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Throttle Controls for Diesel Engines

Electronic Products

WM526 Electronic Foot Pedal Assembly

WM528 Electronic Foot Pedal Assembly

WM540 Electronic Foot Pedal Assembly

WM531 Remote Sensor Assembly

WM534 Remote Sensor Assembly

WM526 Remote Sensor Assembly

Pneumatic Products

WM388 WM642 Pneumatic Cylinder

WM775B Pneumatic Transmission Modulator

WM453M&N Pneumatic pedal

WM476F Pneumatic pedal

WM90DX Pneumatic Regulating Valve

WM453B&C Pneumatic pedal

WM476B&C Pneumatic pedal

WM90 Pneumatic Regulating Valve

Hydraulic Products

WM512C Hyddraulic Cylinder

WM511C Hydraulic Pedal

WM515C Hydraulic Pedal

14100 SW 72nd Avenue Portland, Oregon 97224 USA Toll free in U S (800)547-1889 www.williamscontrols.com

Electronic Products

1-15

Electronic Foot Pedal Assembly WM526, WM528, WM540 Remote Sensor Assembly WM531, WM534, WM526

Pneumatic Products

16-34

Pneumatic Cylinder WM388, WM642 Pneumatic Transmission Modulator WM775B Pneumatic Pedal WM453M&N, WM476F Pneumatic Regulating Valve WM90DX Pneumatic Pedal WM453B&C, WM476B&C Pneumatic Regulating Valve WM90

Hydraulic Products
Hydraulic Cylinder WM512C Hydraulic Pedal WM511C, WM515C

35-40

Ordering Information
(503) (503) (503) (503) 684-8623 684-8625 684-8626 684-8610 Fax

Technical Services
(503) 684-8624 (503) 670-3330 Fax Toll free in U.S. (800) 547-1889

Toll free in U.S. (800) 547-1889

14100 SW 72nd Avenue Portland, Oregon 97224 USA Toll free in U S (800)547-1889 www.williamscontrols.com
Williams Controls reserves the right to modify the products included in this catalog without notice. All dimensions are in inches unless otherwise noted.

Application Information for Electronic Accelerator Pedal Sensor Kits


Freightliner 1E Class 8 Engine Caterpillar Cummins DDEC III Treadle pin kit Caterpillar Cummins DDC/Cummins DDEC III Treadle pin kit Caterpillar Cummins DDC/Cummins DDEC III Treadle pin kit Caterpillar Cummins Treadle pin kit Caterpillar Cummins DDC/Cummins Treadle pin kit Cummins DDEC III Treadle pin kit Caterpillar DDC/Cummins Treadle pin kit Cummins Treadle pin kit Caterpillar Cummins/DDEC Treadle pin kit Caterpillar Cummins Cummins/DDEC DDEC Treadle pin kit 8 volt Caterpillar Sensor 526 Cummins 540 Cummins 510/540 DDEC II Sensor Kit 526 DDEC II Treadle pin kit Caterpillar Cummins Treadle pin kit Caterpillar Cummins DDEC III Treadle pin kit Sensor Kit Part Number 132484 132034 132035 130553 132486 131973 131973 130800 130553 132484 131973 131973 130800 130553 132484 131973 130553 132484 132034 131973 130553 132034 132035 130553 132486 131973 130553 131973 130553 132486 131973 130553 132484 132034 340000 132035 130553 132484 340001 131490 131167 131140 130553 132484 131856 130553 131284 132034 132035 130553

Century Class

Business Class

School Bus Chassis

FCCC/Motor-home & Step-van Chassis

American LaFrance

Sterling HN80

Sterling Cargo Peterbilt

Western Star

Navistar

Volvo

Suspended Pedal

Floor Pedal

WM526 Electronic Accelerator Pedal


Features and Specs
FMVSS-124 approved Weight: 3 lb, 12 oz (1,70 kg) Sensor outputs conform to engine manufacturer specifications

Dimensional Data

Sensor & Connector Information

Cross Section & Parts

Item 6 7 10 13 16 16 16 18 19 21 29 29 29 31 Item 6 7 10 13 13 16 16 16 18 19 21 29 29 29 29 31

