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ITEM NO.
DATE BY
PROPOSAL
PURCHASE
AS BUILT UNIT NO. OF PUMPS REQUIRED SIZE AND TYPE SERIAL NO. BY MANUFACTURER
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER GENERAL OTHER DRIVER TYPE PUMP ITEM NO'S DRIVER ITEM NO'S DRIVER PROVIDED BY DRIVER MOUNTED BY DRIVER DATA SHEET NO.
GEAR ITEM NO'S GEAR PROVIDED BY GEAR MOUNTED BY GEAR DATA SHEET NO. LIQUID TYPE OR NAME OF LIQUID
PUMPING TEMPERATURE (C): NORMAL SPECIFIC GRAVITY SPECIFIC HEAT VISCOSITY (cp) MAXIMUM
MAXIMUM
MINIMUM
MAXIMUM
CORROSIVE/EROSIVE AGENTS CHLORIDE CONCENTRATION (PPM) H2S CONCENTRATION (PPM) LIQUID TOXIC FLAMMABLE OTHER
NPSH AVAILABLE (m) WITHOUT ACCELERATION HEAD ACCELERATION HEAD (APP G) PERFORMANCE RATED CAPACITY (m/h) NPSH REQUIRED (m) PISTON SPEED (m/h) DISPLACEMENT (m/h) VOLUMETRIC EFFICIENCY (%) MECHANICAL EFFICIENCY(%) kW @ MAXIMUM VISCOSITY kW @ RELIEF VALVE SETTING MAXIMUM ALLOWABLE SPEED (RPM) MINIMUM ALLOWABLE SPEED (RPM) PINION SHAFT (RPM) HYDRAULIC kW BRAKE kW NET
SITE AND UTILITY DATA LOCATION HEATED INDOOR UNHEATED GROUP OUTDOOR UNDER ROOF DIV
ELECTRICAL AREA CLASS WINTERIZATION REQ'D SITE DATA RANGE OF AMBIENT TEMPS: MIN/MAX UNUSUAL CONDITIONS DUST OTHER UTILITY CONDITIONS ELECTRICITY VOLTAGE HERTZ PHASE COOLING WATER TEMPF PRESS.(kPa)(BARG) SOURCE INSTRUMENT AIR PRESSURE (kPa)(BARG) APPLICABLE SPECIFICATIONS MAX INLET RETURN MAX MIN DRIVERS HEATING FUMES
TROPICALIZATION REQ'D
SALT ATMOSPHERE
CONTROL
SHUTDOWN
FOR DIRECT-ACTING PUMPS: DRIVE GAS GOVERNOR TYPE INLET PRESSURE (kPa)(BARG) INLET TEMPERATURE (C) EXHAUST PRESSURE (kPa)(BARG) STALL PRESSURE (kPa)(BARG) GAS CONSUMPTION (kg/kW-h)
DESIGN
MAX
MIN
49 REMARKS:
06/95
SHT 1 OF 5
API674SI.XLS
REV 0
JOB NO.
ANSI NOZZLES LIQUID SUCTION LIQUID DISCHARGE GAS INLET GAS EXHAUST GLAND FLUSH NUMBER SUCTION DISCHARGE DISC WING 2'BLE PORTED BALL AREA (mm) VELOCITY (m/h) DRAINS OTHER OTHER OTHER SIZE RATING FACING LOCATION
17 PISTON OR PLUNGER 18 PISTON RINGS 19 PISTON ROD 20 VALVES/VALVE SEATS 21 GLAND 22 THROAT BUSHING 23 PACKING 24 LANTERN RING 25 BOLTING 26 OTHER 27 OTHER 28 29 30 31 32 33 34 35 36 MAXIMUM PRESSURE (kPa)(BARG) 37 MAXIMUM TEMPERATURE (C) 38 HYDROSTATIC TEST PRESS. (kPa)(BARG) 39 OTHER 40 41 42 43 44 45 46 47 48 49 50 REMARKS: 51 06/95 SHT 2 OF 5 API674SI.XLS REV 0 DIRECT COUPLED DRIVE MECHANISM V-BELT OR COG GEAR PACKING LUBE FLUSH SOURCE LUBRICATOR MAKE SIZE NO. OF FEEDS PRESSURE RATINGS LIQUID CYLINDER GAS CYLINDER NO. OF RINGS SIZE OF RINGS OTHER QA INSPECTION AND TEST COMPLIANCE WITH INSPECTORS CHECK LIST CERTIFICATION OF MATERIALS FINAL ASSEMBLY CLEARANCES SURFACE AND SUBSURFACE EXAMINATIONS RADIOGRAPHY ULTRASONIC MAGNETIC PARTICLE LIQUID PENETRANT CLEANLINESS PRIOR TO FINAL ASSEMBLY SKID HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES FURNISH PROCEDURES FOR OPTIONAL TESTS TESTS HYDROSTATIC PERFORMANCE NPSH OTHER REQ'D X W/T OBS LIQUID END LUBRICATION LIQUID END PACKING GAS END VALVE ROD
SUBPLATES BY PUMP MANUFACTURER DRAIN-RIM LEVELING PADS DRAIN-PAN SUITABLE FOR COLUMN MOUNTING
JOB NO.
