DAFTAR ISI

Hal
HALAMAN JUDUL........................................................................................... i
ABSTRAK .......................................................................................................... ii
LEMBAR PENGESAHAN ................................................................................ iii
LEMBAR PENGUJI ........................................................................................... iv
KATA PENGANTAR ........................................................................................ v
DAFTAR ISI ....................................................................................................... vi
DAFTAR GAMBAR .......................................................................................... vii
DAFTAR TABEL ............................................................................................... viii

BAB I PENDAHULUAN

1.1

Latar Belakang ....................................................................................... 1

1.2

Batasan Masalah..................................................................................... 3

1.3

Tujuan Penulisan .................................................................................... 4

1.4

Metode Penulisan ................................................................................... 4

1.5

Sistematika Penulisan ............................................................................ 5

BAB II LANDASAN TEORI

2.1

Pengenalan PLC ...................................................................................... 6

2.1.1

Logika ..................................................................................................... 8

2.1.2

Tampilan PLC ......................................................................................... 12

2.1.3

Diagram Relay ladder ............................................................................. 13

2.1.4

Logic Ladder ........................................................................................... 15

2.2

Susunan Dan Operasi Dasar PLC ........................................................... 22

2.2.1

Memori ................................................................................................... 24

2.2.1.1 Kapasitas Penyimpanan Memori............................................................. 25

2.2.1.2 Peta Memori ............................................................................................ 25
2.2.1.3 Data Dan Memori.................................................................................... 26

iv

2.2.1.3.1 Penggunaan I/O .................................................................................... 26

2.2.1.3.2 Struktur Wilayah Memori .................................................................... 27
2.2.2

Program Console ..................................................................................... 30

2.2.3

CPU ......................................................................................................... 30

2.2.3.1 Register ................................................................................................... 30

2.2.3.2 Flag Register ........................................................................................... 31
2.2.3.3 Auxiliary Relay ....................................................................................... 31
2.2.3.4 Shift Register ........................................................................................... 31
2.2.3.5 BINARY COUNTER ............................................................................. 32
2.2.3.6 Pewaktu ................................................................................................... 33
2.2.4

Sistem Bilangan ...................................................................................... 33

2.2.4.1 Biner ........................................................................................................ 33

2.2.4.2 Hexadesimal ............................................................................................ 35
2.2.4.3 Binary Code Decimal .............................................................................. 36
2.2.5

Sistem Operasi PLC ................................................................................ 37

2.2.6

Multitasking ............................................................................................ 38

2.2.7

Tipe Port-port .......................................................................................... 39

2.2.7.1 Masukan Isolated .................................................................................... 39

2.2.7.2 Keluaran Relay ........................................................................................ 40
2.3

Teori Dasar Komponen Pendukung ........................................................ 42

2.3.1

Dekoder ................................................................................................... 42

2.3.2

BCD to 7 segmen Dekoder ..................................................................... 42

2.3.3

Macam-macam Saklar............................................................................. 42

2.3.3.1 Saklar Tekan............................................................................................ 43

2.3.3.2 Limit Switch ............................................................................................ 44

BAB III PERANCANGAN

45

3.1

Komponen Unit ...................................................................................... 45

3.1.1

Komponen Unit CPU ............................................................................. 45

3.1.2

Perluasan Komponen 110 Unit .............................................................. 48

3.1.3

Adaptor Dan kabel ................................................................................. 48

3.2

Spesifikasi .............................................................................................. 50

3.2.1

Spesifikasi Umum .................................................................................. 50

3.2.2

Karakteristik ........................................................................................... 50

3.2.3

Spesifikasi Komunikasi Adaptor ........................................................... 51

3.3

Konfigurasi Sistem ................................................................................. 52

3.3.1

Komunikasi ............................................................................................ 52

3.3.2

Terminal 110 Dan Persediaan Bit IR ..................................................... 52

3.4

Pemasangan CPM1A ............................................................................. 53

3.4.1

Instalasi .................................................................................................. 53

3.5

Bagian Perencanaan Sistem ................................................................... 54

3.6

Flow Chart Sistem .................................................................................. 55

3.7

Persiapan Hardware Dan Bahan............................................................. 57

3.8

Identifikasi Input Dan Output ................................................................ 57

3.9

Rangkaian Pelaksanaan Proyek.............................................................. 58

3.10

Bahasa Pemrograman PLC .................................................................... 60