Part No. 132252 130446 131386 131165 131426 131427 131428 132100 132099 132098 132160 132446 132354 130996 Part No. 132252 130446 131386 131970 130063 131426 131427 131428 132100 132099 132098 130656 119495 131779 132445 130996

Caterpillar Cummins/Mercedes 345415 345416 345417 350415 350416 350417 350825 350826 350827 Screw 2 2 2 2 2 2 2 2 2 Screw 2 2 2 2 2 2 2 2 2 Treadle Cover 1 1 1 1 1 1 1 1 1 Int Sens Harness 1 1 1 28.5Baseplate 1 1 1 35 Baseplate 1 1 1 45 Baseplate 1 1 1 Treadle Pin 1 1 1 1 1 1 1 1 1 Roller Shaft 1 1 1 1 1 1 1 1 1 Roller 1 1 1 1 1 1 1 1 1 Cat Sensor, round 1 1 1 Cat Sensor 1 1 1 Int Sensor 1 1 1 Wire Clamp 2 2 2 2 2 2 2 2 2 Description Description Screw Screw Treadle Cover Harness Wire Harness 28.5Baseplate 35 Baseplate 45 Baseplate Treadle Pin Roller Shaft Roller DDEC Sensor DDEC Sensor 5k Sensor Diesel CNG Sensor Wire Clamp DDEC II 345593 345594 345595 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DDEC III & IV Deere (Diesel) 359593 359594 359595 351422 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 2 Deere (CNG) 351383 2 2 1

1 1 1 1

Serviceable items are identified above.

Service Kit Information


Service Kit Roller kit - All models Treadle pin kit - All models Sensor kit - Caterpillar 8 VDC Sensor kit - Caterpillar 12 VDC Sensor kit - Cummins/Mercedes North America Sensor kit - early DDEC I Sensor kit - DDEC II Sensor kit - DDEC III & IV Sensor kit - J Deere CNG Sensor kit - J Deere Diesel Service Kit Number 131139 130553 132484 131138 132034 130303 131140 132035 132739 132736 Item Numbers 19, 21 2, 3, 4, 8, 18 6, 7, 29 6, 7, 29 6, 7, 13, 29 6, 29 6, 7, 13, 29, 31 6, 7, 13, 29, 31 6, 29 6, 7, 13, 29, 31 3

To Order
To order a WM526 model, select part number from the chart below. Engine Application Caterpillar Caterpillar Caterpillar Caterpillar Caterpillar Caterpillar Cummins Mercedes North America Cummins Mercedes North America Cummins Mercedes North America DDEC II DDEC II DDEC II DDEC III & IV w/o IVS DDEC III & IV w/o IVS DDEC III & IV w/o IVS John Deere Diesel John Deere CNG Part Number 345415 345416 345417 350415 350416 350417 350825 350826 350827 345593 345594 345595 359593 359594 359595 351422 351383 Pedal Angle 28.5o 35o 45o 28.5o 35o 45o 28.5o 35o 45o 28.5o 35o 45o 28.5o 35o 45o 35o 45o Connector Type Round - pre 1994 Deutsch 3 pin 12V Round - pre 1994 Deutsch 3 pin 12V Round - pre 1994 Deutsch 3 pin 12V Triangular Deutsch DT 8V Triangular Deutsch DT 8V Triangular Deutsch DT 8V Packard WeatherPack Packard WeatherPack Packard WeatherPack Packard WeatherPack Packard WeatherPack Packard WeatherPack Packard WeatherPack Packard WeatherPack Packard WeatherPack Packard WeatherPack Flying leads Vehicle Toeboard Angle 16o - 25o 6o - 15o 0 o - 5o 16o - 25o 6o - 15o 0o - 5o 16o - 25o 6o - 15o 0o - 5o 16o - 25o 6o - 15o 0o - 5o 16o - 25o 6o - 15o 0o - 5o 6o - 15o 0o - 5 o

WM528 Electronic Accelerator Pedal


Features and Specs
For applications that require a very low profile FMVSS-124 approved Weight: 1.63 lb (0,74 kg) Sensor outputs conform to engine manufacturer specifications

Dimensional Data

Service Kit Information


Part Number 351363 351361 Sensor Service Kit 132381 132382 Item Numbers 1, 2 1, 2

To Order
To order a WM528 model, select part number from the chart below. Part Number 351363 351364 Engine Application DDEC III & IV Cummins, Mercedes North America 5

