Declaration of Conformity

in compliance with the machine directive 98/37/EC

We hereby declare, that the pump units manufactured in series production
Designation:

ELRO Peristaltic Pump

Series:

IP 100/200, IP 300/500, IP 400, IP 600/800,

Manufacturer:

Crane Process Flow Technologies GmbH

Heerdter Lohweg 63-71
D-40549 Dsseldorf
Germany

Serial number:

(see identification plate)

in the version delivered by us, is in compliance with the following

applicable regulations:
EC-directive:

Machine directive 98/37/EC

Low voltage directive 73/23/EC
EMC-directive 89/336/EC

Harmonised standards:

EN 292 T 1 and T 2; EN 294, EN 809

Data / signature of manufacturer:

14. January 2002

Information on signatory:

H. Ptak Managing Director

Declaration of Manufacturer
in compliance with the machine directive 98/37/EC
We hereby declare, that the pump units manufactured in series production
Designation:

ELRO Peristaltic Pump

Series:

IP 100/200, IP 300/500, IP 400, IP 600/800, (without drive)

Manufacturer:

Crane Process Flow Technologies GmbH

Heerdter Lohweg 63-71
D-40549 Dsseldorf
Germany

Serial number:

(see identification plate)

in the version delivered by us is to be installed in a machine and that any

operation is prohibited, unless it has been confirmed that the machine to
be fitted with this pump is in compliance with the EC machine directive,
edition 93/44/EEC.

EC-machine directive:

Machine directive 98/37/EC

Low voltage directive 73/23/EC
EMC-directive 89/336/EC

Harmonised standards:

EN 292 T 1 and T 2; EN 294, EN 809

Data / signature of manufacturer:

14. January 2002

Information on signatory:

H. Ptak Managing Director

II 2G c T3
Declaration of Conformity
acc. to the machine directive 94/9/EG for equipment
intended for use in explosive
environments
The manufacturer:

Crane Process Flow Technologies GmbH

Heerdter Lohweg 63-71 D-40549 Dsseldorf
Germany

declares that the pump unit manufactured in series production

Designation:

ELRO Peristaltic Pump

Series:

IP of sizes 100 , 200, 300 , 400, 500, 600 und

800 with oil sight glass including drive and
accessories

Materials:

Pumping hose::

Nitril (NBR), Hypalon (CSM), natural

rubber (NR) all hoses are electrically
conductive on the inside

Connecting sockets:

Stainless steel, PP electrically conductive

Base frame:

Flanged motor frame with coupling guard and

frame for spur-wheel geared motor

Drive and
couplings:

Drives and couplings are accompanied by a

declaration of conformity issued by the manufacturer

Installed
electric components:

all electric units are accompanied by a

declaration of conformity issued by the manufacturer

in the design delivered by us complies with the following applicable regulations:

EC-Directive:

Directive 94/9/EG for equipment intended to

be used in explosive environments

Conformity assessment method:

Equipment group II; category 2G ignition

protection type for design safety c
Temperature class T3 (max. surface
temperature <200 C)

Harmonisierte Normen:

EN 13463-1
EN 13463-5

Date / Signature of Manufacturer:

Information on Signatory: H. D. Ptak Managing Director

1.8.............................................................................................. . ..............
1.1 9......................................................................................................... .
1.2 , 9...... ...................................................................................................
1.3 10................................................................................................................

2. 12..........................................................................................................
2.112........................................................................................................... .. .......
2.2 12........................................................................................................
2.3 12 .................................................................................................
2.4 12.............................................................................................. .......... .
2.5 13....................... .............................................................
2.6 13...................................................................................
2.7 13........ .................................................................................................
2.7.1 13...................... .........................................
2.7.2 13....................... ..................................
2.7.3 15.......................... .......................................................
2.8 15 ...................................................................................................

3. 16................ ..............................................................................
3.1 16............ ...............................................................
3.2 16.................. ...................................................................................

4. 18.............. ................................................................................
4.1 18.................. ........................................................ ........
4.2 18......... .....................................................................................................

4.3 19.... ..................................................................................

5. 19...... .................................................................................................
5.1 19...............................................................................................................
5.1.1 19............. .................................................................
5.1.2 20............. ...............................................................................

