68 Cyclon M5 Design 5

DESIGN OF MULTI-STAGE CYCLON
Mr. AAAAAAA
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
REGISTERED NO. : MCY-0001

<DATA INPUT>
NAME OF CYCLON
AA PLANT cyclon
INLET GAS CONDITION
V(Nm3/min)
Tin ('C)
Pin(mmAq)
r(Kg/Nm3)
DISTRIUTION OF PARTICLE
Sv
dp
sample wp
accumulation
<
(%)
( Sieve : Sv(u)
0.9
0.9
1.2
1.20
DIMENTION OF CYCLON
CY-1
CY-2
CY-3
CY-4
CY-5
original wp
2,160
CY-1
CY-2
2240
2290
920
782
-230
-340
1.4
1.4
NUMBER :
11 (max= 11)
ave.Particle dia : dp(u)
2.8
3.9
7.8
1.4
2.8
5.5
6.4
8.2
9.3
7.60
15.80
25.10
NUMBER :
CYLINDER
D(m)
6.030
6.030
5.630
5.630
4.080
1.2
1.2
DIMENTION RATIO OF MODEL CYCLON
MODEL
CYLINDER
TYPE
D(m)
Hi EFF
A
1
Hi EFF
B
1
Genral
C
1
Genral
D
1
Hi CAP
E
1
Hi CAP
F
1
D=3.1 Raw VM 203t/h,G-W 1 (4.18)
h(m)
4.571
4.571
4.268
4.268
7.560
5 (max= 5)
INLET
a(m)
b(m)
2.436
2.171
3.974
1.719
3.598
2.151
3.598
2.151
2.077
1.032
6.4
7.6
8.2
15.8
9.3
25.1
h(m)
1.500
1.400
2.000
1.750
1.500
1.700
1.840
INLET
a(m)
0.500
0.440
0.500
0.500
0.750
0.800
0.620
b(m)
0.200
0.210
0.250
0.250
0.375
0.350
0.250
OUTLET
OUTLET
49
50
51
52
53
54
55
56
57
58
59
60
2160 FA
FA
FA
FA
7200 FA
TWIN FA
FA
FA
C1
C2
C3
C4
C1
C2
C3
C4
P
Q
R
S-W
T
U
V
W-W
1 (6.03)
1 (6.03)
1 (5.63)
1 (4.08)
1 (7.03)
1 (7.03)
1 (6.63)
1 (4.80)
0.758
0.758
0.758
1.853
1.580
0.757
0.757
1.771
0.404
0.659
0.639
0.509
0.433
0.670
0.443
0.650
0.360
0.285
0.382
0.253
0.299
0.435
0.446
0.600
DESIGN OF CYCLON
57 < INPUT DATA>
58 NAME OF CYCLON
59
60 INLET GAS CONDITION
61
62
63
64 DISTRIUTION OF PARTICLE
65
(
66
Sv
<
67
dp
68
wp
69 DIMENTION OF CYCLON
70
71
72
CYLINDER
D(m)
73
h(m)
74
INLET
a(m)
75
b(m)
76
OUTLET
De(m)
77
S(m)
78
T.HEIGHT
H(m)
79
CONE
B(m)
80MODEL CYCLON
TYPE
81
RATIO
82
83
84
3
4
AA PLANT cyclon
CY-1
CY-2
2240
2290
920
782
-230
-340
1.4
1.4
NUMBER :
11 (max= 11)
Sieve : Sv(u)
0.9
2.8
3.9
7.8
0.9
1.4
2.8
5.5
1.2
6.4
8.2
9.3
5
V(Nm3/min)
T('C)
6.030
4.571
2.436
2.171
3.015
1.869
12.132
0.603
P
6.030
1.000
0.758
0.404
0.360
0.500
0.310
2.012
0.100
6.030
4.571
3.974
1.719
3.015
1.869
11.638
0.464
Q
6.030
1.000
0.758
0.659
0.285
0.500
0.310
1.930
0.077
120.00
100.00
sample
original
80.00
60.00
40.00
20.00
0.00
0.1
1.0
10.0
100.0
1000.0
Change the bold data, then click "Run" button.

