Professional Documents
Culture Documents
Chloride 80-NET
UNINTERRUPTIBLE POWER SUPPLY
USER MANUAL
10H52179UM10 - rev. 3
Chloride 80-NET
All rights, including rights of translation, reproduction by printing, copying or similar methods, even of parts, are reserved. Violaters will be liable for damages. All rights, including rights deriving from patent license or registration of utility model or design, are reserved. Delivery subject to availability. Right of technical modifications is reserved. Chloride 80-NET may differ from the model displayed on the front cover. 2 User Manual 10H52179UM10 - Rev. 3 - 06/2011
Chloride 80-NET
1. INTRODUCTION .................................................................................. 5
1.1. Notes to the CE Declaration of Conformity ........................................................... 1.2. Symbols and pictograms ...................................................................................... 1.3. Terms used .......................................................................................................... 1.4. Documentation structure..................................................................................... 1.5. Information about the presence of foreign materials in the vicinity of UPS equipment installations .............................................................................................. 2.1. Transport ............................................................................................................. 2.2. Delivery and storage ............................................................................................ 2.3. Unpacking and unloading the cabinets from the pallet......................................... 2.4. Environmental conditions .................................................................................... 2.5. Access to service area and cooling system............................................................ 2.6. Installation and footprint...................................................................................... 3.1. Electrical preparations.......................................................................................... 3.2. Currents and suggested cable sizes ...................................................................... 3.3. Physical appearance ............................................................................................. 3.4. External protection devices .................................................................................. 3.5. Backfeed protection............................................................................................. 3.6. External electrical connections ............................................................................. 3.7. Power connections............................................................................................... 3.8. Connecting the batteries...................................................................................... 3.9. Connections between battery compartments and UPS ........................................ 3.10. Handling the batteries ....................................................................................... 4.1. Slot for Connectivity Products - XS3 ..................................................................... 4.2. Slot for LIFE.net Products - XS6............................................................................. 4.3. Serial Interface for Service (serial input/output) - X3............................................. 4.4. Serial Interface for Connectivity Products (serial input/output) - X6 ..................... 4.5. Connector for external battery disconnector - XT1/2............................................ 4.6. Ethernet RJ-45 Interface for Service and Placement into service - X9 .................... 4.7. Connector for RPO (input and output) - XT3/8 ..................................................... 4.8. Customizable output/input contact - TB1 ............................................................ 4.9. SUB-D connector for parallel UPS connection - X19A, X19B.................................. 4.10. RJ-45 Ethernet interface for synchronization with external signal - X20 .............. 4.11. Battery Area Temperature sensor (input) - XT1 .................................................. 4.12. Connector for backfeed status (output) - XT2 .................................................... 5.1. Function............................................................................................................... 5.2. Special features.................................................................................................... 5.3. Block diagram ...................................................................................................... 5.4. Maintenance Bypass.............................................................................................
User Manual 10H52179UM10 - Rev. 3 - 06/2011
5 5 6 6 6 9 9 9 10 11 12 21 22 23 27 31 32 32 39 41 43 47 47 47 47 47 48 48 49 51 51 51 52 53 54 55 56
3
3. INSTALLATION .................................................................................... 21
4. CONNECTIVITY PANEL......................................................................... 45
Chloride 80-NET
5.5. Operating modes................................................................................................. 5.6. Placement into service ......................................................................................... 5.7. UPS switching procedures.................................................................................... 5.8. Inverter STOP/START procedures.........................................................................
56 58 60 62
7. MAINTENANCE ................................................................................... 97
7.1. Maintenance intervals.......................................................................................... 7.2. Disposal of batteries ............................................................................................ 7.3. Service addresses................................................................................................. 7.4. Decommisioning ................................................................................................. 8.1. Placement into service ......................................................................................... 8.2. System configurations ......................................................................................... 8.3. Communication between UPS blocks................................................................... 8.4. Parallel switching procedures............................................................................... 9.1. Remote alarm unit ............................................................................................... 9.2. External battery circuit breaker ............................................................................ 9.3. Top cable entry .................................................................................................... 9.4. Dust filters ........................................................................................................... 9.5. Empty battery compartment ............................................................................... 9.6. Empty options compartment............................................................................... 9.7. Frequency converter application.......................................................................... 9.8. MopUPS shutdown and monitoring software....................................................... 9.9. ManageUPS adapter ............................................................................................ 9.10. Connectivity ...................................................................................................... 9.11. Special versions (60-200 kVA) ............................................................................ 97 97 97 97 99 99 99 100 105 105 105 105 105 105 106 106 107 108 109
Chloride 80-NET
Introduction
1. INTRODUCTION
This Users Manual contains information on the installation, operation and use of the Chloride 80-NET Uninterruptible Power System (UPS). We recommend reading this document before installing the equipment, which must be operated only by qualified personnel. Afterwards, the manual must be kept and referred to whenever work must be done on the UPS.
Introduction
Chloride 80-NET
1.5. Information about the presence of foreign materials in the vicinity of UPS equipment installations
Warning The purpose of this note is to provide information and warnings on a potential risk to the operational integrity of an installed UPS system, as posed by the presence of foreign material inside or in the vicinity of the UPS module and its associated auxiliary equipment/components. This risk is especially high if conductive materials find their way inside the UPS module or the associated auxiliary equipment/components. The risk potentially involves damage to the installed UPS equipment and subsequent degradation or loss of power to the connected critical site load. Chloride applies the highest safety standards in equipment design to ensure that no live parts are exposed to external contact, and also to ensure that the equipment is protected against the introduction of foreign bodies during operation (built to IP20, with optional filters available for special conditions).
Chloride 80-NET
Introduction
However, it is not possible for Chloride to ensure that foreign bodies will not be introduced during on-site installation, or when the UPS doors & covers are "open" and the electrical terminals are exposed to allow power line connections to be made by the electrical contractor/installer. It is also not uncommon to have other personnel working in the same (UPS equipment) room during on-site installation. Such personnel sometimes work above the UPS equipment and associated auxiliary equipment/components. To prevent major disruption to site operations and risk to property and personnel, including the possibility of a fatality, each site's facility manager or construction manager must prevent foreign bodies from being introduced into the UPS module and associated auxiliary equipment/ components. All UPS modules and associated auxiliary equipment/components are thoroughly inspected by Chloride engineers prior to placement into service and testing onsite. When conductive foreign bodies are identified, our engineers are instructed to interrupt all work until the equipment and the area have been thoroughly cleaned of any contaminants. However, the person responsible for the site must ensure that the UPS module and associated auxiliary equipment/components, and the immediate surroundings, are kept clean and free from any possible conductive material such as metal foil, food wraps, cable shields, washers and other hardware, scrap metal, swarf and dust. If the UPS system is shut down after placement into service & testing are completed, the UPS room must be kept clean to avoid the possibility (during restart) of the considerable volume of air-flow produced by UPS operation to dislodge and/or drag any foreign bodies into the equipment, which would result in system failure and possible supply interruption to the critical site load, and several hours of downtime resulting from the damage typically associated with such events. If the UPS is left running/operational at the completion of placement into service and testing, the room similarly needs to be kept clean to prevent foreign bodies from entering the UPS module via its forced air-flow. Chloride will not accept liability or pay damages deriving from accidents caused by the introduction of conductive foreign bodies into the UPS module or associated auxiliary equipment/components, which occured before or after the unit is placed into service in its operating environment.
Introduction
Chloride 80-NET
Chloride 80-NET
Figure 1 - Unpacking If you do not plan to use the UPS within seven days of delivery, be sure to store it under the conditions that meet product standard. If the batteries or the equipment are to be stored, they must be kept in a clean, dry environment and away from extreme temperatures.
Chloride 80-NET
Load in %
10
Chloride 80-NET
11
Chloride 80-NET
FRONT
12
Chloride 80-NET
Figure 5 - Chloride 80-NET 60/80 kVA - UPS upper view (door open)
FRONT
13
Chloride 80-NET
Figure 7 - Chloride 80-NET 100/120 kVA - UPS upper view (door open)
FRONT
Figure 8 - Chloride 80-NET 160/200 kVA - UPS bottom view (position and dimensions of the feet and cable entry area)
14
Chloride 80-NET
Figure 9 - Chloride 80-NET 160 kVA - UPS upper view (door open)
Figure 10 - Chloride 80-NET 200 kVA - UPS upper view (door open)
15
Chloride 80-NET
FRONT
CABLE ENTRY AREA Figure 11 - Chloride 80-NET 300/400 kVA - UPS bottom view (position and dimensions of the feet and cable entry area)
User Manual 10H52179UM10 - Rev. 3 - 06/2011
16
GLAND PLATE
Chloride 80-NET
Figure 12 - Chloride 80-NET 300 kVA - UPS upper view (door open)
17
Chloride 80-NET
Figure 13 - Chloride 80-NET 400 kVA - UPS upper view (door open)
18
Chloride 80-NET
FRONT
Figure 14 - Chloride 80-NET 500 kVA - UPS bottom view (position and dimensions of the feet and cable entry area)
GLAND PLATE
19
Chloride 80-NET
Figure 15 - Chloride 80-NET 500 kVA - UPS upper view (door open)
20
Chloride 80-NET
Installation
3. INSTALLATION
3.1. Electrical preparations
Warning For reasons of safety, the secondary access panel MUST NOT BE REMOVED. If, for any reason, it is necessary to remove this panel, the entire installation must be switched off and de-energized; otherwise complete safety cannot be guaranteed. The UPS is connected to 400/230 V three-phase power lines; DC voltages above 500 V are also found in the battery circuit. Installation must only be carried out by qualified personnel in accordance with these operating instructions and both national and local electrical codes. Since UPS devices create a large leakage current, connect the device to ground prior to placement into service. Improper connection can damage the device and lead to injuries and even death. Warning With regard to electromagnetic conformance, the device was developed in accordance with product standard IEC/EN 62040-2. The UPS must be protected against overvoltages in line power in excess of those at which it was tested. Over voltages in the power supply system may occur for several reasons, including lightning strikes, ON/OFF switching of inductive or capacitive loads (such as power transformers or capacitor banks), and shortcircuit shutdowns. Notice QS1, QS2 and QS4 are used for disconnecting. Warning Do not operate the battery switch QS9 when the inverter is ON.