IP 100/200
5.2 21 .............................................................................. ..................
5.2.1 21 ..................................................................... .................
5.2.2 22.................... .......................................................................
5.2.3 22.............. .......................................................................
5.3 )( )( 23.............. ......................................... .
5.4 23......................... .................................................
5.4.1 24...........................................................................................

IP 300/500
5.5 25................ ...............................................................................
5.5.1 25................ .......................................................................
5.5.2 26....................... .......................................................................
5.5.3 26.........................................................................................
5.6 )( )( 29.............................................................

5.7 .................................................

29.........................

5.7.1 30.................. .........................................................................

IP 400
5.8 31................... ...............................................................................
5.8.1 31.................. .......................................................................
5.8.2 32....................... .......................................................................
5.8.3 32................. .......................................................................
5.9 )( )( 34..............................................................
5.10 ...............................................

34..........................

5.10.1 35.................. .........................................................................

IP 600/800
5.11 36................... .............................................................................
5.11.1 36.................. .....................................................................
5.11.2 37....................... ......................................................................
5.11.3 37................. ......................................................................
5.12 )( )(39......................................... ...................
5.13 ...............................................

39..........................

5.13.1 41.................. .........................................................................

6. 42............ ...........................................................................................

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70dB(A):
70dB(A):.
! 85dB(A):
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HP/kW.

.
3.2
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.9

9
Approx. pump
weight
50 kg
50 kg
180 kg
200 kg
300 kg
400 kg

Type

380
380
340
340
470
470

460
460
1010
1010
1450
1450

12
12
18
18
18
18

330
330
240
240
350
35

360
360
930
930
1330
1330

IP100
IP200
IP300
IP400
IP500
IP600

600 kg

606

1490

18

446

1330

IP800

)All dimensions in mm (with special frames dimensional deviations possible
E

Type

Approx. pump
weight
IP100
14.17 12.99 0.47 18.11 14.96
50 kg
IP200
14.17 12.99 0.47 18.11 14.96
50 kg
IP300
36.61 9.44
0.71 39.76 13.39
180 kg
IP400
36.61 9.44
0.71 39.76 13.39
200 kg
IP500
44.49 13.78 0.71 57.09 18.50
300 kg
IP600
44.49 13.78 0.71 57.09 18.50
400 kg
IP800
44.49 17.56 0.71 57.09 23.86
600 kg

All Dimension in inches (with special frames dimensional deviations possible).

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.

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4.3
Attention!jk

. 2

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2. .
3. .

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5. .
6. , .

5.
!Attention

2 .

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!Attention

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.

5.1
:

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, , , .

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).(CIP
.

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CIP .
1. .
2. .
3. ) (max. 90C / 195F 20 )
(.
4. %2.5 .
5. .
5.1.2
, .
:

yellow

blue

Black

red

green

white

Natural rubber (NR) technical

Natural rubber for food

)Hypalon (CSM
)Nitrile rubber (NBR
)Butyl rubber (IIR
)EPDM (EPDM

) ( .
, ,
.
, .

IP100/200
:
IP 100/200.
5.2
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, .6
5.2.1.
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.3 ) 3+2 (13 .

1
2
3
4

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(14 .
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5.2.2
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.2 .
5.2.3
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!Attention

5.3 )( )( .
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.1 .
.2 ) .(5.2.1
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. .
.4 .

5.4
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.1 .
.2 ) .(5.2.1
.3 , . .
.
.4 .
.5 ) (5.2.3

Attention!
IP 100

15 mm

Pressure
0 - 2 bar / 0-29 psi
2 - 4 bar / 29-58 psi
4 - 6 bar / 58-87 psi
6 - 8 bar / 87-116 psi
8 - 10 bar / 116-145 psi

Diameter - rotor
153 mm / 6.02 inches
153 mm / 6.02 inches
156 mm / 6.14 inches
156 mm / 6.14 inches
160 mm / 6.30 inches

IP 200 30 mm
Pressure
0 - 2 bar / 0-29 psi

Diameter - rotor
154 mm / 6.06 inches

2 - 4 bar / 29-58 psi

4 - 6 bar / 58-87 psi
6 - 8 bar / 87-116 psi
8 - 10 bar / 116-145 psi
10-13 bar / 145-188,4 psi

154 mm / 6.06 inches

156 mm / 6.14 inches
158 mm / 6.22 inches
158 mm / 6.22 inches
160 mm / 6.30 inches

