Professional Documents
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01 - Introduction - Specifications
CONTENTS
1A10 - Using the manual 1B10 - SPECIFICATIONS - General specifications 1B11 - SPECIFICATIONS - Forward speeds 1B12 - SPECIFICATIONS - Dimensions 1B13 - SPECIFICATIONS - Capacities 1C10 - Miscellaneous
CONTENTS - i
Introduction - Specifications
CONTENTS - ii
CONTENTS
A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 B . Structure of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 C . Service tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 D . Repairs and parts replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1A10.1
1A10.2
A . General
The purpose of this manual is to assist Dealers and Agents in the efficient installation, maintenance and repair of AGCO equipment. Carrying out the procedures as detailed, together with the use of special tools where appropriate, will enable the operations to be completed within the time stated in the repair time schedule.
Summaries
For quick reference, each chapter starts with a table of contents, listing the various sections included in that chapter.
Meaning of references
(...): identification of parts and components
Amendments
Modified pages will be edited using the same page numbering as the preceding pagesonly the issue number changes. The old pages should be destroyed.
C . Service tools
Where the use of a service tool is necessary to carry out an operation, the tool reference is mentioned with the relevant instruction. Tool drawings for locally made tools are given at the end of the relevant sections.
1A10.3
1B10.1
1B10.2
A . General specifications
Model 5425
Engine DIN power (hp) DIN power (Kw) Brand Type Number of cylinders/displacement (l) Turbo Intercooler Injection pump Fan Alternator Gearbox Gearbox model Clutch/shuttle Number of discs GBA20/GBA25 Dry clutch/mechanical reverse shuttle Wet clutch/Power Shuttle 5 pads (mechanical reverse shuttle) 4 forward discs/3 reverse discs (GBA20 Power Shuttle) 6 forward discs/6 reverse discs (GBA25 Power Shuttle) Speedshift (GBA20)/Dyna 4 (GBA25) Options Options Rear axle Axle model Final drives Axle shaft Flanged shaft Brake discs per trumpet housing Hand brake discs Differential lock Linkage Stabilisers Multi-hole drawbar 3-point linkage Clevis hitch Automatic clevis hitch Semi-mounted trailer hitch Swinging drawbar Roller type swinging drawbar Power take-off Type 540/1000/eco Number of clutch discs PTO brake Interchangeable / shiftable shaft Optional (*) 4 Hydraulics Telescopic / without Options Cat. 2, hook or ball type (*) Standard or assisted Standard or assisted Stud or auto-hitch (*) Standard Options GPA20 ND 76 mm Standard 1 3 Dog clutch 65 49 PERKINS 1104C-44 4/4.4 No No Bosch VE10 Viscostatic 80 A / 120 A
Proportional PTO Front power take-off Front axle Model Type Rotational direction Clutch Factor K Swivelling mudguard (4WD) 2WD Front linkage (optional) Hydraulics Open Centre 57 l/min Open Centre 100 l/min Orbitrol steering Brake master cylinder Braking assistance Trailer brake Auxiliary spool valves Joystick Couplers Electronics Transmission control Linkage controller Draft sensors Sensor capacity Datatronic Fieldstar Cab Rear-view mirrors Air conditioning Windscreen Standard bonnet Sloping bonnet Standard roof High-visibility roof Slimline roof Platform