21
Installation
Chloride 80-NET
22
Chloride 80-NET
Installation
INVERTER MODULE
INVERTER MODULE
RECTIFIER MODULE
RECTIFIER MODULE
QS1
QS2
QS4 QS3
QS1 QS9
QS2 QS3
QS4 QS9
60/80kVA
100/120 KVA
23
Installation
Chloride 80-NET
Connectivity panel
QS3
QS4
BOOST MODULE
QS9 QS4
24
Chloride 80-NET
Connectivity panel
STATIC MODULE
Installation
25
26 Connectivity panel
RECTIFIER 1 MODULE PHASE V RECTIFIER 2 MODULE PHASE V QS1 RECTIFIER 1 MODULE PHASE W QS2 RECTIFIER 2 MODULE PHASE W QS3 INVERTER 1 MODULE PHASE V QS4 INVERTER 2 MODULE PHASE V QS9 BOOST 3 MODULE BOOST 4 MODULE
Installation
STATIC MODULE
BOOST 1 MODULE
Chloride 80-NET
BOOST 2 MODULE
Chloride 80-NET
Installation
2 3
Installation
Chloride 80-NET
N.B. If a single differential breaker is installed ahead of the UPS, any fault in the installation
grounding system will result in the interruption of power to both the line power input and the direct line.
28
Chloride 80-NET
Installation
Table 1: 60-200KVA
UPS devices Primary Power line: Max. current [A] Conductor cross section [mm2] Screw size Bypass line power/Load: Nominal current [A]1) 2) Conductor cross section [mm2] 3) Screw size Battery, external +, - : Max. current (at 1.8V/cell - 240 cells) [A] Conductor cross section [mm ] Screw size
2
60 kVA 80 kVA 100 kVA 120 kVA 160 kVA 200 kVA 98 130 162 195 260 327 35 50 70 95 120 2x70 M8x25 M8x25 M10x30 M10x30 M10x30 M10x30 87 116 145 174 232 290 35 50 70 95 120 2x70 M8x25 M8x25 M10x30 M10x30 M10x30 M10x30
3)
3)
131 175 218 262 350 437 50 70 95 120 2x95 2x120 M10x25 M10x25 M12x30 M12x30 M10x30 M10x30
Neutral (N) from line power/ to load N, N2: Coefficient for oversizing the Neutral line conductor when non-linear load is 3) supplied Screw size Ground: Conductor cross section [mm2] Screw size Type of connector
1) 2) 3)
1.7 M8x25
1.7 M10x30
3)
50 M8x25
95 M10x30 busbars
120 M10x30
For a nominal voltage of 380V multiply the current value by 1.05; for 415V, multipily by 0.96 Overload current specified in chap. 10.?on page?113 To select the cross section refer to the actual installation data and national and local codes
The following table lists the tightening torque for the hex-head terminal connection screws supplied with the UPS. Table 2: Tigthening torque 60-200 kVA Screw size M8 M10 M12 Nm (+/-10%) 20 39 68
29
Installation
Chloride 80-NET
Table 3: 300-500KVA
UPS devices Primary Line power : Max. current [A] Conductor cross section [mm2] Screw size Bypass line power/Load: Nominal current [A]1) 2) Conductor cross section [mm ] Screw size
2 3)
3)
Battery, external +, - : Max. current (at 1.8V/cell - 240 cells) [A] 3) Conductor cross section [mm2] Screw size Neutral (N) from line power/ to load N, N2: Coefficient for oversizing the Neutral line conductor when non-linear load is supplied 3) Screw size Ground: Conductor cross section [mm2] Screw size Type of connector
1) 2) 3)
1.5 M12x35
3)
95 M12x35 busbars
120 M12x40
For a nominal voltage of 380V multiply the current value by 1.05; for 415V, multipily by 0.96 Overload current specified in chap. 10.?on page?113 To select the cross section refer to the actual installation data and national and local codes
The following table lists the tightening torque for the hex-head terminal connection screws supplied with the UPS. Table 4: Tigthening torque 300-500KVA Screw size M12 Nm (+/-10%) 68
30
Chloride 80-NET
Installation
N.B. In case of single-line feeder, the disconnector must be installed ahead of the UPS
primary and bypass inputs. When this disconnector is activated, the UPS switches to Battery Mode.
N.B. The PE and N terminals must be connected in accordance with the requirements of
the local line power distribution system (TN-C, TN-S, TN-C-S, TT etc.). For instance, in TN-C installations the PEN conductor from the supply transformer must be connected to the UPS PE and N terminals. See para. 3.6 on page 32 and Fig. 43 on page 103.
Line Power Supply Bypass Line Power Supply
31
Installation
Chloride 80-NET
32
Chloride 80-NET
Installation
The distance between the power connection holes is 36 mm, unless otherwise specified. Figure 21 - Chloride 80-NET 60/80 kVA - Customer power connections (front view)
The distance between the power connection holes is 50 mm, unless otherwise specified. Figure 22 - Chloride 80-NET 100/120 kVA - Customer power connections (front view)
33
Installation
Chloride 80-NET
Figure 23 - Chloride 80-NET 160/200 kVA - Customer power connections (front view)
34
Chloride 80-NET
Installation
Figure 24 - Chloride 80-NET 160/200 kVA - Customer power connections (side view)
35
Installation
Chloride 80-NET
Figure 25 - Chloride 80-NET 300 kVA - Customer power connections (front view)
36
Chloride 80-NET
Installation
Figure 26 - Chloride 80-NET 400/500 kVA - Customer power connections (front view)
37
Installation
Chloride 80-NET
Figure 27 - Chloride 80-NET 300/400/500 kVA - Customer power connections (side view)
38
Chloride 80-NET
Installation
39
Installation
Chloride 80-NET
Notice The most common battery type used in UPS installations is the valve regulated battery. Valve regulated cells are not sealed. The amount of gas given off is less than for flooded cells, but when planning the battery installation, allowance must be made for adequate ventilation and heat dissipation. Valve-regulated cells are not completely maintenance-free. They must be kept clean and their connections checked periodically to ensure they are tight and that there is no evidence of corrosion. It is inevitable that batteries will lose some charge during transportation and storage. Before attempting a capacity test, make sure the batteries are fully charged, as this may take several hours. Cell performance typically improves after a few discharge/recharge cycles. Notice The battery charger can be configured for different types of batteries and different numbers of cells. In the technical data table (chap. 10. on page 113) lists the type of batteries that can be used and the number of the cells for which the battery charger is configured. The maximum charging current is selectable and depends on the rating of the UPS and its operating conditions (chap. 10. on page 113). Several charging methods (depending on the type of battery) are available and can be configured by authorized personal only.
40
Chloride 80-NET
Installation
41
Installation
Chloride 80-NET
42
Chloride 80-NET
Installation
43
Installation
Chloride 80-NET
44
Chloride 80-NET
CONNECTIVITY PANEL
4. CONNECTIVITY PANEL
Chloride 80-NET is equipped with the following interfaces: XS3) Slot for Connectivity Products (X3 will be switched to XS3 to parameterize Connectivity Products); XS6) Slot for LIFE.net modem; X3) Serial Interface for Service; X6) Serial Interface for external LIFE.net; XT1/2) 4-pole screw connector. Pin 1 and 2 to monitor the external battery disconnector; X9) RJ-45 Ethernet Interface for Service and Placement into service only; XT3/8) 4-pole screw connector for RPO Input and Output; XT4) not used; TB1) 2x16-pole screw connector for input and output contacts; X19A/B) 2x15-pole connectors for parallel UPS connection; X20) RJ-45 Interface for synchronization with external signal; XT1) 2-pole Battery Area Temperature sensor (input); XT2) 2-pole screw connector for Backfeed output contact;.