AGE CYCLON
COPYRIGHT : RYUTA HANAO [ NO COPY ]
5
6
CY-3
CY-4
CY-5
7
2290
2290
1150
8
672
532
351
9
-496
-530
-640
10
1.4
1.4
1.4
11
DENCITY : r(Kg/m3)
2,400
12
dia : dp(u)
Weight percent :wp(%)
)
13
16
31
62
125
250
500
<
14
11
22
44
88
176
350
500
15
9.1
8.6
11.3
13.7
17.8
10.4
4.0
16
34.20
42.80
54.10
67.80
85.60
96.00
100.00 17
18
19
OUTLET
T.HEIGHT CORN HOLE
MODEL CYCLON
20
De(m)
S(m)
H(m)
B(m)
TYPE
RATIO
21
3.015
1.869
12.132
0.603
P
6.03 22
3.015
1.869
11.638
0.464
Q
6.03 23
2.815
1.272
9.639
0.698
R
5.63 24
2.815
1.272
9.639
0.698
R
5.63 25
2.028
3.150
11.404
0.657
S-W
4.08 26
no relation with culc.
27
28
9.1
8.6
11.3
13.7
17.8
10.4
4.0
29
34.2
42.8
54.1
67.8
85.6
96.0
100.0
30
31
OUTLET
T.HEIGHT
CONE
EXCENTRIC 32
De(m)
S(m)
H(m)
B(m)
De
e(m)
33
0.500
0.500
4.000
0.375
b
34
0.400
0.500
3.900
0.400
35
0.500
0.625
4.000
0.250
36
0.500
0.600
3.750
0.400
S
e a
37
0.750
0.875
4.000
0.375
h
38
0.750
0.850
3.700
0.400
39
0.500
0.770
2.810
0.160
D
40
41
H
42
43
44
45
46
47
48
(T/H)
0.500
0.500
0.500
0.497
0.558
0.500
0.498
0.492
0.310
0.310
0.226
0.772
0.455
0.263
0.334
0.757
2.012
1.930
1.712
2.795
2.772
1.949
1.695
3.077
0.100
0.077
0.124
0.161
0.120
0.120
0.132
0.167
10
11
2400
0.096
0.096
0.097
0.127
0.143
0.097
0.097
0.106
13
14
15
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
CYCLON NUMBER : N
1
CY-4
CY-5
( 1:single 2:double )
2290
1150
532
351
-530
-640
1.4
1.4
DENCITY : r(Kg/m3)
2,400
)
16
31
62
125
250
500
<
22
44
88
176
350
500
8.6
11.3
13.7
17.8
10.4
4.0
CY-3
2290
672
-496
1.4
dia : dp(u)
11
9.1
5.630
4.268
3.598
2.151
2.815
1.272
9.639
0.698
R
5.630
1.000
0.758
0.639
0.382
0.500
0.226
1.712
0.124
5.630
4.268
3.598
2.151
2.815
1.272
9.639
0.698
R
5.630
1.000
0.758
0.639
0.382
0.500
0.226
1.712
0.124
4.080
7.560
2.077
1.032
2.028
3.150
11.404
0.657
S-W
4.080
1.000
1.853
0.509
0.253
0.497
0.772
2.795
0.161
10
11
12
13
14
49
50
51
52
53
54
55
56
57
58
59
60
15
1000.0
1 <OUTPUT DATA - 1>

2
EFFICIENCY $ PRESSURE DROP
3
4
5
SAMPLE
CY-1
CY-2
6
NO.
dp(u)
wp(u)
EF(%)
wp(%)
EF(%)
7
1
0.9
1.2
0.112
0.134
0.088
8
2
1.4
6.4
0.141
0.903
0.111
9
3
2.8
8.2
0.201
1.647
0.158
10
4
5.5
9.3
0.279
2.595
0.222
11
5
11.0
9.1
0.383
3.483
0.309
12
6
22.0
8.6
0.509
4.378
0.420
13
7
44.0
11.3
0.650
7.341
0.552
14
8
88.0
13.7
0.787
10.782
0.693
15
9
176.0
17.8
0.898
15.980
0.824
16
10
350.0
10.4
0.965
10.036
0.922
17
11
500.0
4.0
0.983
3.933
0.955
18
19
T.EFF(%)
100.0
61.212
20
design eff.(%)
95
21
INLET
V(m/s)
31.553
22
CYLINDERV(m/s)
7.794
23
OUTLET V(m/s)
23.383
24
P.DROP dP(mmAq)
167.333
25
design P(mmAq)
80
26
MODEL TYPE
P
27
RATIO
6.030
28
29
GAS
V(Bm3/min)
10,012
30
31 <OUTPUT DATA - 2>
32
CYCLON CO-EFFICIENT
33
34
35
CY-1
CY-2
36
voltex length ratio
l/D :
2.187
37
diameter ratio at l/D
d/D :
-0.248
38
cyclon dimention ratio
C:
11.546
39
pressure drop index
n:
0.785
40
cyclon inertia parameter
v:
2.653E+07
41
collection effciency
EF :
61.212
42
see bellow equation
ui/vi :
2.150
43
entrance loss factor
Ee :
0.500
44
exit loss factor
Ei :
3.641
45
pres. drop by inlet velocity
dH :
10.517
46
pres. drop in cyclon(mmAq)
dP :
167.333
47
48
( EQUATION )
49
50
51
52
53
54
55
56
57
58
59
60
61
62
l/D=2.3*(De/D)*(D^2/(a*b)
d/D=1-(1-B/D)*(S+l-H)/(H-l)
C=3.14*D^2/(a*b)[2*(1-(De/D)^2)(S/D-a/2D)+(1/3)*(S/D+l/D-h/D)*(1+d/D+(d/D)^2)+h/D-(De/D)^
n=1-(I-0.4*(0.394*100*D)^0.14)*(T/283)^0.3
v=(r*(dp)^2*V)/(18*ug*D)(n+1)
EF=1-exp(-2*(C*v)^(1/(2n+2)))
ui/vi=(0.5*De(D-b)*3.14)/((2*a*b*K)+(H-S)*(D-b)*3.14*R)
Ee=De/D*((1-(ui/vi)*(H-S)*(2/De)*R)^-2-1)
Ei=4.4*(ui/vi)^(-2/3)+1
Atomosphric Enviroment Pergamon Press 1973. Vol.7 ,pp.527-549

