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Component Locations
Description
Accumulator Cooler - Oil Cylinder - Boom (432E/434E) Cylinder - Boom (432E/434E) Cylinder - Boom (442E/444E) Cylinder - Boom (442E/444E) Cylinder - Bucket (432E/434E) Cylinder - Bucket (432E/434E) Cylinder - Bucket (442E/444E) Cylinder - Bucket (442E/444E) Cylinder - Coupler Cylinder - Lift (PL/IT) Cylinder - Lift LH (EST 434E) Cylinder - Lift RH (EST 434E) Cylinder - Lift LH (EST 444E) Cylinder - Lift RH (EST 444E) Cylinder - Stabilizer Cylinder - Steer (Front) Cylinder - Steer (Rear) Cylinder - Stick (432E/434E) Cylinder - Stick (432E/434E) Cylinder - Stick (442E/444E) Cylinder - Stick (442E/444E) Cylinder - Swing (LH) Cylinder - Swing (RH) Cylinder - Tilt (PL/IT) Cylinder - Tilt (EST 434E) Cylinder - Tilt (EST 444E) Filter HMU Manifold - Inlet (SS 7 bank) Manifold - Outlet (SS 7Bank) Manifold - PRV Pump Gp Valve - All Wheel Steer (434/444) Valve - Backhoe (SS) 7 Bank Valve - Control (Boom SS 7Bank) Valve - Control (Bucket SS 7Bank) Valve - Control (E-Stick 7Bank) Valve - Control (Stick SS 7Bank) Valve - Control (Stabilizer 7Bank) Valve - Control (Swing SS 7Bank) Valve - Coupler Valve - Loader (PL/IT) 3 Bank Valve - Control (Lift PL/IT 3Bank) Valve - Control (Tilt PL/IT 3Bank) Valve - Control (Aux PL/IT 3Bank) Valve - Loader Inlet (PL/IT) 3Bank Valve - Loader (EST) Valve - Control (Tilt EST 3Bank) Valve - Loader Inlet (EST 3Bank) Valve - Pattern Switching Valve - Pilot (Switch) Valve - Pilot (Switch + Detent) Valve - Stabilizer PO Check Valve Gp - Pilot (Backhoe) Valve Gp - Pilot (Loader) Tank - Hydraulic Tank Gp Accumulator - Ride Control Cylinder - E-Stick Cylinder - E-Stick Cylinder - MP Bucket Sensor - Temperature Switch - Differential Pressure Switch - Ride Control Pressure Valve - All Wheel Steer (432/442) Valve - Ride Control Valve Gp - Cushion Relief
A
Machine Location
1 2 3 3 3 3 4 4 4 4 5 6 6 7 6 7 8 9 9 10 10 10 10 11 12 13 13 13 14 15 16 17 18 19 20 21 21 21 21 21 21 21 22 23 23 23 23 23 24 24 24 25 26 26 27 28 29 30 31 32 33 33 34 35 35 36 20 37 38
Part Number
226-0420 304-7847 268-9049 (S) 210-7076 268-9051 (S) 246-9884 210-7085 (S) 210-7086 210-7095 (S) 210-7096 190-3085 214-9373 249-6710 249-6711 249-6712 249-6713 173-4565 N/A N/A 210-7083 (S) 210-7084 210-7093 (S) 210-7094 278-1971 278-1973 192-3884 210-7101 214-9372 325-6257 210-6240 308-2147 308-2154 300-4493 289-6370 256-3089 293-8701 308-2149 308-2151 308-2153 308-2152 308-2148 308-2150 231-2615 293-8703 308-2157 308-2163 308-2159 308-2162 293-8702 308-2158 308-2156 300-4491 297-4394 297-4395 308-3437 267-2758 267-2760 246-5286 245-8777 Attachments 162-3960 210-7097 (S) 210-7098 N/A N/A 134-0404 131-9203 256-3089 245-8780 320-7812
Schematic Location
C-5 B-2 F-5 F-5 F-5 F-5 F-4 F-4 F-4 F-4 A-8 B-8 B-8 C-8 B-8 C-8 F-3/F-6 B-6 B-5 F-4 F-4 F-4 F-4 F-5 F-5 B-8 B-8 B-8 B-2 A-6 E-7 E-2 C-5 B-3 A-4 to A-5 E-2 to E-7 E-5 E-4 E-3 E-4 E-3 / E-6 E-5 A-8 A-7 to C-7 B-7 B-7 A-7 C-7 A-7 to C-7 B-7 C-7 D-4 C-5 C-5 F-3 / F-6 C-3 / C-4 C-6 A-2 A-2
View of pilot controlled backhoe valve with floor plate removed.
PUMP OR MOTOR
FLUID CONDITIONER
SPRING
CONTROL VALVES
RESTRICTION
PUMP (2 - SECTION)
A
VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION HYDRAULIC PNEUMATIC ENERGY TRIANGLES LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED) ATTACHMENT
VALVE ENVELOPES
VALVES
VALVE PORTS
ONE POSITION
TWO POSITION
THREE POSITION
TWO - WAY
THREE - WAY
FOUR - WAY
CONTROL VALVES
AB A B
CHECK VALVES
P T NORMAL POSITION
P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED
MEASUREMENT
ROTATING SHAFTS
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID OR MANUAL
SERVO
THERMAL
DETENT
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
ACCUMULATORS
SIDESHIFT
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
HYDRAULIC PUMPS
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING
To Wheel Brake
To Tank
FIXED DISPLACEMENT
3 POSITION
2 POSITION
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
PARALLEL FLOW
CROSS FLOW
Printed in U.S.A.
