DOC. NO.

EW/34/DFS-02
REV. NO. R0 HINDUSTAN CONSTRUCTION CO. LTD.
DATE 11/5/2006
DESIGN CALCULATION
PAGE NO. 1

CLIENT NATIONAL HIGHWAYS AUTHORITY OF INDIA

REHABILITATION AND UPGRADATION OF KM 253.00 TO KM 316.00 OF NH -

PROJECT
76 TO 4 - LANE CONFIGURATION IN THE STATE OF RAJASTHAN

UNIT BRIDGE NO: 295.740 -- 10.5M SPAN RCC SOLID SLAB ( IN LAND SPAN )

SUBJECT DESIGN OF FORMWORK & STAGING ARRANGEMENT

NAME & DESIGNATION SIGNATURE

DESIGNED BY Nitesh Gamare- Design Engineer
CHECKED BY J. V. Siddamal - Manager
APPROVED BY P.H. Gandhi- Dy. Chief Engineer

R0 11/5/2006 -- 1 + 11 = 12
REV.
DATE MODIFICATIONS SHEETS
NO.

Format No. HCC F 01 11 01 Rev. No.2 Rev. Date:19.04.06 Page: 1

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HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. SH. NO.

Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN EW-II ( RJ - 7 ) REV. R0
Details : Design of Formwork & Staging for Superstructure BRIDGE NO : 295.740 DATE 11.05.06
BY NITESH
REF

PREAMBLE:

For constructing 10.5 m span RCC Solid Slab H- frames are proposed below the soffit of Solid Slab
In this document the design of Formwork & Staging of H-frames & its supporting components is done.

REFERENCE DRGS :

1 ) HCC : EW/34/FS-19 RCC SOLID SLAB GIRDER -10.5 M SPAN , G.A OF FORMWORK & STAGING OF BRIDGE @ 295.740

2 ) DEPT : NHAI/EW-ΙΙ/RJ-7/NH76/BR-14/R-2 G.A OF BRIDGE AT CH 295.740

REFERENCE CODES :

1 ) IS - 800-1984 CODE OF PRACTICE FOR GENERAL CONSTRUCTION IN STEEL

2) IS - 2062-1992 STEEL FOR GENERAL STRUCTURE PURPOSE- SPECIFICATION
3) IS - 808-1989 DIMENSIONS FOR HOT ROLLED STEEL BEAM, COLUMN, CHANNEL AND ANGLE SECTIONS
4) IS - 806-1968 USE OF STEEL TUBES IN GENERAL BUILDING CONSTRUCTION.

The General Arrangement of Formwork & Staging with H-frame in the cross section is as shown below.

WOODEN
SLEEPER

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DESIGN OF FORM PANELS BELOW CANTILEVER DECK SLAB :

Load Calculation :

Thickness of Slab = 350 mm ( Max thk is Considered )

Weight of Slab 0.35 x 2.6 = 0.91 T/m2
Live load on Formwork = 0.36 T/m2
Wt of Formwork = 0.1 T/m2
Total Load = 1.37 T/m2

C.L. of support

3.15mm Skin Plate

Angle Stiffner

1250

C.L. of support
500

PLAN

DESIGN OF SKIN PLATE :

CHECK FOR BENDING :

Width of plate 500 mm

Length of plate 1250 mm
Thk of plate= 3.15 mm

Z = 1 / 6 * b * d2 = 1.654 cm3/m
Ι =Z *(d /2 ) = 0.260 cm4/m

Use ISA 45 X 45 X 5 as a stiffner.

C/C spacing of Stiffner 250 mm
Clear Span = ( 250-45/2 ) 227.5 mm

Max B.M = w * L2 / 10 0.0071 T-m/m

σ=M/Z= 429 Kg/Cm2 < 1650 Kg/Cm2 SAFE

CHECK FOR DEFLECTION :

w= 13.7 KN/m/m E= 2.0E+05 N/mm2

L= 227.5 mm Ι= 2604.66 mm4/m

Actual deflection = 2.5wL4 / 384 E Ι

0.459 mm

DESIGN OF COMBINED SECTION OF FORM PANELS FOR CANTILEVER DECK SLAB :

Size of Angle : ΙSA45X45X5

Thickness of Flange Plate = 3.15 mm

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Overhang of Flange Plate = 16 * thk of plate 50.4 mm

Depth of Angle Section = 45 mm
Width of Angle Section = 45 mm
Thk of Angle Section = 5 mm
Area of Angle Section = 428 mm2
ΙXX of Angle Section = 79000 mm4
ΙYY of Angle Section = 79000 mm4
Cxx of Angle Section = 12.9 mm
Cyy of Angle Section = 12.9 mm

