Boiler water quality for Refractory Dry out&Steam Blow out:

Date

26/08/2013
27/08/2013

29/08/2013

30/08.2013

31/08/2013

1/9/2013

2-Sep

Time
(Hrs)

Description
(sampling point)

pH

Conductivity
(s/cm)

Turbidity
(NTU)

Iron
(ppm)

Silica
(ppm)

9.30

Bottom Drain Header

9.15

8.50

2.35

0.120

19.30

Bottom Drain Header

9.06

9.87

2.32

0.11

9.15

Economiser Inlet

6.90

18.32

2.4

0.02

9:03

Bottom Drain Header

8.22

4.14

28.5

1.00

0.06

10.00

Bottom Drain Header

8.20

3.05

9.07

0.90

0.06

12.20

Bottom Drain Header

9.10

27.00

71.5

1.10

0.08

15.45

Economiser Inlet

9.23

17.60

10.5

1.18

0.261

15.45

BFP Discharge Header

9.10

11.69

51.0

0.90

0.124

17.30

Economiser Inlet

9.44

23.75

10.15

Bottom Drain Header

10.15

48.90

17.8

0.303

14.00

Economiser Inlet

10.09

50.20

32.2

1.04

0.423

14.00

Bottom Drain Header

9.95

54.30

44.5

0.358

16.00

Bottom Drain Header

9.79

47.90

59.3

2.12

0.279

19.45

Economiser Inlet

10.15

65.70

34.7

2.45

0.622

20.00

Bottom Drain

10.52

95.30

137

10.5

0.75

22.50

Economiser Inlet

9.20

10.76

25.7

0.486

0.11

23.00

Bottom Drain

10.8

93.50

1.5

9.70

0.71

2.00

Economiser Inlet

9.40

6.64

13.6

1.222

0.06

2.00

Bottom Drain

10.52

75.70

51.7

5.00

0.626

5.00

Economiser Inlet

9.80

10.19

8.24

0.202

0.043

5.00

Bottom Drain

10.50

62.30

34.9

3.73

0.573

7.15

Economiser Inlet

9.72

9.55

8.93

0.274

0.437

7.30

Bottom Drain

10.20

59.10

21.6

1.876

0.421

9.00

IBD Drain Evaporaton

pond

9.84

1336.00

8.49

0.64

10.45

BFP Discharge Header

9.23

7.30

13.6

0.057

10.45

Economiser Inlet

9.65

10.20

14.0

0.06

10.30

Bottom Drain

10.08

28.90

28.9

10.30

IBD Drum(level guage)

10.21

35.60

40.1

15.00

IBD Drum(level guage)

10.00

34.20

32.7

3.15

0.305

16.45

Bottom Drain

10.10

25.20

23.3

1.54

0.268

16.45

Economiser Inlet

9.54

12.25

9.38

0.52

0.07

20.30

Economiser Inlet

8.46

11.71

1.36

0.138

0.033

20.30

Bottom Drain

10.03

21.72

123

14.32

0.4

23.00

Economiser Inlet

7.49

5.96

1.65

0.168

0.032

23.00

Bottom Drain

10.03

18.24

108

0.42

2.00

Economiser Inlet

6.33

2.52

1.6

0.171

0.032

2.00

Bottom Drain

9.73

20.93

64.4

5.00

Economiser Inlet

6.46

4.38

5.00

Bottom Drain

9.72

17.63

54.7

8.3

0.32

8.00

BFP Discharge header

9.10

13.54

24.3

0.71

0.025

8.00

Economiser Inlet

6.50

1.54

11.00

Economiser Inlet

8.84

7.10

2.35

Remarks

At 10:00 hrs chemical

dosing pump started
Ammonia and Hydrazine
100% stroke and its
reduced at 12:00 hrs to 20%