[ CYCLON PERFORMANCE AND DESIGN ]
19
20
21
22
23
24
25
26
SURE DROP
CY-3
CY-4
CY-5
wp(%)
EF(%)
wp(%)
EF(%)
wp(%)
EF(%)
wp(%)
0.105
0.076
0.091
0.076
0.091
0.170
0.204
0.708
0.096
0.617
0.096
0.616
0.213
1.362
1.299
0.139
1.138
0.138
1.134
0.298
2.447
2.067
0.196
1.821
0.195
1.812
0.405
3.768
2.815
0.275
2.500
0.273
2.483
0.537
4.884
3.612
0.377
3.243
0.374
3.217
0.680
5.848
6.232
0.502
5.675
0.498
5.626
0.815
9.210
9.492
0.642
8.799
0.637
8.726
0.918
12.575
14.668
0.780
13.887
0.775
13.787
0.975
17.361
9.588
0.892
9.276
0.887
9.229
0.996
10.356
3.822
0.934
3.736
0.930
3.721
0.999
3.995
54.409
85
22.333
7.124
21.373
109.651
68
Q
6.030
50.784
85
17.937
7.437
22.310
101.831
58
R
5.630
50.443
85
15.332
6.357
19.071
87.046
70
R
5.630
72.009
94
21.786
4.746
14.469
119.941
142
S-W
4.080
9,151
8,327
7,118
2,802
CY-3
2.008
-0.229
5.768
0.793
2.029E+07
54.409
1.755
0.338
4.025
12.299
109.651
CY-4
1.840
-0.201
3.829
0.788
1.861E+07
50.784
1.506
0.242
4.349
16.113
101.831
CY-5
1.840
-0.201
3.829
0.798
1.767E+07
50.443
1.506
0.242
4.349
16.113
87.046
2.263
-0.053
40.855
0.765
4.009E+07
72.009
2.125
0.665
3.662
8.620
119.941
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
K=1-1.2*(b/D)
R=0.2
49
50
51
52
53
54
55
56
57
58
59
60
61
62
+d/D+(d/D)^2)+h/D-(De/D)^2*l/D-S/D]
dH=(ui/vi)^2*((4*a*b)/3.14*De^2))^2*(Ee+Ei)
dP=dH*r*V^2/19.6
r : dencity
ug : viscosity
David Leith & Dilip Mehta

27
28
29
30
31
32
33
34
C1 - C5 syclon
1
95.0
61.2
80.0
167.3
eff
E
pre
P
180.0
170.0
160.0
150.0
140.0
130.0
120.0
110.0
100.0
90.0
80.0
70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0
2
85.0
54.4
68.0
109.7
3
85.0
50.8
58.0
101.8
4
85.0
50.4
70.0
87.0
5
94.0
72.0
142.0
119.9
eff
E
pre
P
0.5
1.5
2.5
3.5
4.5
5.5
40.0
30.0
20.0
10.0
0.0
0.5
1.5
2.5
3.5
4.5
5.5
5.5
5.5
REVISED APRICATION PROGRAM of "Mcyln"

Mr. AAAAAAA
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
REGISTERED NO. : MCY-0001