Properties w.r.to. "O"

MEMBER WIDTH DEPTH THK AREA=A X Y AX AY Ιxx Ιyy

mm mm mm mm2 mm mm mm3 mm3 mm4 mm4

PLATE 105.8 X 3.15105.8 3.15 - 333.27 52.9 1.58 17629.98 525 275.57 310875
ANGLE 45 X 45 X 5 45 45 5 428 63.3 12.9 27092.4 5521.2 79000 79000

TOTAL 761 44722 6046

Position of C.G from "O" 105.8

X1 = 58.75 mm (from left )
X2 = 47.05 mm (from right)
Y1 = 7.94 mm (from bottom)
Y2 = -4.79 mm (from Top) 50.4

Properties of Combined Section :

Reference Point "O"
Ιxx = 103306.90 mm 4 Ιyy = 410141.36 mm4
Ymax = 7.94 mm Xmax = 58.75 mm
Zxx Bot= 13007.47 mm 3 Zyy = 6981.48 mm3
Zxx Top= -21557.65 mm 3

rmin = 11.65 mm

Total Load on Formwork = 1.37 T/m2

C/C spacing of Stiffner = 0.25 m
Total Load = 0.34 T/ m
say ~ 0.34 T/ m

C/C Span of Cross Member = 1.25 m

CHECK FOR BENDING :

Max B.M = w * L2 / 8 0.066 T-M ( 0.34 x 1.25 x 1.25 /8 )

Zxx Top= -21.56 cm3
σ bc= M / Z xx = -308 Kg/cm2 < 1650 Kg/cm2 SAFE

CHECK FOR DEFLECTION :

w= 0.34 T/m E= 2.0E+05 N/mm2

L= 1.25 m Ι= 103307 mm4
Actual deflection = 5 wL4 / 384 E Ι
5.231 mm

DESIGN OF CROSS MEMBER BELOW DECK SLAB ( CANTILEVER PORTION ):

Load Calculation :

Thickness of Slab = 350 mm

Weight of Slab = 0.35 x 2.6 = 0.91 T/ m2
Live load on Formwork = 0.36 T/ m2
Wt of Formwork = 0.1 T/ m2

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Total Load = 1.37 T/ m2

C / C Spacing of Cross Member = 1250 mm
Load /m run = 1.37 x 1.25 = 1.713 T/ m
say ~ 1.8 T/ m
1.8 T/m

Cross Member
0.325 1.25 0.33

Max B.M = 0.26 T-m

Max S.F = 1.13 T ( REFER BEAMAX RESULT )
Max Deflection = 1.23 mm

Properties of Cross Member : 2ΙSMC 75

A= 18.2 cm2 Zxx = 41.9 cm3

Ιxx = 157 cm4 Ιyy = 58 cm4
rxx = 2.94 cm ryy = 1.79 cm
tw = 4.8 mm Aw = 720 mm2

CHECK FOR BENDING :

L= 1250 mm L / rmin 70
rmin = 17.9 mm
D= 75 mm D/T= 10
T= 7.5 mm

Corresponding Value of Stress : 153 N/mm2 (CLAUSE 6.2.3 ΙS : 800 -1984 )

Max B.M = 0.26 T-M

Zxx = 41.9 cm3
σ = M / Zxx = 613 Kg/Cm2 < 1530 Kg/Cm2 SAFE

CHECK FOR SHEAR :

Max Shear = V = 1.13 T

Aw = 7.2 cm2
V / Aw = 156 Kg/Cm2 < 1000 Kg/Cm2 SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection = 1.23 mm

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LONG MEMBER IN CANTILEVER DECK SLAB LVL :

As Cross member below the Cantilever Span , span about 1250 c/c , These Cross members are supported on Long Members
which are placed on H-frame at 1.00m C/C

Pont Loads from Cross Member = 1.8 T ( 1.125 +0.585 = 1.7 T )

1.250 Typ

1.00 1.00 1.00 1.00 1.00

Max B.M = wl/4 = 0.45 T-M

Max S.F = 1.6 T ( REFER BEAMAX CALCULATION )
Max Deflection = 0.4 mm

Properties of Long Member : 2ΙSMC 75 X 40

A= 18.2 cm2 Zxx = 41.8 cm3

Ιxx = 157 cm4 Ιyy = 57.5 cm4
rxx = 2.94 cm ryy = 1.777 cm
tw = 4.8 mm Aw = 720 mm2

CHECK FOR BENDING :

