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PROCEDURE FOR START UP

1. CHECK LEVELS PRODUCT LIT- 210 (40-60%) BRINE LIT - 212 (70-85%) OIL TANK - 75% SEPERATION TANK (40-55%) FEED TREATMENT TANK AT LEAST 25% CONDENSATE POT IN OIL SYSTEM EMPTY 2. CHECK VALVES BREAK VACUUM VALVE HV - 276 CLOSED VACUUM PUMPS SUCTION VALVES HV - 275A/275B OPENED WATER NET TO VACUUM PUMPS HV - 238 OPENED PRODUCT LINE TO VACUUM PUMPS HV - 280 CLOSED VALVE TO DESUPERHEATER HV - 272 CLOSED SEA WATER IN HV - 251 OPENED COOL WATER TO GEAR BOX HV - 235 OPENED VAPOR BY - PASS TO VACUUM PUMPS HV - 277 OPENED SEPERATION TANK TO PRODUCT LINE RETURN HV - 224 CLOSED CHECK STEAM PRESURE AT INLET 30 PSIG CHECK INSTRUMENT AIR PRESSURE 6 BARG 3. MAKE VACUUM START VACUUM PUMP 201A START VACUUM PUMP 201B CHECK FLOW TO VACUUM PUMPS 24 L/MIN.

WAIT UNTIL VACUUM PIT - 221 BELOW 200 mmHG 3. HEATING UNIT START PRODUCT PUMP PMP - 202 PUT PRODUCT CONTROL VALVE IN MANUAL 0% CHECK FLOW MECH. SEAL 16 - 20 L/MIN. START BRINE PUMP PMP - 204 OPEN BRINE LEVEL CONTROL VALVE LCV - 212 MANUALLY 40 % OPEN BRINE TO FEED VALVE CV - 216 OPEN FEED CONTROL VALVE FCV - 211 MANUALLY 60 % START CIRCULATION PUMPS PMP - 203A/B CHECK BRINE LEVEL IF BELOW 60% ADD SEA WATER IF ABOVE 70 % OPEN CV - 229 TO DRAIN OPEN STEAM CONTROL VALVE TCV - 218 MANUALLY 20 - 30 % OPEN VAPOR BY - PASS VALVE CV - 250 WAIT UNTIL UNIT TEMP. TIT - 223 REACH 38 - 44 C CLOSE STEAM VALVE WAIT UNTIL PRESSURE FIT TO TEMP. (PIT -221/TIT-223) 4. START COMPRESSOR STOP CIRCULATION PUMPS PMP - 203A/B START OIL PUMP AND OIL GEAR BOX CHECK FLOW BACK FROM COMP. MECH. SEAL AND BEARINGS VG CLOSE VAPOR BY - PASS VALVE CV - 250 START COMPRESSOR OPEN VAPOR BY - PASS VALVE CV - 250 START CIRCULATION PUMPS PMP - 203A/B PUT PRODUCT CONTROL VALVE LCV - 210 IN AUTO MODE S.P. 50% START DOSING PUMP PMP - 200A OR B OPEN STEAM CONTROL VALVE TCV - 218 MANUALLY 20 - 30 % WAIT UNTIL COPRESSOR START TO MAKE WATER

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MAKE WATER WHEN COMPRESSOR CURRENT ABOVE 26A IT MAKE WATER CLOSE VAPOR BY - PASS CV - 250 OPEN VALVE TO DESUPERHEATER HV - 272 STOP ONE OF VACUUM PUMPS PMP - 201A OR B ONLY ONE PUMP IN OPERATION VAPOR BY - PASS TO VACUUM PUMPS HV - 277 CLOSED

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OPEN LOOP WHEN UNIT TEMP. REACH THE OPERATION TEMP 50 - 68C PUT BRINE CONTROL VALVE ON AUTO MODE 65 % OPEN BRINE OUT VALVE CV - 229 CLOSE BRINE TO FEED VALVE CV - 216 OPEN FEED IN VALVE CV - 217 PUT FEED IN CONTROL VALVE FCV - 211 AUTO MODE S.P = 2.2*(PRODUCT FLOW) PUT CONDUCTIVITY MODE AUTO PUT TCV - 209 IN AUTO MODE PUT STEAM IN CONTROL VALVE IN AUTO MODE (CHECK S.P TEMP.) OPEN PRODUCT LINE TO VACUUM PUMPS HV - 280 AND CLOSE WATER NET SUPPLY HV - 228 OPEN AFTER 10 MIN. SEPERATION TANK TO PRODUCT LINE RETURN HV - 224 PUT UNIT IN AUTO MODE

PROCEDURE FOR NORMAL SHUT DOWN


1. STOP COMPRESSOR STOP COMPRESSOR CLOSE DESUPERHEATER VALVE HV - 272 CLOSE COOL WATER TO GEAR BOX HV - 235 CLOSE STEAM VALVE TCV-218 MANUALLY 0% OPEN TCV - 206 MANUALLY 100% REDUCE FEED FLOW TO 80 M3/HR 2. COOL DOWN START CIRC. PUMPS PMP - 203A AND B (AFTER 4 MIN. COMPRESSOR DOWN) KEEP COOL UNTIL UNIT TEMP 40 C TI - 223 3. STOP UNIT CLOSE FEED IN VALVE CV- 217 CLOSE FEED IN CONTROL VALVE FCV - 211 MANUALLY 0% WAIT UNTIL BRINE LEVEL BELOW 60% STOP BRINE PUMP PMP - 204 PUT BRINE CONTROL VALVE MANUALLY TO 0% STOP CIRC. PUMPS PMP -203A AND B CLOSE BRINE OUT VALVE CV - 229 STOP PRODUCT PUMP PMP - 202 PUT PRODUCT CONTROL VALVE MANUALLY TO 0% STOP VACUUM PUMP PMP - 201A OR B 3. CLOSE UNIT

CLOSE SEA WATER IN HV - 251 CLOSE SERVICE WATER NET IN HV - 238 CLOSE SEPERATION TANK TO PRODUCT LINE RETURN HV - 224 CLOSE PRODUCT LINE TO VACUUM PUMPS HV - 280 CLOSE VACUUM PUMPS SUCTION VALVES HV - 275A/275B DRAIN CONDENSATE POT IN OIL SYSTEM IN CASE YOU CLOSE UNIT FOR LONG TIME CLOSE HAND VALVES OF STEAM CLOSE HAND VALVES OF BRINE OUT AND PRODUCT OUT.

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