Options Options
DANA AG 85 (720/520) Fixed Clockwise Multidisc 1.369 (GBA20)/1.363 (GBA25) Options Optional (standard track width/wide track width) 2.5 T
AUTOTRONIC 5 (if Power Shuttle) Without (if mechanical reverse shuttle) EHRB/AUTOTRONIC 5 1 4T Without Options
Standard / Telescopic (optional) Manual (optional) Standard / Opening (optional) Standard Options Standard Options Options Options
1B10.3
Front axle DANA AG 85 (720/520) Fixed Clockwise Multidisc 1.369 (GBA20)/1.363 (GBA25) Options Optional (standard track width/wide track width) 2.5 T
1B10.4
Front axle DANA AG 85 (720/520) Fixed Clockwise Multidisc 1.340 (GBA20)/1.363 (GBA25) Options Optional (standard track width/wide track width) 2.5 T
1B10.5
Front axle DANA AG 85 (720/520) Fixed Clockwise Multidisc 1.340 (GBA20)/1.363 (GBA25) Options Optional (standard track width/wide track width) 2.5 T
1B10.6
Front axle DANA AG 105 (730/525_730/526) Fixed Clockwise Multidisc 1.340 (GBA20)/1.363 (GBA25) Options Optional (standard track width/wide track width) 2.5 T
1B10.7
Front axle CARRARO 20.19 ACP Fixed Clockwise Multidisc 1.337 (GBA20)/1.334 (GBA25) Options Optional (standard track width/wide track width) 2.5 T
1B10.8
Front axle DANA AG 130 (735 / 524_735/602) Fixed/Suspended Clockwise Multidisc 1.344 Options Optional (standard track width/wide track width) 2.5 T
1B10.9
Type Rotational direction Clutch Factor K Swivelling mudguard (4WD) 2WD Hydraulics
1B10.10
Type Rotational direction Clutch Factor K Swivelling mudguard (4WD) 2WD Hydraulics
1B10.11
Type Rotational direction Clutch Factor K Swivelling mudguard (4WD) 2WD Hydraulics
1B10.12
1B11.1
1B11.2
A . Speedshift models
5425/5435 Speedshift models
Road speeds at 2200 rpm, 16.9R34 tyres DIRECTION RANGE Version (kph) C L 1 D O W C 2 D S C P 3 D E E C D 4 D H C 1 I D G C H 2 D C S 3 P D E C E 4 D D FORWARD AND REVERSE POWER SHUTTLE FORWARD MECHANICAL SHUTTLE Creeper Creeper Speedshift 1/4 1/14 30 1.96 2.47 2.95 3.73 4.09 5.17 5.92 7.48 7.84 9.91 11.85 14.97 16.39 20.72 23.73 30.00 40 2.47 3.12 3.73 4.72 5.17 6.53 7.48 9.45 9.91 12.53 14.97 18.92 20.72 26.72 30.00 37.91 30 0.49 0.62 0.74 0.93 1.02 1.29 1.48 1.87 40 0.62 0.78 0.93 1.18 1.29 1.63 1.87 2.36 30 0.14 0.18 0.21 0.27 0.29 0.37 0.42 0.53 40 0.18 0.22 0.27 0.34 0.37 0.47 0.53 0.68 REVERSE MECHANICAL SHUTTLE Speedshift 30 1.90 2.40 2.87 3.62 3.96 5.01 5.74 7.26 7.61 9.61 11.49 14.52 15.90 20.10 23.02 29.10 40 2.40 3.03 3.62 4.58 5.01 6.33 7.26 9.17 9.61 12.15 14.52 18.36 20.10 25.40 29.10 36.77 Creeper 1/4 30 0.47 0.60 0.72 0.91 0.99 1.25 1.44 1.81 40 0.60 0.76 0.91 1.14 1.25 1.58 1.81 2.29 Creeper 1/14 30 0.14 0.17 0.21 0.26 0.28 0.36 0.41 0.52 40 0.17 0.22 0.26 0.33 0.36 0.45 0.52 0.66 -
1B11.3
1B11.4
1B11.5
1B11.6
1B11.7
1B11.8
B . Dyna 4 models
5425/5435/5445/5455/5460 Dyna 4 models
Road speeds at 2200 rpm, 18.4R34 tyres DIRECTION RANGE A B C D A B C D A B C D A B C D Dyna 4 1.99 2.44 2.98 3.67 4.71 5.80 7.07 8.70 9.57 11.77 14.36 17.66 22.08 27.16 33.12 40.73 FORWARD AND REVERSE Creeper 1/4 0.50 0.61 0.74 0.92 1.18 1.45 1.77 2.17 Creeper 1/14 0.14 0.17 0.21 0.26 0.33 0.41 0.50 0.62 0.68 0.84 1.02 1.25 1.57 1.93 2.35 2.89
NOTE: - 1/4 creeper gears cannot be engaged with ranges 3 and 4. - Maximum speed is limited by the electronic transmission control.
