Orejas de Izaje ASME-DIN

11/12/2013, 6:32 PM
Memoria de Calculo de Orejas de Izaje de Tanques: segn DIN 28086

Equipo:
Orejas de izaje de trunnion OT2013-2644

Oreja DIN 28086 - 3 - 17100 - 17100
Tamao Oreja
Figura
Material L
Material V
Material B
F (Kg)
R (mm)
Se (mm)
c1 (mm)
c2 (mm)
2
4
A-36
A-36
A-36
4000
1.6
45
60
3600
20
1
1
Tabla 1: de 1 a 5
Figura Seleccionada de 2 a 5
Material base de orejas
Material base de placa de refuerzo
Material base del tanque
Carga
Factor de Seguridad
Angulo de la eslinga hacia la vertical
Angulo entre eslinga y el eje vertical de la oreja
Radio exterior del tanque cercano a los puntos de carga
Espesor actual de el casco
Reduccion en caso el espesor de casco menor que el diseado
Reduccion por uso
Table 0: Seleccon de Materiales Base

Ku (N/mm2)
Material
Numero
A-572 Gr.36
235
10037
265
A-36
275
17100
A-572 Gr.50
295
10050
DIN
St 37-2
St 44-2
St 50-2
EN
10025
ksi
33000
10025
36000
50000
Tabla 1: Dimensiones de Oreja

Tamao
1
2
3
4
b (mm)
90
110
160
200
d (mm)
38
38
50
62
h (mm)
55
60
75
95
l (mm)
170
220
320
390
r1 (mm)
55
71
105
130
r2 (mm)
20
30
40
50
s1 (mm)
10
15
15
20
s2 (mm)
A ser calculado como se especifica en subclase 5.4
1 de 48
5
240
74
115
470
155
60
25
Elaborado por: Luis Enrique Aguilar Montoya

Inspector QA/QC FLSmidth
11/12/2013, 6:32 PM
Tabla 2: Cantidades, simbolos y unidades
Simbolo
Valor
Cantidad
n
2
Numero de orejas uniformemente cargadas
a1 (mm)
#NAME? Espesor de garganta entre la oreja y la placa de refuerzo
a2 (mm)
#NAME? Espesor de garganta entre el casco y la placa de refuerzo
S1 (mm)
15
Espesor de la oreja
S2 (mm)
#NAME? Espesor de la plancha de refuerzo
So (mm)
#NAME? Espesor del casco con reducciones (So=Se-C1-C2)
KV u (N/mm2)
275
Parametro de esfuerzo de placa de refuerzo
KB u (N/mm2)
275
Parametro de esfuerzo de tanque
A
76
Valor intermedio
f
#NAME? Factor de correccion de carga
U
#NAME? Valor intermedio
W
1
Factor de incremento de carga
Tabla 3: Maxima carga de trabajo segura de grilletes, F, de acuerdo con DIN 82016 o DIN 82101
tamao de oreja
1
2
3
4
5
tamao de grillete
5
5
10
16
25
FS, en N
50000
50000
100000
160000
250000
Tabla 4: Maxima carga segura de trabajo, FG para diferentes orden de las orejas
Tamao nominal de orejas
Angulo
Maxima carga segura de trabajo, en N, a 20C con KL =240N/mm2
1
2
3
4
5
fig. 2
19000
77000
131000
218000
332000
fig. 3
38000
154000
262000
436000
664000
0 to 15
36000
149000
254000
422000
642000
Over 15 up to 30
33000
133000
227000
379000
576000
Over 30 up to 45
27000
108000
185000
310000
470000
Over 45 up to 60
19000
77000
131000
218000
332000
0 to 15
55000
223000
380000
633000
962000
Over 15 up to 30
50000
199000
341000
567000
863000
Over 30 up to 45
40000
163000
278000
464000
704000
Over 45 up to 60
29000
115000
197000
328000
499000
Orden de las orejas
cf. Figura
Cant.Orejas
Oreja Simple (cf. figura 2)
2
1
Dos orejas con las cabezas cruzadas (cf. figura 3)
3
2
Dos orejas sin cabezas cruzadas (cf. figura 4)
4
2
Tres orejas (cf. figura 5)
5
3
2 de 48
11/12/2013, 6:32 PM
1 Calculos
2 5.2 Maxima carga de trabajo segura de grilletes
3
(1) FSe = FLe = FGe/(n*cos )
4
5
6
7
N
N
FGe
Carga efectiva
Tamao de grillete
FS
Maxima carga segura de trabajo
(2) FSe<= FS table 3
28284
40000
5
50000
Cumple
8 5.3 Maxima carga de trabajo segura de orejas

(3) FG u = FG*KL u /240
9
10
11
(4) FLe= FSe

FG u
12
(5) FGe<= FG u tabla 4
13 5.4 Espesor de plancha de refuerzo y espesores de garganta de soldaduras
14 Tabla 5: Factor de incremento de carga
<=60
>60
15
1
2
16
W
17
18
19
20
21
22
23
24
25
26
W
(6) S2= 0.5*(FLe*W* g /KV u )^(1/2)
Se<= S2<=1.5*Se
Espesor de garganta de soldadura a1
S1
S2
(7) a1 >= 0.7*S1min
a1
Espesor de garganta de soldadura a2
(8) a2 >= 0.7*S2min
a2
27
28 5.5 Capacidad de carga del tanque
29 Tabla 6: Valor Intermedio A
1
30 Tamano de oreja
A
59
31
A
32
33
34
35
36
2
76
3
113
4
139
77000
Cumple
mm
mm
1
6.4
#NAME?
mm
mm
mm
mm
15.0
#NAME?
#NAME?
#NAME?
mm
mm
#NAME?
#NAME?
5
167
(9) U= A/((R*So)^(1/2))
f
(10) FB= f*So^2*KB u / g
(11) FLe<= FB/W
3 de 48
76
#NAME?
#NAME?
#NAME?
#NAME?
11/12/2013, 6:32 PM
U - factor de correccion de carga