Chemical dosing pump

Ammonia and Hydrazine
pump stopped at 7.30 hrs

Mr. WOO Request

Doubt

6.2

0.36

0.245

0.034

0.25

1.Chemical dosing pump

Ammonia and Hydrazine
started 7.30 to 9.30
2. Again started at 15.30 hrs
to 17.00hrs

0.036

14.00

Economiser Inlet

9.07

5.78

15.00

IBD Tank

9.58

9.40

2.3
0.212 0.036
More Turbidity Black colour

17.00

Economiser Inlet

8.42

8.42

1.57

0.175

0.035

17.00

BFP Discharge header

9.09

10.74

95.6

3.0

0.029

20.30

Economiser Inlet

9.06

7.18

0.25

0.025

23.10

Economiser Inlet

8.91

7.97

5.2

0.178

0.028

2.00

Economiser Inlet

9.07

10.12

7.6

0.363

0.053

5.00
2.00
5.00
8.00
11.00

Economiser Inlet

8.98
9.07
8.99
9.02
9.54

14.61
10.12
14.61
7.24
8.24

5.29
7.6
5.3
2.47
1.6

0.37
363
370
176
216

0.056
53
56
45
32

Economiser Inlet
Economiser Inlet
Economiser Inlet
Economiser Inlet

Temperature
degree cent

49
43
75
63

1.Chemical dosing pump

Ammonia and Hydrazine
started 20.30 Upto shift
releaving
1.Chemical dosing pump
Ammonia and Hydrazine
started 24.00hrs to stopped
at 8.00hrs 2. Again started
at 10.00 and stopped at
10.50 hrs 3. started 16.00

2-Sep

14.00
17.00
20.00
23.45
1.45
4.40
8.00

Economiser Inlet
Economiser Inlet
Economiser Inlet
Economiser Inlet
Economiser Inlet
Economiser Inlet
Economiser Inlet

9.12
9.23
8.60
9.16
9.17
9.10
9.05

6.1
5.81
3.75
5.81
4.86
4.88
5.18

5.35
1.99
0.9
0.6
0.4
0.4
0.58

110
102
142
82
77
77
73

24
26
20
20
19
21
21

11.00
14.00
17.00

Economiser Inlet
9.19
5.32
1.86
102
20
Economiser Inlet
9.16
5.47
1.66
82
24
Economiser Inlet
9.41
6.48
2.59
113
23
IBD sample collected its Black colour and its Filetered except Turbidity analysis
IBD tank
5.54
12.3
124
740
1.38

47
45
42
42
41
41
40

1.Chemical dosing pump

Ammonia and Hydrazine
started 24.00hrs to stopped
at 8.00hrs 2. Again started
at 10.00 and stopped at
10.50 hrs 3. started 16.00
chemical dosing pump
Ammonia and Hydrazine
pump running condition
20.30 hrs onwards

1 st step Steam Blowing started

3-Sep

15.20

41
41
43

Chemical dosing pump

Hydrazine 25% Ammonia
50% started at 7.00 hrs and
stopped at 17.30 hrs

Shut down the boiler 25 blow out done Drum temp 230 cent steam temp 379 cent pressure 30 kg/cm2

11.00

11-Sep

13-Sep

14-Sep

15-Sep

8.11

13.6

1284

318

19.50

Economiser Inlet

9.17

5.74

2.78

160

41

45

23.00

Economiser Inlet

9.48

7.84

64.4

1000

470

45

1.45

Economiser Inlet

9.11

5.17

21.3

331

53

45

i)Blow out stopped due to

silencer came out
ii)
CPP outlet dosing started
1.00 to 3.30 hrs
3) Both
dosing pump stopped
3.30hrs

Nearly 54 Blows completed Drum water Temp 280 cent; Main steam 315 cent ;main steam pressure 52 kg/cm2