XS3
XS6
RS232-1 X3 RS232-2 X6
XS3
XS6
RS232-2 X6 RS232-1 X3
XT2
XT1
XT1/2 XT3/8
XS3
XS6
XT1 XT2
45
CONNECTIVITY PANEL
Chloride 80-NET
XS3
XS6
XT1 XT2
XS3 RS232-2 X6 RS232-1 X3 XT1/2 TB1 XT4 XT3/8 X19/B X19/A X20 XT1 XT2
XS6
X9
CONNECTOR/TERMINAL IDENTIFICATION
X3) SUB-D 9-pin female X6) SUB-D 9-pin male
46
Chloride 80-NET
CONNECTIVITY PANEL
The maximum cable diameter is 0.75 mm2. The Interface is SELV - isolated from UPS primary circuits. Warning The external battery breaker status switch must be voltage-free and isolated from all sources and GND.
47
CONNECTIVITY PANEL
Chloride 80-NET
4.6. Ethernet RJ-45 Interface for Service and Placement into service - X9
This interface is a 10/100 MBit autonegotiation full/half duplex Ethernet Interface for LAN communication with Chloride service software. This allows the setup and implementation of UPS parameters such as Battery detail and performance of the UPS. The Interface is SELV - isolated from UPS primary circuits.
The maximum cable diameter is 0.75 mm2. Warning The external Push-Button must be voltage free and isolated from all sources and GND. The external RPO supervisor Input must not exceed 24 V and 20mA. The Interface is SELV - isolated from UPS primary circuits.
48
Chloride 80-NET
CONNECTIVITY PANEL
The maximum cable diameter is 0.75 mm2. These contacts can be customized (by qualified technicians only) to perform various functions. The Interface is SELV - isolated from UPS primary circuits. Warning The maximum ratings of the Output contacts must not exceed 24 V and 1A.
49
CONNECTIVITY PANEL
Chloride 80-NET
Input Contacts (upper row) PIN PIN1 (left) PIN2 PIN3 PIN4 PIN5 PIN6 PIN7 PIN8 PIN9 - 16 Status Input 1 (24 VDC OUT) Input 1 (24 VDC signal) Input 2 (24 VDC OUT) Input 2 (24 VDC signal) Input 3 (24 VDC OUT) Input 3 (24 VDC signal) Input 4 (24 VDC OUT) Input 4 (24 VDC signal) Not available
2
The maximum cable diameter is 0.75 mm and the signal must be interference suppressed. All Input contacts can be programmed using Service software. The Interface is SELV - isolated from UPS primary circuits. Warning To drive the inputs, use no-voltage contacts. Do not use voltages supplied by external power supply. The Interface is SELV-isolated from UPS primary circuits. Warning This interface and its function are for use by authorized Chloride service technicians, only. Do not remove any connected cable or connect any cable to this interface.
50
Chloride 80-NET
CONNECTIVITY PANEL
4.10. RJ-45 Ethernet interface for synchronization with external signal - X20
This Interface is used to communicate with an external synchronization device, such as MBSM. It can be used to synchronize the outputs of multiple UPS devices, even when they do not supply a common output. This enables an external static switching device (e.g. CROSS) to commutate between UPS outputs in the event of a malfunction, without creating synchronization problems. Warning This interface and its function are for authorized Chloride service technicians, only. Do not remove any connected cable from this interface or connect any cable to it. The Interface is SELV-isolated from UPS primary circuits.
Input for the battery area temperature sensor. The interface is a 2-pole screw terminal (Phoenix 1.5/2 STF) that accepts wires up to 0.75 mm2.
51
CONNECTIVITY PANEL
Chloride 80-NET
The maximum cable diameter is 0.75 mm2. The Interface is SELV - isolated from UPS primary circuits. Warning The output of the external backfeed circuit connected to XT2 must not exceed: 24 VDC, 1A 160 VAC, 3A
Warning XT2 are voltage free contacts fully isolated from UPS primary circuits. If a voltage higher than 40 V is applied to control an external disconnection device, XT2 can no longer be considered safe.
52
Chloride 80-NET
Chloride 80-NET
carrying out a manual reset to restore initial conditions, it is necessary to remove the root cause of the fault. It is strongly recommended you contact customer support for more information.
5.1.4. Communication
The UPS offers several interfaces for communication with computers. Further information is included in chap. 4. on page 45.
The concept
54
Chloride 80-NET
5.3.1. Components
The UPS consists of the following components: Rectifier - Provides regulated DC voltage to inverter and booster/charger. Inverter - Provides controlled AC output voltage to the critical load Battery converter - Charges the battery when line power is present. Supplies the inverter from the battery when line power is not present. Static Bypass Switch Maintenance Bypass - Disconnects the Power Module during servicing, without interrupting the supply to the load Maintenance Bypass Static Switch
Rectifier
Inverter
Battery converter
55
Chloride 80-NET
56
Chloride 80-NET
Chloride 80-NET
58
Chloride 80-NET
59
Chloride 80-NET
2 3 4 5
60
Chloride 80-NET
2 3 4 5
Battery disconnector Service Mode Maintenance Bypass Mode - UPS completely deenergized
5 6
Switch QS3 to the OFF position On the 60-200 kVA version, press the Start Inverter button on the monitor panel (for approx. 5 seconds). On the 300-500 kVA version, touch the Start Inverter icon on the LCD touch screen.
61
Chloride 80-NET
62
Chloride 80-NET
DISPLAY
2 1 3 5 9 7 8 10 6 4
Figure 40 - Chloride 80-NET 60-200 kVA - operator interface panel LEGEND 1 Left button 3 Down button 5 Start Inverter button 7 System Normal LED 9 Alarm LED 2 4 6 8 10 Up button Right button Stop Inverter button Warning LED Reset button
63
Chloride 80-NET
Stop Inverter Press the Stop Inverter button for 5 seconds. The UPS can be manually switched between Bypass and on-line operation using the keys Start Inverter (I) and Stop Inverter (O). Silencing the Buzzer To silence the Buzzer, press the Reset button momentarily Reset button To restore normal UPS operation after a fault condition, correct the situation that caused the fault and then press the Reset button for at least one second. If a fault occurs, pressing the button mutes the audible alarm. After the fault has been corrected, pressing the button a second time resets the fault message and restores UPS operation. General Status LED Three LED indicators provide a quick, general understanding of the status of the UPS, as described below: OK LED (green) Normal Operation When this light is on steadily (not flashing), the system is running normally and no warnings or alarms are present. During line power failures (and with all other conditions being nominal), this LED will flash. Warning LED (yellow) Warning Condition(s) present This indication is activated by abnormal conditions which could affect normal UPS operation. These conditions do not originate with the UPS, but may be caused either by the surrounding environment or by the electrical installation (line power side and load side). A description of the active warning(s) can be viewed by browsing the relevant LCD display menus. Alarm LED (red) Alarm Condition When this light is on, immediate attention should be given to the severity of the alarm, and service should be called promptly. A description of the active alarm(s) can be viewed by browsing the relevant LCD display menus.
64
Chloride 80-NET
6.1.2. Display
The Display provides the user with a range of information and functions that can be accessed using control panel navigation keys 1 to 4 (see Fig. 40 on page 63). UPS modifications and settings must be made by qualified technicians, only. Settings should be tested only if the loads connected to the UPS are non-critical.$ The Main Page displays a block diagram of the UPS and uses standard technical symbols to indicate current operating status (e.g. on-line operation, battery operation, Bypass operation, etc.), load level, and remaining backup time. To access the Main Menu page from the Main (default) page, press the Right soft key (key 4 - see Fig. 40 on page 63). From this menu, you can scroll through the various sub-menus using the Up and Down soft keys (2 and 3). Press the Right soft key to select any menu from the list, and the Left soft key (1) to return to the Main Menu page. The table on the following page provides a summary of the sub-menus. When the UPS is not in the normal operating mode, you can access the "Warning and Alarm" summary page directly from the Main (default) page. Warnings and alarms are identified by text strings and codes (see Table 6 on page 72 and Table 7 on page 75). During battery powered operation, the display switches between warning code and estimated backup time (minutes).
65
Chloride 80-NET
Table 5: Display menu summary Menu Actual values Sub-menus Line power Input Bypass Input DC Link UPS Output Battery Rectifier Boost Battery Battery Charger Inverter Bypass Load Information/Functions Provides information about the input, Bypass and output voltages and frequencies; line power failures; output current and power; DC stage parameters; inverter operation; and battery condition. Provides status information about the main UPS blocks.
Status
Battery test
Provides information about battery status and enables you to perform a battery test. You can select the length of the battery test from the list that appears. Provides status information about LIFE, and allows you to reset a delayed call; perform a manual call; and select service mode.
LIFE
Next call date Next call time Delayed call after Connection status Call Type Service Mode
Language
Allows you to select the display language from: English; German; French; Italian; Spanish; Portuguese; Chinese; Turkish. Manual Bypass Return from Bypass Start up Shut down Manufacturer Type of UPS Website Firmware Code/Rev./Date Procedures to guide the operator through specific functions.