1B11.9
NOTE: - 1/4 creeper gears cannot be engaged with ranges 3 and 4. - Maximum speed is limited by the electronic transmission control.
1B11.10
NOTE: - 1/4 creeper gears cannot be engaged with ranges 3 and 4. - Maximum speed is limited by the electronic transmission control.
1B11.11
NOTE: - 1/4 creeper gears cannot be engaged with ranges 3 and 4. - Maximum speed is limited by the electronic transmission control.
1B11.12
SPECIFICATIONS - Dimensions
1B12.1
SPECIFICATIONS - Dimensions
1B12.2
SPECIFICATIONS - Dimensions
3 9 10
4 8
5 7
12
17
16
X
11 13 18 19 1
MA-01-03223A
15 14
20 2
21
Z X
REFERENCE 0= Engine axis 1 2 3 4 5 6 7 8 9 10 11 3427 2464 1012 540 896 890 567 89 372 222 306 DIMENSIONS (mm) x y z REFERENCE 0= Engine axis 12 13 14 15 16 17 18 19 20 21 100 249 260 216 106 2xM20 2xM20 2xM20 2xM16 2xM16 DIMENSIONS (mm) x -1215 -1113 -665 120/222 120/222 y +/-280 +/-280 +/-275 +/-183 +/-223 z 20/-82 20/-82 20/-94 -155 -53 -
Fig. 1
1B12.3
SPECIFICATIONS - Dimensions
5460 Speedshift
3 9 10
4 8
5 7
12
17
16
X
11 13 18 19 1
MA-01-03224A
15 14
20 2
21
Z X
REFERENCE 0= Engine axis 1 2 3 4 5 6 7 8 9 10 11 3447 2553 1032 540 896 890 567 89 462 222 306
DIMENSIONS (mm) x y z -
REFERENCE 0= Engine axis 12 13 14 15 16 17 18 19 20 21 100 249 260 216 106 2xM20 2xM20 2xM20 2xM16 2xM16
DIMENSIONS (mm) x -1215 -1113 -665 120/222 120/222 y +/-280 +/-280 +/-275 +/-183 +/-223 z 21/-59 21/-59 21/-93 -155 -53
Fig. 2
1B12.4
SPECIFICATIONS - Dimensions
5465 Speedshift
3 10 11 19
4 8 9
5 7
13 17
18
X
12 21 22 2 1
MA-01-03224A
16 14 15
20
Z X
REFERENCE 0= Engine axis 1 2 3 4 5 6 7 8 9 10 11 3717 2780 1018 772 896 890 567 89 53 404 222 DIMENSIONS (mm) x y z REFERENCE 0= Engine axis 12 13 14 15 16 17 18 19 20 21 22 361 100 249 260 216 106 2xM20 2xM20 2xM20 2xM20 M20 DIMENSIONS (mm) x -1452 -1351 -903 59 59 y +/-280 +/-280 +/-275 +/-274 +/-274 z 20/-82 20/-82 20/-94 -137/-19 7 -35
Fig. 3
1B12.5
SPECIFICATIONS - Dimensions
5460 SA Speedshift (Orchard)
3 9 10 17
4 8
5
Z X
6 7 12 16
15 13 14
11 20 2 1
Z2-221-03-03
21
18
19
Z X
REFERENCE 1 2 3 4 5 6 7 8 9 10 11 DIMENSIONS (mm (in)) 0 = Engine axis 3447 (135.7) 2553 (100.5) 1032 (40.6) 540 (21.3) 896 (35.3) 890 (35) 567 (22.3) 89 (3.5) 462 (18.2) 222 (8.7) 306 (12) REFERENCE 12 13 14 15 16 17 18 19 20 21 DIMENSIONS (mm (in)) 0 = Engine axis 100 (3.9) 249 (9.8) 260 (10.2) 216 (8.5) 106 (4.2) 2xM20 2xM20 2xM20 2xM16 2xM16 -
Fig. 4
1B12.6
SPECIFICATIONS - Dimensions
5470/5475 SA Speedshift (Orchard)
5 3
9 10 13 Z X 16 15 17 * 14 18
4
12 11
6 8
0
23
19 20
21
22
2 1
X3B-029-08-05
Z X
REFERENCE 1 2 3 4 5 6 7 8 9 10 11 12 DIMENSIONS (mm (in)) 0 = Engine axis 3390 (133.5) 2674 (105.3) 800 (31.5) 670 (26.4) 81 (31.9) 949 (37.4) 890 (35) 567 (22.3) 1354.6 (53.3) 1253 (49.3) 165.4 (6.5) 267 (10.5) REFERENCE 13 14 15 16 17 18 19 20 21 22 23 DIMENSIONS (mm (in)) 0 = Engine axis 51 (2) 314.8 (12.4) 59.8 (2.4) 93.8 (3.7) 20.2 (0.8) 30 (1.2) 35 (1.4) 65 (2.6) 106.1 (0.4) 154.6 (6) 149 (5.9) -