WM540 Suspended Electronic Accelerator Pedal


Features and Specs
FMVSS-124 approved Weight: 3 lb (1,36 kg) Sensor outputs conform to engine manufacturer specifications

Dimensional Data

Sensor & Connector Information

Exploded View & Parts

Item 1 2 2 2 2 2 3 11 12 13 13 14 15 18 31

Part No. 132252 119454 131779 132354 132445 132446 130567 131921 131510 131509 132359 131358 100110 118708 131512

Description Screw Sensor Diesel Sensor Int Sensor CNG Sensor Cat Sensor Retaining Ring Pedal Pad Spring Pedal Arm Pedal Arm Clamp Screw Screw Pedal Pin

Caterpillar 131508 1

Cummins/Mercedes 131507 1

DDEC III & IV 131549 1 1

John Deere Diesel 131814 1 1

John Deere CNG 132430 1

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1

Serviceable items are identified above.

Service Kit Information


Part Number 131508 Caterpillar 131507 Cummins/Mercedes North America 131549 DDEC III & IV 131814 John Deere Diesel 132430 John Deere CNG Sensor Service Kit 132484 8v 131973 130800 132737 132739 Item Numbers 1, 2 1, 2 1, 2 1, 2 1, 2

To Order
To order a WM540 model, select part number from the chart below. Engine Application Caterpillar Cummins/Mercedes North America DDEC III & IV w/o IVS John Deere Diesel John Deere CNG 8 Part Number 131508 131507 131549 131814 132430 Idle Validation Switch No Yes No Yes Yes

WM531 Remote Sensor Assembly


Features and Specs
Mechanical over electronic control Weight: 1 lb (0,46 kg) Sensor outputs conform to engine manufacturer specifications

Dimensional Data

Sensor & Connector Information

Exploded View & Parts

10

Exploded View & Parts (continued)


Item 2 8 8 8 8 8 9 Part No. 132144 131856 131040 132446 130656 119454 131308 Description Housing Sensor Sensor Sensor Sensor Sensor Screw Cummins/Mercedes Navistar 131032 132330 1 1 1 1 Caterpillar 132052 1 Caterpillar 131520 1 DDEC II 131521 1 DDEC III & IV 131522 1 Caterpillar DDEC II, III, IV 132056 132114 1 1

1 1 2 2 2 2 2 1 2 2 2

Serviceable items are identified above.

Service Kit Information


Part Number 131032 Cummins/Mercedes North America 132330 Navistar 131520 Caterpillar 131521 DDEC II 131522 DDEC III & IV Sensor Service Kit 131973 131490 132484 131167 130800 Item Numbers 8, 9 8, 9 8, 9 8, 9 8, 9

To Order
To order a WM531 model, select part number from the chart below. Engine Application Cummins w/132354 Sensor Mercedes North America International w/131040 Sensor Caterpillar 54, No Sensor Caterpillar 54 w/8v Sensor Caterpillar Adjustable, No Sensor DDEC II w/o IVS, w/130656 Sensor DDEC III & IV w/o IVS, w/119454 Sensor DDEC II, III, IV No Sensor Part Number 131032 132330 132052 131520 132056 131521 131522 132144 Wiring Harness (must be purchased separately) 131165 131166 None None None 130063 130063 None

11

WM534 Remote Throttle Switch Module


Features and Specs

Six pole, double throw switch allows an operator to select between two independent stations Operating temperature: -40F to 185F (-40C to 85C) Operating voltage: 12.6 VDC Maximum load voltage/ current: 28 volts/1 amp Maximum distance (unit to remote controller): 300 feet using 18 gauge wire Weight: 1 lb (0,45 kg)

Dimensional Data

To Order
To order model WM534, specify part number 131755. Note: One connector kit needed for each WM534 installation. Connector kit must be purchased separately. Engine Type Caterpillar with round connector Caterpillar with triangular connector Cummins & DDEC III with IVS DDEC II & III without IVS International with 6 pin connector 12 Connector Kit Number 131771 131772 131773 131774 131775

WM526 Air/Electronic Remote Sensor Assembly


Features and Specs
Allows pneumatic signal to control electronic engine FMVSS-124 approved Weight: 4 lb (1,82 kg) Sensor outputs conform to engine manufacturer specifications