IP 200 25 mm
Pressure
0 - 2 bar / 0-29 psi
2 - 4 bar / 29-58 psi
4 - 6 bar / 58-87 psi
6 - 8 bar / 87-116 psi
8 - 10 bar / 116-145 psi
10-13 bar / 145-188,4 psi

Diameter - rotor
154 mm / 6.06 inches
154 mm / 6.06 inches
156 mm / 6.14 inches
158 mm / 6.22 inches
158 mm / 6.22 inches
160 mm / 6.30 inches

5.4.1
.
.
.
5.2.3

:
IP 300/500.
5.5.1
, :

.
.

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.1
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) 80 max.( .
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.4 ) ,1 (19 .

.5 )
(20 .

 .6 ) .(21

) (22 .
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!Attention

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.
.8 .

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!Attention

.3 180 , .
.4 ) , 24 .(2+1
5.5.2
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.2 .
5.5.3
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,(25 .

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!Attention
Be operated without ventilation pipe.
1.5

)( )( .

 .1 .
.2 ) (5.5.1

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.4 .
1.6

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.6

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= .
) (X .
) (1 )
( ) (2 .

7. .
8. 180 .
9. ) (.
Rotor gap X

Pressure

IP 500

IP 300

29 mm

28 mm

0 -2 bar

29 mm

27 mm

2 - 4 bar

28 mm

26 mm

4 - 6 bar

27 mm

26 mm

6 - 8 bar

26 mm

25 mm

8 - 10 bar

25 mm

24 mm

10 - 13 bar

Rotor gap X

Pressure

IP 500

IP 300

1.14 inches

1.10 inches

0-29 psi

1.14 inches

1.06 inches

29-58 psi

1.10 inches

1.02 inches

58-87 psi

1.06 inches

1.02 inches

87-116 psi

1.02 inches

0.98 inches

116-145 psi

0.98 inches

0.94 inches

145-188,4 psi

Fig. 32
!Attention

X .
, X
).(>60 c

5.7.1
.
.
.
.5.5.3
IP 400
:
IP 400
1.7

, .
, .6
1.7.1
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) 80 max.( .
.
.2 .
.3 ) 3+2 (33 .

 .4 )1 ,(33
.

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(34 .

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1.7.2
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1.7.3
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)
, (37 .
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!Attention

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!Attention

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.4
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.4 , ) (.
.5 ) (.
.6

!Attention
.
1.8 )( )( .
.
.1 .

 .2 ) .(5.8.1
.3
. ) .(43
.4 .

1.8

. ,
, ) .(44

.1
.2
.3
.4
.5
.6
.7
.8
.9

.
) .(5.8.1
.
.
) (45 .
, .
) ( .
) .(5.8.3
.
.
.
Diameter-rotor
338 mm / 13.31 inches
339 mm / 13.35 inches
340 mm / 13.39 inches
341 mm / 13.43 inches
342 mm / 13.46 inches
343 mm / 13.50 inches

!Attention

Pressure
0-2 bar / 0-29 psi
2-4 bar / 29-58 psi
4-6 bar / 58-87 psi
6-8 bar / 87-116 psi
8-10 bar / 116-145 psi
10-13 bar / 145-188, 4 psi

.
, X
).(>60 c

5.10.1
.
.
.

 .5.8.3

IP 600/800
:
IP 600/800
1.9

, .
, .6
) 80 max.( .
.
.2 .
.3 ),3+2 (46 .

.4 )1 ,(46

 .4 )
(47 .

.5 ) . (48

.6 , , ) .(49
.
.7 ) .(51\50

 .8 ) . (51

5.11.2
.1 .
.2 .
5.11.3
) . (52


.
.1 ,
) . (52 , \)
. (53

!Attention

 .
.2 .
) .(54
, .

.3 ) (55
.

.4 .
. ) (
) . (56
) (49 ) (48
) (.
.
.5 .
. .
.6 . ) . (47

) . (50
.7 , ) ( .
.8 ) ( .
1.10 )( )( .
.
.1
.2
.3
.4

.
) . (5.11.1

. ) .(57
.

1.11

. ,
, ) .(58

.1
.2
.3
.4

.
) . (5.11.1
.
.

.5

) (59 .
, .
) ( .
) .(5.11.3
.
.
.