100.00
10.00
1.00
0.00
0.20
0.40
0.60
0.80
1.00
4 de 48
1.20
1.40
1.60
1.80
2.00
0.3
0.4
0.4
0.5
0.5
0.6
0.6
0.7
0.7
0.8
0.8
0.9
0.9
1.0
1.0
1.1
1.1
1.2
1.2
1.3
1.3
1.4
1.4
1.5
1.5
1.6
1.6
1.7
1.7
1.8
11/12/2013, 6:32 PM
Memoria de Calculo de Oreja de Izaje: segn ASME BTH-1

Equipo:
Atril de Armado de contraejes Fuller
6,000
3.6
2
Carga (Kg)
Nd (2-2.1 o 2-2.2)
Numero de orejas
A36
50
50
20
75
8
E71T-1
Y
40
50
115
Material (A36 o A572)

Dh [mm]
be [mm]
t [mm]
R [mm]
Soldadura Filete [in]
E7018/E71T-1
Y(si) o N(no)
Dp [mm]
a [mm]
H [mm]
Cumple
Cumple
Cumple
Cumple
Esfuerzo de Traccion
Resistencia al corte a travs del agujero
Esfuerzo cortante en Soldadura
Garganta de Filete mnima 3-3.4.3
Diametro de agujero
Ancho de oreja
Espesor de oreja
Radio exterior
Altura de pierna
Material de aporte
Terminacion redondeada
Diametro de grillete
Altura de oreja
Material base a eje
Nd factor de Diseo (para. 3-1.3)

2-2.1 Categora de Diseo A: cuando la magnitud y la variacin de las cargas aplicadas son predecibles, donde la carga y condiciones ambientales se definen con precisin o no grave.
2.00 para los estados lmite de fluencia o pandeo,
2.40 para los estados lmite de fractura y para el diseo de conexin.
2-2.2 Categora de Diseo B: cuando la magnitud y la variacin de las cargas aplicadas no son predecibles, las condiciones de carga y del medio ambiente son graves, o no se define con
precisin.

5 de 48

11/12/2013, 6:32 PM
1
2
3
4
5
6
7
8
9
Oreja con conexin para grillete: ASME BTH-1

Descripcion:
13,228 W [lb]
3.6 Nd
Peso de la carga
Design factor
Material:
A36
36,000
58,000
29,000,000
Material
Fy [psi]
Fu [psi]
E [psi]
Limite elastico
Resistencia a la traccion
Modulo de Elesticidad
Dh [in]
w [in]
t [in]
R [in]
Leg [in]
Diametro de agujero
Ancho de oreja
Espesor de oreja
Radio Exterior de oreja
Altura de filete de soldadura
10
11
12
13
14
15
Dimensiones:
16
17
18
19
20
Esfuerzo de Traccion:
21
22
23
24
25
26
Resistencia al Corte a travez del agujero:
27
28
29
30
31
32
Esfuerzo Cortante en la Soldadura:
1.97
5.91
0.79
2.95
0.31
Ft [psi] =
A [in^2] =
St [psi] =
CheckSt =
Fy/Nd
t*(w-Dh)
W/A
St < Ft
Material
Fy [psi]
Fu [psi]
E [psi]
A36
36,000
58,000
A572
50,000
65,000
A516
16,000
30,000
29,000,000
29,000,000
9,800,000
Esfuerzo de traccion admisible (eq 3-1)

Area en tension
Esfuerzo de traccion
Av [in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t
Area total de dos planos de corte (eq 3-50)
Pv [lb] = 0.7*Fu/(1.2*Nd)*Av
Doble plano de resistencia al corte (eq 3-49)
E7018/E71T-1
58,000
70,000
psi
in^2
psi
10,000
3.10
4,267
Cumple
in^2
3.554
lb
33,401
Cumple
psi
psi
in^2
lb
58,000
8,056
2.981
24,011
Cumple
in
0.188
Cumple
CheckPv = W < Pv
Exx [psi] =
Fv [psi] =
Aw [in^2] =
Fw [lb] =
CheckFw =
Fu si Fu<Exx
0.6*Exx/(1.2*Nd)
(2*w+2*t) * (0.707*Leg)
Fv*Aw
W < Fw
Resistencia a la traccin de la soldadura del metal de aporte

Esfuerzo cortante de soldadura admisible(eq 3-53)
rea de la soldadura
Carga de soldadura admisible
33 Garganta de Soldadura minima: 3-3.4.3

34 garganta_3-3 [in] = IF(K14<=0.25,0.125,IF(K14<=0.5,0.188,(IF(K14<=0.75,0.25,(IF(K14<1.5,0.313))))))
35
36 check_garganta = Pierna filete*0.707 >=garganta_3-3
6 de 48
11/12/2013, 6:32 PM
Memoria de Calculo de Oreja de Izaje: segn ASME BTH-1

Equipo:
5,000
3.6
4
Carga (Kg)
Nd (2-2.1 o 2-2.2)
Numero de orejas
A36
55
50
20
77
6
E71T-1
Y
40
50
115
Material (A36 o A572)