<DATA INPUT>
NAME OF CYCLON
BB PLANT cyclon
INLET GAS
V(Nm3/clKg)
CONDITION
DL(Kg/Nm3)
V(Nm3/min)
Tin ('C)
Pin(mmAq)
r(Kg/Nm3)
Sv
dp
wp
accumulation
<
(%)
1.325
CY-1
1.100
3340
888
-120
1.457
NUMBER :
CYLINDER
D(m)
7.500
7.200
7.200
7.200
4.500
DQ^0.3333
D=
MODEL
CYLINDER
TYPE
D(m)
Hi EFF
A
1
Hi EFF
B
1
Genral
C
1
Genral
D
1
Hi CAP
E
1
Hi CAP
F
1
D=3.1 Raw VM 203t/h,G-W 1 (4.18)
2200 SA C1
C1
1.353
CY-2
1.383
3411
730
-190
1.457
1.353
CY-3
1.539
3411
608
-271
1.457
1.353
CY-4
1.567
3411
470
-361
1.457
NUMBER :
11 (max= 11)
( Sieve : Sv(u)
0.9
2.8
3.9
7.8
0.9
1.4
2.8
5.5
1.2
6.4
8.2
9.3
1.20
7.60
15.80
25.10
DIMENTION OF CYCLON
CY-1
CY-2
CY-3
CY-4
CY-5
6,000
1 (6.03)
h(m)
7.500
7.200
7.200
7.200
7.870
5 (max= 5)
INLET
a(m)
b(m)
4.780
2.390
4.540
2.270
4.260
2.130
4.100
2.050
2.480
1.240
0.8100 *(D)
OUTLET
A=
h(m)
1.500
1.400
2.000
1.750
1.500
1.700
1.840
INLET
a(m)
0.500
0.440
0.500
0.500
0.750
0.800
0.620
b(m)
0.200
0.210
0.250
0.250
0.375
0.350
0.250
OUTLET
0.758
0.404
0.360
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
SA
SA
SA
7200 SA
TWIN SA
SA
SA
C2
C3
C4
C1
C2
C3
C4
C2
C3
C4
C1
C2
C3
C4
1 (6.03)
1 (5.63)
1 (4.08)
1 (7.03)
1 (7.03)
1 (6.63)
1 (4.80)
0.758
0.758
1.853
1.580
0.757
0.757
1.771
0.659
0.639
0.509
0.433
0.670
0.443
0.650
0.285
0.382
0.253
0.299
0.435
0.446
0.300
6000 AF
AF
AF
AF
AF
C1
C2
C3
C4
C5
C1
C2
C3
C4
C5
1 (7.50)
1 (7.20)
1 (7.20)
1 (7.20)
1 (4.50)
1.000
1.000
1.000
1.000
1.749
0.637
0.631
0.592
0.569
0.551
0.319
0.315
0.296
0.285
0.276
4000 AF
AF
AF
AF
AF
C1
C2
C3
C4
C5
C1
C2
C3
C4
C5
1 (6.80)
1 (6.70)
1 (6.70)
1 (6.70)
1 (4.00)
1.147
1.149
1.149
1.149
1.750
0.550
0.537
0.522
0.507
0.500
0.265
0.269
0.261
0.254
0.250
< for reference >

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
<DATA INPUT>
NAME OF CYCLON
OKA:
307.6
OKA #2 PLANT SF cyclon
INLET GAS CONDITION
V(Nm3/min)
Tin ('C)
Pin(mmAq)
r(Kg/Nm3)
Sv
dp
wp
accumulation
<
(%)
( Sieve : Sv(u)
0.9
0.9
1.2
1.20
DIMENTION OF CYCLON
94.8
1.6224
CY-1
CY-2
3921
4017
927
737
-230
-349
1.4
1.4
NUMBER :
11 (max= 11)
2.8
3.9
7.8
1.4
2.8
5.5
6.4
8.2
9.3
7.60
15.80
25.10
CYLINDER
D(m)
7.030
7.030
6.630
4.800
h(m)
11.107
5.322
5.019
8.501
4 (max= 5)
INLET
a(m)
b(m)
3.044
3.149
4.710
3.058
4.310
2.957
3.120
1.440

MODEL
CYLINDER
TYPE
D(m)
Hi EFF
A
1
Hi EFF
B
1
h(m)
1.500
1.400
INLET
a(m)
0.500
0.440
CY-1
CY-2
CY-3
CY-4
CY-5
NUMBER :
TTG:
OUTLET
OUTLET
b(m)
0.200
0.210
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Genral
C
1
Genral
D
1
Hi CAP
E
1
Hi CAP
F
1
D=3.1 Raw VM 203t/h,G-W 1 (4.18)
1680 SP C1
H
1 (5.30)
SP C2,C3
I
1 (4.41,4.05))
SP C4
J-W
1 (3.15)
2650 TTG C1
K
1 (7.39)
TTG C2
L
1 (6.23)
TTG C3,C4
M
1 (6.23,5.68)
TTG C5
N-W
1 (4.38)
TTG AQC
O-W
1 (3.56)
2160 SF C1
P
1 (6.03)
SF C2
Q
1 (6.03)
SF C3
R
1 (5.63)
SF C4
S-W
1 (4.08)
7200 SF C1
T
1 (7.03)
TWIN SF C2
U
1 (7.03)
SF C3
V
1 (6.63)
SF C4
W-W
1 (4.80)
2.000
1.750
1.500
1.700
1.840
1.070
0.850
1.740
1.026
0.849
0.846
1.740
1.410
0.758
0.758
0.758
1.853
1.580
0.757
0.757
1.771
0.500
0.250
0.500
0.250
0.750
0.375
0.800
0.350
0.620
0.250
0.474
0.236
0.626
0.313
0.559
0.273
0.474
0.237
0.626
0.313
0.626
0.313
0.557
0.274
0.772
0.306
0.404
0.360
0.659
0.285
0.639
0.382
0.509
0.253
0.433
0.448
0.670
0.435
0.650
0.446
0.650
0.300
C3=0.443 C1=0.299,C4=0.600
7
DESIGN OF CYCLON
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
< INPUT DATA>