Dimensional Data

13

Sensor & Connector Information

14

Cross Section & Parts

Item 6 7 13 13 29 29 29 29 29 30 31

Part No. 132252 130446 130063 131165 130656 119454 131040 131856 132446 131302 130996

Description Screw Screw Wire Harness Wire Harness Sensor Sensor Sensor Sensor Sensor Air Cylinder Wire Clamp

DDEC II 345997 2 1 1 1

Caterpillar 351311 2 1 N/A*

DDEC III & IV 351313 2 1 1

DDEC/Cummins/Mercedes 351314 2 1 1

International 351379 2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

* Sensor has integral harness. Serviceable iems are identified above.

Service Kit Information


Part Number 345997 DDEC II 351311 Caterpillar 8v 351313 DDEC III & IV, w/o IVS 351314 Cummins, DDEC III & IV, w/IVS Mercedes North America 351379 International All models Service Kit Sensor kit 131140 Sensor kit 132484 Sensor kit 132035 Sensor kit 132034 Sensor kit 340000 Air Cylinder kit 131618 Item Numbers 6, 7, 13, 29, 31 6, 7, 29, 31 6, 7, 13, 29, 31 6, 7, 13, 29, 31 6, 7, 13, 29, 31 Soft parts only

To Order
To order a WM526 model, select part number from the chart below. Engine Application DDEC II Caterpillar 8v DDEC III & IV, w/o IVS Cummins, DDEC III & IV, w/IVS Mercedes North America International Part Number 345997 351311 351313 351314 351379 15

WM388 & WM642 Series Pneumatic Throttle Control Cylinders


Features and Specs

Models for on and off-highway Weight: WM388U1A1A: 1 lb, 5 oz (0,6 kg) WM388105, U1C1D & U1C2B: 1 lb, 12 oz (0,8 kg) WM388U1C3D: 2 lb, 12 oz (1,2 kg) WM642F5: 2 lb, 8 oz (1,1 kg) Port size: 1/4-18 NPTF (control) 1/8-27 NPTF (fast idle) (WM388U1C3D only) Maximum supply pressure: 150 PSI (1034 kPa) Operating temperature: -40F to 200F (-40C to 93C) WM388U1C2B only: -20F to 200F (-29C to 93C)

Dimensional Data

WM388U1C1D, WM388U1C2B, WM388105

16

Dimensional Data (continued)

WM388U1C3D

WM388U1A1A & WM642F5

17

Cross Section & Parts

WM388U1C1D, WM388U1C2B, WM388105

WM388U1C3D

WM388U1A1A, WM642F5

18

Cross Section & Parts (continued)


Item 1 1 2 3 3 4 4 6 7 8 9 10 10 11 12 13 14 16 16 17 17 17 18 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. 118510 119669 118198 103214 117204 118506 117456 118508 117885 117877 118572 117883 117855 114836 114592 118114 105181 119050 117404 114833 114535 114722 101631 101700 114535 114683 Description Cylinder Cover Cylinder Cover Lever Boot Boot Body Body Pin Pin Needle Bearing O-ring Rod End Rod End Screw Wear Ring U-Cup O-Ring Piston Piston Spring Spring Spring Shell Shell Washer Needle Bearing Spring Rod End Screw Nut Pin Bracket Bracket Spring Screw Nut Washer Lever Assembly Screw Spring Spring Cap Nut Screw Retaining Ring O-Ring O-Ring Filter Element WM388U1C1D 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 4 1 1 1 1 1 2 1 4 1 1 1 1 4 1 1 1 1 1 2 1 1 1 2 2 5 1 3 1 1 1 ? 1 2 1 1 1 1 WM388U1C2B 1 1 1 1 1 1 2 4 1 1 1 1 1 1 WM388105 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 WM388U1C3D 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WM388U1A1A 1 WM642F5 1

Serviceable items are identified above.