Dh [mm]
be [mm]
t [mm]
R [mm]
Soldadura Filete [in]
E7018/E71T-1
Y(si) o N(no)
Dp [mm]
a [mm]
H [mm]
Cumple
Cumple
Cumple
Cumple
Esfuerzo de Traccion
Resistencia al corte a travs del agujero
Esfuerzo cortante en Soldadura
Garganta de Filete mnima 3-3.4.3
Diametro de agujero
Ancho de oreja
Espesor de oreja
Radio exterior
Altura de pierna
Material de aporte
Terminacion redondeada
Diametro de grillete
Altura de oreja
Material base a eje
Nd factor de Diseo (para. 3-1.3)

2-2.1 Categora de Diseo A: cuando la magnitud y la variacin de las cargas aplicadas son predecibles, donde la carga y condiciones ambientales se definen con precisin o no grave.
2-2.2 Categora de Diseo B: cuando la magnitud y la variacin de las cargas aplicadas no son predecibles, las condiciones de carga y del medio ambiente son graves, o no se define con
precisin.

7 de 48

11/12/2013, 6:32 PM
1
2
3
4
5
6
7
8
9
Oreja con conexin para grillete: ASME BTH-1

Descripcion:
11,023 W [lb]
3.6 Nd
Peso de la carga
Design factor
Material:
A36
36,000
58,000
29,000,000
Material
Fy [psi]
Fu [psi]
E [psi]
Limite elastico
Resistencia a la traccion
Modulo de Elesticidad
Dh [in]
w [in]
t [in]
R [in]
Leg [in]
Diametro de agujero
Ancho de oreja
Espesor de oreja
Radio Exterior de oreja
Altura de filete de soldadura
10
11
12
13
14
15
Dimensiones:
16
17
18
19
20
Esfuerzo de Traccion:
21
22
23
24
25
26
Resistencia al Corte a travez del agujero:
27
28
29
30
31
32
Esfuerzo Cortante en la Soldadura:
2.17
6.10
0.79
3.03
0.24
Ft [psi] =
A [in^2] =
St [psi] =
CheckSt =
Fy/Nd
t*(w-Dh)
W/A
St < Ft
Material
Fy [psi]
Fu [psi]
E [psi]
A36
36,000
58,000
A572
50,000
65,000
A516
16,000
30,000
29,000,000
29,000,000
9,800,000
Esfuerzo de traccion admisible (eq 3-1)

Area en tension
Esfuerzo de traccion
Av [in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t
Area total de dos planos de corte (eq 3-50)
Pv [lb] = 0.7*Fu/(1.2*Nd)*Av
Doble plano de resistencia al corte (eq 3-49)
E7018/E71T-1
58,000
70,000
psi
in^2
psi
10,000
3.10
3,556
Cumple
in^2
3.568
lb
33,536
Cumple
psi
psi
in^2
lb
58,000
8,056
2.301
18,538
Cumple
in
0.125
Cumple
CheckPv = W < Pv
Exx [psi] =
Fv [psi] =
Aw [in^2] =
Fw [lb] =
CheckFw =
Fu si Fu<Exx
0.6*Exx/(1.2*Nd)
(2*w+2*t) * (0.707*Leg)
Fv*Aw
W < Fw
Resistencia a la traccin de la soldadura del metal de aporte

Esfuerzo cortante de soldadura admisible(eq 3-53)
rea de la soldadura
Carga de soldadura admisible
33 Garganta de Soldadura minima: 3-3.4.3

34 garganta_3-3 [in] = IF(K14<=0.25,0.125,IF(K14<=0.5,0.188,(IF(K14<=0.75,0.25,(IF(K14<1.5,0.313))))))
35
36 check_garganta = Pierna filete*0.707 >=garganta_3-3
8 de 48
Lifting Lug Load Capacity Vs Crack length Calculation

Sample Calculation
Thickness of Lug (t)
Width of Lug (W)
Radius of Circular Section (R)
Diameter of Hole ( D h )
=
=
=
=
20
200
100
60
Diameter of Pin ( D p )
=
Distance from centre of hole to Welding (h)=
mm
mm
mm
mm
57 mm
100 mm
Area of Cross Section

=
20 x 200 =
4000
Length of Crack ( a )
=
4.5 mm
Distance from centre of hole to edge of crack = (D h / 2 + a) =
Temperature (T)
Fracture Toughness ( k 1c )
15 C
(60 + 0.2 T) Mpa. Sqrt(m)
For -140 < T < 150
o
63 C
=
=
K 1c =
Check For Geometry

We =R- D h /2 =
100 - 60/ 2 =
70 mm
We =R- D h /2
100 - 60/ 2 =
70 mm
We =R- D h /2
100 - 60/ 2 =
70 mm
By Yeild Theory
Yeild Strength of Plate
Effective width of plate
Tensile Load capacity
By Fracture Theory
K 1c =
Fd =
Where,
d=
d=
Fd =
=
s =
K 1c =
63 =
Load ( P)
=
=
=
345 MPa
200 - 60- 2 x4.5 =
0.9 x 345 x 131 x 20/1000 =
131
F d . s . Sqrt ( p . a )
0.5 x (3 - d) [ 1 + 1.243 x (1 - d) 3 ]
a / (D h / 2 + a)
4.5 / (60/ 2 + 4.5)
0.13
0.5 x (3 -0.13) [ 1 + 1.243 x (1 -0.13)^3 ]

2.61
Load (P)
Area
P / 4000 =
F d . s . Sqrt ( p . a )
2.61 x 0.00025P x sqrt(3.1416 x 0.0045)
812 kN
0.0003
Temp = 30 Degree Celcius