NAME OF CYCLON
OKA #2 PLANT SF cyclon
INLET GAS CONDITION
Sv
<
dp
wp
DIMENTION OF CYCLON
CYLINDER
INLET
D(m)
h(m)
a(m)
V(Nm3/min)
T('C)
P(mmAq)
r(Kg/Nm3)
NUMBER :
( Sieve : Sv(u)
0.9
2.8
0.9
1.4
1.2
6.4
NUMBER :
CY-1
(m)
RATIO
7.030
1.000
11.107
1.580
3.044
0.433
CY-1
CY-2
3921
4017
927
737
-230
-349
1.4
1.4
11
3.9
7.8
2.8
5.5
8.2
9.3
4
CY-2
(m)
RATIO
7.030
1.000
5.322
0.757
4.710
0.670
75
76
77
78
79
80
81
82
83
84
OUTLET
T.HEIGHT
CONE
MODEL CYCLON
b(m)
De(m)
S(m)
H(m)
B(m)
TYPE
RATIO
3.149
3.923
3.199
19.487
0.844
T
7.030
0.448
0.558
0.455
2.772
0.120
3.058
3.515
1.849
13.701
0.844
U
7.030
0.435
0.500
0.263
1.949
0.120
Change the bold data, then click "Run" button.

AGE CYCLON
COPYRIGHT : RYUTA HANAO [ NO COPY ]
CK : downsize of C-str'm
(T/D)
stream
Ratio(-)
(T/H)
K-stream: C-stream:
C
0.605
151.25 Gas ratio
0.395
0.605
1.357
PRESSURE DROP of DUCT
CY-5
CY-1
CY-2
CY-3
CY-4
CY-5
1.429
D(m)
3.790
3.640
3.640
3.780
2.100
1710
L(m)
15.00
14.50
13.50
11.50
1.00
301
FDU
FFR
FBN
IDF-DUCT
-453 F.FACTOR
0.7
0.015
0.45
D(m)
3.00
1.457
ALW
1.1
2.72
2.72
L(m)
112.00
DUCT:
2.40
3.00
DENCITY : r(Kg/m3)
2,400
dia : dp(u)
)
16
31
62
125
250
500
<
11
22
44
88
176
350
500
9.1
8.6
11.3
13.7
17.8
10.4
4.0
34.20
42.80
54.10
67.80
85.60
96.00
100.00
OUTLET
De(m)
3.790
3.640
3.640
3.780
2.100
S(m)
2.500
4.650
4.350
4.100
2.480
T.HEIGHT CORN HOLE Surface

H(m)
B(m)
(m2)
17.110
0.800
342
14.200
0.700
292
12.850
0.700
279
12.850
0.700
279
11.380
0.450
313
1819
0.785*D^2+3.14*D*h+3.14*D/2*((H-h)^2+(D/2)^2)^0.5
OUTLET
De(m)
0.500
0.400
0.500
0.500
0.750
0.750
0.500
S(m)
0.500
0.500
0.625
0.600
0.875
0.850
0.770
T.HEIGHT
H(m)
4.000
3.900
4.000
3.750
4.000
3.700
2.810
CONE
B(m)
0.375
0.400
0.250
0.400
0.375
0.400
0.160
0.500
0.310
2.012
0.100
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
MODEL CYCLON
24
TYPE
RATIO
25
C1
7.500 26
C2
7.200 27
C3
7.200 28
C4
7.200 29
C5
4.500 30
31
32
33
EXCENTRIC 34
De
e(m)
35
b
36
37
38
S
e a
39
40
41
D
42
43
44
45
46
47
48
B
49
50
0.096 51
0.500
0.500
0.497
0.558
0.500
0.498
0.492
0.310
0.226
0.772
0.455
0.263
0.334
0.757
1.930
1.712
2.795
2.772
1.949
1.695
3.077
0.077
0.124
0.161
0.120
0.120
0.132
0.167
0.096
0.097
0.127
0.143
0.097
0.097
0.106
0.505
0.506
0.506
0.525
0.467
0.333
0.646
0.604
0.569
0.551
2.281
1.972
1.785
1.785
2.529
0.107
0.097
0.097
0.097
0.100
0.080
0.080
0.074
0.071
0.069
0.500
0.500
0.500
0.500
0.500
0.269
0.529
0.515
0.500
0.500
2.288
2.380
1.949
1.943
2.550
0.103
0.090
0.090
0.090
0.100
0.066
0.067
0.066
0.063
0.063
15
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
AGE CYCLON
COPYRIGHT : R.HANAO [ NO COPY ]
(T/H)
5
6
CY-3
CY-4
CY-5
7
4017
2016
8
582
418
9
-450
-544
10
1.4
1.4
11
DENCITY : r(Kg/m3)
2,400
12
dia : dp(u)
)
13
16
31
62
125
250
500
<
14
11
22
44
88
176
350
500
15
9.1
8.6
11.3
13.7
17.8
10.4
4.0
16
34.20
42.80
54.10
67.80
85.60
96.00
100.00 17
18
19
OUTLET
T.HEIGHT CORN HOLE
MODEL CYCLON
20
De(m)
S(m)
H(m)
B(m)
TYPE
RATIO
21
3.923
3.199
19.487
0.844
T
7.03 22
3.515
1.849
13.701
0.844
U
7.03 23
3.302
2.214
11.238
0.875
V
6.63 24
2.362
3.634
14.770
0.802
W-W
5.63 25
26
27
28
29
OUTLET
T.HEIGHT
CONE
EXCENTRIC 30
De(m)
S(m)
H(m)
B(m)
De
e(m)
31
0.500
0.500
4.000
0.375
b
32
0.400
0.500
3.900
0.400
33
CYCLON NUMBER : N
0.500
0.500
0.750
0.750
0.500
0.466
0.551
0.495
0.465
0.551
0.551
0.495
0.567
0.500
0.500
0.500
0.497
0.558
0.500
0.498
0.492
C1=0.299,C4=0.600
0.625
0.600
0.875
0.850
0.770
0.308
0.251
0.687
0.308
0.250
0.250
0.685
0.758
0.310
0.310
0.226
0.772
0.455
0.263
0.334
0.757
4.000
3.750
4.000
3.700
2.810
2.042
1.800
2.677
2.004
1.809
1.803
2.690
2.329
2.012
1.930
1.712
2.795
2.772
1.949
1.695
3.077
0.250
0.400
0.375
0.400
0.160
0.118
0.125
0.127
0.088
0.104
0.114
0.114
0.136
0.100
0.077
0.124
0.161
0.120
0.120
0.132
0.167
10
11
2400
11
9.1
RATIO
1.000
0.757
0.650
CY-4
(m)
4.800
8.501
3.120
RATIO
1.000
1.771
0.650
D
0.118
0.125
0.125
0.137
0.125
0.125
0.137
0.153
0.096
0.096
0.097
0.127
0.143
0.097
0.097
0.106
13
CY-4
CY-5
2016
418
-544
1.4
DENCITY : r(Kg/m3)
2400
)
16
31
62
125
22
44
88
176
8.6
11.3
13.7
17.8
CY-3
(m)
6.630
5.019
4.310
14
15
CYCLON NUMBER : N
CY-3
4017
582
-450
1.4
dia : dp(u)
S
h
250
CY-5
(m)
500
350
10.4
RATIO
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
<
500
4.0
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
2.957
3.302
2.214
11.238
0.875
V
6.630
0.446
0.498
0.334
1.695
0.132
1.440
2.362
3.634
14.770
0.802
W-W
5.630
0.300
0.492
0.757
3.077
0.167
10
11
12
75
76
77
78
79
80
81
82
83
84
13
14
15
1 <OUTPUT DATA - 1>