.6
.7
.8
.9

!Attention

)(up to 2000
- Diameter rotor
IP 600
IP 800
543 mm
724 mm
544 mm
726 mm
547 mm
727 mm
551 mm
728 mm
552 mm
730 mm

Pressure
0 2 bar
4 6 bar
6 8 bar
8 10 bar
10 13 bar

)(from 2001
Diameter rotor
IP 600
IP 800
543 mm
722 mm
543 mm
724 mm
544 mm
725 mm

Pressure
0 2 bar
2 4 bar
4 6 bar

727 mm
728 mm
730 mm

547 mm
551 mm
552 mm

6 8 bar
8 10 bar
10 13 bar

)(up to 2000
- Diameter rotor
IP 600
IP 800
21.38 inches
28.50 inches
21.42 inches
28.58 inches
21.53 inches
28.62 inches
21.69 inches
28.66 inches
21.73 inches
28.74 inches

Pressure
0 58 psi
58 87 psi
87 116 psi
116 145 psi
145 188 psi, 4 psi

)(from 2001
Diameter rotor
IP 600
IP 800
21.38 inches
28.43 inches
21.38 inches
28.50 inches
21.42 inches
28.54 inches
21.53 inches
28.62 inches
21.69 inches
28.66 inches
21.73 inches
28.74 inches
!Attention

Pressure
0 29 psi
29 58 psi
58 87 psi
87 116 psi
116 145 psi
145 188, 4 psi

, X
).(>60 c

5.13.1
.
.
.

. 5.11.3

6.

Fault
No Pump Flow

Low pump flow

Possible Cause
Pressure and suction valves
closed

Wrong direction of rotation

Suction line blocked

Leaks in suction pipe (entering of
air)
( )
Suction lift too high

Remedy
Open Valves

Reverse rotation

Remove blockage

Find and eliminate leaks

Motor incorrectly connected

Check for vapour pressure,
change arrangement
,
Check installation

Discharge pressure too high

Leaks in suction pipe

Speed to low

Suction line blocked

Viscosity too high

Insufficient suction pressure

Pump parts worn

Reduce pressure

Find and eliminate leaks

Check speed and electric wiring

Remove blockage

Reduce viscosity or reselect pump

Increase suction pressure

Replace worn parts

Pump does not generate

Check the sense of rotation


Vacuum ( no display on
)
(
the vacuum gauge)
O-rings damaged on the
connection sockets or on the
pump cover


Seal rings on the plugs damaged
or missing

Pump loses suction abilities
Leaks in suction line


Suction lift too high or air or gas in

Motor incorrectly connected

Renew O-rings

Renew seal rings

Find and seal leaks

Increase suction pressure, degas

fluid
fluid
,

Pump worn
Examine, if necessary replace

parts
,
Speed too low
Increase speed


Pump runs very loud

Cavitation

Pump worn or defective

Air or gas in fluid

Solids in full

Drive heats up or is overloaded A certain heating of electric

motors is normal

Discharge pressure too high

Fluid of higher viscosity than
expected when designed

Speed too high

Pump parts seized or sticking

Motor incorrectly connected

Suction or ventilation pipes
leaking or squashed

Pump hose service life
Insufficient

Check attack, hose has swelled or

dissolved
,

Too high speed

Increase suction pressure

Examine, if necessary replace
defective parts
,
Degas fluid

Install a dirt trap in the suction line

Check the current consumption to
be sure

Reduce the pressure, check the
pressure gauge
,
Install a stronger motor

Reduce the speed

Examine and change pumping
conditions

Check connection and change, if
necessary

Reseal or renew

Check the chemical compatibility

of the hose material on the basis
of the resistance list; if necessary
contact the authorized dealer or
manufacturer

,

Reduce the number of revolutions
by using a frequency converter

Too high pump pressure

Abrasive solids-containingmaterial
- -

Raise the hose service life by
changing the pressure side
conditions (reduction).

( )

Check the pump hose and if

necessary reduce the speed

Washouts in pump hose

Back-flow, i.e. too high pump

pressure, change the rotor setting
corresponding to the pressure
table, installation of a pressure
gauge.
, :


Operate pump against the closed
Pump hose defective on the
shut-off element
pressure side (pressure close)


()
Pump hose burnt on the outside
Lack of lubricant or wrong

lubricant