Length of
Crack ( a )
(mm)
1
1.5
2
2.5
3
3.5
4
5
5.8
7
8
9
10
Fracture Theory
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
Load (P)
(kN) Fracture
Theory
31
31.5
32
32.5
33
33.5
34
35
35.8
37
38
39
40
30
30
30
30
30
30
30
30
30
30
30
30
30
66
66
66
66
66
66
66
66
66
66
66
66
66
0.032
0.048
0.063
0.077
0.091
0.104
0.118
0.143
0.162
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.812
2.743
2.67
2.546
2.457
2.337
2.246
2.167
2.096
1492
1257
1121
1031
967
918
882
827
796
762
741
725
711

Length of
Crack ( a )
(mm)
1
1.5
2
2.5
3
3.5
4
4.5
6
7
8
9
10
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
31
31.5
32
32.5
33
33.5
34
34.5
36
37
38
39
40
15
15
15
15
15
15
15
15
15
15
15
15
15
63
63
63
63
63
63
63
63
63
63
63
63
63
0.032
0.048
0.063
0.077
0.091
0.104
0.118
0.13
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.812
2.743
2.67
2.61
2.434
2.337
2.246
2.167
2.096
Temp = Zero Degree Celcius
Fracture Theory
Load (P)
(kN) Fracture
Theory
1424
1200
1070
984
923
876
842
812
754
727
708
692
678
Fracture Theory
Length of
Crack ( a )
(mm)
1
1.5
2
2.5
3
3.5
3.7
5
6
7
8
9
10
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
Load (P)
(kN) Fracture
Theory
31
31.5
32
32.5
33
33.5
33.7
35
36
37
38
39
40
0
0
0
0
0
0
0
0
0
0
0
0
0
60
60
60
60
60
60
60
60
60
60
60
60
60
0.032
0.048
0.063
0.077
0.091
0.104
0.11
0.143
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.812
2.743
2.711
2.546
2.434
2.337
2.246
2.167
2.096
1356
1143
1019
937
879
834
821
752
718
693
674
659
646
Temp = -15 Degree Celcius

Length of
Crack ( a )
(mm)
1
1.5
2
2.5
3
3.1
4
5
6
7
8
9
10
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
31
31.5
32
32.5
33
33.1
34
35
36
37
38
39
40
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
57
57
57
57
57
57
57
57
57
57
57
57
57
0.032
0.048
0.063
0.077
0.091
0.094
0.118
0.143
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.812
2.796
2.67
2.546
2.434
2.337
2.246
2.167
2.096

Length of
Crack ( a )
(mm)
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
Fracture Theory
Load (P)
(kN) Fracture
Theory
1289
1086
968
890
835
826
762
715
682
658
640
626
614
Fracture Theory
Load (P)
(kN) Fracture
Theory
1
1.5
2
2.5
2.6
3.5
4
5
6
7
8
9
10
31
31.5
32
32.5
32.6
33.5
34
35
36
37
38
39
40
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
54
54
54
54
54
54
54
54
54
54
54
54
54
0.032
0.048
0.063
0.077
0.08
0.104
0.118
0.143
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.873
2.743
2.67
2.546
2.434
2.337
2.246
2.167
2.096

Length of
Crack ( a )
(mm)
1
1.5
2
2.15
3
3.5
4
5
6
7
8
9
10
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
31
31.5
32
32.15
33
33.5
34
35
36
37
38
39
40
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
51
51
51
51
51
51
51
51
51
51
51
51
51
0.032
0.048
0.063
0.067
0.091
0.104
0.118
0.143
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.947
2.812
2.743
2.67
2.546
2.434
2.337
2.246
2.167
2.096
1221
1029
918
843
832
751
722
677
646
623
607
593
581
Fracture Theory
Load (P)
(kN) Fracture
Theory
1153
971
867
842
747
709
682
639
610
589
573
560
549
Kawish Shaikh P.Eng. UofC

> Dh/4 ; Hence OK
LOAD (P)
> 1.5xDh ; Hence OK

mm 2
Both side of Hole
35 mm
Mpa. Sqrt(m)
100
mm
100
mm
Crack Length
(a)
60 mm
Dia. hole
200
mm
(60 for Steel WT Caterary 4)
> Dh/2 ; Hence OK

< 5t ; Hence OK
> 2t ; Hence OK
mm
814 kN
Crack Lenth (a) Vs Tensile Load (P)
Yeild
Theory
Fracture Theory
Stress in
the Net
Section
601
510
458
424
401
383
371
354
344
336
332
330
329
Effective
width of
Plate (mm)
138
137
136
135
134
133
132
130
128.4
126
124
122
120
573
487
437
405
383
366
354
344
327
321
317
315
314
Fracture Theory
857
851
845
838
832
826
820
807
797
782
770
758
745
345
345
345
345
345
345
345
345
345
345
345
345
345
Net Section will Yeild before Fracture

Net Section will Fracture
Yeild
Theory
Fracture Theory
Stress in
the Net
Section
Load (P)
(kN) - Yeild Yeild Stress
Theory
(s)
Effective
width of
Plate (mm)
138
137
136
135
134
133
132
131
128
126
124
122
120
Load (P)
Theory
(s)
857
851
845
838
832
826
820
814
795
782
770
758
745
Yeild
Theory
345
345
345
345
345
345
345
345
345
345
345
345
345

Stress in
the Net
Section
546
463
416
386
364
349
344
321
312
305
302
300
299
Effective
width of
Plate (mm)
138
137
136
135
134
133
132.6
130
128
126
124
122
120
519
440
396
366
346
343
321
305
296
290
287
285
284
Effective
width of
Plate (mm)
138
137
136
135
134
133.8
132
130
128
126
124
122
120
345
345
345
345
345
345
345
345
345
345
345
345
345