22:50

1:50

12-Sep

7.99

BFPM-B Pump started for Boiler Blowout purpose

4-Sep

5-Sep

Boiler Bottom Drain

Economiser Inlet

9.05

14.96

43.3

952

90

66

Economiser Inlet

8.93

7.62

34.6

498

56

51

Economiser Inlet
5:00
9.03
19.2
19.1
360
35
51
Total 85 Blow out complete MS Temp 350 cent Press 52kg/cm2
At 3:40 hrs Temp line MOV problem and again start at 4:40 hrs Target plate was fixed
Ammonia Tank level A 1432 mm & B- 1330 mm Hydrazine Tank level- 1289 mm@5:40 hrs
11:00
Economiser Inlet
8.98
7.48

Boiler Filling and Drain purpose Chemical dosing pump started

14:00
Economiser Inlet
8.95
4.26
11.1
268
54

17:00
Economiser Inlet
8.88
6.3
10.9
281
60
21:00
Economiser Inlet
8.94
5.76
7.27
1040
60
53.8
Ammonia
0:45Tank level A 1401 mm & B- 1330 mm Hydrazine Tank level- 1269 mm@21:00 hrs
Economiser Inlet
8.91
9.9
52.1
1840
59
61.2
Economiser Inlet
8.84
7.4
7.26
233
30
45.3
3:30
BFPM B stopped due to suction DP increase BFPM A started and chemcial injection MOV opened at 3:15 hrs
61 Blow out completed (Total 200)
Ammonia Tank level A 1350 mm & B- 1330 mm Hydrazine Tank level- 1253 mm@6:00 hrs
Chemical dosing pump stopped at 7:00 hrs
Economiser Inlet

16:00
9.5
6.4
3
91
34
Economiser Inlet

17:00
9.51
6.78
Make up water

41
11

20:20
5.49
2.95
Economiser Inlet
20:20
9.3
6.69
8.58
227
36
52.7
Economiser Inlet
23:30
9.01
6.02
19.3
254
56
66.7
Economiser Inlet
2:30
8.98
4.68
6.8
134
32
46.0
Economiser Inlet
4:15
9.18
5.00
2.60
105
10
43.8
60 Blow out completed (Total 260 Blows completed)
Ammonia Tank level A 1308 mm & B- 1330 mm Hydrazine Tank level- 1230 mm@6:00 hrs
2:30
4:15

Eco. Inlet
Eco. Inlet
Eco. Inlet
Eco. Inlet
Eco. Inlet
Eco. Inlet
Make up water
Eco. Inlet

8.98
9.18
9.11
9.24
9.48
9.36
5.26
9.5

4.68
5.00
5.26
5.80
8.11
7.24
4.10
8.48

6.8
2.60
1.93
2.05
1.98
6.38

4.68

134
105
145
110
101
164
0.008
115

32
10
29
31
33
63

65

46.0
43.8

81

77

0:30

Eco. Inlet

9.45

7.63

4.01

145

33

55

5:15

Eco. Inlet

9.35

5.96

2.83

115

34

82

9:15
13:45
16:45
20:00
21:30
21:30

At 1:30hrs Steam blow out stopped due to Temp discharge MOV problem and again Boiler started at 5:00hrs
Upto 7:00 am 19 steam blow completed(Total 281)
Ammonia Tank level A 1308 mm & B- 1330 mm Hydrazine Tank level- 1230 mm@6:00 hrs
8:00

Eco. Inlet

9.54

8.09

3.83

89

36

10:45

Eco. Inlet

9.5

6.84

3.60

86

46

chemcial dosing pump

Ammonia stroke 50% &
Hydrazine B storke 20%
started at 21.30 hrs
chemcial dosing pump
Ammonia & Hydrazine B
stopped at 05:40 hrs
At 21:00 hrs Ammonia
dosing pump B stroke
raised 20% to 50% Agaom
22:45 hrs stroke change
50% to 20%
At 24:45 hrs Ammonia
dosing pump stroke raised
20% to 50%
BFPM B chemical injection
valve opened at 20:00 hrs.
Hydrazine Dosing pump B
started at 20:15 hrs 20%
stroke, Ammonia Dosing
pump B Started at 23:30 hrs
stroke 50%