Fig. 5
1B12.7
SPECIFICATIONS - Dimensions
3 9 11
4 8
5 7 10
13 17
18
X
12
16 15
19
20 1
21 2
22 14
MA-01-03005A
Z X
REFERENCE 0= Engine axis 1 2 3 4 5 6 7 8 9 10 11 3427 2464 1012 540 896 890 567 89 372 400 222 DIMENSIONS (mm) x y z REFERENCE 0= Engine axis 12 13 14 15 16 17 18 19 20 21 22 306 100 249 260 216 106 2xM20 2xM20 2xM20 2xM16 2xM16 DIMENSIONS (mm) x -1215 -1113 -665 120/222 120/222 y +/-280 +/-280 +/-275 +/-183 +/-223 z 20/-60 20/-60 20/-94 -155 -53
Fig. 6
1B12.8
SPECIFICATIONS - Dimensions
5460 Dyna 4
3 9 10
4 8
5 7 10
12 16
17
X
11 13 18 19 1
MA-01-03224A
15 14
20 2
21
Z X
REFERENCE 0= Engine axis 1 2 3 4 5 6 7 8 9 10 11 3447 2553 1032 540 896 890 567 89 462 400 222
DIMENSIONS (mm) x y z -
REFERENCE 0= Engine axis 12 13 14 15 16 17 18 19 20 21 22 306 100 249 260 216 106 2xM20 2xM20 2xM20 2xM16 2xM16
DIMENSIONS (mm) x -1215 -1113 -665 120/222 120/222 y +/-280 +/-280 +/-275 +/-183 +/-223 z 21/-59 21/-59 21/-93 -155 -53
Fig. 7
1B12.9
SPECIFICATIONS - Dimensions
5465 Dyna 4
3 10 11 19
4 8
5 9 7
13
18
17
X
12 21 22 2 1
MA-01-03006A
16 14 15
20
Z X
REFERENCE
DIMENSIONS (mm) x y z 3717 2780 1018 772 896 890 567 89 400 404 222
REFERENCE 0= Engine axis 12 13 14 15 16 17 18 19 20 21 22 361 100 249 260 216 106 2xM20 2xM20 2xM20 2xM20 M20
DIMENSIONS (mm) x -1452 -1351 -903 59 59 y +/-280 +/-280 +/-275 +/-274 +/-274 z 20/-82 20/-82 20/-94 -137/-19 7 -35
0= Engine axis 1 2 3 4 5 6 7 8 9 10 11
Fig. 8
1B12.10
SPECIFICATIONS - Dimensions
5470 Dyna 4
3 10
4 8
5 9 7
16
12
X
11 20 2 1
MA-01-03004A
15 21 13 14
17
18
19
Z X
REFERENCE 0= Engine axis 1 2 3 4 5 6 7 8 9 10 11 3390 2675 800 670 949 890 567 81 400 408 314.8 DIMENSIONS (mm) x y z REFERENCE 0= Engine axis 12 13 14 15 16 17 18 19 20 21 106 249 260 216 2xM20 2xM20 2xM20 M20 M20 M20 DIMENSIONS (mm) x -1354 -1253 -805 -51 -51 -51 y +/-280 +/-280 +/-275 +/-274 +/-274 +/-274 z 20/-60 20/-60 20/-94 -35 -149 30
Fig. 9
1B12.11
SPECIFICATIONS - Dimensions
5460 SA Dyna 4 (Orchard)
3 9 10
4 8
5 7 10
12 16
17
X
11 13 18 19 1
Z2-411-01-06
15 14
20 2
21
Z X
REFERENCE 0= Engine axis 1 2 3 4 5 6 7 8 9 10 11 3447 2553 1032 540 896 890 567 89 462 400 222 DIMENSIONS (mm) x y z REFERENCE 0= Engine axis 12 13 14 15 16 17 18 19 20 21 22 306 100 249 260 216 106 2xM20 2xM20 2xM20 2xM16 2xM16 DIMENSIONS (mm) x -1215 -1113 -665 120/222 120/222 y +/-280 +/-280 +/-275 +/-183 +/-223 z 21/-59 21/-59 21/-93 -155 -53
Fig
1B12.12
SPECIFICATIONS - Dimensions
5470/5475 SA Dyna 4 (Orchard)
3 10
4 8
5 9 7
16
12
X
11 20 2 1
Z2-426-01-06
15 21 13 14
17
18
19
Z X