L= 1000 mm L / rmin 56.26

rmin = 17.77 mm
D= 75 mm D/T= 10.00
T= 7.5 mm

Corresponding Value of Stress : 157 N/mm2 (CLAUSE 6.2.3 ΙS : 800 -1984 )

Max B.M = 0.45 T-M

Zxx = 41.8 cm3
σ = M / Zxx = 1077 Kg/Cm2 < 1570 Kg/Cm2 SAFE

CHECK FOR SHEAR :

Max Shear = V = 1.6 T

Aw = 7.2 cm2
V / Aw = 222 Kg/Cm2 < 1000 Kg/Cm2 SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection = 0.40 mm

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DESIGN OF H-FRAME BELOW CANTILEVER DECK SLAB :

Max. Load on one Leg of H-frame = P = 1.8 T ( 1.254 + 0.54 = 1.79 T )

Properties of 40 NB (M) Pipe : ( Table 1 of IS 1161:1998 )

A= 4.53 cm2 L / rmin = 93.75

L= 1500 mm
rmin = 1.6 cm

Corresponding Value of Stress : 845 Kg/Cm2 ( Table 2 of ΙS : 806 )

Axial Capacity of 40NB ( M ) Pipe section = P =

P = A * σac = 3.83 T > 1.8 SAFE

DESIGN OF FORM PANELS BELOW GIRDER SOFFIT:

Load Calculation :

Thickness of Slab = 850 mm

Weight of Slab 0.85 x 2.6 = 2.21 T/m2
Live load on Formwork = 0.36 T/m2
Wt of Formwork = 0.10 T/m2
Total Load = 2.67 T/m2

C.L. of support

4mm Skin Plate

625

Angle Stiffner

1250 C.L. of support

625

C.L. of support

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500

PLAN

DESIGN OF SKIN PLATE :

CHECK FOR BENDING :

Width of plate 500 mm

Length of plate 1250 mm
Thk of plate= 4 mm

Z = 1 / 6 * b * d2 = 2.667 cm3/m
Ι =Z *(d /2 ) = 0.533 cm4/m

Use ISA 75 X 75 X 6 as a stiffner.

C/C spacing of Stiffner 250 mm
Clear Span = ( 250-75/2 ) 213 mm

Max B.M = w * L2 / 10 0.012 T-m/m

σ=M/Z= 452 Kg/Cm2 < 1650 Kg/Cm2 SAFE

CHECK FOR DEFLECTION :

w= 26.7 KN/m/m E= 2.0E+05 N/mm2

L= 212.5 mm Ι= 5333.33 mm4/m

Actual deflection = 2.5wL4 / 384 E Ι

0.332 mm

DESIGN OF COMBINED SECTION OF FORM PANELS FOR GIRDER SOFFIT :

Size of Angle : ΙSA75X75X6

Thickness of Flange Plate = 4 mm
Overhang of Flange Plate = 16 * thk of plate 64 mm
Depth of Angle Section = 75 mm
Width of Angle Section = 75 mm
Thk of Angle Section = 6 mm
Area of Angle Section = 866 mm2
ΙXX of Angle Section = 457000 mm4
ΙYY of Angle Section = 457000 mm4
Cxx of Angle Section = 20.6 mm
Cyy of Angle Section = 20.6 mm

Properties w.r.to. "O"

MEMBER WIDTH DEPTH THK AREA=A X Y AX AY Ιxx Ιyy

mm mm mm mm2 mm mm mm3 mm3 mm4 mm4

PLATE 134 X 4 134 4 - 536 67 77.00 35912.00 41272 714.67 802035

ANGLE 75 X 75 X 6 75 75 6 866 84.6 20.6 73263.6 17839.6 457000 457000

TOTAL 1402 109176 59112

Position of C.G from "O" 134

X1 = 77.87 mm (from left )
X2 = 56.13 mm (from right)
Y1 = 42.16 mm (from bottom)

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Y2 = 36.84 mm (from Top) 64

Properties of Combined Section :

Reference Point "O"
Ιxx = 1510871 mm 4 Ιyy = 1361590.41 mm4
Ymax = 42.16 mm Xmax = 77.87 mm
Zxx Bot= 35835 mm 3 Zyy = 17485 mm3
Zxx Top= 41014 mm3
rmin = 31.16 mm

Total Load on Formwork = 2.67 T/m2

C/C spacing of Stiffner = 0.25 m
Total Load = 0.67 T/ m
say ~ 0.7 T/ m

C/C Span of Cross Member = 0.63 m

CHECK FOR BENDING :

Max B.M = w * L2 / 10 0.027 T-M ( 0.7 x 0.625 x 0.625 /10 )