Guide procedure
About
Provides miscellaneous information about the UPS, including the code, revision and release date for the various firmware versions.
66
Chloride 80-NET
6.1.3. Sample guided procedure for switching the UPS from Normal Mode to Maintenance Bypass - Manual Bypass
When the desired procedure is selected from the Guided Procedures menu (in this case the Single UPS Manual Bypass procedure), the following window appears in the display and shows the principle UPS components and their current status:
Manual Bypass
The various UPS switches are also shown. The Maintenance Bypass switch, QS3, is shown in the open (OFF) position in the above example. Flashing icons inform the operator that the corresponding switch must be opened or closed. In the event of a fault, a warning message is displayed (see para 6.1.4. on page 71 for full list of warning messages). Exit the procedure, correct the fault and reset before proceeding. Pressing the button identified by the Exit message at any time interrupts the procedure. In this example, the Stop Inverter" message appears in the bottom right of the display, and the Stop symbol flashes over the Inverter, indicating that the user must shut down the Inverter by pressing the corresponding button on the panel. (See Instruction messages on page 71 for full list of instruction messages).
67
Chloride 80-NET
PROCEDURE: 1 2 Press the Stop Inverter button for at least 5 seconds. The messge Wait load on Res. is displayed, indicating that the system is waiting for the load to be transferred to the Bypass supply.
Manual Bypass
Exit
The message Close QS3 is displayed, and the symbol representing QS3 on the display begins to flash.
QS3 Manual Bypass
Exit
Close QS3
68
Chloride 80-NET
The message Open QS4 is displayed, and the symbol representing QS4 on the display begins to flash.
Manual Bypass
QS4
Exit
Open QS4
Open QS4 (Output switch). The message Open QS2 is displayed, and the symbol representing QS2 on the display begins to flash.
Manual Bypass
QS2
Exit
Open QS2
69
Chloride 80-NET
The message Open QS9 is displayed, and the symbol representing QS9 on the display begins to flash.
Manual Bypass
Open QS9 (Battery switch) The message Open QS1 is displayed, and the symbol representing QS1 on the display begins to flash.
Manual Bypass
QS1
Exit
Open QS1
Exit
End of procedure
70
Chloride 80-NET
Instruction messages Stop Inverter Start Inverter Press Exit Reset Fault Open QS1 Open QS2 Open QS3 Open QS4 Open QS9 Close QS1 Close QS2 Close QS3 Close QS4 Close QS9
71
Chloride 80-NET
72
Chloride 80-NET
Table 6: Warning Indications W1.2 W1.3 W1.4 W1.5 W1.6 W1.7 ID W1.1 W1.2 W1.3 W1.4 W1.5 W1.6 W3.1 W3.2 W3.3 ID W1.1 W1.2 W1.3 W1.4 W1.5 W1.6 ID W1.1 W1.3 W1.5 W1.7 W1.8 W1.9 W1.10 ID W1.1 Primary line power failure Overload warning Primary line power wrong phase rotation DC voltage low Rectifier over-temperature Out of synchronization INVERTER STAGE MESSAGE Inv. overtemperature warning DC undervoltage Overload warning Inverter off warning Inv. off pending command Inv. on pending command Current limit kW protection Inv. off for shutdown command BYPASS STAGE MESSAGE Bypass switch open Bypass line power failure Overload warning Bypass wrong phase rotation Bypass disabled for DC voltage low Bypass over-temperature warning BATTERY STAGE MESSAGE Battery switch open Imminent end of autonomy time Battery end of discharge High battery temperature Battery temp. out of range Temp. probe not responding Battery autonomy test LOAD STAGE MESSAGE Output switch open
73
Chloride 80-NET
Table 6: Warning Indications W1.2 W1.3 W1.4 W1.5 ID W1.1 W1.2 W1.3 W1.4 W1.5 W1.6 W1.7 W1.8 ID W1.1 W1.2 Output load not supplied Retransfer inhibited Load supplied by Bypass Load supp. by maintenance Bypass BATTERY CHARGER STAGE MESSAGE Charger communication lost Actual values differ from set ones Charger on cmd but input volt. low Chg. on and chg. out. short circ. Chg. off and chg. out. short circ. Charger detects no batt. connected Chg. forced on, volt. not raising Charger detects reversed polarity BOOST STAGE MESSAGE DC voltage low Booster-charger over-temperature
74
Chloride 80-NET
Fault indications If a fault occurs, the affected UPS component is always switched off, and the UPS automatically switches to the best possible operating mode for supplying the loads; the red FAULT LED lights up on the control panel. A number appears on the Warning/Fault Diagnosis page of the display indicating the type of fault. Fault indicators are also indicated by a continuous tone from the buzzer. If a fault occurs, proceed as follows: Acknowledge horn First, acknowledge the horn by pressing the TEST/RESET button Correct fault Next, correct the fault by following the indications in para 6.1.6. on page 79. If the fault cannot be corrected: Call Customer Service: The customer service addresses are given on the last page of this manual. Acknowledge correction of fault After the fault has been corrected, the corrected condition must be acknowledged by pressing the TEST/RESET button again. Displayed Faults The various possible fault indicators are listed in the table below: Table 7: Fault Indications DSP STAGE ID F1 F2 F3I1 F3I2 F3I3 F3I4 F3I6 F3I7 F3I8 F3I9 F3I10 F3I11 F3I12 F3I13 F4I6 F4I7 F4I8 F4I9 F4I10 MESSAGE EPO Incorrect power class config. Incorrect state in main SM Bypass illegal software state Rectifier illegal software state Inverter illegal software state Incorrect state in state-machine Generic software error Too many parameters for EEPROM Insuff. RAM space for EEPROM par. Parameter init. called runtime Parallel node ident. timeout Error during parallel node ident. Parallel node ident. not possible EPROM checksum fault I2C I/O expander init. failed I2C multiple error I/O expander I2C multiple error ID card Par.-cable-fitted signal missing
75
Chloride 80-NET
Table 7: Fault Indications F5 F6I1 F6I2 F6I3 F6I4 ID F1 F2I1 F2I2 F2I3 F3I1 F3I2 F3I3 F4 F5I1 F5I2 F5I3 F6 F7 F8I1 F8I2 F8I3 F8I4 F8I5 F8I6 ID F1 F2I1 F2I2 F2I3 F2I4 F2I5 F2I6 F2I7 F2I8
76
Input air temp. sensor fault Neutral Boost filter over-temp. Neutral Boost over-temperature Neutral Boost desaturation Neutral Boost temp. sensor fault RECTIFIER STAGE MESSAGE EPO Pre-charge short circuit Pre-charge low VDC Pre-charge contactor feedback Rectifier over-temperature Rectifier filter over-temperature Rectifier temperature sensor fault Rectifier DC over-voltage Rectifier desaturation phase U Rectifier desaturation phase V Rectifier desaturation phase W Start-up synchronization error Stop due to overcurrent Rect. fuse Phase U Positive blown Rect. fuse Phase U Negative blown Rect. fuse Phase V Positive blown Rect. fuse Phase V Negative blown Rect. fuse Phase W Positive blown Rect. fuse Phase W Negative blown INVERTER STAGE MESSAGE EPO Overtemperature ph U Overtemperature ph W Overtemperature ph UW Overtemperature ph V Overtemperature ph UV Overtemperature ph WV Overtemperature ph UVW Inverter temperature sensor fault
User Manual 10H52179UM10 - Rev. 3 - 06/2011
Chloride 80-NET
Table 7: Fault Indications F2I9 F3I1 F3I2 F3I3 F4 F5I1 F5I2 F5I3 F5I4 F5I5 F5I6 F5I7 F6I1 F6I2 F6I3 F7 ID F1 F2I1 F2I2 F3 F4I1 F4I2 F5 F6 F7 ID F1 F2 F3 F4 ID F1 F2 Inverter filter over-temperature Multiple inv. overcurr. cut off Inv. stopped due to overcurrent kW protection DC BUS overvoltage Output overvoltage Output undervoltage Output freq. out of limits Output short circuit DC component phase U DC component phase V DC component phase W DC/AC desaturation ph. U DC/AC desaturation ph. V DC/AC desaturation ph. W Battery thyristor fault BYPASS STAGE MESSAGE EPO Broken byp. or V_Byp measurement Bypass ready signal failure Backfeed protection active Bypass over-temperature Bypass temperature sensor fault Bypass overload timeout Bypass line power failed during DLS Parallel byp. failure during DLS BATTERY STAGE MESSAGE Battery reverse polarity Battery overvoltage Battery test fault Battery fuse blown BATTERY CHARGER STAGE MESSAGE Charger communic. not possible Charger over-current
77
Chloride 80-NET
Table 7: Fault Indications F3I1 F3I2 F3I3 F4 F5 F6 F7 F8 ID F1 F2 F3I1 F3I2 F3I3 F4 F5 F6 Boost Charger over-temperature Boost Charger temp. sensor fault Boost Charger filter over-temp. Boost Charger desaturation Redundant check of batt. voltage DC BUS overvoltage EPO Charger volts out of control BOOST STAGE MESSAGE EPO Booster overcurrent Boost Charger over-temperature Boost Charger temp. sensor fault Boost Charger filter over-temp. Boost Charger desaturation Redundant check of batt. voltage DC BUS overvoltage
78
Chloride 80-NET
6.1.6. Troubleshooting
Rectification of Errors Despite the high reliability of this device, problems may occur. If you are having a problem, please check the following points before contacting your customer service representative: Is there line power on the UPS input? Has the input fuse blown or have circuit breakers tripped? If you contact your customer service representative, please have the following information ready: Device information = model, order no., series no. as shown on the identification plate An exact description of the problem (what loads are being powered, whether the problem occurs regularly or sporadically, etc.) Problem No display No alarm (UPS switched off) Possible cause Main switch switched off No line power Input fuse blown or input circuit breaker tripped Action Switch on main switch Have line power inspected by qualified electrician Replace with fuse of same type or reset circuit breaker. If the problem persists, contact your customer service representative. UPS operation
Green OK LED does not light up, buzzer sounds at intervals Green OK LED does not light up when line power is present, buzzer sounds at intervals ALARM indicator lights up, buzzer sounds continuously Backup time less than that specified
No line power
Replace with fuse of same type or reset circuit breaker. If the problem persists, contact your customer service representative. Contact your customer service representative Reduce ambient temperature Move the fuse switch to the "ON" position. Charge batteries, and test backup time. If the problem persists, contact your customer service rep. Contact customer service Contact customer service
79
UPS error Overheating The fuse switch of the battery extension(s) is in "OPEN" position. Batteries are not completely charged
Chloride 80-NET
Action Check whether the correct cable has been used (standard modem/null modem cables cannot be used) Check whether other software/service is accessing the interface on the PC; try selecting a different serial interface. Lay cable differently.
