Professional Documents
Culture Documents
Agenda Name of the section Duration (hours) Objective Pre-requisites SAP overview 6 Hrs To understand what is SAP and its various applications.
Course Content
SAP Overview
SAP stands for Systems, Applications and Products in data processing". SAP is the worlds third-largest independent software provider. SAP was founded by 5 former IBM employees in 1972 and head quartered in Walldorf,Germany. SAP is the global market leader in ERP and in collaborative and inter-enterprise business solutions
SAP overview
Automotive
Defense & Security High Tech Higher Education & Research Chemicals Life Sciences Industrial Machinery & Components
Life Sciences
Media
Health Care
High Tech
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Mining
Postal Services Public Sector Retail Utilities
SAP-Overview
mySAP technology
SAP Net weaver
SAP-Overview
SAP Application Modules SAP has several layers. The Basis System is the heart of the data operations and should be not evident to higher level or managerial users. Other customizing and implementation tools exist also. The heart of the system from a managers viewpoint are the application modules.
Introduction to SAP
SAP overview SAP stands for "systems, applications and products in data processing". SAP is the worlds third-largest independent software provider. Founded by 5 former IBM employees in 1972 and head quartered in Walldorf, Germany. SAP is the global market leader in collaborative and inter-enterprise business solutions SAP is the global market leader in ERP.
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Course Begins
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Curriculum
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Agenda
Introduction to procurement
1 Hrs To understand the various organizational structures from legal and business transaction point of view.
Functional experience in Sales. Understanding of Organizational structure. Introduction to procurement Internal Procurement External procurement Methods of procurement
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Course Content
Introduction To Procurement
Definition
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Client
A company code is a company (accounting unit) within the corporate group (client)
Note:- A plant can be one of the following # Central delivery # warehouse #Regional sales office #Manufacturing facility # Corporate headquarters
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Types of Procurement
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Internal Procurement
In a company, goods movements do not only occur in the form of goods receipts and goods issues. Depending on the organization of the company and its sales policy, internal stock transfers may also be necessary. Stock transfer with delivery is a plant-to-plant scenario. You are posting a goods issue in plant A and a goods receipt in plant B. This type of stock transfer can only be carried out from unrestricted-use stock of the issuing plant to unrestricted-use stock of the receiving plant. In a second step, you post the placement into storage at the receiving plant. Only then is the event complete and the transferred quantity part of unrestricted-use stock. The following are a must for internal procurement between plant to plant within the same company code. Creating a stock transport order in plant B Generating a delivery in plant A Picking the material in plant A Posting the goods issue in the delivering plant i.e. Plant A Posting the goods receipt in the receiving plant i.e. Plant B The quantity posted from stock is first of all managed as stock in transit for the receiving plant. The quantity is only posted to the unrestricted-use stock of the receiving plant once the goods receipt has been posted. This enables the quantity 'on the road' to be monitored.
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Internal Procurement
You post a stock transfer from company code to company code in the same way that you post a stock transfer from plant to plant, except that both plants belong to different company codes. During the stock transfer, two accounting documents are created in addition to the material document An accounting document for the removal from storage at the issuing company code An accounting document for the placement into storage at the receiving company code The following are a must for internal procurement between plant to plant between 2 different company codes. Creating a purchase order at the receiving plant Creating delivery and billing documents at the issuing plant Posting the goods receipt at the receiving plant Posting the invoice receipt at the receiving plant The key points in this kind of procurement is The issuing plant enters a delivery for the stock transport order and a billing document. This is an inter company billing document. Pricing takes place as normal. When the goods arrive, the receiving plant posts a goods receipt for the purchase order. The unrestricted-use stock increases and an accounting document get created. The invoice is checked with reference to the purchase order. 18
External Procurement
General cycle of activities:
Payment
Determinatio n of requirement
Invoice Verification
Goods Receipt
Procurement
PO Monitoring
PO processing
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External Procurement
5. Purchase Order Monitoring The buyer can check the status of the PO i.e. if the goods or invoices have been received for a particular PO. The system checks the reminder periods you have specified and - if necessary -automatically prints reminders or expediters at the predefined intervals. 6. Goods Receipt Goods receiving personnel can confirm the receipt of goods simply by entering the PO number. By specifying permissible tolerances, buyers can limit over- and under deliveries of ordered goods. 7. Invoice Verification Vendor invoices are checked for accuracy of prices and contents. 8. Payment Processing Based on the invoice verification, the Accounts Dept / Finance Dept normally deals with vendor payments.
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Methods of Procurement
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One-time purchase orders Longer-term contracts with the subsequent issue of release orders Longer-term scheduling agreements and delivery schedules
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Scheduling Agreement
If a material is ordered on a regular basis and is to be delivered according to an exact time schedule, then you set up a scheduling agreement. This method of procurement is typically used when Just-in-Time deliveries are required from the vendor (for example, in the automobile industry).
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Curriculum
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MM Enterprise Structure
Client
Plant
Purchasing Org.