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Service Kit Information


Service Kit Repair kit for WM388U1C1D & WM388U1C2B Repair kit for WM388U1A1A, WM642F5 Repair kit for WM388U1C3D Lever & body assembly kit for WM388U1C1D, WM388U1C2B, WM388105, WM388U1C3D Part Number 117775 117612 130203 119153 Item Numbers 3, 12, 13, 14, 18 3, 10, 12, 13, 14, 17, 18 3, 12, 13, 14, 18, 37, 38, 39, 40 2, 4, 7, 8, 9, 10, 19, 20, 25

To Order
To order a WM388 or WM642 model, select part number from the chart below. Model WM388U1C1D WM388U1C2B WM388105 WM388U1C3D WM388U1A1A WM642F5 Part Number 117888 117886 117985 119667 117402 119151 Pressure Range 0-25/35 PSI (w/o external spring)* 0-55/60PSI 0-25/35 PSI (w/o external spring)* 0-25/35 PSI (w/o external spring)* 0-25/35 PSI (w/o external spring) 0-55/60 PSI (w/spring supplied in kit) FMVSS-124 Compliance Yes, with customer supplied external spring* No Yes, with customer supplied external spring* Yes, with customer supplied external spring* Yes, when used in WM642 kit Yes Kit for Detroit Diesel V-71 & V-92TT Special Features Long lever w/rod end Long lever w/rod end Long lever w/o rod end Integral fast idle cylinder

*Customer supplied external spring must be installed so it acts on centerline of cylinder rod. Required external spring forces: 10 lbs at idle, 72 lbs at full throttle.

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WM775B Pneumatic Transmission Modulator


Features and Specs

FMVSS-124 approved Weight: 6 oz (0,18 kg) Port size: Accepts 1/4 I D hose with 45 SAE (37JIC) fitting Maximum supply pressure: 75 PSI (517 kPa) Operating temperature: -20F to 250F (-29C to 121C)

Dimensional Data

WM775B valves are low cost, non-serviceable items. No repair kit is available for these units.

To Order
To order model WM775B, specify part number 117830.

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WM453M & N Series Pneumatic Throttle Pedal


Features and Specs

FMVSS-124 approved Weight: 4 lb, 2 oz (1,9 kg) Port size: 1/4-18 NPTF Maximum supply pressure:150 PSI (1034 kPa) Operating temperature: -40F to 200F (-40C to 93C)

Dimensional Data

22

Cross Section & Parts

Item 1 3 4 7 8 9 10 11 12 13 17

Part No. 102371 118775 103113 103704 116714 116697 102374 116721 106857 110370 118388

Description Treadle Pin Treadle Assembly Roller Spring Breather Control Valve Treadle Pin Mounting Plate Retaining Ring Bushing Bushing

WM453M 1 1 1 1 1 1 1 1 4 2 2

WM453M2 1 1 1 1 1 1 1 1 4 2 2

WM453M3 1 1 1 1 1 1 1 1 4 2 2

WM453N 1 1 1 1 1 1 1 1 4 2 2

Serviceable items are identified above.

Service Kit Information


Kit Service Kit Number Item Numbers 1, 4, 7, 10, 12, 13, 17 9 Repair kit 117582 Control Valve (WM90DX) 116697

To Order
To order a WM453M/N model, select part number from the chart below. Model WM453M WM453M2 WM453M3 WM453N Part Number 116731 117903 118117 117270 Regulated Output Range 0-60/70 PSI (0-414/483 kPa) 0-60/70 PSI (0-414/483 kPa) 0-60/70 PSI (0-414/483 kPa) 0-85/95 PSI (0-586/655 kPa) Maximum Output 70 PSI (483 kPa) 70 PSI (483 kPa) 70 PSI (483 kPa) 95 PSI (655 kPa) Treadle Length 11.35 in (288 mm) 10.0 in (254 mm) 11.35 in (288 mm) 11.35 in (288 mm) Port Orientation Toward Heel Toward Heel Toward Toe Toward Heel

23

WM476F Series Pneumatic Throttle Pedal


Features and Specs

FMVSS-124 approved Weight: 4 lb, 13 oz (2,2 kg) Port size: 1/4-18 NPTF Maximum supply pressure:150 PSI (1034 kPa) Operating temperature: -40F to 200F (-40C to 93C)

Dimensional Data

24

Cross Section & Parts

Item 1 3 4 7 8 9 10 12 13 14 15 16

Part No. 116697 102371 117216 103704 119049 118774 117259 106857 110370 118388 104636 119162

Description Control Valve Treadle Pin Treadle Pin Spring Treadle Base Treadle Assembly Transfer Lever Retaining Ring Bushing Bushing Roller Treadle Pin

WM476F4A 1 2 1 1 1 1 1 8 4 4 2 1

WM476F5A1 1 2 1 1 1 1 1 8 4 4 2 1

WM476F5A2 1 2 1 1 1 1 1 8 4 4 2 1

Serviceable items are identified above.