Ammonia Dosing pump B 60%

and Hydrazine Pump B 20%
started at 20:10 hrs (BFPM B &
Cpp O/L carck opened)

Both pump stopped at 2:15 hrs

due to steam blowing
stopped(Temp Discharge MOV
problem) Both dosing pump
again started at 5:00 hrs
stopped at 8:15 hrs 2.)BFPM
Pump B Ammonia injection
MOV opened from CCR at
20:00
At 20:00 hrs Ammonia dosing
pump 50% & Hydrazine dosing
pump 20% started
At 22:00hrs Ammonia dosing
pump B stroke reduced 50% to
45%

15-Sep

17:00

Eco. Inlet

9.31

6.21

3.32

102

54

22:00

Eco. Inlet

9.51

7.44

9.18

175

59

80

1:30

Eco. Inlet

9.19

6.93

2.31

112

34

61

4:30

Eco. Inlet

9.21

6.77

1.51

54

24

55

again started at 5:00 hrs

stopped at 8:15 hrs 2.)BFPM
Pump B Ammonia injection
MOV opened from CCR at
20:00
At 20:00 hrs Ammonia dosing
pump 50% & Hydrazine dosing
pump 20% started
At 22:00hrs Ammonia dosing
pump B stroke reduced 50% to
45%

At 5:45 hrs Both dosing

pump stopped

Ammonia Tank level A 1209 mm & B- 1330 mm Hydrazine Tank level- 1196 mm@20:00 hrs
Ammonia Tank level A 1145 mm & B- 1330 mm Hydrazine Tank level- 1175 mm@05:45 hrs
Total 58 Blow completed in Night shift
Step 2 Steam Blow out Completed accepted by PB (Total Blow 339 )
8:40

Eco. Inlet

9.33

5.36

2.44

92

28

10:55

Eco. Inlet

9.22

5.37

1.24

81

28

15:10

Eco. Inlet

9.28

5.34

1.24

82

31

16:50

Eco. Inlet

9.28

5.43

1.00

82

31

20:30

Eco. Inlet

9.24

5.22

1.28

75

37

54

0:15

Eco. Inlet

9.48

8.46

12.10

178

85

125

Eco. Inlet
9.36
6.04
4.80
52
37
4:15
Step 3 continous steam blowing completed, Main Steam Temp-320 cent, Pressure-23 kg/cm2
Ammonia Tank level A 1142 mm & B- 1330 mm Hydrazine Tank level- 1175 mm@20:00 hrs
Steap 3 accepted by PB (Aux.Header 20bar)
Ammonia Tank level A 1107 mm & B- 1330 mm Hydrazine Tank level- 1153 mm@05:45 hrs
Eco. Inlet
9.23
4.40
6.20
96
33
8:30
Eco. Inlet
9.18
3.74
3.02
97
35
17:00
Eco. Inlet
9.18
3.78
2.57
108
35
21:00
Eco. Inlet
8.97
4.38
8.90
86
61
1:20
Ammonia Tank level A at 1106mm 22:00hrs & Hydrazine tank level 1152mm at 22:00hrs
Ammonia Tank level A 1102 mm & B- 1330 mm Hydrazine Tank level- 1148 mm@2:00hrs
Steam Blowing Step 4 stopped
Eco. Inlet
9.2
3.86
6.75
82
48
5:00
Eco. Inlet
9.18
4.19
5.86
813
78
10:30
Eco. Inlet
9.15
7.71
5.86
152
157
16:00