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Client
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Company
An Independent accounting unit within the client. Each has its own P&L account and Balance Sheet
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Plant
A unit under the company All Operation of the company take place here (e.g.
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Storage Location
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Purchasing Organization
Service Procure the Material / Service for one or more plants within the company
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Purchasing Groups
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MM Enterprise Structure
ASPL
PURCHASE ORGANIZATION
BDC
PURA
MDC
BDC1
BDC2
MDC1
MDC2
Bay11
Bay12
Bay21
Bay22
Bay31
Bay32
Bay41
Bay42
PURB
PURM
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Define here
Assign here
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Defining Organizational Elements Client : SPRO > IMG > Enterprise Structure > Definition > Financial Accounting > Define Company > New Entries
Company Code : SPRO > IMG > Enterprise Structure > Definition > Financial Accounting > Edit, Copy, Delete, Check Company Code > Copy, Delete, Check Company Code
Controlling Area : SPRO > IMG > Enterprise Structure > Definition > Controlling > Maintain Controlling Area > Maintain Controlling Area Use Currency type : 10 & Chart of Accounts as : INT
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Storage Location : SPRO > IMG > Enterprise Structure > Definition > Materials Management > Maintain Storage Loc ( w.r.t plant ) > New Entries
Purchase Organization : SPRO > IMG > Enterprise Structure > Definition > Materials Management > Maintain Pur. Org >New Entries.
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SPRO > IMG > Enterprise Structure > Assignment > Financial Accounting >
Assign Company Code to Company. Company Code to Controlling area Assign Plant to Company Code Assign P.Org to Co . Code Assign P.Org to Plant
SPRO > IMG > Enterprise Structure > Assignment > Controlling> Assign SPRO > IMG > Enterprise Structure > Assignment > logistics General > SPRO > IMG > Enterprise Structure > Assignment > Materials Mgmt > SPRO > IMG > Enterprise Structure > Assignment > Materials Mgmt > SPRO > IMG > Enterprise Structure > Assignment > Materials Mgmt >
Assign Standard P.Org to Plant
SPRO > IMG > Enterprise Structure > Assignment > Materials Mgmt >
Assign P.Org to Reference P.Org
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Curriculum
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Agenda
Material master
Material master contains the information on all the materials that a company procures or produces, stores or sells 1 To get familiar with Material Master
Material Master Introduction Material Master Demo1_ Creation of Material master Demo2_Customization settings
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Introduction
What is Material Master ? How the Material master is used in all the departments ? How it is useful in creating PO ?
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Material Master
S&D
Work scheduling
Accounting
Quality management
Storage
Forecasting
Warehouse Mgmt
Classification
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Material Master
Each department in company has its own view in material master Some material is valid for all organization levels, while some is valid
only for certain levels. Data at client level Data at plant level Data at storage location level
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Material Master
Maintain a material master record: screens
Material (Industry sector) (Material type)
Data screens
screens. From initial screen you go to two successive dialogue boxes . In the first dialogue box, you specify the view you want to process. In second you specify the relevant organizational levels. You then go to the data screens. You can change the standard screen sequence by changing the default values
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Material type
Materials with the same basic attributes are grouped together and
assigned to a material type. This allows you to manage different materials in a uniform manner in accordance with your company's requirements. Examples of material types are given in the graphic below
Material type
Number assignment
Raw materials
Control
Semi finished
Finished products
..............
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Industry sector
Industry sector Selection Screen Control Operating suppliers Field selection
Raw materials
Like material type, the industry sector has a control function in SAP
R/3 When you create a material master record, the industry sector defines. which screens are displayed and in which order which industry specific fields are displayed in each screen Industry sector you assigned to material cannot be changed latter. In customizing , you can define new industry sectors and maintain field reference for field selection control according to your companyspecific requirements. 46
Material Type Material type controls : The type of number assignment (internal or external). The permitted number range interval. Which screens are displayed and in which order. Which user-department-specific data (view) is suggested for entry. Which procurement type is permitted for a material; that is, whether the material is produced in-house, procured externally, or whether both options are allowed. Along with the plant, the material type determines a material's inventory management requirement; that is, whether the system updates quantity changes in the material master record or updates changes in value in the stock accounts in Financial Accounting. The material type also determines which accounts are posted when a material is posted to stock or leaves the warehouse. Various material types are provided in the standard SAP R/3 System. If your company needs additional material types, you can define these in Customizing according to your requirements
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Unit of measure
In addition to the base unit of measure the system uses for stock
keeping unit and to execute all its calculations, other departments use their own unit of measure. For example Purchasing can use another unit of measure to sales and distribution or to the warehouse.
Base unit of measure: stock keeping unit. All the other unit of
measure that you use, are converted to base unit of measure. You must enter the conversion factor for the unit of measure in the material master.