Service Kit Information


Kit Repair kit Control valve (WM90DX) Service Kit Number 117538 116697 Item Numbers 3, 4, 7, 12, 13, 14, 15, 16 1

To Order
To order a WM476F model, select part number from the chart below. Model WM476F4A WM476F5A1 WM476F5A2 Part Number 117360 117209 130634 Control Valve WM90DX 116697 WM90DX 116697 WM90DX2 117269 Regulated Output Range 0-60/70 PSI (0-414/483 kPa) 0-60/70 PSI (0-414/483 kPa) 0-85/95 PSI (0-586/655 kPa) Port Orientation Toward Top Toward Bottom Toward Side

25

WM90DX Fail-Safe Pneumatic Regulating Valve


Features and Specs

FMVSS-124 approved. Weight: 1 lb, 15 oz (0,9 kg) Port size: 1/4-18 NPTF Maximum supply pressure: 150 PSI (1034 kPa) Operating temperature: -40F to 200F (-40C to 93C)

Dimensional Data

26

Cross Section & Parts

WM90DX Barrier plate assembly Part number 132846

Item 1 2 3 4 5 8 10 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 34

Part No. 101114 103039

Description Thrust Ring Balance Piston U-Cup Mounting Nut Washer Boot Screw Barrier Plate Valve Cage Support Plate Poppet Poppet Ring Support Disc Poppet Spring Cylinder Sleeve Piston Retaining Ring Retaining Ring O-Ring O-Ring O-Ring U-Cup Spring Pushrod Assembly Screen

WM90DX 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DX2 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Serviceable items are identified above.

Service Kit Information


Kit Repair kit (includes Barrier plate assembly) Spring kit for WM90DX Spring kit for WM90DX2 Service Kit Number 117103 118044 118036 Item Numbers Barrier plate assembly plus 3, 8, 10, 27, 28 5, 30 5, 30

To Order
To order a WM90DX model, select part number from the chart below. Model WM90DX WMDX2 Part Number 116697 117269 Regulated Output Range 0-60/70 PSI (0-414/483 kPa) 0-60/70 PSI (0-414/483 kPa) 27

WM453B & C Series Pneumatic Throttle Pedal


Features and Specs
Weight: 4 lb, 2 oz (1,9 kg) Port size: 1/4-18 NPTF For off-highway applications only Maximum supply pressure:150 PSI (1034 kPa) Operating temperature: -40F to 200F (-40C to 93C)

Dimensional Data

28

Cross Section & Parts

Item 1 3 4 7 8 9 9 10 11 12 13 17

Part No. 102371 118775 103113 103704 111411 111303 111304 102374 116721 106857 110370 118388

Description Treadle Pin Treadle Assembly Roller Spring WM111A Breather Control Valve Control Valve Treadle Pin Mounting Plate Retaining Ring Bushing Bushing

WM453B 1 1 1 1 1 1 1 1 4 2 2

WM453C 1 1 1 1 1 1 1 1 4 2 2

Serviceable items are identified above.

Service Kit Information


Kit Repair kit Control Valve (WM90DT for WM453B) Control Valve (WM90DM for WM453C) Service Kit Number 117103 111304 111303 Item Numbers Barrier plate assembly plus 3, 8, 10, 27, 28 9 9

To Order
To order a WM453B or C model, select part number from the chart below. Model WM453B WM453C Part Number 113073 117903 Regulated Output Range 0-85/95 PSI (0-586/655 kPa) 0-120-140 PSI (0-827-966 kPa) Maximum Output 95 PSI (655 kPa) 140 PSI (966 kPa)

29

WM476B & C Series Pneumatic Throttle Pedal


Features and Specs
Weight: 4 lb, 13 oz (2,2 kg) Port size: 1/4-18 NPTF For off-highway applications only Maximum supply pressure:150 PSI (1034 kPa) Operating temperature: -40F to 200F (-40C to 93C)

Dimensional Data

30

Cross Section & Parts

Item 1 1 3 4 7 8 9 10 12 13 14 15 16

Part No. 111304 111301 102371 117216 103704 119049 118775 117259 106857 110370 118388 103113 119162

Description Control Valve Control Valve Treadle Pin Treadle Pin Spring Treadle Base Treadle Assembly Transfer Lever Retaining Ring Bushing Bushing Roller Treadle Pin

WM476B 1 2 1 1 1 1 1 8 4 4 2 1

WM476C 1 2 1 1 1 1 1 8 4 4 2 1

Serviceable items are identified above.