79

16-Sep

17-Sep

18-Sep

19-Sep

60
63

60

21:30

Eco. Inlet

9.44

7.97

10.50

139

159

135

2:00

Eco. Inlet

9.26

7.99

7.41

134

102

108

5:20

Eco. Inlet

9.5

8.60

8.00

109

67

107

Ammonia Tank level A 1102 at 22:00hrs & Hydrazine tank level 1148mm at 22:00hrs
Ammonia Tank level A 1076 mm & B- 1330 mm Hydrazine Tank level- 1127 mm@ 6:00hrs
9:00

Eco. Inlet

9.19

6.33

5.38

225

53

16:30

Eco. Inlet

9.21

6.30

3.08

82

54

20:45

Eco. Inlet

9.05

4.23

10.10

122

62

90

0:45

Eco. Inlet

9.17

6.30

13.00

135

47

67

4:45

Eco. Inlet

9.21

5.32

11.70

132

26

150

Step 5 started and stopped (GAH and BFPT LP line)

20-Sep

20-Sep

21-Sep

Step 4 started and completed(BFPT LP Line PB inspection ok)

10:45

Eco. Inlet

9.49

7.10

6.20

106

36

15:40

Eco. Inlet

9.32

8.08

2.86

105

38

0:45

Eco. Inlet

9.17

6.30

13.00

135

47

67

4:45

Eco. Inlet

9.21

5.32

11.70

132

26

150

10:45

Eco. Inlet

9.49

7.10

6.20

106

36

15:40

Eco. Inlet

9.32

8.08

2.86

105

38

20:30

Eco. Inlet

9.52

8.63

12.90

159

46

88

38
35

139
160

40
46
43

72

65

100

Eco. Inlet
9.26
6.25
4.16
64
0:30
Eco. Inlet
9.18
5.20
3.20
58
4:30
Step 5& 6 steam blowing completed
Ammonia Tank level A 1015 mm & B- 1330 mm Hydrazine Tank level- 1069 mm@ 5:15hrs
Eco. Inlet
9.12
5.39
5.48
80
11:30
Eco. Inlet
8.98
7.10
1.60
60
16:30
Eco. Inlet
9.13
6.05
1.21
58
20:25

0:15
22-Sep

Eco. Inlet

9.36

8.01

4.81

39

Ammonia dosing Pump

B 45%& Hydrazine dosing
pump B 20% started at
20:00hrs .
Ammonia
dosing pump B stopped at
22:00hrs and again started
at 2:15 hrs and storke
reduced at 45% to 20% at
4:00hrs.
Both dosing pump stopped
at 5:45hrs (Step 3
completed)
Ammonia and Hydrazine
dosing pump B(stroke 20%)
started at 22:45hrs.

Ammonia and Hydrazine

dosing pump stopped at
1:30hrs.
Ammonia dosing(20%) and
Hydrazine dosing (20%) pump
B started at 22:00hrs

Ammonia dosing pump B

stopped at 4:00hrs &
Hydrazine dosing pump B
stopped at 6:00hrs
Hydrazine dosing pump B
20% started at 18:30 hrs
Ammonia dosing pump B
started at 20:00hrs
Ammonia dosing pump B &
Hydrazine dosing pump B
stopped at 8:45hrs
2)Ammonia dosing pump B
& Hydrazine dosing pump B
started at 16:40hrs

Ammonia dosing pump B &

Hydrazine dosing pump B
stopped at 8:45hrs
2)Ammonia dosing pump B
& Hydrazine dosing pump B
started at 16:40hrs
Ammonia dosing pump B
stroke reduced 20% to 10%
at 20:40 hrs
Ammonia dosing pump B &
Hydrazine dosing pump B
stopped at 5:15hrs
2.Ammonia dosing25% &
Hydrazine dosing 20%
started at 17:30hrs
3)Ammonia dosing pump
Hydrazine dosing pump B
stopped at 5:00 hrs
2)
Ammonia dosing pump 25%
and Hydrazine dosing pump B
20% started at 13:50hrs and
stopped at 16:25 hrs.
3) Ammonia dosing pump B
10% started at 17:10 hrs. and
stopped at 21:00hrs
4)Hydrazine dosing pump B
20% started at 19.00hrs
5)Ammonia dosing pump