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In the Purchasing view of the material master Source list requirement Quota Arrangement usage Automatic PO
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Valuation class
Valuation class Material type Valuation class 1
Accounting 1
300000
Valuation class
Valuation class 2
300100
Material Master
You can use the valuation class to Combine the materials for
assigning G/L accounts so that you do not have to manage a separate stock account for each material. You maintain the valuation class in accounting view of the material master record. The valuation class allowed for a material depends on the material type and can be configured in customizing.
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Material valuation
S Standard price
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Price Control
system valuates goods receipts with the purchase order price and goods issues with the current moving average price. The system automatically calculates the latter upon every goods movement by dividing the total value by the total stock quantity. Differences between the purchase order price and the invoice are posted directly to the relevant stock account if there is sufficient stock coverage.
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Demo1_Create Material Master Objective To maintain the data in Basic data1 view
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Create Material Master Change Material Master Display Material Master Mass Maintenance Change Material Type Schedule creation of Material Master Extend the material view(s)
Once material masters are created from one plant same can be extended to other plants using T- Code MM 01.
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Curriculum
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Agenda
Vendor Master The vendor Master record contains all the information about the vendor that is needed to be able to conduct business with them.
Duration (hours)
Objective Pre-requisites
1
To get familiar with Vendor master N.A
Course content
Introduction Concept Important Data for Vendor Master. Demo1_Customizing Settings Demo 2_Creation,Change and display of
vendor master
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Introduction
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Concept
- General data
- Accounting data
- Purchasing data
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Account Group
When creating a vendor master record, you must specify an account group. The account group determines : The type of number assignment. Whether or not a one time vendor is involved. Which fields screens contain and whether entries in these fields are mandatory or optional.
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Partner Function
A vendor can take up different roles depending upon the requirement. these roles are called Partner roles or partner Function. some of the roles are given below: Ordering address Supplier of goods Invoicing party Payee
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Demo1_Customizing Settings
Account group Number Ranges the term of payment the Partner function the Partner schemas
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Demo1_Customizing Settings
Objective
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Curriculum
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Customizing settings for material master Duration (Hours) Objective Pre-requisites Course content
1
To get familiar with customizing settings with material master Material Master
Introduction Concept
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Introduction
What is customizing settings for material master ? How is it useful for end users ? How does it satisfy companys own business requirement ?
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Concept
according to the business requirements. Most cases standard SAP providing is enough, but some case you need to customize( i.e your own industry sector, material type, no ranges.. ).
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Objecti To assign the screen sequences to material ve type and industry sector
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Curriculum
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Agenda
Duration 1 (Hours) get familiar with PR Objective Note Fields in red To boxes are mandatory fields.
Material Master, Vendor
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Introduction
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Concept
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Purchase Requisition
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Purchase Requisition
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Concept
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Agenda
This tool is used to manage and compare requests for quotation (RFQ) issued to vendors and the quotations submitted by the latter in response to them. 1
Purchase Requisition Course Introduction Note Fields in red boxes are mandatory fields.
Introduction
What is a quotation? What is RFQ ? What is the difference between the two? What is the process of vendor selection in your organization?
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Concept
purchasing organization to submit a quotation for the supply of goods or service performance.
Price Comparison is the process of comparing the prices for all the
quotations received from vendors.
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Demo1_Creation of RFQ
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Demo1_Creation of RFQ
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Demo1_Creation of RFQ
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Demo1_Creation of RFQ
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Vendor1 is ranked as 1st (green highlight) and can be selected for further processing
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Demo3_Customizing Settings
Define Document Types Define Number Ranges Define Screen Layout at Document Level
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Demo3_Customizing Settings
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Demo3_Customizing Settings
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Demo3_Customizing Settings
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Agenda
Source list Source list specifies the possible sources of supply for a material over a given period of time Duration 1 (hours) Objective To get familiar with Source list
Prerequisites Course
Introduction
What is meant by source list ? How does your organization maintain this master record ? Source list specifies the possible sources of supply for a material over a
given period of time. It shows the time period in which a material may be ordered from a given vendor or under a certain long-term purchase agreement.
Source list is used in the administration of source of supply. Source list can be created manually or generated automatically. Source list you can be copied from one plant to another plant
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Demo1_Source list
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Demo1_Source list
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Demo1_Source list
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Agenda
Info record
Purchasing info record contains the concise information on a vendor and the material( i.e., the vendors current price is stored in the info record ) 1
Prerequisites
Introduction
What is meant by info record? How is your organization maintaining this master record? How is it useful in purchasing? The purchasing info record ( Info record )contains the information on a
specific material and vendor supplying the material, For example, the vendor's current pricing is stored in the info record.
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Introduction
When you create a purchase order, the system searches for info
record for purchasing organization/plant combination. If there in no record for this combination, the system searches for purchasing organization only.
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Agenda
Purchase Order
Duration (Hours) Objective To get familiar with purchase order. PreMaterial master, Vendor master requisites
A purchase order is a formal request to a vendor to supply or provide goods or services at a certain point of time with certain quantity. 1
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Concept
agreement by the Purchasing group as per the agreed terms & conditions.