Service Kit Information


Kit Repair kit Control Valve (WM90DT for WM476B) Control Valve (WM90DA for WM476C) Service Kit Number 117103 111304 111301 Item Numbers Barrier plate assembly plus 3, 8, 10, 27, 28 9 9

To Order
To order a WM476A, B or C model, select part number from the chart below. Model WM476B WM476C Part Number 113259 113260 Regulated Output Range 0-85/95 PSI (0-586/655 kPa) 0-110/130 PSI (0-758/896 kPa) Maximum Output 95 PSI (655 kPa) Equal to supply

31

WM90 Series Three-Way Regulating Valve


Features and Specs
Weight: 1 lb, 15 oz (0,9 kg) Port size: 1/4-18 NPTF For off-highway applications only Maximum supply pressure: 150 PSI (1034 kPa) Operating temperature: -40F to 200F (-40C to 93C)

Dimensional Data

32

Cross Section & Parts

Barrier plate assembly Part number 132846

Item 1 2 3 4 5 8 10 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 31 32 34

Part No. 101114 103039 117812

Description Thrust Ring Balance Piston U-Cup Mounting Nut Washer Boot Screw Barrier Plate Valve Cage Support Plate Poppet Poppet Ring Support Disc Poppet Spring Cylinder Sleeve Piston Retaining Ring Retaining Ring O-Ring O-Ring O-Ring U-Cup Spring Spring Spring Inlet Body Pushrod Assembly Screen

WM90A 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90B 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90BM 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90D 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DA 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DB 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DM 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DT 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1

Serviceable items are identified above.

Service Kit Information


Kit Repair kit (includes Barrier plate assembly) Spring kit for WM90A, B, BM, DA, DM Spring kit for WM90DB, DT Spring kit for WM90D Service Kit Number 117103 118035 118036 118044 Item Numbers Barrier plate assembly plus 3, 8, 10, 27, 28 5, 30 5, 30 5, 30

33

To Order
To order a WM90 model, select part number from the chart below. Model Part Number Output Range Maximum Output Stroke S Height H Balance Spring Replacement Kit 118035 118035 118035 118044 118035 118036 118035 118036

WM90A WM90B WM90BM WM90D WM90DA WM90DB WM90DM WM90DT

111276 111285 111292 111300 111301 111302 111303 111304

0-120 PSI (0-827 kPa) 0-110 PSI (0-759 kPa) 0-115 PSI (0-794 kPa) 0-55 PSI (0-380 kPa) 0-110 PSI (0-759 kPa) 0-75 PSI (0-518 kPa) 0-120 PSI (0-828 kPa) 0-85 PSI (0-587 kPa)

Tank 110 PSI (759 kPa) 130 PSI (896 kPa) 65 PSI (449 kPa) Tank 80 PSI (587 kPa) 140 PSI (966 kPa) 95 PSI (656 kPa)

0.38 in (10 mm) 0.38 in (10 mm) 0.34 in (9 mm) 0.34 in (9 mm) 0.38 in (10 mm) 0.34 in (9 mm) 0.34 in (9 mm) 0.34 in (9 mm)

1.38 in (35 mm) 1.38 in (35 mm) 1.38 in (35 mm) 1.19 in (30 mm) 1.38 in (35 mm) 1.25 in (32 mm) 1.19 in (30 mm) 1.19 in (30 mm)

34

WM512C Hydraulic Throttle Cylinder


Features and Specs

Port size: SAE 6 (9/16-18 UNF) straight thread with o-ring For off-highway applications only Weight: 1 lb, 13 oz (0,8 kg) Maximum operating pressure: 300 PSI (2068 kPa) Operating temperature: -20F to 200F (-29C to 93C)

Dimensional Data

35

Cross Section & Parts

Item 2 3 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25

Part No. 103214 117877 119435 117855

Description Lever Boot Pin Pin Needle Bearing O-ring Rod End Screw Wear Ring U-Cup O-Ring Body Piston Spring Washer Needle Bearing Spring Rod End Screw Nut Pin

WM512C 1 1 1 1 2 4 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2

Serviceable items are identified above.