REFERENCE 0= Engine axis 1 2 3 4 5 6 7 8 9 10 11 3390 2675 800 670 949 890 567 81 400 408 314.8 DIMENSIONS (mm) x y z REFERENCE 0= Engine axis 12 13 14 15 16 17 18 19 20 21 106 249 260 216 2xM20 2xM20 2xM20 M20 M20 M20 DIMENSIONS (mm) x -1354 -1253 -805 -51 -51 -51 y +/-280 +/-280 +/-275 +/-274 +/-274 +/-274 z 20/-60 20/-60 20/-94 -35 -149 30
Fig
1B12.13
SPECIFICATIONS - Dimensions
MA-01-03009A
Fig. 12
1B12.14
SPECIFICATIONS - Dimensions
Rims with steel disc and lugs Rim size 30" 34" 38"
Assembly with rim disc turned inwards (Fig. 13) A 1614 C D E F G H Wheel attachment
1406 1499 1609 1722 1400 1518 1606 1724 1410 1614 1510 1714
MA-01-03010A
Fig. 13
1B12.15
SPECIFICATIONS - Dimensions
Front track widths
Rims with steel disc and 4 double lugs (Fig. 14)
Rim dimension W7 x 24" Width between flanges 1669 1800 W14 x 24" 1669 1800 W12 x 28" 1669 1800 A 1492 1623 1406 1537 1308 1439 B 1601 1732 1515 1646 1419 1550 C 1521 1652 1607 1738 1501 1632 D 1630 1761 1716 1847 1612 1743 E 1692 1823 1606 1737 1708 1839 F 1801 1932 1715 1846 1819 1950 G 1721 1852 1807 1938 1901 2032 H 1830 1961 1916 2047 2012 2143
Wheel attachment
MA-01-03011A
Fig. 14
1B12.16
SPECIFICATIONS - Dimensions
Wheel attachment
MA-01-03012A
Fig. 15
1B12.17
SPECIFICATIONS - Capacities
1B13.1
SPECIFICATIONS - Capacities
1B13.2
SPECIFICATIONS - Capacities
1B13.3
SPECIFICATIONS - Capacities
1B13.4
Miscellaneous
1C10 - Miscellaneous
CONTENTS
A . Conversion tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 B . Retaining compounds and sealing products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1C10.1
Miscellaneous
1C10.2
Miscellaneous
A . Conversion tables
LENGTH multiply by mm in m ft km mile x 0.0394 x 25.400 x 3.2808 x 0.3048 x 0.6214 x 1.6093 SURFACE AREA multiply by mm in m ft ha acre x 0.0016 x 645.16 x 10.7639 x 0.0929 x 2.4711 x 0.4047 VOLUME multiply by cm3 in3 m3 ft3 x 0.06102 x 16.387 x 35.315 x 0.0283 CAPACITY multiply by ml fl oz (UK) ml fl oz (US) l gal (UK) l gal (US) gal (UK) gal (US) x 0.0352 x 28.4131 x 0.0338 x 29.5735 x 0.2200 x 4.5640 x 0.2640 x 3.7850 x 1.2010 x 0.8330 fl oz (UK) ml fl oz (US) ml gal (UK) l gal (US) l gal (US) gal (UK) in3 cm3 ft3 m3 l/min l/min l/hr l/hr l/ha l/ha gal/min (US) gal/min(UK) gal/hr (US) gal/hr (UK) gal/acre (US) gal/acre (UK) in mm ft m acre ha bar lbf/in (PSI) in mm ft m mile km hp bhp (UK) kW bhp (UK) kW hp
POWER multiply by x 0.9863 x 1.0139 x 1.3410 x 0.7457 x 1.36 x 0.736 TORQUE multiply by Nm lbf ft daNm lbf ft x 0.7375 x 1.356 x 7.3756 x 0.1356 PRESSURE multiply by x 14.504 x 0.0690 FLOW RATE multiply by x 0.264 x 0.22 x 0.264 x 0.22 x 0.107 x 0.089 x 3.7850 x 4.5640 x 3.7850 x 4.5640 x 9.354 x 11.232 gal/min (US) gal/min(UK) gal/hr (US) gal/hr (UK) gal/acre (US) gal/acre (UK) l/min l/min l/hr l/hr l/ha l/ha lbf/in (PSI) bar lbf ft Nm lbf ft daNm bhp (UK) hp bhp (UK) kW hp kW