2
3
4
DL(Kg/Nm3) of INLET
1.100
5
SAMPLE
CY-1
6
NO.
dp(u)
wp(u)
EF(%)
wp(%)
7
1
0.9
1.2
0.098
0.117
8
2
1.4
6.4
0.123
0.785
9
3
2.8
8.2
0.174
1.427
10
4
5.5
9.3
0.242
2.247
11
5
11.0
9.1
0.332
3.026
12
6
22.0
8.6
0.446
3.836
13
7
44.0
11.3
0.578
6.533
14
8
88.0
13.7
0.717
9.818
15
9
176.0
17.8
0.842
14.981
16
10
350.0
10.4
0.932
9.690
17
11
500.0
4.0
0.962
3.847
18
19
T.EFF(%)
100.0
56.307
20
adjusted eff.(%) by DL
74.139
21
INLET
V(m/s)
20.967
22
CYLINDERV(m/s)
7.285
23
OUTLET V(m/s)
21.242
24
P.DROP dP(mmAq)
93.504
25
adjusted P(mmAq) by DL
58.189
26
MODEL TYPE
C1
27
RATIO
K
C
7.500
28
80
120
29
GAS
V(Bm3/min) V(m/s)
20.996
14,372
30 FURNECE-DUCT
dP(mmAq)
120
29.951
31
FURNECE DUCT
33
CYCLON CO-EFFICIENT
34
35
CY-1
36
voltex length ratio
l/D :
1.977
37
d/D :
0.086
38
C:
10.225
39
pressure drop index
n:
0.827
40
v:
1.474E+07
41
EF :
56.307
42
see bellow equation
ui/vi :
1.617
43
Ee :
0.392
44
exit loss factor
Ei :
4.193
45
dH :
12.312
46
dP :
93.504
47
48
( EQUATION )
49
l/D=2.3*(De/D)*(D^2/(a*b)
50
d/D=1-(1-B/D)*(S+l-H)/(H-l)
51
C=3.14*D^2/(a*b)[2*(1-(De/D)^2)(S/D-a/2D)+(1/3)*(S/D+l/D-h/D)*(1+d/D+(d/D)^2)
52
n=1-(I-0.4*(0.394*100*D)^0.14)*(T/283)^0.3
53
v=(r*(dp)^2*V)/(18*ug*D)(n+1)
54
EF=1-exp(-2*(C*v)^(1/(2n+2)))
55
56
Ee=De/D*((1-(ui/vi)*(H-S)*(2/De)*R)^-2-1)
57
Ei=4.4*(ui/vi)^(-2/3)+1
58
59
60
61
62
63
64 ( pressure drop )
65
CYDUCT =(r * V^2 / 2g * (FDU + 1 + m) + m * r * L) * ALW
66
IDFDUCT=(FFR * r * V^2 / 2g * L/D)* ALW + (FBN * r * V^2 / 2g)* ALW
67
L/D=2, 90degBEND F=0.15
68
19
20
21
22
23
24
25
120.00
original
100.00
80.00
60.00
40.00
20.00
0.00
0.1
1.0
10.0
100.0
1000.0
1 <OUTPUT DATA - 1>