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Header data
Vendor Order(doc.) type Purchase organization Purchase group Company code
Item data
Material no. Plant no. Quantity Delivery date Price
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Document type
The purchasing documents are differentiated via document type, also determines which is the relevant number ranges and which field should be offered during maintenance purposes.
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Process flow
Purchase Order
With ref.to PR
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Demo2_Customizing Settings
Define document type Define number ranges Define screen layout Set tolerance limit for price variance
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Demo2_Customizing Settings
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Demo2_Customizing Settings
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Demo2_Customizing Settings
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Demo2_Customizing Settings
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Demo2_Customizing Settings
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Agenda
Outline Agreement
This component can be used to enter into longer-term purchasing arrangements with vendors regarding the supply of materials or the performance of services. 3
Outline agreement
In the R/3 System, an outline agreement is a longer-term purchase agreement concerning the supply of goods or the services performance according to predetermined conditions. These are valid up to a certain period of time and cover a predefined total purchase quantity or value. In SAP outline agreements are again subdivided into the following categories Contracts Scheduling agreements
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Definition
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Contracts
A contract is a type of Outline agreement between the company and the vendor for a agreed material or service which can be issued as and when required during a certain overall time frame. There are two types of Contracts Quantity contract Value contract
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Contract
You can also set up corporate buying contracts with your vendors. Plant contract/Centrally agreed contract Contract 1 Plant 1 Plant 2 Contract 2 Plant 3
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Structure of a contract
The contract consists of items defining the individual materials, material groups, or services with prices and in many cases quantities. An item is assigned to an item category, which defines the type of procurement (e.g. item category K for consignment, or L for subcontracting).
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Contract
entire corporate group. The individual contract release orders can be issued to other individual companies belonging to the vendor corporate group. This can be made possible when the partner 152
Quantity contract
This type of contract is used when if the total quantity of goods to 153
Value contract
This type of contract is used when if the total value of all release orders issued against the particular contract is not to exceed a certain predefined value.
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Scheduling Agreements
You can carry out your manufacturing operations on the Just-InTime (JIT) principle.
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Scheduling Agreements
procurement type has been defined. The procurement types which are defined are as follows Standard Subcontracting Consignment Stock Transfer
Manually By entering all the data manually. For this the prerequisites are Account assignment-For each item to be posted to an account you need the account assignment data. Purchase organization/ Purchasing Group-You must assign the scheduling agreement to a purchasing organization & a purchasing group. Referencing Technique- By referring other documents like PR RFQs/Quotations Other Scheduling agreements
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Demo1_Creation of Contracts
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Demo1_Creation of Contracts
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Demo2_Customizing Settings
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Demo2_Customizing Settings
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Demo2_Customizing Settings
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Select the line items & click here to enter the schedule lines
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Enter the scheduled Quantity Enter the date on which you need the material to be delivered
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Demo4_Customising Settings
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Demo4_Customising Settings
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Agenda
Quota Arrangement
This tool forms a part of the Sourcing Administration. A quota arrangement divides the total requirement of a material over a period among certain sources of supply by assigning a quota to each source
1 To be familiar about the process of Quota Arrangement Pre-requisites Material Master Info Record Source List Course content Concept Note Fields in red boxes are mandatory fields.Arrangement 174 Important Data for Quota
Concept
among the certain Sources of Supply (Vendors) and then assigns the Quota to each Source.
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Quota base quantity: This is the Quantity used to control the quota arrangement when new sources of supply are identified /included.
Quota: This is the number indicating the portion of total requirement of the Material that is to be given or assigned to a particular source/vendor.
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The Source with the Lowest Quota Rating represents the Valid Source. If more than 1 source has the quota rating as 0, then the source with the highest quota is selected. The Concept States that higher the quota, lower the quota rating and higher the probability that the relevant source will be determined as the valid source of supply.
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PROCESS FLOW
Click on the text mentioned inside the Box to go to the respective slides.
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Demo1_Quota Arrangement
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Demo1_Quota Arrangement
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Demo1_Quota Arrangement
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Demo1_Quota Arrangement
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Demo1_Quota Arrangement
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Demo1_Quota Arrangement
Object To assign vendors automatically to purchase ive requisitions depending upon their Quota
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Demo1_Quota Arrangement
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Demo1_Quota Arrangement
Depending upon the Quotas the system will assign the Vendors.
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Demo1_Quota Arrangement
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Demo1_Quota Arrangement
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Demo1_Quota Arrangement
Click on the vendor & save the document then click on Process Assignment.
A Purchase Order Dialog Box will open and you will have to click on ok to draft in the Purchase Order.
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Demo1_Quota Arrangement
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Demo1_Quota Arrangement
Click on Save
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Demo1_Quota Arrangement
Note that the allocated qty has changed on the account of qty covered under the earlier 2 requisitions.