Load (P)
Theory
(s)
857
851
845
838
832
831
820
807
795
782
770
758
745
345
345
345
345
345
345
345
345
345
345
345
345
345
Yeild
Theory
Fracture Theory
Stress in
the Net
Section
857
851
845
838
832
826
823
807
795
782
770
758
745
Yeild
Theory
Fracture Theory
Stress in
the Net
Section
Load (P)
Theory
(s)
Effective
width of
Plate (mm)
Load (P)
Theory
(s)

491
417
375
347
343
314
304
289
281
275
272
270
269
138
137
136
135
134.8
133
132
130
128
126
124
122
120
464
394
354
345
310
296
287
273
265
260
257
255
254
345
345
345
345
345
345
345
345
345
345
345
345
345

Yeild
Theory
Fracture Theory
Stress in
the Net
Section
857
851
845
838
837
826
820
807
795
782
770
758
745
Effective
width of
Plate (mm)
138
137
136
135.7
134
133
132
130
128
126
124
122
120
Load (P)
Theory
(s)
857
851
845
843
832
826
820
807
795
782
770
758
745
345
345
345
345
345
345
345
345
345
345
345
345
345

Crack Length (a) VS Lug Capacity (kN) for 30 oC

1600
1400
Load (kN)
1200
1000
Load (P) (kN) - Fracture Theory
800
Load (P) (kN) -Yeild Theory
600
400
200
0
0
10
15
a (mm)

1600
1400
Load (kN)
1200
1000
800
600
400
200
0
0
10
a (mm)
15

1600
1400
Load (kN)
1200
1000
800
600
400
200
0
0
10
15
a (mm)
Crack Length (a) VS Lug Capacity (kN) for -15 oC

1400
1200
Load (kN)
1000
800
600
400
200
0
0
10
15
a (mm)

1400
1200
1200
Load (kN)
1000
800
600
400
200
0
0
10
15
a (mm)

1400
1200
Load (kN)
1000
800
600
400
200
0
0
10
a (mm)
15

Crack Length (a) VS Lug Capacity (kN)

1600
1400
Load (kN)
1200
1000
800
600
400
200
0
0
6
a (mm)
10




apacity (kN)
10
12
Lifting Lug Load Capacity Vs Crack length Calculation

Sample Calculation
Thickness of Lug (t)
Width of Lug (W)
Radius of Circular Section (R)
Diameter of Hole ( D h )
=
=
=
=
20
200
100
60
Diameter of Pin ( D p )
=
Distance from centre of hole to Welding (h)=
mm
mm
mm
mm
57 mm
100 mm
Area of Cross Section

=
20 x 200 =
4000
Length of Crack ( a )
=
4.5 mm
Distance from centre of hole to edge of crack = (D h / 2 + a) =
Temperature (T)
Fracture Toughness ( k 1c )
15 C
(40 + 0.2 T) Mpa. Sqrt(m)
For -140 < T < 150
o
43 C
=
=
K 1c =
Check For Geometry

We =R- D h /2 =
100 - 60/ 2 =
70 mm
We =R- D h /2
100 - 60/ 2 =
70 mm
We =R- D h /2
100 - 60/ 2 =
70 mm
By Yeild Theory
Yeild Strength of Plate
Effective width of plate
Tensile Load capacity
By Fracture Theory
K 1c =
Fd =
Where,
d=
d=
Fd =
=
s =
K 1c =
43 =
Load ( P)
=
=
=
345 MPa
200 - 60- 2 x4.5 =
0.9 x 345 x 131 x 20/1000 =
131
F d . s . Sqrt ( p . a )
0.5 x (3 - d) [ 1 + 1.243 x (1 - d) 3 ]
a / (D h / 2 + a)
4.5 / (60/ 2 + 4.5)
0.13
0.5 x (3 -0.13) [ 1 + 1.243 x (1 -0.13)^3 ]

2.61
Load (P)
Area
P / 4000 =
F d . s . Sqrt ( p . a )
2.61 x 0.00025P x sqrt(3.1416 x 0.0045)
554 kN
0.0003

Length of
Crack ( a )
(mm)
1
1.5
2
2.5
3
3.5
4
5
5.8
7
8
9
10
Fracture Theory
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
Load (P)
(kN) Fracture
Theory
31
31.5
32
32.5
33
33.5
34
35
35.8
37
38
39
40
30
30
30
30
30
30
30
30
30
30
30
30
30
46
46
46
46
46
46
46
46
46
46
46
46
46
0.032
0.048
0.063
0.077
0.091
0.104
0.118
0.143
0.162
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.812
2.743
2.67
2.546
2.457
2.337
2.246
2.167
2.096
1040
876
782
718
674
640
615
577
555
531
517
505
495

Length of
Crack ( a )
(mm)
1
1.5
2
2.5
3
3.5
4
4.5
6
7
8
9
10
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
31
31.5
32
32.5
33
33.5
34
34.5
36
37
38
39
40
15
15
15
15
15
15
15
15
15
15
15
15
15
43
43
43
43
43
43
43
43
43
43
43
43
43
0.032
0.048
0.063
0.077
0.091
0.104
0.118
0.13
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.812
2.743
2.67
2.61
2.434
2.337
2.246
2.167
2.096
Fracture Theory
Load (P)
(kN) Fracture
Theory
972
819
731
672
630
598
575
554
515
496
483
472
463
Fracture Theory
Length of
Crack ( a )
(mm)
1
1.5
2
2.5
3
3.5
3.7
5
6
7
8
9
10
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
Load (P)
(kN) Fracture
Theory
31
31.5
32
32.5
33
33.5
33.7
35
36
37
38
39
40
0
0
0
0
0
0
0
0
0
0
0
0
0
40
40
40
40
40
40
40
40
40
40
40
40
40
0.032
0.048
0.063
0.077
0.091
0.104
0.11
0.143
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.812
2.743
2.711
2.546
2.434
2.337
2.246
2.167
2.096
904
762
680
625
586
556
547
501
479
462
449
439
431