2
3
4
5
SAMPLE
CY-1
6
NO.
dp(u)
wp(u)
EF(%)
wp(%)
7
1
0.9
1.2
0.127
0.152
8
2
1.4
6.4
0.159
1.016
9
3
2.8
8.2
0.224
1.835
10
4
5.5
9.3
0.308
2.861
11
5
11.0
9.1
0.417
3.791
12
6
22.0
8.6
0.546
4.696
13
7
44.0
11.3
0.686
7.748
14
8
88.0
13.7
0.817
11.187
15
9
176.0
17.8
0.917
16.318
16
10
350.0
10.4
0.974
10.125
17
11
500.0
4.0
0.988
3.952
18
19
T.EFF(%)
100.0
63.681
20
design eff.(%)
95
21
INLET
V(m/s)
30.645
22
CYLINDERV(m/s)
10.997
23
OUTLET V(m/s)
24.322
24
P.DROP dP(mmAq)
147.243
25
design P(mmAq)
96
26
MODEL TYPE
T
27
RATIO
7.030
28
29
GAS
V(Bm3/min)
17,628
30
32
CYCLON CO-EFFICIENT
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
CY-1
voltex length ratio
pressure drop index
see bellow equation
exit loss factor
l/D :
d/D :
C:
n:
v:
EF :
ui/vi :
Ee :
Ei :
dH :
dP :
2.217
0.194
19.609
0.813
2.237E+07
63.681
1.862
0.612
3.907
9.868
147.243
( EQUATION )
l/D=2.3*(De/D)*(D^2/(a*b)
d/D=1-(1-B/D)*(S+l-H)/(H-l)
C=3.14*D^2/(a*b)[2*(1-(De/D)^2)(S/D-a/2D)+(1/3)*(S/D+l/D-h/D)*(1+d/D+(d/D)^2)
n=1-(I-0.4*(0.394*100*D)^0.14)*(T/283)^0.3
v=(r*(dp)^2*V)/(18*ug*D)(n+1)
EF=1-exp(-2*(C*v)^(1/(2n+2)))
Ee=De/D*((1-(ui/vi)*(H-S)*(2/De)*R)^-2-1)
Ei=4.4*(ui/vi)^(-2/3)+1

19
20
21
22
23
24
25
Y $ PRESSURE DROP
1.383
1.539
1.567
1.429
CY-2
CY-3
CY-4
CY-5
EF(%)
wp(%)
EF(%)
wp(%)
EF(%)
wp(%)
EF(%)
wp(%)
0.104
0.125
0.115
0.138
0.119
0.143
0.157
0.188
0.131
0.838
0.144
0.921
0.149
0.955
0.196
1.254
0.185
1.520
0.203
1.663
0.210
1.719
0.275
2.255
0.257
2.388
0.279
2.597
0.288
2.677
0.375
3.485
0.352
3.201
0.380
3.457
0.390
3.550
0.500
4.546
0.469
4.036
0.502
4.318
0.513
4.416
0.640
5.502
0.604
6.822
0.639
7.216
0.650
7.344
0.778
8.792
0.741
10.158
0.774
10.597
0.783
10.730
0.891
12.212
0.861
15.334
0.885
15.762
0.892
15.881
0.962
17.126
0.944
9.816
0.957
9.955
0.961
9.991
0.992
10.315
0.970
3.879
0.978
3.913
0.980
3.921
0.997
3.989
58.117
76.656
20.645
7.023
20.456
112.700
68.059
C2
7.200
20.080
36.414
DUCT
12,766
60.537
79.913
20.762
6.219
18.112
119.663
71.235
C3
7.200
17.637
35.849
DUCT
11,303
61.328
80.968
19.073
5.438
14.293
101.701
60.395
C4
7.200
13.793
29.286
DUCT
9,619
69.665
91.910
20.384
5.041
18.108
162.193
97.521
C5
4.500
17.313
3,761
0.206
DUCT
adjusted total P(mmAq) by DL
N CO-EFFICIENT
CY-2
CY-3
1.992
-0.521
11.796
0.827
1.651E+07
58.117
1.787
0.260
3.989
13.314
112.700
K=1-1.2*(b/D)
CY-4
2.079
-0.936
15.263
0.834
1.804E+07
60.537
2.010
0.261
3.762
12.376
119.663
R=0.2
l/D-h/D)*(1+d/D+(d/D)^2)+h/D-(De/D)^2*l/D-S/D]
CY-5
2.214
-1.052
16.652
0.842
1.854E+07
61.328
2.199
0.303
3.602
10.606
101.701
2.012
0.061
30.593
0.785
3.636E+07
69.665
1.810
0.505
3.963
11.547
162.193
dH=(ui/vi)^2*((4*a*b)/3.14*De^2))^2*(Ee+Ei)
dP=dH*r*V^2/19.6
r : dencity
ug : viscosity
,pp.527-549
(adjustment equation by dust load(DL) due to experience)