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Agenda
Automatic Purchase Order is a process by which the system automatically creates the purchase orders from a particular Purchase Requisition 1
To be familiar with the process of Automatic Purchase Order Pre-requisites Knowledge about Material Master, Vendor Master, Info Record, Source Note Fields in red boxes are mandatory fields. 194 List & Purchase Requisition
Concept
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Click on the text mentioned inside the Box to go to the respective slides.
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Objecti ve
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Objec To maintain source list in order to enable tive Automatic Purchase Order
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Click Here
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Agenda
It is a option in a Purchase Order by which procurement of material is possible for direct consumption 1 To be familiar with about Account Assignment PO Purchase Order Creation
Pre-requisite
Course content
Definition Concept Purpose Procurements Note Fields in red boxes are of mandatory fields.
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Account Assigned PO
It is a option in a Purchase Order by which procurement of material is possible for direct consumption.
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External services
Company occasionally requires small maintenance tasks( for example, changing the defective lights ) to be carried out by external contractors. This is called service PO or External services management.
To be familiar with the process of Service procurement of external services Note Fields in red boxes are mandatory fields. Pre Procurement of materials requisites Course
Introduction
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Introduction
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Concept
Master records for creating service PO: Service master record Master conditions for services Standard service catalogue Model service specifications
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Concept
services are procured for direct consumption for eg., a cost centre, a project
entry sheets. The relevant postings are made in financial accounting and cost accounting.
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Concept
When entering the services , you reference the purchase order. You
can copy the planned services directly from the purchase order into the service entry sheet.
Un planned services can be entered manually. The invoice verification procedure is carried out with reference
purchase order. This means that all service entry sheets accepted for this purchase order are suggested for invoice verification.
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MM,FI/CO,PM,PS integration
MM
Entry of services
Financial accounting
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Process Flow
Payment
Determination of Requirements
Invoice verification
Service acceptance Quotation entry Service entry sheet Award phase PO monitoring / Follow-up PO processing
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Concept
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Purpose of Procurement
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A key indicating whether an item is to be assigned to an auxiliary account (such as cost center) . The account assignment category determines which account assignment details are required for the item for ex : cost center or account number.
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Account Assignment
Automatic Acc.Assgt
Data from Mat. Master
Stock Account
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nt for Consumpti on
Material Number is not mandato and it is possible Account Assignment Category mandatory
Demo1_Account Assigned PO
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Demo2_Customising settings
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Demo2_Customising settings
Objec Defining combination of Item Category & tive Account assignment category
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Agenda
Release Procedure
To be familiar with the process of Release Strategy Pre-requisites Different kinds of Purchasing documents present in an organization Note Fields in red boxes are mandatory fields.
This tool forms a part of MM Purchasing. A Release Strategy is the process of approving purchasing documents electronically. 2
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Introduction
What is a release procedure in the SAP R/3 System? How does your company currently handle this approval process? What criteria currently drive your approval process? Who currently has to approve your documents? Do certain people have to approve before others? What happens if your documents are not approved?
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Concept
Release Procedure is the electronic approval process for releasing / approving any purchase document in SAP. It can be used to release internal documents such as Purchase Requisition or external documents such as Purchase order, contract, scheduling agreement.
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Creation of Characteristics
Classification
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Characteristics
Characteristics are the criteria upon which release condition are satisfied. Example - Plant, Account Assignment Category, Total Value, Material Group etc.
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Class
Class is used to group together characteristics that are used to constitute a release condition for release strategy.
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Release Group
It is the grouping of one or more release strategies. This permits multiple usage using the same release key. Example Release group 01 is defined for purchase requisitions and release group 02 for purchase orders. You can define release strategy S3 for both purchase requisitions and purchase orders.
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It is a two-character ID given to a person to release (approve) a purchasing document. Example 01,02, or AA, AB, EN for Engineer, MG for Manager etc.
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It is a code that represents a release status. The release status is the current standing of the item or the purchase document. Example If the proper approval has not yet been received, the release status would display as blocked. The status tells the system what is allowed for the item or document
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It indicates the order in which individual release codes may release the purchasing document. Example 01,02,03 are release codes. 03 has prerequisite of code 02 and 01, which means 03 can release the document only if 01 and 02 have released it.
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Objecti To define a Release Pre-requisite ve: Flag the release codes in the required sequence and click on continue
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Objecti To define a the status of the purchase ve: document after each release
Click on
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Objecti To define a the classification of the release ve: strategy Click on Classification
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Give the
different values for the characteristics Click on the right arrow as indicated to go back to the release strategy screen
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Purchase requisitions . This procedure has four preset characteristics namely A/c Assignment group, Material Group, Plant and Purchase requisition value.
