steam

water

shell
tube

151.8
30

110 density
90 density

2.669 kg/m3
1000 kg/m3

1 Find steam mass flow rate

Q
2471540.4 J/s
m steam
29.623 kg/s
2 find T LM
T LM
R
S
Ft
TM

70.509 C
0.6967
0.4926
0.94
66.278 C

3 find A
U
A
do
di
L

2500
14.91620387
0.02
0.016
4.83

W/m2C
m2
m
m
m

4 Number of tubes
At
Nt
Pt
ki
Ni
Db

0.303324
49
0.025
0.249
2.207
0.219357923

m2
tubes
m

5 Shell diameter (Ds)

Clearance
Ds

0.051 m
0.270357923 m

6 Tube side coeff

T mean
n tube pass
n tube/pass
Gt
Ut

60 C
2
25
1984.888021 kg/m2 s
1.984888021 m/s

7 find hi using general equation

Re
35683.38015
Pr
6.444827586
L/di
301.875

lecture4 slide8: graph

lecture4 slide3: 1500-4000

assume
assume
assume

tri pitch
no of pass
lecture4 slide15
lecture4 slide15

2
0.249
2.207

4
0.175
2.285

lecture4 slide 16: graph

assume

water
visc
Kf
Cp

0.00089
0.58
4200

Jh
hi

0.031
74160.97341 W/mC

8 Shell side coeff calculation

Lb
0.05 m
As
0.002923736

lecture5 slide9: graph

assume

20% Ds

baffle spacing

9 find mass velocity & linear velo

Gs
10131.89882 kg/m2s
Us
3796.140436 m/s
10 Shell side equiv diameter
de
0.014201 m
11 shell side heat transfer factor (hs)
Re
11067930.4
Pr
1.5445625
Jh
0.0069
baffle cut
25%
hs
99316.72175 W/mC
tube material
fouling coeff (hod&hid)
steam
water

cupro nickel alloy

5000 W/mC
5000 W/mC

1/hs
1/hod
do*ln(do/di)/(2*kw)
do/(di*hid)
do/(di*hi)

1.00688E-05
0.0002
4.46287E-05
0.00025
1.68552E-05

1/Uo
Uo

0.000521553
1917.351657 W/mC

12 Check pressure drop

tube side
Re
35683.38015
Jf
0.065
delta Pt
628296.4881 Pa
628.2964881 kPa
shell side
Re
Jf
delta Ps

11067930.4
0.25
65408068174 Pa
65408068.17 kPa

steam
visc
Kf
Cp

0.000013
0.016
1901

lecture6 slide8: graph

assume

Thermal cond (kw)

lecture4 slide4: 4000-10000
lecture4 slide4: 3000-5000

lecture 5 slide12: graph

lecture 6 slide11: graph

50 W/mC

6
0.0743
2.499

Pa.s
W/mK
J/kgK

8
0.0365
2.675

baffle spacing

Pa.s
W/mK
J/kgK

steam
water

shell
tube

151.8
30

110 density
90 density

2.669 kg/m3
1000 kg/m3

1 Find steam mass flow rate

Q
2471540.4 J/s
m steam
29.623 kg/s
2 find T LM
T LM
R
S
Ft
TM

70.509 C
0.6967
0.4926
0.94
66.278 C

3 find A
U
A
do
di
L

2500
14.91620387
0.02
0.018
4.83

W/m2C
m2
m
m
m

4 Number of tubes
At
Nt
Pt
ki
Ni
Db

0.303324
49
0.025
0.249
2.207
0.219357923

m2
tubes
m

5 Shell diameter (Ds)

Clearance
Ds

0.051 m
0.270357923 m

6 Tube side coeff

T mean
n tube pass
n tube/pass
Gt
Ut

60 C
2
25
1568.306584 kg/m2 s
1.568306584 m/s

7 find hi using general equation

Re
31718.56013
Pr
6.444827586
L/di
268.3333333

lecture4 slide8: graph

lecture4 slide3: 1500-4000

assume
assume
assume

tri pitch
no of pass
lecture4 slide15
lecture4 slide15

2
0.249
2.207

4
0.175
2.285

lecture4 slide 16: graph

assume

water
visc
Kf
Cp

0.00089
0.58
4200

Jh
hi

0.03
56706.12065 W/mC

8 Shell side coeff calculation

Lb
0.05 m
As
0.002923736

lecture5 slide9: graph

assume

20% Ds

baffle spacing

9 find mass velocity & linear velo

Gs
10131.89882 kg/m2s
Us
3796.140436 m/s
10 Shell side equiv diameter
de
0.014201 m
11 shell side heat transfer factor (hs)
Re
11067930.4
Pr
1.5445625
Jh
0.0069
baffle cut
25%
hs
99316.72175 W/mC
tube material
fouling coeff (hod&hid)
steam
water

cupro nickel alloy

5000 W/mC
5000 W/mC

1/hs
1/hod
do*ln(do/di)/(2*kw)
do/(di*hid)
do/(di*hi)

