FLAMMABLE PROJECT

CONTROL SYSTEM
DESIGN
In-House Programming

ICAE Skin Team

2009
The “Membara” Team
The Designers & Programmers…

Andree Gema Iqbal Ismail Rony Idola

M Hati
Architecture

Flammable Control
System Architecture
Architecture Flammable
Project Phase
URS Flammable & Control System Design
Hardware Operator Controller Program
Configuration Interface

Profibus I/O
Logic Sequence
Mapping
Development
HMI
Development

Communication Module
Interface Connection
Development

Integration of all Unit

FAT – Factory Acceptance Test

Installation, Test, & Commissioning

PLC Programming
Hardware I/O Configuration
PLC Programming
Usage of available modules in existing Zara PLC program

Zara PLC Program is built in a modular & highly

structured way, comply with ISA S88
No need to build and develop
this code again, just take it
Saving lead time & from the existing module in
personnel strength Zara PLC
for Programming &
Engineering Work
PLC Programming
Just connecting the modules that has been built before

It’s just like a Lego game…

Build & Assemble your own object
by connecting the Lego bricks
 PLC Programming
Example of an Equipment Module Assembling
LDS
(Liquid Dosing Station)
Equipment Module
 HMI Programming
Display for each OP :
Mixer
Side Pot 1
Side Pot 2
Side Pot 3
Storage
Overview
Parameter
Page
 HMI Programming
Alarm Handling
Mixer process control

Phase control Dosing control

•Scrapper •BPW dosing
•Dissolver •Quench dosing
•Circulation •Brine dosing
•Shear mill •Glycerin dosing
•Heating •Alcohol dosing
•Cooling •KOH dosing
•Vacuum
•CIP line
•Drain
•Transfer
Side pot 1 process control

Phase control Dosing control

•Agitator •BPW dosing
•Heating
•Cooling
•CIP line
•Dump to mixer
Side pot 2 process control

Phase control Dosing control

•Agitator •BPW dosing
•Heating •Quench dosing
•Heating steam •Alcohol dosing
•Cooling
•CIP line
•Dump to mixer
Side pot 3 process control

Phase control Dosing control

•Agitator •BPW dosing
•Heating •Quench dosing
•Cooling
•CIP line
•Dump to mixer
THANK
YOU