Release codes Release indicators Assignment of release indicators Release prerequisites Determination of release strategy
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Agenda
Pricing and The term Pricing is used broadly to Conditions describe the calculation of prices & costs. Conditions enables you to store pricing stipulations agreed with the vendor Duration 3 (Hours) Objective To be familiar with Pricing and Conditions PreInfo record requisites Material master Vendor master Purchase Order Note Fields in red boxes are mandatory fields. 263 Course Concept
Concept
Pricing
The term Pricing is used broadly to describe the calculation of prices & costs Pricing in SAP is triggered through principle of Condition Technique. Gross price Price excluding any possible discounts or surcharges Net price Price taking discounts, surcharges, and possibly taxes into account Effective price Net price plus delivery costs, cash discount, and miscellaneous provisions for accrued costs or rebates
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Concept
Conditions
Conditions enables you to store pricing terms agreed with the vendor
Condition technique
Specifies method by which the system determines prices from 265 information stored in condition record
Control
Condition class : Discount/surcharge Calculation Type :Fixed amount Condition category : Delivery cost
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Condition Technique
Access sequence It is a search strategy which searches for valid records of a certain condition types. Condition Type It represent pricing elements in the system, Example - percentage discounts ,freight costs, taxes or custom duties Condition Table A combination of fields that defines the key of a condition record.
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Condition Technique
Calculation Schema A calculation schema groups together all condition types that play a part in calculating the price. It sets out the order in which the condition types are taken into account in the calculation. Schema Group Group of vendor or purchase organization that use same calculation schema.
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Schema Determination
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Schema Determination
Pur order
Schem a gr vendor
1000 A
RM00 00
XM00 00 0001 0002 01 02 YM00 Vendor00A ZM000 0
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Schema group 02
The condition group embraces a number of different materials supplied by a vendor to which a uniform discount or surcharge applies. The condition group is a freely definable, four-character, alphanumeric string that is assigned in the info record.
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Info record Condition Group Vendor A Material 1 Condition Group XY Info record Vendor A Material 2 Condition Group XY Purchase Order Item Condition Group RGRO Vendor A Condition Group XY 2 % discount 10 Material 1 2 % discount 2 2 % discount Info record Vendor A Material 3 Condition Group XY 272 30 3 200 150 Price 100
When you create a PO, a contract release order, or a delivery schedule, the R/3 System searches existing documents for valid conditions and adopts it it as default values in the new document. The price determination process is carried out in a number of steps: First, the relevant calculation schema is determined. Then the system searches for condition records for all condition types listed in the calculation schema that have an access sequence assigned to them. The search for condition records is carried out in the order specified in the access sequence. The search is concluded when a valid condition record is found. 273
From 500 Pc
Header conditions are entered in the header of a document and relate to all the items of that document. Item conditions are conditions relating to a single item of a document. If the same condition occurs in different document items, the item values are added up and the result used as the basis for determining the scale level. If the condition type is entered at header level, the value is divided among the items
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Condition Exclusion
Condition exclusion procedure: If several condition records are valid for price determination purposes, you can define rules specifying which condition records are to be chosen and which are not to be taken into account. An exclusion group is a list of condition types that are compared with each other during the price determination process and lead to the exclusion of an entire group of condition types or individual condition types within a group.
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Vendor material Pur org Plant Condition table A017 (info record with Plant )
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Condition record No
1000
1000
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Condition - -out - - - - Plant) Pur org with material Condition Vendor table A018 (info record record No A
1000
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4321
Condition
Condition
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4321
PB00
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Curriculum
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Agenda
Goods Receipt
Goods Receipt is the term used to describe an increase in warehouse stock due to receipt of goods from external vendors or from internal stock transfer 1
To get familiar with Goods Receipt Material Master Info Record 300
Goods Receipt
The term used to describe an increase in warehouse stock due to receipt of goods from external vendors, from internal stock transfer, as initial stock balance or for quality inspection.
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Stock & Consumption A/c updated Material & Accounting document created Stock and value updated in material master PO /PO history update QM lot created.
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Agenda
Goods Issue
A reduction in warehouse stock due to a withdrawal of stock or the delivery of goods to a customer. 1 To get familiar with Goods Issue Purchase Order
Introduction Concept Goods Issue - General Note Fields in red boxes are mandatory fields. Demo1_Goods Issue Without
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Introduction
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Features
The Inventory Management system supports the following types of goods issues:
Withdrawal of material for production orders Scrapping and withdrawal of material for sampling Return deliveries to vendors Other types of internal staging of material Deliveries to vendors without the involvement of the SD Shipping component
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Purpose
Companies usually differentiate between various types of Goods Issues, each of which is handled in R/3 system as follows. Stock Scheduled for Delivery Material Withdrawals for Production Orders Other Types of Internal Staging of Material Return Deliveries to Vendors Scrapping/Sampling
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Material document is created Accounting document is created Goods receipt/issue slip is created Stock update Update of G/L accounts Consumption update Reservation update Order update
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Agenda
Transfer Posting
Posting Master, Movement Note Fields in red Material boxes are mandatory fields. PreTypes
Introduction
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Concept
for example release from quality inspection, accepting consignment material, etc.
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Object To get to know Quantity of Material in Quality ive Inspection and to transfer to Unrestricted use.