1.00688E-05
0.0002
2.10721E-05
0.000222222
1.95942E-05

1/Uo
Uo

0.000472957
2114.355671 W/mC

12 Check pressure drop

tube side
Re
31718.56013
Jf
0.065
delta Pt
349343.1332 Pa
349.3431332 kPa
shell side
Re
Jf
delta Ps

11067930.4
0.25
65408068174 Pa
65408068.17 kPa

steam
visc
Kf
Cp

0.000013
0.016
1901

lecture6 slide8: graph

assume

Thermal cond (kw)

lecture4 slide4: 4000-10000
lecture4 slide4: 3000-5000

lecture 5 slide12: graph

lecture 6 slide11: graph

50 W/mC

6
0.0743
2.499

Pa.s
W/mK
J/kgK

8
0.0365
2.675

baffle spacing

Pa.s
W/mK
J/kgK

steam
water

shell
tube

151.8
30

110 density
90 density

2.669 kg/m3
1000 kg/m3

1 Find steam mass flow rate

Q
2471540.4 J/s
m steam
29.623 kg/s
2 find T LM
T LM
R
S
Ft
TM
3 find A
U
A
do
di
L

70.509 C
0.6967
0.4926
0.94
66.278 C

2500
14.91620387
0.02
0.018
2.39

W/m2C
m2
m
m
m

4 Number of tubes
At
Nt
Pt
ki
Ni
Db

0.150092
99
0.025
0.249
2.207
0.30171634

5 Shell diameter (Ds)

Clearance
Ds

0.054 m
0.35571634 m

6 Tube side coeff

T mean
n tube pass
n tube/pass
Gt
Ut

m2
tubes
m

lecture4 slide3: 1500-4000

assume
assume
assume

tri pitch
no of pass
lecture4 slide15
lecture4 slide15

2
0.249
2.207

4
0.175
2.285

60 C
2
50
776.0357633 kg/m2 s
0.776035763 m/s

7 find hi using general equation

Re
15695.10532
Pr
6.444827586
L/di
132.7777778

lecture4 slide8: graph

lecture4 slide 16: graph

assume

water
visc
Kf
Cp

0.00089
0.58
4200

Jh
hi

0.03
28059.55038 W/mC

8 Shell side coeff calculation

Lb
0.07 m
As
0.005061365

lecture5 slide9: graph

assume

20% Ds

baffle spacing

9 find mass velocity & linear velo

Gs
5852.769455 kg/m2s
Us
2192.869785 m/s
10 Shell side equiv diameter
de
0.014201 m
11 shell side heat transfer factor (hs)
Re
6393475.31
Pr
1.5445625
Jh
0.0069
baffle cut
25%
hs
57371.06989 W/mC
tube material
fouling coeff (hod&hid)
steam
water

cupro nickel alloy

5000 W/mC
5000 W/mC

1/hs
1/hod
do*ln(do/di)/(2*kw)
do/(di*hid)
do/(di*hi)

1.74304E-05
0.0002
2.10721E-05
0.000222222
3.95983E-05

1/Uo
Uo

0.000500323
1998.708693 W/mC

12 Check pressure drop

tube side
Re
15695.10532
Jf
0.08
delta Pt
52681.87384 Pa
52.68187384 kPa
shell side
Re
Jf
delta Ps

6393475.31
0.34
14687982520 Pa
14687982.52 kPa

steam
visc
Kf
Cp

0.000013
0.016
1901

lecture6 slide8: graph

assume

Thermal cond (kw)

lecture4 slide4: 4000-10000
lecture4 slide4: 3000-5000

lecture 5 slide12: graph

lecture 6 slide11: graph

50 W/mC

6
0.0743
2.499

Pa.s
W/mK
J/kgK

8
0.0365
2.675

baffle spacing

Pa.s
W/mK
J/kgK

steam
water

shell
tube

151.8
30

110 density
90 density

2.669 kg/m3
1000 kg/m3

1 Find steam mass flow rate

Q
2471540.4 J/s
m steam
29.623 kg/s
2 find T LM
T LM
R
S
Ft
TM
3 find A
U
A
do
di
L