pf=(1.005+LN(DL)+130.57)*(DL)/100
hf=(-8.0437*LN(DL)+62.998)/100
note: "adjusted total P(mmAq) by DL" shows appropriate value
compared with actual operation.
27
28
29
30
31
32
33
V^2 / 2g)* ALW
26
160.0
eff
140.0
E
pre
120.0
100.0
80.0
60.0
40.0
20.0
1000.0
0.0
0.5
C1 - C5 syclon
eff
E
pre
P
1.5
1
74.1
56.3
58.2
93.5
2.5
2
76.7
58.1
68.1
112.7
3
79.9
60.5
71.2
119.7
3.5
4
81.0
61.3
60.4
101.7
5
92
69.665
98
162.193
4.5
Y $ PRESSURE DROP
CY-2
CY-3
CY-4
CY-5
EF(%)
wp(%)
EF(%)
wp(%)
EF(%)
wp(%)
EF(%)
0.077
0.093
0.078
0.094
0.143
0.172
0.097
0.623
0.098
0.630
0.180
1.152
0.139
1.141
0.141
1.153
0.254
2.082
0.195
1.814
0.197
1.833
0.348
3.237
0.272
2.475
0.275
2.500
0.468
4.259
0.371
3.194
0.375
3.225
0.606
5.211
0.493
5.569
0.497
5.619
0.747
8.439
0.630
8.625
0.634
8.690
0.868
11.895
0.766
13.635
0.771
13.715
0.950
16.905
0.880
9.149
0.883
9.185
0.988
10.272
0.924
3.696
0.927
3.706
0.995
3.981
N CO-EFFICIENT
50.014
85
17.798
8.810
26.431
109.934
74
U
7.030
50.349
85
17.204
8.449
25.618
127.421
57
V
6.630
67.606
94
19.982
6.549
20.505
127.261
165
W-W
5.630
15,381
13,154
5,386
wp(%)
CY-2
CY-3
1.734
0.084
4.348
0.823
1.448E+07
50.014
1.310
0.238
4.674
18.605
109.934
CY-4
1.731
-0.210
4.017
0.821
1.643E+07
50.349
1.367
0.190
4.572
19.737
127.421
K=1-1.2*(b/D)
CY-5
1.951
0.402
27.134
0.782
2.952E+07
67.606
1.538
0.484
4.303
11.923
127.261
R=0.2
l/D-h/D)*(1+d/D+(d/D)^2)+h/D-(De/D)^2*l/D-S/D]
dH=(ui/vi)^2*((4*a*b)/3.14*De^2))^2*(Ee+Ei)
dP=dH*r*V^2/19.6
r : dencity
ug : viscosity
,pp.527-549
26
27
28
29
30
31
32
33
16.967
21.602
IDF-DUCT
otal P(mmAq) by DL
Total
590
355
273.101
862.862
628.501
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
35
riate value
34
4.5
5.5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
C1 syclon
1
95.0
63.7
96.0
147.2
eff
E
pre
P
180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
eff
E
pre
P
in-out gas speed up

2
3
85.0
85.0
50.0
50.3
74.0
57.0
109.9
127.4
120.0
100.0
80.0
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
34
60.0
40.0
20.0
0.0
0.5
1.5
2.5
4
94.0
67.6
165.0
127.3
2.5
3.5
4.5

68 Cyclon M5 Design 5

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68 Cyclon M5 Design 5

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DESIGN OF MULTI-STAGE CYCLON

REGISTERED NO. : MCY-0001

Change the bold data, then click "Run" button.

1 <OUTPUT DATA - 1>

Atomosphric Enviroment Pergamon Press 1973. Vol.7 ,pp.527-549

David Leith & Dilip Mehta

REVISED APRICATION PROGRAM of "Mcyln"

REGISTERED NO. : MCY-0001

< for reference >

INLET GAS CONDITION

DIMENTION RATIO OF MODEL CYCLON

< INPUT DATA>

OKA #2 PLANT SF cyclon

INLET GAS CONDITION

Change the bold data, then click "Run" button.

T.HEIGHT CORN HOLE Surface

1 <OUTPUT DATA - 1>

1 <OUTPUT DATA - 1>

Atomosphric Enviroment Pergamon Press 1973. Vol.7 ,pp.527-549

(adjustment equation by dust load(DL) due to experience)

V^2 / 2g)* ALW

in-out gas speed up

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