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Object Transfer all the stock from Quality to ive Unrestricted use
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Object Transfer all the stock from Quality to ive Unrestricted use
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Agenda
Stock Transfer
of Stock Transfer Master, Movement Note Fields in red Material boxes are mandatory fields. PreTypes
Introduction
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Concept
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Stock Transfer from Company Code to Company Code Stock Transfer from Plant to Plant From Storage Location to Storage Location (within a Plant)
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Stock Transfer using the 1 step procedure Stock Transfer using the 2 step procedure Stock Transfer using the Stock Transport order
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Object Check for stock balance of Material, ive Fluconazole in Plant 1000
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Object Check for stock balance of Material, ive Fluconazole in Plant 1000
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Object To transfer 20 Qty of Material, Fluconazole ive from Plant 1000 to Plant 1100
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Object To transfer 20 Qty of Material, Fluconazole ive from Plant 1000 to Plant 1100
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Objec To check whether 20 quantity of Fluconazole is tive received in Plant 1100 after the stock transfer.
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Objec To check whether 20 quantity of Fluconazole is tive received in Plant 1100 after the stock transfer.
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Agenda
Reservation A request to the warehouse to keep materials ready for withdrawal at a later date and for a certain purpose. Duration 1 (Hours) Objective To get familiar with Reservation Prerequisites Course content Material master and Purchase Order.
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Reservation
Make a request to the warehouse to keep materials ready for withdrawal at a certain date and for a certain purpose. it simplifies and accelerates the Goods receipt process. A reservation for goods can be requested by various departments for various account assignment objects (such as cost center, order, asset, etc.).
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In R/3 system Manual reservations are entered directly by the user. In R/3 system Automatic reservations are generated automatically by two types. Reservations for orders, networks, WBS elements: The components from the warehouse are automatically reserved When an order, a network, or a project is created. Stock transfer reservations: The system generates a stock transfer reservation in the plant for the replenishment quantity when the available stock on hand falls below the reorder point If reorder 336
Concept
When a reservation is created in the system, the following activity takes place: In the material master record, total stock and unrestricted-use stock of the material remain unchanged. Reserved stock is increased by the reserved quantity. In MRP, available stock is reduced by the reserved quantity. This is visible in the current stock/requirements list. The reservation causes an entry to be made in the requirements planning file.
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Creating a Reservation
In Inventory Management Choose, Reservation -> Create. The initial screen appears, Enter the following data: Base date Movement type Plant The collective entry screen appears. Enter an Account Assignment Some of the account assignment fields (for example, G/L account) need not be maintained manually. The relevant information is automatically copied from the account assignment object Enter a G/L Account If you do not enter an account, the system will automatically determine the G/L account when the 338
You use this function to copy items from an existing reservation when entering a new reservation. When doing this, In Inventory Management Choose, Reservation -> Create. Enter the base date of the new reservation. Enter a movement type only if you want a movement type that differs of the reservation to be copied. Enter the reservation No. to be copied in the Reservation field (under Ref.). You can also choose Reservation -> Create w. reference To reference. The item selection screen is displayed. The list contains all items from the reference reservation. If necessary, change the account assignment. 339 Select the items to be copied to the new reservation. You can
Displaying a Reservation
Display an individual reservation (MB23) In Inventory Management Choose, Reservation ->Display. Display a list of all reservations(MB25) In Inventory Management Choose, Reservation -> Reservation list.
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Changing a Reservation
Even after withdrawn the reserved quantity, You can change a manual reservation at any time. You can change the data (for example, quantity or storage location) directly on the collective processing screen. Alternatively, you can select one particular item and change the data on the detail screen You cannot change the account assignment data (for example, cost center or order). If the account assignment is incorrect, you must delete the reservation and enter a new reservation.
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Demo1_Create Reservation
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Demo1_Create Reservation
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Demo1_Create Reservation
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Agenda
Sub Contracti ng
The vendor (the subcontractor) receives components from which he manufactures a product. The product is ordered in a purchase order. The components required by the vendor to manufacture the ordered product are listed in the purchase order and provided to the subcontractor 2 To become familiar with Sub-Contacting Info record, Material master 345 Vendor master
Sub-Contracting
( Purchase order ) Sub-Contacting order Provision of parts for sub contracting Goods receipts and postings Posting a Subsequent Adjustment By-products in Subcontracting Subcontracting for Project and Sales order stock Scheduling Agreements with Subcontracting
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Concept In subcontracting, the vendor (the subcontractor) receives components from which he manufactures a product. The product is ordered in a purchase order. The components required by the vendor to manufacture the ordered product are listed in the purchase order and provided to the subcontractor. The components can be determined by the system via a bill of material (BOM).
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In PO screen, enter the material number which you want to order the
vendor and item category as L. Other entries as applicable for the PO. entered or by means of BOM explosion.
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To post components from the unrestricted-use stock to the stock of material provided to vendor, proceed as follows: From the Inventory Management menu, select Goods movement Transfer posting. Enter the issuing plant ,storage location. &Choose Movement type Transfer posting Stock with subcontractor From unrestricted use Press ENTER. The collective entry screen appears. Enter a vendor and the individual items. Post the document.