80
Chloride 80-NET
2 4 6
Figure 41 - Chloride 80-NET 300-500 kVA - operator interface panel Descriptions 1. Bypass Input: voltage and frequency readings 2. Line power Input: voltage, current and frequency readings 3. Output: voltage, current and frequency readings 4. Battery: voltage and current readings 5. System Status: System Normal Indicator (Normal Operation): when the green status box appears, this means that the system is operating normally and that no warning or alarm has occurred. During line power failures (with all other conditions being nominal), this box is replaced by a yellow triangle. Warning Indicator (Warning Condition(s) present): this indication is activated by the presence of abnormal conditions which could affect the normal operation of the UPS. These conditions do not originate with the UPS, but may be caused either by the surrounding environment or by the electrical installation (line power side and load side). A description of the active warning(s) can be viewed by clicking on the yellow triangle or using the warning and fault button at the bottom of the page.
81
Chloride 80-NET
Fault Indicator (Alarm Condition): when the red circle with white cross appears, immediate attention should be given to the severity of the alarm, and service should be called promptly. A description of the active alarm(s) can be viewed by clicking on the warning and fault button at the bottom of the page. Regardless of which indicator is active, all available diagnostic information on the unit can be displayed by touching this area. 6. Control Buttons: Start Inverter and Stop Inverter : the touch screen display features two separate buttons for starting and shutting down the inverter. The start/stop control incorporates a safety feature for preventing accidental operation. In fact, when the start or stop functions for the inverter are selected, a pop-up window appears asking for confirmation of the action selected. This pop up feature is run at every command that results in a permanent change to UPS settings. Reset Fault : for resetting faults (this becomes red when there is a system fault) Buzzer Mute : for silencing the buzzer in the case of an alarm. 7. Menu Buttons: Warning/Fault: this page contains information regarding various abnormal conditions concerning the unit, as subdivided into the specific converters such as the Bypass, rectifier, inverter, booster charger and battery . In addition, there are also several "Info" statements that are catagorized by status. These provide further details about the condition of the unit. Diagnostic classification : FAULT WARNING INFO Event Log: displays the date and time of all UPS events. Measures: this page contains the full set of measurements for each functional block (rectifier, Bypass, booster/charger, batteries, inverter and load). Battery: displays battery status/parameters such as temperature, cell voltage, capacity and run time, as well as commands that enable the user to configure and execute the battery test. LIFE: contains information about the status of Chloride LIFE.net connections, calls and call types and allow certain specific commands to be executed. This button is not active if the LIFE.net option is not available on UPS. Settings: this page allows users to customize the settings of the touch screen display and to select the desired language. Each of these sub pages is programmed to revert back to the main page after 30 seconds of inactivity. The text displayed by the touch screen is available in 15 languages: English, Italian, French, German, Spanish, Portuguese, Turkish, Polish, Swedish, Norwegian, Finnish, Czech, Russian, Arabic and Chinese - all selectable by the user.
82
Chloride 80-NET
MENU BUTTON DESCRIPTIONS Warning/Fault menu This menu item displays a list of current Fault Warnings and Info (see figure below).
Event Log menu This menu item displays the list of Events that have occured recently while the UPS was in operation (see figure below).
83
Chloride 80-NET
Measures menu This menu item displays the measurements for each functional block (see below figure)
84
Chloride 80-NET
85
Chloride 80-NET
86
Chloride 80-NET
Battery menu This menu manages the status of the battery (see below figure).
1. Battery Status: 1.1 Battery Status. Specify whether battery is charging or not 1.2 Charger Status. Specify Battery Charger status 1.3 Battery Test Status. Specify details of the last battery test executed 1.4 Automatic Battery Test Status. Specify details related to Automatic battery test 2. Battery Test: The following commands can be set using this page 2.1 Enable automatic battery test. Using this command, the Automatic Battery test is enabled using the existing parameter configuration. These parameters can be modified only by PPvis 2.2 Configure and manage Manual Battery test. Features: 2.2.1 Test duration and Min Voltage can be modified using the + and - button 2.2.2 Start battery using dedicated command button (Start Battery Test) 2.2.3 Test duration can be monitored on a dedicated progress bar (Battery test progress bar ) 2.2.4 While the test is running, it can be aborted with a dedicated Stop command button (Stop Battery Test) 2.2.5 Battery test status provides immediate information about test status 3. Battery measures: This section monitors variables applicable to the battery.
87
Chloride 80-NET
LIFE menu This menu displays the status of Chloride LIFE.net communications and allows the User to issue certain commands (see figure below).
Shows whether the "LIFE.net" option is available on the UPS. Shows whether the LIFE.net option has been started. Displays the time used by the UPS to time-stamp the Life data
Set Sampling Set sampling/service mode Toggles LIFE.net operating modes Mode button between 'service' and 'sampling': service is used when UPS maintenance is in progress.
88
Chloride 80-NET
2. UPS calls status Next scheduled dd.mm.yy hh:mm:ss Displays the time of next regular UPS call call Emergency calls (Enabled/Disabled) Shows whether UPS emergency calls are enabled or have been inhibited by the Life Station for a particular reason.
Delayed call in
dd.mm.yy hh:mm:ss Displays the seconds countdown after which the UPS will repeat a previously unsuccessful Life communication. When this button is pressed, the delayed call countdown is forced to zero, so that the UPS repeats the call immediately.
The UPS is not connected to the LIFE Station The UPS has requested connection to the Life Station and is waiting for connection to be established The UPS is connected to the LIFE Station
LIFE.net data sending In The UPS is transmitting its diagnostics history to the LIFE progress - stage 1 Station. LIFE.net data sending In The UPS is exchanging other service data with the LIFE progress - stage 2 Station. UPS online session in The UPS has entered the online session requested by the LIFE progress Station Administrator, so it can be monitored in real time. Closing connection Call delayed The UPS is closing the connection. The UPS has scheduled a new call because the previous call failed.
4. Call Type Routine call Emergency call Manual call Buffer full call Manual button call
The UPS is making its regular call. The UPS is making an Emergency call. The UPS is making a Manual Call or an automatic extra call to reset an emergency condition which is no longer active. The UPS is making a call to empty its diagnostics history buffer, which is full and cannot store any more data. request When this button is pressed, the UPS is forced manually to make an immediate call to the LIFE station.
89
Chloride 80-NET
Settings menu This menu item displays the LCD settings and selected language (see below figure)
90
Chloride 80-NET
8. Animated One Line Mimic: this area displays all the functional blocks in the UPS. Touch any icon to obtain detailed information about the corresponding functional block. The color of the block identifies its functional status: normal conditions warning conditions fault conditions ANIMATED ONE LINE MIMIC MENU DESCRIPTION By clicking on a block (Rectifier, Inverter, ...), the relative page providing detailed information will be displayed. Rectifier Functional block This page displays detailed information about the current status of the Rectifier.
91
Chloride 80-NET
Bypass Functional block This page displays detailed information about the current status of the Bypass.
Inverter Functional block This page displays detailed information about the current status of the Inverter.
92
Chloride 80-NET
Booster Functional block This page displays detailed information about the current status of the Booster.
Battery Functional block This page displays detailed information about the current status of the Battery.
93
Chloride 80-NET
Load Functional block This page displays detailed information about the current status of the Load.