70.509 C
0.6967
0.4926
0.94
66.278 C

2500
14.91620387
0.025
0.022
2.39

W/m2C
m2
m
m
m

4 Number of tubes
At
Nt
Pt
ki
Ni
Db

0.187615
80
0.03125
0.249
2.207
0.34087767

5 Shell diameter (Ds)

Clearance
Ds

0.054 m
0.39487767 m

6 Tube side coeff

T mean
n tube pass
n tube/pass
Gt
Ut

m2
tubes
m

lecture4 slide3: 1500-4000

assume
assume
assume

tri pitch
no of pass
lecture4 slide15
lecture4 slide15

2
0.249
2.207

4
0.175
2.285

60 C
2
40
649.3687689 kg/m2 s
0.649368769 m/s

7 find hi using general equation

Re
16051.81226
Pr
6.444827586
L/di
108.6363636

lecture4 slide8: graph

lecture4 slide 16: graph

assume

water
visc
Kf
Cp

0.00089
0.58
4200

Jh
hi

0.035
27392.84619 W/mC

8 Shell side coeff calculation

Lb
0.10 m
As
0.007796419

lecture5 slide9: graph

assume

25% Ds

baffle spacing

9 find mass velocity & linear velo

Gs
3799.565049 kg/m2s
Us
1423.591251 m/s
10 Shell side equiv diameter
de
0.01775125 m
11 shell side heat transfer factor (hs)
Re
5188233.006
Pr
1.5445625
Jh
0.0073
baffle cut
45%
hs
39403.8979 W/mC
tube material
fouling coeff (hod&hid)
steam
water

cupro nickel alloy

5000 W/mC
5000 W/mC

1/hs
1/hod
do*ln(do/di)/(2*kw)
do/(di*hid)
do/(di*hi)

2.53782E-05
0.0002
3.19583E-05
0.000227273
4.1484E-05

1/Uo
Uo

0.000526093
1900.803792 W/mC

12 Check pressure drop

tube side
Re
16051.81226
Jf
0.08
delta Pt
30372.44581 Pa
30.37244581 kPa
shell side
Re
Jf
delta Ps

5188233.006
0.17
1980874945 Pa
1980874.945 kPa

steam
visc
Kf
Cp

0.000013
0.016
1901

lecture6 slide8: graph

assume

Thermal cond (kw)

lecture4 slide4: 4000-10000
lecture4 slide4: 3000-5000

lecture 5 slide12: graph

lecture 6 slide11: graph

50 W/mC

6
0.0743
2.499

Pa.s
W/mK
J/kgK

8
0.0365
2.675

baffle spacing

Pa.s
W/mK
J/kgK

steam
water

shell
tube

151.8
30

110 density
90 density

2.669 kg/m3
1000 kg/m3

1 Find steam mass flow rate

Q
2471540.4 J/s
m steam
29.623 kg/s
2 find T LM
T LM
R
S
Ft
TM
3 find A
U
A
do
di
L

70.509 C
0.6967
0.4926
0.94
66.278 C

2500
14.91620387
0.025
0.022
2.39

W/m2C
m2
m
m
m

4 Number of tubes
At
Nt
Pt
ki
Ni
Db

0.187615
80
0.03125
0.249
2.207
0.34087767

5 Shell diameter (Ds)

Clearance
Ds

0.054 m
0.39487767 m

6 Tube side coeff

T mean
n tube pass
n tube/pass
Gt
Ut

m2
tubes
m

lecture4 slide3: 1500-4000

assume
assume
assume

tri pitch
no of pass
lecture4 slide15
lecture4 slide15

2
0.249
2.207

4
0.175
2.285

60 C
2
40
649.3687689 kg/m2 s
0.649368769 m/s

7 find hi using general equation

Re
16051.81226
Pr
6.444827586
L/di
108.6363636

lecture4 slide8: graph

lecture4 slide 16: graph

assume

water
visc
Kf
Cp

0.00089
0.58
4200

Jh
hi

0.035
27392.84619 W/mC

8 Shell side coeff calculation

Lb
0.39 m
As
0.031185675

lecture5 slide9: graph

assume

100% Ds

baffle spacing

9 find mass velocity & linear velo

Gs
949.8912622 kg/m2s
Us
355.8978127 m/s
10 Shell side equiv diameter
de
0.01775125 m
11 shell side heat transfer factor (hs)
Re
1297058.251
Pr
1.5445625
Jh
0.014
baffle cut
45%
hs
18892.27981 W/mC
tube material
fouling coeff (hod&hid)
steam
water

cupro nickel alloy

5000 W/mC
5000 W/mC

1/hs
1/hod
do*ln(do/di)/(2*kw)
do/(di*hid)
do/(di*hi)

5.29317E-05
0.0002
3.19583E-05
0.000227273
4.1484E-05

1/Uo
Uo

0.000553647
1806.206013 W/mC

12 Check pressure drop

tube side
Re
16051.81226
Jf
0.08
delta Pt
30372.44581 Pa
30.37244581 kPa
shell side
Re
Jf
delta Ps

1297058.251
0.21
38233799.49 Pa
38233.79949 kPa

steam
visc
Kf
Cp

0.000013
0.016
1901

lecture6 slide8: graph

assume

Thermal cond (kw)

lecture4 slide4: 4000-10000
lecture4 slide4: 3000-5000

lecture 5 slide12: graph

lecture 6 slide11: graph

50 W/mC

6
0.0743
2.499

Pa.s
W/mK
J/kgK

8
0.0365
2.675

baffle spacing

Pa.s
W/mK
J/kgK