Zxx Top= 35.83 cm3
σ bc= M / Z xx = 76 Kg/cm2 < 1650 Kg/cm2 SAFE

CHECK FOR DEFLECTION :

w= 0.7 T/m E= 2.0E+05 N/mm2

L= 0.63 m Ι= 1510871 mm4
Actual deflection = 2.5 wL4 / 384 E Ι
0.023 mm

DESIGN OF CROSS MEMBER BELOW SOFFIT SLAB :

Cross member for Cantilever Deck Slab are placed at 1250 c/c, whereas,Cross member for Girder Soffit slab are placed at 625 c/c,

Loading on Cross Member From Central Solid Slab :

Thickness of Solid Slab = 850 mm
Weight of Slab = 0.85 x 2.6 = 2.21 T/ m2
Live load on Formwork = 0.36 T/ m2
Wt of Formwork = 0.1 T/ m2

Total Load = 2.67 T/ m2

C / C Spacing of Cross Member = ( width ) 625 mm
Load /m run = 1.669 T/ m
say ~ 1.70 T/ m

GIRDER SOFFIT

0.35 1.25 1.0 1.25 1.0 1.25 0.35

Max B.M = wl2/8 = 0.33 T-m

Max S.F = 1.14 T FROM BEAMMAX
Max Deflection = 0.75 mm

Properties of Cross Member : 2ΙSMC 75 X 40

A= 18.2 cm2 Zxx = 41.8 cm3

Ιxx = 157 cm4 Ιyy = 57.5 cm4
rxx = 2.94 cm ryy = 1.777 cm

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tw = 4.8 mm Aw = 720 mm2

CHECK FOR BENDING :

L= 1250 mm L / rmin 70.33

rmin = 17.77 mm
D= 75 mm D/T= 10.00
T= 7.5 mm

Corresponding Value of Stress : 151 N/mm2 (CLAUSE 6.2.3 ΙS : 800 -1984 )

Max B.M = 0.33 T-m

Zxx = 41.8 cm3
σ = M / Zxx = 789 Kg/Cm2 < 1510 N/mm2 SAFE

CHECK FOR SHEAR :

Max Shear = V = 1.14 T

Aw = 7.2 cm2
V / Aw = 158 Kg/Cm2 < 1000 Kg/Cm2 SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection = 0.75 mm SAFE

LONG MEMBER IN CENTRAL PORTION OF GIRDER AT SOFFIT LVL :

As Cross member below the Girder soffit, span at 0.625m c/c , These Cross members are supported on Long Members
which are placed on H-frame at 1.25m C/C

Pont Loads from Cross Member = 2.1 T ( 1.14 +0.87 = 2.0 T )

0.625 Typ

1.00 1.00 1.00 1.00 1.00

Max B.M = wl/4 = 0.53 T-M

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Max S.F = 2.5 T ( REFER BEAMAX CALCULATION )

Max Deflection = 0.23 mm

Properties of Cross Member : 2ΙSMC 100X50

A= 24.4 cm2 Zxx = 76.8 cm3

Ιxx = 384 cm 4
Ιyy = 111 cm4
rxx = 3.97 cm ryy = 2.13 cm
tw = 5 mm Aw = 1000 mm2

CHECK FOR BENDING :

L= 1250 mm L / rmin 58.61

rmin = 21.33 mm
D= 100 mm D/T= 12.99
T= 7.7 mm

Corresponding Value of Stress : 154 N/mm2 (CLAUSE 6.2.3 ΙS : 800 -1984 )

Max B.M = 0.53 T-M

Zxx = 76.8 cm3
σ = M / Zxx = 684 Kg/Cm2 < 1540 Kg/Cm2 SAFE

CHECK FOR SHEAR :

Max Shear = V = 2.5 T

Aw = 10 cm2
V / Aw = 250 Kg/Cm2 < 1000 Kg/Cm2 SAFE
(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection = 0.23 mm

DESIGN OF H-FRAME BELOW GIRDER SOFFIT :

Max. Load on one Leg of Prop = P = 3.8 T (1.95+ 1.70= 3.7 T )

Properties of 50 NB (M) Pipe : ( Table 1 of IS 1161:1998 )

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A= 6.41 cm2 L / rmin = 74.26

L= 1500 mm
rmin = 2.02 cm

Corresponding Value of Stress : 950 Kg/Cm2 ( Table 2 of ΙS : 806 )

Axial Capacity of 50NB ( M ) Pipe section = P =

P = A * σac = 6.09 T > 3.8 SAFE

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Fig. 4

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Fig. 4

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Typical Arrangement Of Soffit-Form

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Typical Arrangement Of Soffit-Form

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