9. About button: this button displays the Type and Size of the unit. When this area is touched, you will obtain Serial Number, FW details and IP and MAC addresses. This page displays detailed information about the UPS S/, size and model, FW revision and system time.
94
Chloride 80-NET
6.2.1. Troubleshooting
Rectification of Errors Despite the high reliability of this device, problems may occur. If you are having a problem, please check the following points before contacting your customer service representative: Is there line power on the UPS input? Is the input fuse blown or have circuit breakers tripped? If you contact your customer service representative, please have the following information ready: Device information = model, order no., series no. as per identification plate. An exact description of the problem (what loads are being powered, whether the problem occurs regularly or sporadically, etc.) Problem Possible cause Main switch switched off No line power present No display No alarm (UPS switched off) Action Switch on main switch Have line power inspected by qualified electrician Replace with fuse of same type or reset circuit breaker. If problem persists, contact your customer service representative. Normal mode. UPS from battery Replace with fuse of same type or reset circuit breaker. If the problem persists, contact your customer service representative. Contact your customer service representative Reduce ambient temperature
ICON ON, line power not available and buzzer sounds at regular intervals ICON ON, but line power is available and buzzer sounds at regular intervals
95
Chloride 80-NET
Problem
Possible cause External cabinet BATTERY FUSE "OPEN". Batteries are not completely charged Batteries are defective Charging device is defective
Action Move the fuse switch to the "ON" position. Charge batteries, and test backup time. If problem persists, contact your customer service rep. Contact customer service Check battery charge status on the LCD. Contact customer service.
96
Chloride 80-NET
Maintenance
7. MAINTENANCE
7.1. Maintenance intervals
Chloride recommends that regular maintenance checks be carried out on-site by an authorized customer service. The UPS informs the user when the normal service life of a fan has ended. A replacement fan is recommended.
7.4. Decommisioning
7.4.1. Taking out of service N.B. Switch to service Bypass
Switch the UPS to Maintenance Bypass operation (see para 5.7.3. on page 61)
97
Maintenance
Chloride 80-NET
98
Chloride 80-NET
PARALLEL CONFIGURATION
8. PARALLEL CONFIGURATION
Up to 8 Chloride 80-NET units can be connected in parallel to increase power capacity and thus to provide more secure power to the load (redundancy). The modules in parallel exchange information via a 15-wire shielded cable. The total load current is shared between the modules. For optimum performance of the parallel system and proper current sharing, especially in the Bypass mode, make sure that the series impedance of the modules in parallel is the same. The cross section and length of the power cables used to connect the inputs of each UPS module must be the same. The same applies to the output cables and the battery cables, if the modules are connected to the same DC source. Differences of 20% are allowed for power cable lengths of up to 20 m. For larger distances, cable lengths may not vary by more than 10%.
99
PARALLEL CONFIGURATION
Chloride 80-NET
3 4
Close external battery switches, then set switch QS9 to the ON position Switch QS4 to the ON position System in IMPORTANT: when switch QS4 is closed, the output of the UPS and Bypass Mode all the loads connected to it will be energized. Output voltage present When the above steps have been completed for all the UPS units in the parallel system: On the 60-200 kVA version, press the Start Inverter button on the Normal Mode (On Line) monitor panel of each UPS (for approx. 5 seconds) until all the inverters are ON. On the 300-500 kVA version, touch the Start Inverter icon. At this point, the Inverters synchronize and take over the Load
2 3 4 5
100
Chloride 80-NET
PARALLEL CONFIGURATION
2 3 4 5
3 4
PARALLEL CONFIGURATION
Chloride 80-NET
1) For fuse ratings, see the chapter with technical data 2) Values are determined by the dimensions of the Service Bypass 3) Switch, fused switch or circuit breaker
System Bypass
To Load
STATIC SWITCH
STATIC SWITCH
102
Chloride 80-NET
PARALLEL CONFIGURATION
1) For fuse ratings, see the chapter with technical data 2) Values are determined by the dimensions of the Service Bypass 3) Circuit breaker or fuse 4) External Service Bypass (Ext. SBS) - must be a switch, a fused switch or a circuit breaker LOAD DISTRIBUTION
STATIC SWITCH
STATIC SWITCH
103
PARALLEL CONFIGURATION
Chloride 80-NET
X19/B
1) UPS 3 X19/A
X19/B
1) UPS 1 X19/A
X19/B
104
Chloride 80-NET
Options
9. OPTIONS
Some of the options listed in this section may modify the data on the standard technical data tables (see chap. 10. on page 113). It may not be possible to use certain options simultaneously on the same UPS.
105
Options
Chloride 80-NET
One size is available: Type B Width (mm) Depth (mm) Height (mm) Net Weight (kg) 1020 858* 1780 240
106
Chloride 80-NET
Options
107
Options
Chloride 80-NET
9.10. Connectivity
The following table gives details of the various combinations of connectivity solutions which can be used in association with Chloride 80-NET. Only one of the combinations may be used at a time; other combinations may be possible. For port numbers, please refer to chap. 4. on page 45. For further information, please see Chloride Connectivity. The following interfaces can be found on Chloride 80-NET: Interface XS3 XS6 X3 Description Slot available for use with a connectivity option, typically ManageUPS NET III Adapter Slot for the LIFE.net slot modem Standard serial interface RS232 COM - female Available, if XS3 slot is empty or MUN III card is installed Standard serial interface RS232 COM for external LIFE.net kit (e.g. LIFE.net, GSM modem) only is XS6 is empty - male Not available, if a XS6 slot modem is installed RJ45 Ethernet interface for service and placement into service; Interface for PPVis communication 2x15-pole screw connector for parallel UPS connection RJ45 interface for synchronization with external signal 2x16-pole screw connector for input and output contacts Only pin 1 and 2 of the 4-pole screw connector is used for > external battery status 4-pole screw for EPO input and output External battery temperature sensor connection 2-pole screw connector for backfeed output contact Not used! Input/Output/Serial/CAN Serial Serial Serial
X6
Serial
X9
CAN
108
Chloride 80-NET
Options
FRONT
On160-200 kVA models, the transformer is housed in an additional compartment mounted on the left side of the UPS (see Fig. 46). On 60-120 kVA models, the transformer is mounted inside the UPS (behind the switch panel) (see Fig. 45).
109
Options
Chloride 80-NET
The following table lists resulting variations in technical data: UNIT kVA mm mm mm m2 Kg kg/m2 Kg kg/m2 kW 1,67 0,47 600 1277 585 1245 570 60 80 RATING 100/120 851 845 1780 0,70 815 1164 810 1157 1200 1053 1250 1096 1,14 1320 1158 1420 1246 1375 160 200
DESCRIPTION Depth Width Height Floor area INPUT/ OUTPUT (depth without handle: 830 mm) Net Weight INPUT Floor loading INPUT Net Weight OUTPUT Floor loading OUTPUT Heat dissipation of the transformer option at nominal load and input conditions
2,23
3,34
4,45
5,57
Note: the total heat dissipation of the UPS is the sum of the UPS dissipation on chap. 10.?on page?113 and transformer heat dissipation.
110
Chloride 80-NET
Options
U1, V1, W1
U, V, W N U2, V2, W2
U1, V1, W1
U, V, W
U2, V2 W2
N1 N
Figure 48 - OUTPUT ISOLATION TRANSFORMER It may be necessary to connect the isolated neutral from the secondary side of the transformer to the grounding system, depending on the local standard. N.B.: If Primary Line power and Bypass Line power are supplied from separate sources, the jumper cables connected between UPS terminals U and U1, V and V1, W and W1 must be removed.