TYPE: MANUAL AUTOMATIC CAPACITY CONTROL: FLOW BYPASS ONLY YES NO VARIABLE SPEED ONLY REMOTE LOCAL
4 MAXIMUM PRESSURE RATING(kPa)(BARG) 5 CRANKSHAFT MATERIAL 6 NO. OF MAIN BEARINGS 7 TYPE OF MAIN BEARINGS 8 INTERNAL GEARS 9 10 GEAR RATIO GEAR SERVICE FACTOR
COMBINATION
VENDOR FURNISHES CS GOVERNOR & VALVE VENDOR TO FURNISH CONTROL PANEL FREESTANDING TACHOMETER REQUIRED ON UNIT OTHER TYPE
11 POWER END LUBRICATION: 12 TYPE 13 OIL PUMP: 14 15 16 MAIN AUXILIARY DRIVEN BY SPLASH POSITIVE PRESSURE GRAVITY
VENDOR REVIEW PIPING DRAWINGS VENDOR FURNISHED PULSATION SUPPRESSION DEVICES MAKE MODEL VENDOR FURNISHED RELIEF VALVE INTERNAL RELIEF VALVE SETTING (kPa)(BARG) LIQUID-FILLED PRESSURE GAUGES REQUIRED TECHNICAL DATA MANUAL REQUIRED DRIVERS MAXIMUM SOUND PRESSURE LEVEL @ m dBA dBA EXTERNAL
17 OIL FILTER: 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 06/95 SHT 3 OF 5 API674SI.XLS REV 0 REQUIRED NO. OF BELTS SIZE OF BELTS CHAIN DETAILS TOTALLY ENCLOSED GUARD SLIDE RAILS FOR ADJUSTMENT REQUIRED MANUFACTURER MODEL TYPE SERVICE FACTOR RATING V-BELT OR CHAIN DRIVE STEAM TURBINE OTHER (SEE SEPARATE DATA SHEETS) GEAR REDUCER MOTOR MANUFACTURER TYPE FRAME NO. CONSTANT SPEED VARIABLE SPEED kW VOLTS HERTZ ENCLOSURE RPM PHASE SERVICE FACTOR TYPE FILTRATION SIZE OIL COOLER TYPE SIZE
OVERSIZE NOZZLE MATING PARTS BY VENDOR QUENCH-TYPE GLANDS REQUIRED PROVIDE PACKING COLLECTION CHAMBER PROVIDE LANTERN RING PURGE SIZE OIL HEATER CONNECTION REQUIRED DISTANCE PIECE COVERS SAFETY GUARDS LOUVERED WEATHER COVERS ADDITIONAL OIL SYSTEM ITEMS FLOW INDICATOR STRAINER PRESSURE GAUGES OTHER TEMPERATURE GAUGES SOLID COVERS
MECHANICAL LUBRICATION REQUIRED MINIMIM DESIGN METAL TEMPERATURE C GEARS COMPLY WITH API 613 API 677
API 671 COUPLINGS AND GAUGES REQUIRED PREPARATION FOR SHIPMENT DOMESTIC EXPORT WEIGHTS (kg) PUMP BASE GEAR DRIVER EXPORT BOXING
JOB NO.