22-Sep
4:15

Eco. Inlet

9.19

5.80

6.54

62

52

94

Step 7 steam blowing completed

Ammonia Tank level A 1004 mm & B- 1330 mm Hydrazine Tank level- 1048 mm@ 5:00hrs

22-Sep

23-Sep

23-Sep

24-Sep

11:30

Eco. Inlet

8.89

5.4

8.6

146

46

16:30

Eco. Inlet

8.87

6.10

12.40

175

40

21:00

Eco. Inlet

9.28

7.18

10.70

102

72

Eco. Inlet
9.13
9.46
15.10
115
0:15
Eco. Inlet
9.31
7.11
2.18
53
5:00
Ammonia Tank level A 959 mm & B- 1330 mm Hydrazine Tank level- 998 mm@ 6:00hrs
Upto 23:00hrs SCAH steam blow out done.
Step 8 not completed 32 blows done

59
28

97
56

0:15

Eco. Inlet

9.13

9.46

15.10

115

59

97

5:00

Eco. Inlet

9.31

7.11

2.18

53

28

56

10:45

Eco. Inlet

9.28

7.81

1.62

38

16

17:00

Eco. Inlet

9.15

8.01

2.51

47

38

20:00

Eco. Inlet

8.93

5.80

4.31

35

56

0:15

Eco. Inlet

9.13

6.16

2.46

42

35

154

4:30

Eco. Inlet

9.14

6.12

1.61

29

24

85

8:30

Eco. Inlet

8.84

3.68

7.51

97

26

15:50

Eco. Inlet

8.75

3.75

1.71

51

33

21:00

Eco. Inlet

9.57

10.14

3.22

36

49

104

1:00

Eco. Inlet

9.2

6.42

2.15

30

26

143

4:45

Eco. Inlet

9.21

5.66

1.29

24

21

91

Steam Blowing Step 8 finished total 35 Blow out

9.18
6.32
0.7
36
9.09
6.75
0.71
44
9.2
5.57
0.65
39

22
29
32

25-Sep

9:00
15:00
21:00

Eco. Inlet
Eco. Inlet
Eco. Inlet

27-Sep

21:00

Eco. Inlet

9.35

8.58

3.82

35

27

109

28-Sep

0:30
4:30

Eco. Inlet
Eco. Inlet

9.39
9.36

6.72
6.61

8.22
2.48

48
22

22
25

167
66

Hydrazine dosing pump B

stopped at 5:00 hrs
2)
Ammonia dosing pump 25%
and Hydrazine dosing pump B
20% started at 13:50hrs and
stopped at 16:25 hrs.
3) Ammonia dosing pump B
10% started at 17:10 hrs. and
stopped at 21:00hrs
4)Hydrazine dosing pump B
20% started at 19.00hrs
5)Ammonia dosing pump
started at 22:30hrs 30%
stroke.

Both pump stopped at

5:35hrs

Both pump stopped at 5:35hrs.

2) Hydrazine dsoing pump B
20% & Ammonia dosing pump
B 50% started at 20:00 hrs.
3) Ammonia stroke reduced
50% to 15% at 22:00hrs

Ammonia & Hydrazine dosing

pump B stopped at 6:00hrs
2)Ammonia & Hydrazine
dosing pump B 20% started at
8:30hrs
3)CPP
outlet dosing colosed at
10:30hrs
4) At 15:00 hrs
Ammonia storke raised 20% to
80% & Hydrazine dosing pump
20% to 40% raised 5) Both
dosing pump stopped at 20:00
hrs
Ammonia B 25% Hydrazine B
20% started at 1:00hrs &
stopped at 4:45hrs

Ammonia 75% & Hydrazine

30% started at 18:45 hrs and
stopped at 21:00 hrs