Length of
Crack ( a )
(mm)
1
1.5
2
2.5
3
3.1
4
5
6
7
8
9
10
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
31
31.5
32
32.5
33
33.1
34
35
36
37
38
39
40
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
-15
37
37
37
37
37
37
37
37
37
37
37
37
37
0.032
0.048
0.063
0.077
0.091
0.094
0.118
0.143
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.812
2.796
2.67
2.546
2.434
2.337
2.246
2.167
2.096

Length of
Crack ( a )
(mm)
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
Fracture Theory
Load (P)
(kN) Fracture
Theory
836
705
629
578
542
536
494
464
443
427
416
406
398
Fracture Theory
Load (P)
(kN) Fracture
Theory
1
1.5
2
2.5
2.6
3.5
4
5
6
7
8
9
10
31
31.5
32
32.5
32.6
33.5
34
35
36
37
38
39
40
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
-30
34
34
34
34
34
34
34
34
34
34
34
34
34
0.032
0.048
0.063
0.077
0.08
0.104
0.118
0.143
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.89
2.873
2.743
2.67
2.546
2.434
2.337
2.246
2.167
2.096

Length of
Crack ( a )
(mm)
1
1.5
2
2.15
3
3.5
4
5
6
7
8
9
10
(D h / 2 + a)
Temperatu
re (T) o C
Fracture
Toughness (
k 1c )
d = a / (D h / 2 + a)
Fd
31
31.5
32
32.15
33
33.5
34
35
36
37
38
39
40
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
-45
31
31
31
31
31
31
31
31
31
31
31
31
31
0.032
0.048
0.063
0.067
0.091
0.104
0.118
0.143
0.167
0.189
0.211
0.231
0.25
3.157
3.059
2.97
2.947
2.812
2.743
2.67
2.546
2.434
2.337
2.246
2.167
2.096
769
648
578
531
524
473
454
426
407
392
382
373
366
Fracture Theory
Load (P)
(kN) Fracture
Theory
701
591
527
512
454
431
414
389
371
358
348
340
334
Kawish Shaikh P.Eng. UofC

> Dh/4 ; Hence OK
LOAD (P)
> 1.5xDh ; Hence OK

mm 2
Both side of Hole
35 mm
Mpa. Sqrt(m)
100
mm
100
mm
Crack Length
(a)
60 mm
Dia. hole
200
mm
(40 for Steel W 350)
> Dh/2 ; Hence OK

< 5t ; Hence OK
> 2t ; Hence OK
mm
814 kN
Crack Lenth (a) Vs Tensile Load (P)
Yeild
Theory
Fracture Theory
Stress in
the Net
Section
419
355
319
296
279
267
259
246
240
234
232
230
229
Effective
width of
Plate (mm)
138
137
136
135
134
133
132
130
128.4
126
124
122
120
391
332
298
276
261
250
242
235
223
219
216
215
214
Fracture Theory
857
851
845
838
832
826
820
807
797
782
770
758
745
345
345
345
345
345
345
345
345
345
345
345
345
345

Yeild
Theory
Fracture Theory
Stress in
the Net
Section
Load (P)
Theory
(s)
Effective
width of
Plate (mm)
138
137
136
135
134
133
132
131
128
126
124
122
120
Load (P)
Theory
(s)
857
851
845
838
832
826
820
814
795
782
770
758
745
Yeild
Theory
345
345
345
345
345
345
345
345
345
345
345
345
345

Stress in
the Net
Section
364
309
278
257
243
232
229
214
208
204
201
200
199
Effective
width of
Plate (mm)
138
137
136
135
134
133
132.6
130
128
126
124
122
120
337
286
257
238
225
223
208
198
192
188
186
185
184
Effective
width of
Plate (mm)
138
137
136
135
134
133.8
132
130
128
126
124
122
120
345
345
345
345
345
345
345
345
345
345
345
345
345

Load (P)
Theory
(s)
857
851
845
838
832
831
820
807
795
782
770
758
745
345
345
345
345
345
345
345
345
345
345
345
345
345
Yeild
Theory
Fracture Theory
Stress in
the Net
Section
857
851
845
838
832
826
823
807
795
782
770
758
745
Yeild
Theory
Fracture Theory
Stress in
the Net
Section
Load (P)
Theory
(s)
Effective
width of
Plate (mm)
Load (P)
Theory
(s)

309
263
236
219
216
198
191
182
177
173
171
170
169
138
137
136
135
134.8
133
132
130
128
126
124
122
120
282
239
215
210
188
180
174
166
161
158
156
155
155
345
345
345
345
345
345
345
345
345
345
345
345
345

Yeild
Theory
Fracture Theory
Stress in
the Net
Section
857
851
845
838
837
826
820
807
795
782
770
758
745
Effective
width of
Plate (mm)
138
137
136
135.7
134
133
132
130
128
126
124
122
120
Load (P)
Theory
(s)
857
851
845
843
832
826
820
807
795
782
770
758
745
345
345
345
345
345
345
345
345
345
345
345
345
345