111
Options
Chloride 80-NET
112
Chloride 80-NET
Technical data
System data
AC/AC efficiency with resistive load, without recharging current1) 2)
Digital i/active mode (kW) Noise at 1 m as per ISO 3746 (dBA 2dBA) Protection degree with doors open Mechanical dimensions: Height (mm) Width (mm) Depth (mm) Shipping Weight (kg) Net Weight (kg) Number of cabinets Frame color (RAL scale) Floor area (depth without handle: 830 mm) (m2) Floor loading (kg/m ) Cable entry Service access Cooling (m3/h) Location Operating (C)3) Transport and storage (C) Max. relative humidity @ 20C (non condensing)(%) Temperature Max. altitude above sea-level without derating (m) Immunity to electrical interference EMC CLASS standard
2
Bottom Front/Top Forced ventilation, front air intake, top air outlet 918 662 Indoor (free from corrosive gases and conductive dust) 0-40 -20 to +70 Up to 95 Up to 1000 above M.S.L. (at higher altitudes Chloride 80-NET complies with IEC/EN 62040-3) IEC/EN 62040-2 IEC/EN 62040-2 Class C3
113
Technical data
Chloride 80-NET
60
Chloride 80-NET 80 100 400 250 - 460 50 (60 selectable) 10% 130 163 0.99 <3 10 (1-90 selectable) 1 (1-180 selectable) 1 396 to 700 240-300 240-300 375-468 2,27 1,65 -0.11% per C <0.05C10 1 1 15 to 25 95,7 95,9 5 to 22 75,3 396 5 to 30 93,8
120
Input
Nominal voltage (4-wire, 3-Ph+N) (V)4) Input voltage range without battery discharge (V) Nominal frequency (Hz) Maximum input current (A) Power factor @ nominal load and input 1) conditions 1) I/p current distortion @ max. i/p current (%) 5) Walk in/Soft start (s) Rectifier Hold-off (s) Inrush current/Imax. input
98
195
Battery
Permissible battery voltage range (V) VRLA Number of cells Wet NiCd VRLA float voltage @ 20C (V/cell) VRLA end voltage (V/cell) VRLA float voltage temperature compensation Float mode DC ripple for 10 min. operating capacity as per VDE0510 Float voltage stability in steady state (%) DC ripple voltage without battery (%) Optimum battery temperature (C) DC/AC _Efficiency in discharge mode@nominal active load (%) 2) Batt. recharge current setting for range: 240 cells @ Vi/p = 400 V and nominal load (A) Battery o/p power in discharge mode, with nominal load (kW) End battery voltage with 240 cells (V) End battery current with 240 cells and nominal load (A) 5 to 17 56,5
5 to 35 112,6
143
190
237
284
Inverter output
Nom. apparent power @ 40C ambient temp., lagging or leading load PF (kVA) Nominal active power (kW) Nominal output current (A) Maximum active power (kVA) 6) 114 60 54 87 60 80 72 116 80 100 90 145 100 120 108 174 120
Chloride 80-NET
Technical data
UPS model Power (kVA) Overload at VOUT NOM. for 10 min. (%) Overload at VOUT NOM. for 1 min. (%) Short circuit current for 10ms/<5s (%) Nominal output voltage (V) Nominal output frequency (Hz) Voltage stability in steady state condition for input variations (AC & DC) and step load (0 to a nominal load) (%) Voltage stability in dynamic condition for i/p variations (AC & DC) and step load (0 to a nominal load and vice versa) Voltage stability in steady state with nominal load imbalance (0, 0, 100) (%) Synch. with bypass line power (%) Output frequency stability Synch. with internal clock (%) Frequency slew rate (Hz/s) Output voltage distortion at 100% nominal load (%) Output voltage distorsion at @ ref. non-linear load as per IEC/EN62040-3 (%) Load Crest Factor without derating (Ipk:Irms) Phase angle accuracy with bal. loads () Phase angle accuracy with 100% unbalanced loads () Neutral conductor size 25C (%) Nominal output power upgrading with ambient 30C (%) temperature at: 40C (%)
60
120
Complies with IEC/EN 62040-3, Class 1 3 1 (2, 3, 4 selectable) 0.1 <1 <1 <3 3:1 1 <3 1.7 x nominal current 110 105 100 400 (380/415 selectable, 3Ph + N) 10 (5 to 15 selectable) 50 (60 selectable) 1 (2, 3, 4 selectable) 125 150 700 1000
Static Bypass
4) Nominal voltage (V) Voltage range (%) Nominal frequency (Hz) Frequency range (%) Maximum overload capacity7) 10 min. (%) 1 min. (%) 600 ms (%) 100 ms (%)
115
Technical data
Chloride 80-NET
UPS model Power (kVA) 8.3-10 ms (A ITSM @ Tvj=125 C 10 ms (A) I2t @ Tvj=125 C I2t @ Tvj=125 C 2s)
120
SCR
8.3-10 ms (A2s) Inverter to Bypass and Bypass to inverter transfer time with inverter synchronized to Bypass (ms) Default transfer delay time (inverter to Bypass) with inverter not synchronized to Bypass (ms)
1) 2) 3) 4) 5)
Nominal input voltage and input frequency; For tolerances see IEC/EN 60146-1 or DIN VDE 0558. The data refers to 25C ambient temperature; Recommended average daily ambient temperature 35C, with a maximum of 40C for 8 hours, as required by product standard; If a split input configuration is used, the primary input and the Bypass input must have a common neutral. The neutral conductor may be connected only to the Bypass or to primary line power, but it must be present (Bypass and primary neutrals are connected inside the UPS); With input voltage at nominal value and voltage distortion THD 1%;
6) Nominal apparent power loads with PF > 0.9 can be supplied with marginal limitation of other performance values. Please contact the technical support team for further information;
7) In case of different levels of overload, see the specific overload curve.
General conditions for the Technical Data table: The data shown are typical and not definable in other ways; furthermore, the data refer to 25C ambient temperature and PF= 1 unless otherwise specified. Not all the data shown apply simultaneously and may be changed without prior notice. Data apply to the standard version, unless otherwise specified. For test conditions and measurement tolerances not specified on the table, see the Witness Test Report procedure. Notice Read and heed the information provided on device labels.
116
Chloride 80-NET
Technical data
System data
AC/AC efficiency with resistive load, 50% load (%) 100% load (%) without recharging current1) 2) VFD (%) Float mode (kW) (Btu/h) Recharge mode (kW) (Btu/h)
Digital i/active mode (kW) Noise at 1 m as per ISO 3746 (dBA 2dBA) Protection level with doors open Mechanical dimensions: Height (mm) Width (mm) Depth (mm) Shipping Weight (kg) Net Weight (kg) Number of cabinets Frame color (RAL scale) Floor area (depth without handle: 830 mm) (m2) Floor loading (kg/m2) Cable entry Service access Cooling (m3/h) Location Operating (C) 3) Transport and storage Max. relative humidity @ 20C (non condensing) (%) Temperature Max. altitude above sea-level without derating (m) Immunity to electrical interference EMC CLASS
standard
Input
Nominal voltage (4-wire, 3-Ph+N) (V)4)
117
Technical data
Chloride 80-NET
UPS model Power (kVA) Input voltage range (V) Nominal frequency (Hz) Maximum input current (A) 1) Power factor @ nominal load and input conditions 1) I/p current distortion @ max. i/p current (%) 5) Walk in/Soft start (s) Rectifier Hold-off (s) Inrush current/Imax. input
Chloride 80-NET 160 200 250 - 460 50 (60 selectable) 10% 260 325 0.99 <3 10 (1-90 selectable) 1 (1-180 selectable) 1 396 to 700 240-300 240-300 375-468 2,27 1,65 -0.11% per C <0.05C210 1 1 15 to 25 95,9 5 to 46 150,1 396 379 474 5 to 58 187,7
Battery
Permissible battery voltage range (V) Number of cells VRLA Wet NiCd
VRLA float voltage @ 20C (V/cell) VRLA end voltage (V/cell) VRLA float voltage temperature compensation Float mode DC ripple for 10 min. operating capacity as per VDE0510 Float voltage stability in steady state (%) DC ripple voltage without battery (%) Optimum battery temperature (C) 2) DC/AC _Efficiency in discharge mode@nominal active load (%) Batt. recharge current setting for range: 240 cells @ Vi/p = 400 V and nominal load (A) Battery o/p power in discharge mode, with nominal load (kW) End battery voltage with 240 cells (V) End battery current with 240 cells and nominal load (A)
Inverter output
Nom. apparent power @ 40C ambient temperature, lagging or leading load PF (kVA) Nominal active power (kW) Nominal output current (A) Maximum active power (kVA) 6) Overload at VOUT NOM. for 10 min. (%) Overload at VOUT NOM. for 1 min. (%) Short circuit current for 10ms/<5s (%) Nominal output voltage (V) 160 144 232 160 125 150 300/150 400 (380/415 selectable; 3Ph + N) 200 180 290 200
118
Chloride 80-NET
Technical data
UPS model Power (kVA) Nominal output frequency (Hz) Voltage stability in steady state condition for input variations (AC & DC) and step load (0 to 100%) (%) Voltage stability in dynamic condition for i/p variations (AC & DC) and step load (0 to 100% and vice versa) Voltage stability in steady state with 100% load imbalance (0, 0, 100) (%) Synch. with Bypass line power (%) Output frequency stability Synch. with internal clock (%) Frequency slew rate (Hz/s) Output voltage distortion at 100% nominal load (%) Output voltage distorsion at @ ref. non-linear load as per IEC/ EN62040-3 (%) Load Crest Factor without derating (Ipk:Irms) Phase angle accuracy with bal. loads () Phase angle accuracy with 100% unbalanced loads () Neutral conductor size 25C (%) Nominal output power upgrading 30C (%) with ambient temperature at: 40C (%)
Chloride 80-NET 160 200 50 (60 selectable) 1 Complies with IEC/EN 62040-3, Class 1 3 1 (2, 3, 4 selectable) 0.1 <1 <1 <3 3:1 1 <3 1.7 x nominal current 110 105 100 400 (380/415 selectable, 3Ph + N) 10 (5 to 15 selectable) 50 (60 selectable) 1 (2, 3, 4 selectable) 125 150 700 1000 320000 8000 44000 No break 67000
Static Bypass
Nominal voltage (V) 4)
Voltage range (%) Nominal frequency (Hz) Frequency range (%) 10 min. (%) 1 min. (%) 600 ms (%) 100 ms (%) I2t @ Tvj=125 C; 8.3-10 ms SCR (A2s) ITSM @ Tvj=125 C; 10 ms (A) I2t @ T
2s) vj=125 C; 8.3-10 ms
(A Inverter to Bypass and Bypass to inverter transfer time with inverter synchronized to Bypass (ms)
119
Technical data
Chloride 80-NET
UPS model Power (kVA) Default transfer delay time (inverter to Bypass) with inverter not synchronized to Bypass (ms)
1) 2) 3) 4) 5) 6) 7)
Nominal input voltage and input frequency; For tolerances see IEC/EN 60146-1 or DIN VDE 0558. The data refers to 25C ambient temperature; Recommended average daily ambient temperature 35C, with a maximum of 40C for 8 hours, as required by product standard; If a split input configuration is used, the primary input and the Bypass input must have a common neutral. The neutral conductor may be connected only to the Bypass or to primary line power, but it must be present (Bypass and primary neutrals are connected inside the UPS); With input voltage at nominal value and voltage distortion THD 1%; Nominal apparent power loads with PF > 0.9 can be supplied with marginal limitation of other performance values. Please contact the technical support team for further information; In case of different levels of overload, see the specific overload curve.
