Prior to commencement of work a toolbox talk will be conducted by the Supervisor. All personnel shall be equipped with PPE
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5.2
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