Slave Cylinder
Master Cylinder
This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed to the master cylinder.
Pilot Manifold T3
The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base.
D-8 F-3 F-3 A-8 B-2 B-2 C-8 A-4 to A-5 C-8 F-5
GAUGE (PLUGGED) TANK (PLUGGED) SIDESHIFT CLAMP M14x2 SIDESHIFT CLAMP SOLENOID VALVE
G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR
M
ELECTRIC MOTOR
Temp Sensor
SOS
TEMPERATURE SWITCH
ELECTRICAL WIRE
Description
Pump Discharge Load Sense Pilot Pressure Oil Sampling
PUMP (PLUGGED)
PRESSURE SWITCH
TEMPERATURE SWITCH
LEVEL SWITCH
FLOW SWITCH
BOOSTED BRAKES
21 25 11 38 10 33 4
Loader Valve
SOS
24 35 8 23 14 37 36 32
30 31 6 13 9 2 34
CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
18 1
STAB BOOM
LINE MAKE-UP/ RELIEF VALVE
KENR8042
M14x2
Temp Sensor
325-AG135 PK-14
WIRE COLOR
WIRE COLOR
WIRE GAUGE
325-PK
PREVIOUS STANDARD
3 12
G
D
325-PK-14
B
WIRE GAUGE
E B
CIRCUIT NUMBER IDENTIFICATION
(EXAMPLE VALVE)
8
28 26 29 9 19 15 7 13 34 5 22
For other bank valve configurations see RENR6487 (Specifications Manual).
A C D
33 4
10
28
26 29
19
30 31
13
2
C
T2
BACKHOE VALVE
A
P R N
THREE BANK VALVE (PILOT OPERATED)
3 11 12 38
(A) Flow Compensator Adjustment Screw (B) Torque Control Spool Adjustment Screw (C) Inlet Port (D) Case Drain Port (E) Torque control Solenoid (F) Torque Limiter (H) Pump Control Valve (T1) Discharge pressure tap (T2) Load Sensing Pressure Tap
T2 T2
B C F
B A
T1
Drain
T1
D E G C E
View of mechanically controlled loader valve with floor plate removed.
(A) Outlet manifold (B)Auxiliary control valve (C) Tilt control valve (D) Lift control valve (E) Inlet manifold (F) Load sensing relief valve (G) Solenoid for the B circuit
25 1 21 18
35 14 37 36 32 24 23
15
6 7
34
5 22
(H) Solenoid for the A circuit (J) Makeup and relief valve (K) B pilot line port (L) A pilot line port (M) Priority Valve (N) Dead engine lower valve (P) A ports (R) B ports
(A) Ride Control Relay (B) Ride Control Solenoid (C) Ride Control Accumulator (D) Ride Control Pressure Switch
D
ECM
COMPONENT LOCATIONS
LOADER VALVE
RIDE CONTROL
30 Page,
6
BOOM CYLINDER 210-7076 (432E/434E) 246-9884 (442E/444E) STABILIZER CYLINDER 173-4565
5
SWING CYLINDER 278-1971(LH) 278-1973(RH)
B1 LS
A1
B2
A2
B3
A3
B4
A4
B5
A5
B6
A6
B7
A7
E
T1
OUTLET MANIFOLD 308-2154
P2 P T2 T b1 a1
STAB
BOOM
SWING
BUCKET
STICK
E-STICK
STAB
T3
b2
a2
b3
a3
b4
a4
b5
a5
b6
a6
b1
a1
P6
INLET MANIFOLD 308-2147 STABILIZER SECTION 308-2148 BOOM SECTION 308-2149 SWING SECTION 308-2150 BUCKET SECTION 308-2151
P5
P7
P8 PATTERN SWITCHING VALVE 300-4491 STICK SECTION 308-2152 E-STICK SECTION 308-2153
STABILIZER SECTION 308-2150
P1
P2
P3
P4
D
RIGHT BRAKE PEDAL
LOADER JOYSTICK
LIFT TILT
INLET SECTION (434E/444E) 308-2156
STABILIZER LEVERS
LH RH
LEFT JOYSTICK
STICK SWING
RIGHT JOYSTICK
BOOM BUCKET
4 1 2 3 1 2 P T
4 1 3 2 P T
T PS
DLS M
FLOAT ELECTRICAL PRESSURE SWITCH
T 1 2 3 4
P T
KENR8042
C
LS T R H D
C
T3
ACC IN
P1
P2
P3
T2
a1
T1
B1 A1
LIFT SECTION 308-2157
30 Page,
LIFT
LINE PATTERNS
Pressure Line
B
B2 A2 TILT SECTION 308-2158 FRONT STEER CYLINDER
T1
B OIL COOLER
Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line
TILT
a3
AUX SECTION 308-2159
HMU 210-6240
CALLOUTS
YY
B3 A3
AUX
RHMU P
LOADER VALVE
A
COUPLER CYLINDER 190-3085 COUPLER VALVE 231-2615 LOADER VALVE (EST) 293-8702
LS T P LF a
THIS SCHEMATIC IS FOR THE 432E, 434E, 442E, AND 444E BACKHOE LOADER
MEDIA NUMBER: KENR8042 PART NUMBER: 322-3114, CHANGE: 00, VERSION: S
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.