3.10.1 Ladder Diagram ..................................................................................... 60

3.10.2 Kode Mnemonik .................................................................................... 68

BAB IV PEMBAHASAN

71

4.1

Program Logic Control .......................................................................... 71

4.2

Regulator Tegangan Integrated .............................................................. 72

4.3

Adaptor................................................................................................... 72

4.3.1

Adaptor Power Supply ........................................................................... 73

4.4

Push Button ............................................................................................ 73

4.5

Resistor................................................................................................... 74

4.6

Seven Segment ....................................................................................... 75

4.7

Limit Switch ........................................................................................... 75

4.8

Motor Gear DC ....................................................................................... 76

4.9

Komunikasi Data ..................................................................................... 78

4.10

Relay ....................................................................................................... 78

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BAB V PENUTUP

80

5.1

Kesimpulan80

5.2

Saran..80

DAFTAR PUSTAKA ........................................................................ 81

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DAFTAR GAMBAR

No

Judul

Hal

2.1

Sketsa DI-WLM35TS ............................................................................. 7

2.2

Hukum Aljabar Boole ............................................................................. 10

2.3

Simbol gerbang Logika ........................................................................... 11

2.4

Susunan Unit Dasar PLC ........................................................................ 13

2.5

Simbol Dasar Diagram Ladder Relay ..................................................... 14

2.6

Sebuah Contoh Diagram Relay ............................................................... 15

2.7

Sebuah Implementasi Mesin ................................................................... 15

2.8

Format Ladder ......................................................................................... 16

2.9

Diagram Perbandingan ............................................................................ 20

2.10

Struktur Internal Sebuah PLC ................................................................. 23

2.11

Peta Memori ............................................................................................ 26

2.12

Register ................................................................................................... 31

2.13

Shift Register ........................................................................................... 32

2.14

Pengubah BCD ........................................................................................ 37

2.15

Pelaksanaan Program Ladder .................................................................. 38

2.16

Interface Masukan Opto Isolated ............................................................ 40

2.17

Relay Output Stage ................................................................................. 41

2.18

Bentuk Saklar Dalam Industri ................................................................. 43

2.19

Simbol Skematik Saklar tekan ................................................................ 44

3.1

CPM1A-40CDR-A.................................................................................. 45

3.2

Adaptor RS-232 C ................................................................................... 49

3.3

Metode Komunikasi ................................................................................ 52

3.4

Membuka Penutup Ke Ekspansi Unit ..................................................... 54

3.5

Menyisipkan Kabel Konektor ................................................................. 54

3.6

Bagan Perencanaan Sistem PLC ............................................................. 55

3.7

Flowchart Untuk Sistem Pengontrol ....................................................... 56

3.8

Rangkaian PLC ....................................................................................... 58

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3.9

Rangkaian Penunjuk Lift Naik/Turun .................................................... 58

3.10

Rangkaian Tampilan 7-Segment ............................................................. 59

3.11

Rangkaian Indicator Lift Naik/Turun ..................................................... 59

3.12

Ladder Diagram Program Kontrol Lift ................................................... 61

4.1

PLC OMRON SYSMAC CPM1A .......................................................... 71

4.2

Regulator ................................................................................................. 72

4.3

Adaptor.................................................................................................... 73

4.4

Push Button ............................................................................................. 74

4.5

Resistor.................................................................................................... 74

4.6

Seven Segment ........................................................................................ 75

4.7

Rangkaian Seven Segment ...................................................................... 75

4.8

Limit Switch ............................................................................................ 76

4.9

Motor Gear DC ....................................................................................... 77

4.10

Kabel Komunikasi Data .......................................................................... 78

4.11

Relay ....................................................................................................... 79

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DAFTAR TABEL
Hal
2.1

Wilayah Memori Untuk Tipe CPM1A.................................................... 27

2.2

Wilayah Memori ..................................................................................... 28

2.3

Shift Register ........................................................................................... 32

2.4

Konversi Bilangan Desimal Ke BIner..................................................... 34

2.5

Konversi Bilangan Desimal Ke Hexadesimal ......................................... 36

3.1

Status Operasi PLC ................................................................................. 47

3.2

Fungsi Adaptor RS-232C ........................................................................ 49

3.3

Spesifikasi CPM1A-40CDR ................................................................... 50

3.4

Karakteristik CPM1A-40CDR ................................................................ 51

3.5

Spesifikasi Adapator RS-232C ............................................................... 52

3.6

Pengolahan Bit IR ................................................................................... 53

3.7

Kode Mnemonik Untuk Program Kontrol Lift ....................................... 68