1C10.3
Miscellaneous
SPEED multiply by kph mile/hr (mph) x 0.6214 x 1.6093 WEIGHT multiply by g oz kg lb kg UK ton t UK ton t US ton x 0.03527 x 28.350 x 2.2046 x 0.4536 x 0.00098 x 1016.1 x 0.9842 x 1.016 x 1.1023 x 0.9072 TEMPERATURE C F C x 1.8 + 32 (F - 32)/1.8 F C oz g lb kg UK ton kg UK ton t US ton t mile/hr (mph) kph
1C10.4
Miscellaneous
Loctite product type 221 241 242 270 496 510 518 542 549 573 574 577 603 638 648 706 5206 5910 5922 7100
Operation Standard threadlock Medium threadlock Strong threadlock Glue (for metals) Standard sealant Sealant for flat surfaces and paper seals Thread sealant Oil-resistant surface sealant Surface sealant (engine, gearbox) Threaded union sealant (prevents loosening and leakages caused by vibrations) Retainer for cylindrical assemblies (bearings, rings etc.) Strong retainer for cylindrical assemblies (bearings, rings etc.) Strong retainer for cylindrical assemblies (resistant to high temperatures) Degreasing cleaner Metallic surface sealant (gearbox housing, engine sump) Flexible surface sealant Sealant paste for flexible unions (sensor attachments etc.) Leakage detector for pneumatic systems
NOTE: Use the product "Form A gasket 2" when sealing between plastic material and cast iron or steel.
1C10.5
Miscellaneous
Application method for Loctite products
1. Remove all traces of previous sealants and corrosion - by mechanical means: brush or cloth - by chemical means: "DECAPLOC 88" (Leave the product to take effect then scrape off and wipe clean). 2. Degreasing parts using dry solvent: if possible, use super dry solvent LOCTITE 706. 3. Allow the solvents to evaporate 4. Apply the recommended type of LOCTITE product to the parts: - for blind tapped holes, apply a quantity of the product to the last threads at the bottom of the hole. - for cylindrical fittings, apply the product on the two mating faces using a clean brush. - for mating faces, apply a bead to one of the two faces, circling the holes, and then tighten as quickly as possible. NOTE: - a) Do not use too much of the product in order to avoid locking adjacent parts. - b) Do not attempt to retighten after 5 minutes of curing, in order to avoid breaking the film of product. - c) If the ambient temperature is less than +10C, and to ensure quicker setting of Loctite products, (except SILICOMET), use LOCTITE T 747 activator after phase 2 on at least one of the two parts. Excess product outside the joint will not harden (anaerobic products curing takes place only when there is no oxygen).
Grease
When grease is used in components in contact with transmission oil, use grease that is miscible with oil to avoid blocking the hydraulic filters. Use "Amber Technical" grease supplied by WITCO, 76320 Saint-Pierre des Elfes, France.
1C10.6