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS(CONTD) THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND /OR STAGE PROPOSAL PURCHASE AS BUILT
3 APPLICABLE TO: 4 FOR/USER 5 SITE/LOCATION 6 PUMP SERVICE 7 PUMP MFG. 8 SUPPRESSOR MFG. 9 NOTE: 10 11
By Mfg(s)/Purchaser as Applicable
12 TOTAL NUMBER OF SERVICES AND /OR STAGES 13 14 15 16 17 18 19 HYDROTEST 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 06/95 SHT 4 OF 5 API674SI.XLS REV 0 COMBINATION INLET SUPP SEPARATOR/INTERNALS NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE MIN. REQ'D WORKING PRESSURE & TEMPERATURE NOTE: After design, the actual Mawp & temp are to be determined based on the weakest component and stamped on the vessel. The actual Mawp is to be shown on pg. 5 line 11 and on the U1A Forms. (kPa)(BARG) @ C (kPa)(BARG) @ C (kPa)(BARG) (kPa)(BARG) % % (kPa)(BARG) (kPa)(BARG) % % YS. PUMP MANUFACTURER'S RATED CAPACITY LINE SIDE OPERATING PRESSURE OPERATING TEMP WITHIN SUPRESSORS ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS LIQUID HANDLED -SEE DATA SHEET PG. 1 PUMP DATA, THIS SERVICE OR STAGE ONLY NOTES: BORE DIA mm STROKE mm RPM OPERATING AND SUPPRESSOR DESIGN DATA NUMBER OF CYL. INTERNAL PASSAGES WITNESS OBSERVE DESIGN APPROACH: 1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM 2 ACOUSTIC SIMULATION STUDY STUDY TO BE WITNESSED: YES NO AMSE CODE STAMP STATE/COUNTRY/PROVINCE OF CODE AND REGULATIONS APPLY
OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE RADIOGRAPHY (X-RAY OF WELDS): SHOP INSPECTION NONE SPOT 100% IMPACT TEST SPECIAL WELDING REQUIREMENTS
SPRING RATE
CORR. PRESENT (DESCRIBE) SPECIFIC GRAVITY COMPRESSIBILITY% OPERATION N PARALLEL W/ GPM INLET INLET P (kPa)(BAR) INLET SUPPRESSOR NO / YS. NO (kPa)(BARG) C % DISCHARGE DISCHARGE P (kPa)(BARG) DISCHARGE SUPPRESSOR / YES NO (kPa)(BARG) C %
JOB NO.
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONT'D) THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE CONSTRUCTION REQUIREMENTS & DATA BASIC MATERIAL REQUIRED, CS, SS, ETC. ACT.MAT.,ASTM OR SA DESIGNATION SPECIAL HARDNESS LIMITATIONS Rc CORROSION ALLOW. (mm) WALL THICKNESS, (mm) NOM. SHELL DIA x OVERALL LGTH. YES REQUIRED SHELL/HEAD mm/VOL.m x PIPE DP mm/ mm/ SHELL/HEAD NO / SHELL & HEADS WELDS mm mm m ROLLED PLATE C % kg YES NO DP INLET SUPPRESSOR
/ SHELL & HEADS WELDS mm mm/ x PIPE mm/ mm m ROLLED PLATE C % kg YES NO
PIPE OR ROLLED PLATE CONSTRUCTION ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE MAX EXPECTED PRESSURE DROP D P, (kPa)(BAR)% LINE PRESS WEIGHT, kg EACH INSUL NUTS & ALLOW. FOR INSULATION REQUIRED EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS BASED ON FINAL SUPPRESSOR DESIGN
(kPa)(BARG) @ (kPa)(BAR) /
(kPa)(BARG) @ (kPa)(BAR) /
%/
%/
CONNECTION REQUIREMENTS & DATA SIZE RATING/FACING/TYPE SIZE RATING/FACING/TYPE SPECIAL (SPECIFY) PER ASME 16.5 INSPECTION OPENINGS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING VENT CONNECTIONS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING DRAIN CONNECTIONS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING PRESSURE CONNECTIONS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING TEMPERATURE CONNECTIONS REQUIRED SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING CYL NOZZLE MAIN BODY YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO BLINDED YES NO BLINDED