1200
1000
Load (kN)
800
600
400
200
0
0
10
15
a (mm)

1200
1000
Load (kN)
800
600
400
200
0
0
10
a (mm)
15

1000
900
800
Load (kN)
700
600
500
400
300
200
100
0
0
10
15
a (mm)

900
800
700
Load (kN)
600
500
400
300
200
100
0
0
10
15
a (mm)

900
800
800
700
Load (kN)
600
500
400
300
200
100
0
0
10
15
a (mm)

900
800
700
Load (kN)
600
500
400
300
200
100
0
0
10
a (mm)
15

Crack Length (a) VS Lug Capacity (kN)

1200
1000
Load (kN)
800
600
400
200
0
0
6
a (mm)
10




apacity (kN)
10
12
Tabla 8.4 Especificaciones para pernos mtricos de acero.

Clase
Intervalo de
tamaos
(inclusive)
(mm)
Resistencia
lmite mnima
a la traccin
Sp (MPa)
Resistencia de
fluencia
mnima a la
traccin
Sy (MPa)
Resistencia
ltima mnima
a la traccin
Su (MPa)
Caracterstica
4.6 M5-M36 225 240 400 Medio o bajo carbono
4.8 M1.6-M16 310 340 420 Medio o bajo carbono
5.8 M5-M24 380 420 520 Medio o bajo carbono
8.8 M16-M36 600 660 830 Medio o bajo carbono,
templado y revenido
9.8 M1.6-M16 650 720 900 Medio o bajo carbono,
templado y revenido
10.9 M5-M36 830 940 1040 Martenstico de bajo carbono,
templado y revenido
12.9 M1.6-M36 970 1100 1220 De aleacin, templado y
revenido
Tabla 8.3 Especificaciones SAE para pernos UNS de acero.
Grado
SAE
Intervalo de
tamaos
(inclusive)
(in)
Resistencia
lmite mnima
a la traccin
Sp (ksi)
Resistencia de
fluencia
mnima a la
traccin
Sy (ksi)
Resistencia
ltima mnima
a la traccin
Su (ksi)
Caractersticas
del acero
1 a 1 33 36 60 Medio o bajo carbono
2
a 55 57 74 Medio o bajo carbono 7/8 a 1 33 36 60
4 a 1 65 100 115 Medio carbono estirado en
fro
5
a 1 85 92 120 Medio carbono templado y
1 1/8 a 1 74 81 105 revenido
5.2 a 1 85 92 120 Martenstico de bajo
carbono, templado y revenido
7 a 1 105 115 133 Aleado de medio carbono,
templado y revenido
8 a 1 120 130 150 Aleado de medio carbono,
templado y revenido
8.2 a 1 120 130 150 Martenstico de bajo carbono,
templado y revenido
Tabla 8.2 Dimensiones de roscas mtricas ISO, series de pasos bastos y finos
Dimetro
mayor
(nominal)
d (mm)
ROSCA BASTA ROSCA FINA
Paso
p (mm)
Dimetro
menor
dr (mm)
rea de
esfuerzo a
traccin
At (mm2
)
Paso
p (mm)
Dimetro
menor
dr (mm)
rea de
esfuerzo a
traccin
At (mm2
)
3.0 0.50 2.39 5.03
3.5 0.60 2.76 6.78
4.0 0.70 3.14 8.78
5.0 0.80 4.02 14.18
6.0 1.00 4.77 20.12
7.0 1.00 5.77 28.86
8.0 1.25 6.47 36.61 1.00 6.77 39.17
10.0 1.50 8.16 57.99 1.25 8.47 61.20
12.0 1.75 9.85 84.27 1.25 10.47 92.07
14.0 2.00 11.55 115.4 1.50 12.16 124.55
16.0 2.00 13.55 156.7 1.50 14.16 167.25
18.0 2.50 14.93 192.5 1.50 16.16 216.23
20.0 2.50 16.93 244.8 1.50 18.16 271.50
22.0 2.50 18.93 303.4 1.50 20.16 333.50
24.0 3.00 20.32 352.5 2.00 21.55 384.42
27.0 3.00 23.32 459.4 2.00 24.55 495.74
30.0 3.50 25.71 560.6 2.00 27.55 621.20
33.0 3.50 28.71 693.6 2.00 30.55 760.80
36.0 4.00 31.09 816.7 3.00 32.32 864.94
39.0 4.00 34.09 975.8 3.00 35.32 1028.4
Tabla 8.1 Dimensiones de roscas unificadas (UNS), serie de roscas bastas (UNC) y finas (UNF).
Tamao
Dimetro
mayor
(nominal)
d (in)
ROSCA BASTA (UNC) ROSCA FINA (UNF) Ancho
aproximado
entre caras
AT (in)
Nmero de
hilos por
pulgada
Dimetro
menor
dr (in)
rea de
esfuerzo a
traccin
At (in2
)
Nmero de
hilos por
pulgada
Dimetro
menor
dr (in)
rea de
esfuerzo a
traccin
At (in2
) Cabeza Tuerc
0 0.0600 - - - 80 0.0438 0.0018
1 0.0730 64 0.0527 0.0026 72 0.0550 0.0028
2 0.0860 56 0.0628 0.0037 64 0.0657 0.0039
3 0.0990 48 0.0719 0.0049 56 0.0758 0.0052
4 0.1120 40 0.0795 0.0060 48 0.0849 0.0066
5 0.1250 40 0.0925 0.0080 44 0.0955 0.0083
6 0.1380 32 0.0974 0.0091 40 0.1055 0.0101
8 0.1640 32 0.1234 0.0140 36 0.1279 0.0147
10 0.1900 24 0.1359 0.0175 32 0.1494 0.0200
12 0.2160 24 0.1619 0.0242 28 0.1696 0.0258
0.2500 20 0.1850 0.0318 28 0.2036 0.0364 7/16 7/16
5/16 0.3125 18 0.2403 0.0524 24 0.2584 0.0581
3/8 0.3750 16 0.2938 0.0775 24 0.3209 0.0878 9/16 9/16
7/16 0.4375 14 0.3447 0.1063 20 0.3725 0.1187 5/8 11/16
0.5000 13 0.4001 0.1419 20 0.4350 0.1600
9/16 0.5625 12 0.4542 0.1819 18 0.4903 0.2030 13/16 7/8
5/8 0.6250 11 0.5069 0.2260 18 0.5528 0.2560 15/16 15/16
0.7500 10 0.6201 0.3345 16 0.6688 0.3730 1 1/8 1 1/8
7/8 0.8750 9 0.7307 0.4617 14 0.7822 0.5095 1 5/16 1 5/16
1 1.0000 8 0.8376 0.6057 12 0.8917 0.6630 1 1
1 1/8 1.1250 7 0.9394 0.7633 12 1.0167 0.8557 1 11/16 1 11/16
1 1.2500 7 1.0644 0.9691 12 1.1417 1.0729 1 7/8 1 7/8
1 3/8 1.3750 6 1.1585 1.1549 12 1.2667 1.3147 2 1/16 2 1/16
1 1.5000 6 1.2835 1.4053 12 1.3917 1.5810 2 2
1 1.7500 5 1.4902 1.8995 2 5/8 2 5/8
2 2.0000 4.5 1.7113 2.4982 3 3
2 2.2500 4.5 1.9613 3.2477 3 3/8 3 3/8
2 2.5000 4 2.1752 3.9988 3 3
2 2.7500 4 2.4252 4.9340 4 1/8 4 1/8
3 3.0000 4 2.6752 5.9674 4 4
3 3.2500 4 2.9252 7.0989 4 7/8
3 3.5000 4 3.1752 8.3286 5
3 3.7500 4 3.4252 9.6565 5 5/8
4 4.0000 4 3.6752 11.083 6