General conditions for the Technical Data table: The data shown are typical and not definable in other ways; furthermore, the data refer to 25C ambient temperature and PF= 1 unless otherwise specified. Not all the data shown apply simultaneously and may be changed without prior notice. Data apply to the standard version, unless otherwise specified. For test conditions and measurement tolerances not specified on the table, see the Witness Test Report procedure. Notice Read and heed to the information provided on the device labels.
120
Chloride 80-NET
Technical data
System data
AC/AC efficiency with resistive load, without recharging current1) 2)
Digital i/active mode (kW) Noise at 1 m as per ISO 3746 (dBA 2dBA) Protection degree with doors open Mechanical dimensions: Height (mm) Width (mm) Depth (mm) Shipping Weight (kg) Net Weight (kg) Number of cabinets Frame color (RAL scale) Floor area (depth without handle: 830 mm) (m2) Floor loading (kg/m2) Cable entry Service access Cooling (m3/h) Location Operating (C) 3) Transport and storage (C) Max. relative humidity @ 20C (non condensing) (%) Max. altitude above sea-level without derating (m) Immunity to electrical interference EMC CLASS standard
1,58 907
Bottom/Top Front/Top Forced ventilation, front air intake, top air outlet 3401 3822 2916 Indoor (free from corrosive gases and conductive dust) 0-40 -20 to +70 Up to 95 Up to 1000 above M.S.L. (at higher altitudes Chloride 80-NET complies with IEC/EN 62040-3) IEC/EN 62040-2 IEC/EN 62040-2 Class C3 400 121
Temperature
Input
Nominal voltage (4-wire, 3-Ph+N) (V)4) User Manual 10H52179UM10 - Rev. 3 - 06/2011
Technical data
Chloride 80-NET
UPS model Power (kVA) Input voltage range (V) Nominal frequency (Hz) Maximum input current (A) 1) Power factor @ nominal load and input conditions 1) I/p current distortion @ max. i/p current (%) 5) Walk in/Soft start (s) Rectifier Hold-off (s) Inrush current/Imax. input
300
486
Chloride 80-NET 400 250 460 50 (60 selectable) 10% 644 0.99 <3 10 (1-90 selectable) 1 (1-180 selectable) 1 396 to 700 240-300 240-300 375-468 2,27 1,65 -0.11% per C <0.05C810 1 1 15 to 25 95,9
500
805
Battery
Permissible battery voltage range (V) VRLA Number of cells Wet NiCd VRLA float voltage @ 20C (V/cell) VRLA end voltage (V/cell) VRLA float voltage temperature compensation Float mode DC ripple for 10 min. operating capacity as per VDE0510 Float voltage stability in steady state (%) DC ripple voltage without battery (%) Optimum battery temperature (C) DC/AC _Efficiency in discharge mode @ nominal 2) active load (%) Batt. recharge current setting for range: 240 cells @ Vi/p = 400 V and nominal load (A) Battery o/p power in discharge mode, with nominal load (kW) End battery voltage with 240 cells (V) End battery current with 240 cells and nominal load (A)
5 to 85 281,5
5 to 136 469,2
711
948
1185
Inverter output
Nom. apparent power @ 40C ambient temp., lagging or leading load PF (kVA) Nominal active power (kW) Nominal output current (A) Maximum active power (kVA) 6) Overload at VOUT NOM. for 10 min. (%) Overload at VOUT NOM. for 1 min. (%) Short circuit current for 10ms/<5s (%) 122 300 270 435 300 400 360 580 400 125 150 300/150 User Manual 10H52179UM10 - Rev. 3 - 06/2011 500 450 725 500
Chloride 80-NET
Technical data
UPS model Power (kVA) Nominal output voltage (V) Nominal output frequency (Hz) Voltage stability in steady state condition for input variations (AC & DC) and step load (0 to a nominal load) (%) Voltage stability in dynamic condition for i/p variations (AC & DC) and step load (0 to a nominal load and vice versa) Voltage stability in steady state with nominal load imbalance (0, 0, 100) (%) Synch. with Bypass line power (%) Output frequency stability Synch. with internal clock (%) Frequency slew rate (Hz/s) Output voltage distortion at 100% nominal load (%) Output voltage distorsion at @ ref. non-linear load as per IEC/EN62040-3 (%) Load Crest Factor without derating (Ipk:Irms) Phase angle accuracy with bal. loads () Phase angle accuracy with 100% unbalanced loads() Neutral conductor size 25C (%) Nominal output power upgrading with ambient 30C (%) temperature at: 40C (%)
Chloride 80-NET 300 400 500 400 (380/415 selectable; 3Ph + N) 50 (60 selectable) 1
Complies with IEC/EN 62040-3, Class 1 3 1 (2, 3, 4 selectable) 0.1 <1 <1 <3 3:1 1 <3 1.5 x nominal current 110 105 100 400 (380/415 selectable, 3Ph + N) 10 (5 to 15 selectable) 50 (60 selectable) 1 (2, 3, 4 selectable) 125 150 700 1000 320000 8000 1201250 15500
Static Bypass
4) Nominal voltage (V) Voltage range (%) Nominal frequency (Hz) Frequency range (%) Maximum overload capacity7) 10 min. (%) 1 min. (%) 600 ms (%) 100 ms (%) I2t @ Tvj=125 C SCR 8.3-10 ms (A2s) ITSM @ Tvj=125 C 10 ms (A)
123
Technical data
Chloride 80-NET
UPS model Power (kVA) 8.3-10 ms (A Inverter to Bypass and Bypass to inverter transfer time with inverter synchronized to Bypass (ms) Default transfer delay time (inverter to Bypass) with inverter not synchronized to Bypass (ms)
1) 2) 3) 4) 5) 6) 7)
500
Nominal input voltage and input frequency; For tolerances see IEC/EN 60146-1 or DIN VDE 0558. The data refers to 25C ambient temperature; Recommended average daily ambient temperature 35C, with a maximum of 40C for 8 hours, as required by product standard; If a split input configuration is used, the primary input and the Bypass input must have a common neutral. The neutral conductor may be connected only to the Bypass or to primary line power, but it must be present (Bypass and primary neutrals are connected inside the UPS); With input voltage at nominal value and voltage distortion THD 1%; Nominal apparent power loads with PF > 0.9 can be supplied with marginal limitation of other performance values. Please contact the technical support team for further information; In case of different levels of overload, see the specific overload curve.
General conditions for the Technical Data table: The data shown are typical and not definable in other ways; furthermore, the data refer to 25C ambient temperature and PF= 1 unless otherwise specified. Not all the data shown apply simultaneously and may be changed without prior notice. Data apply to the standard version, unless otherwise specified. For test conditions and measurement tolerances not specified on the table, see the Witness Test Report procedure. Notice Read and heed the information provided on device labels.
124
Locations Emerson Network Power - EMEA Via Leonardo Da Vinci 16/18 Zona Industriale Tognana 35028 Piove di Sacco (PD) Italy Tel: +39 049 9719 111 Fax: +39 049 5841 257 marketing.emea@emersonnetworkpower.com Chloride - World Headquarters Via Fornace, 30 40023 Castel Guelfo (BO) Italy Tel: +39 0542 632 111 Fax: +39 0542 632 120 enquiries.chloride@emerson.com United States 1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229 Tel: +1 614 8880246 Asia 7/F, Dah Sing Financial Centre 108 Gloucester Road, Wanchai Hong Kong Tel: +852 2572220 Fax: +852 28029250
Emerson Network Power The global leader in enabling Business-Critical Continuity AC Power Connectivity DC Power Embedded Computing Embedded Power Infrastructure Management & Monitoring Outside Plant Power Switching & Controls Precision Cooling
Emerson, Business-Critical Continuity and Emerson Network Power are trademarks of Emerson Electric Co. or one of its affiliated companies. 2011 Emerson Electric Co.