Service Kit Information


Kit Repair kit Lever body assembly kit Service Kit Number 119280 119153 Item Numbers 3, 12, 13, 14 2, 7, 8, 9, 10, 15, 19, 20, 25

To Order
To order model WM512C, specify part number 119436.

36

WM511 Series Hydraulic Proportional Pedal


Features and Specs
Port size: SAE 6 (9/16-18 UNF) straight thread with o-ring For off-highway applications only Weight: 4 lb, 3 oz (1,9 kg) Maximum operating pressure: 300 PSI (2068 kPa) Operating temperature: -20F to 200F (-29C to 93C)

Dimensional Data

37

Cross Section & Parts

WM514 Valve sub-assembly


Item 2 3 5 6 7 9 11 12 13 14 16 22 70 70 76 80 81 84 85 96 98 99 100 Part No. 101114 102371 103113 103704 118775 106857 110370 118388 119128 131635 102374 103039 116721 Description Nut Treadle Pin Jam Nut Roller Spring Treadle Assembly Screw Snap Ring Bushing Bushing O-Ring O-Ring WM514C Valve sub-assembly WM514H Valve sub-assembly O-Ring Backup Ring O-Ring U-Cup Wear Ring Treadle Pin O-Ring Boot Mounting Plate WM511C 1 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 WM511H 1 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1

Serviceable items are identified above.

Service Kit Information


Kit Repair kit WM514C Valve sub-assembly WM514H Valve sub-assembly Service Kit Number 119305 119128 119131 Item Numbers 16, 22, 76, 80, 81, 84, 85, 90, 98 Includes all components below mounting plate Includes all components below mounting plate

To Order
To order a WM511 model, select part number from the chart below. Model Part Number Output Range WM511C 119130 30-100 PSI (276-690 kPa) WM511H 131635 50-250 PSI (345-1725 kPa) 38

WM515 Series Hydraulic Proportional Pedal


Features and Specs
Port size: SAE 6 (9/16-18 UNF) straight thread with o-ring For off-highway applications only Weight: 4 lb, 15 oz (2,3 kg) Maximum operating pressure: 300 PSI (2068 kPa) Operating temperature: -20F to 200F (-29C to 93C)

Dimensional Data

39

Cross Section & Parts

WM514 Valve sub-assembly


Item 1 3 4 6 7 8 9 10 11 12 13 14 16 22 70 70 76 80 81 84 85 96 98 99 Part No. 101114 102371 117216 104636 103704 119049 118774 117259 106857 110370 118388 119128 119131 103090 Description Jam Nut Pin Pin Roller Spring Treadle Base Treadle Assembly Transfer Lever Screw Snap Ring Bushing Bushing O-Ring O-Ring WM514C Valve Sub-assembly WM514H Valve Sub-assembly O-Ring Backup Ring O-Ring U-Cup Wear Ring Pin O-Ring Boot WM515C 1 2 1 2 1 1 1 1 1 8 4 4 1 1 1 1 1 1 1 1 1 1 1 WM515H 1 2 1 2 1 1 1 1 1 8 4 4 1 1 1 1 1 1 1 1 1 1 1

Serviceable items are identified above.

Service Kit Information


Kit Repair kit WM514C Valve sub-assembly for WM515C WM514H Valve sub-assembly for WM515H Service Kit Number 119305 119128 119131 Item Numbers 16, 22, 76, 80, 81, 84, 85, 90, 98 Includes all components below mounting plate Includes all components below mounting plate

To Order
To order a WM515 model, select part number from the chart below. Model Part Number Output Range WM515C 119129 30-100 PSI (276-690 kPa) WM515H 119132 50-250 PSI (345-1725 kPa) 40

14100 SW 72nd Avenue Portland, Oregon 97224 USA (503) 684-8600 (503) 684-8610 Fax Toll free in U.S. (800) 547-1889 www.williamscontrols.com
Document Number 119742 Rev. G 11/03 2003 by Williams Controls

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