Orejas de Izaje ASME-DIN

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Orejas de Izaje ASME-DIN

Uploaded by

Copyright:

Available Formats

11/12/2013, 6:32 PM

Memoria de Calculo de Orejas de Izaje de Tanques: segn DIN 28086

Orejas de izaje de trunnion OT2013-2644

Table 0: Seleccon de Materiales Base

Tabla 1: Dimensiones de Oreja

Elaborado por: Luis Enrique Aguilar Montoya

8 5.3 Maxima carga de trabajo segura de orejas

(4) FLe= FSe

U - factor de correccion de carga

Memoria de Calculo de Oreja de Izaje: segn ASME BTH-1

Atril de Armado de contraejes Fuller

Material (A36 o A572)

Nd factor de Diseo (para. 3-1.3)

3.00 para los estados lmite de fluencia o pandeo,

Elaborado por: Luis Enrique Aguilar Montoya

Oreja con conexin para grillete: ASME BTH-1

Resistencia al Corte a travez del agujero:

Esfuerzo Cortante en la Soldadura:

Esfuerzo de traccion admisible (eq 3-1)

Resistencia a la traccin de la soldadura del metal de aporte

33 Garganta de Soldadura minima: 3-3.4.3

Memoria de Calculo de Oreja de Izaje: segn ASME BTH-1

Atril de Armado de contraejes Fuller

Material (A36 o A572)

Nd factor de Diseo (para. 3-1.3)

3.00 para los estados lmite de fluencia o pandeo,

Elaborado por: Luis Enrique Aguilar Montoya

Oreja con conexin para grillete: ASME BTH-1

Resistencia al Corte a travez del agujero:

Esfuerzo Cortante en la Soldadura:

Esfuerzo de traccion admisible (eq 3-1)

Resistencia a la traccin de la soldadura del metal de aporte

33 Garganta de Soldadura minima: 3-3.4.3

Lifting Lug Load Capacity Vs Crack length Calculation

Area of Cross Section

Check For Geometry

0.5 x (3 -0.13) [ 1 + 1.243 x (1 -0.13)^3 ]

Temp = 30 Degree Celcius

Temp = 15 Degree Celcius

Temp = Zero Degree Celcius

Temp = -15 Degree Celcius

Temp = -30 Degree Celcius

Temp = -45 Degree Celcius

Kawish Shaikh P.Eng. UofC

> 1.5xDh ; Hence OK

(60 for Steel WT Caterary 4)

> Dh/2 ; Hence OK

Crack Lenth (a) Vs Tensile Load (P)

Net Section will Yeild before Fracture

Net Section will Yeild before Fracture

Net Section will Yeild before Fracture

Net Section will Yeild before Fracture

Net Section will Yeild before Fracture

Net Section will Yeild before Fracture

Crack Length (a) VS Lug Capacity (kN) for 30 oC

Load (P) (kN) - Fracture Theory

Crack Length (a) VS Lug Capacity (kN) for 15 oC

Load (P) (kN) - Fracture Theory

Crack Length (a) VS Lug Capacity (kN) for 0 oC

Load (P) (kN) - Fracture Theory

Crack Length (a) VS Lug Capacity (kN) for -15 oC

Load (P) (kN) - Fracture Theory

Load (P) (kN) -Yeild Theory

Crack Length (a) VS Lug Capacity (kN) for -30 oC