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From the Purchasing menu, choose Purchase order Create Vendor known. Maintain the data on the initial screen. Make sure you enter the vendor of the components and the plant concerned. Enter the items. Then choose Item More functions Delivery address. A dialog box appears in which you enter the delivery address of the subcontractor. In the field Vendor, enter the number of the subcontractor and select the SC vendor box. Selecting the box causes the components at goods receipt to be posted directly to the stock of the material provided to vendor when the goods receipt is posted. 351 Save the purchase order.
Posting the Goods Receipt of the Components When the vendor delivers the end product (semi-finished item), you
post a GR for the subcontract order in the same way as for a standard PO. The system determines the components for each order item and creates a goods issue item for each component. the materials supplied by the vendor and Goods issue items for the components
the stock of material provided to vendor at plant level is increased. The stock of material provided to vendor is not managed at storage location level, since the stock is no longer stored at your company. Valuated stock at plant level increases.
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If the subcontractor informs you after these GR postings that a greater or smaller quantity of the components was actually consumed than planned in the purchase order, you must post a subsequent adjustment to correct the component consumption. If the component is a by-product, you must post the corrected byproduct receipt (excess receipt) or by-product issue (short receipt). When returning subcontracting components (under-consumption), the system checks that the quantity returned is not larger than the quantity originally transferred to the subcontractor. This check takes place on material and plant level.
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In the transaction goods movements MIGO, select the business operation Subsequent Adjustment from the list box. The system automatically chooses PO as the reference document. Enter the document number of the PO and the item number for which you want to post a subsequent adjustment. For the selected item, enter the difference quantity specified by the vendor and determine with the Under-consumption/Short Receipt indicator, whether a receipt or an issue is concerned. If you set the indicator, it is an under-consumption or short receipt. If you do not set the indicator, it is an excess consumption or excess receipt. Post the subsequent adjustment. The specified quantities of the originally posted GR are corrected 354 by the system to the subsequently adjusted quantities
By-Products in Subcontracting In the GR for the Sub-Contract purchase order, the system automatically posts the receipt of the by-products. (In the material document, you can identify the by-product items from their movement type 544. Note that the by-products are posted to the "stock of material provided to vendor, also referred to as "subcontracting stock"). The receipt can still be corrected using the Subsequent Adjustment function. Due to the receipt of the by-products, the value of the manufactured material is reduced. To transfer the by-products quantities from the "stock of material provided to vendor" (or subcontracting stock) to the unrestricteduse stock, you enter a transfer posting using movement type 542 (reversal of the provision of the components).
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The subcontracting orders are account-assigned to a sales order or a WBS element. Thus, the components are not transferred (using a transfer posting) to the "stock of material provided to vendor" but are directly withdrawn from the sales order stock or the project stock at the time of the GR. The material manufactured is also posted to the sales order stock or to the project stock. The cost of subcontracting is then debited to the sales order or WBS element.
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If you do not use bills of material, you must either enter the
components manually or refer to an existing purchase requisition. You have to enter the components for every delivery schedule.
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To Enter a Components for Main material Click on Components Or click on Explode BOM
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Special stocks
Special stocks
Special stocks are stocks that are managed separately because, they do not belong to your company or being stored at a particular location
Duration 3 (Hours) Objective To become familiar with special stock PreInfo record, material master and vendor requisites master and Purchase order Course
Concept Consignment Stocks
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Concept
Special Stocks
Special stocks are stocks that are managed separately, Because they do not belonging to your company or being stored at a particular location Special stocks and special procurement types are divided into the following areas. Consignment Third-party processing Returnable transport packaging Pipeline handling Sales order stock Project stock Subcontracting 362 Stock transfer using stock transport order
Consignment Stocks
The vendor provides materials and stores them in your premises. The vendor remains the legal owner of the material until you withdraw materials from the consignment stores. The advantage of this is that the companys liabilities increase only for the quantity withdrawn. Only then is the vendor required to pay. The invoice is due at set periods of time, for example, monthly.
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The procedure for creating consignment orders is the same as for standard purchase orders or outline agreements. However, you must note the following Enter the item category K for the consignment item. Ensure that the goods receipt is posted to the consignment stores
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Goods receipt For purchase order PO number known. The initial screen is displayed.
Enter the purchase order number to which the goods receipt refers. You can also enter the plant and storage location.
Select the movement type with Movement type PO to warehouse. Press ENTER to display the item overview.
Select the items you wish to process and check the quantities delivered. If required, enter a stock type in column S. Copy (adopt) the selected items.
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On the initial screen choose Movement type Receipt W/o purchase order To consignment unrestricted. Enter the plant and storage location. Press ENTER to display the collective entry screen. Enter the vendor number. Enter the number and quantity of the consignment material. Post the goods receipt.
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After a GR for consignment material has been posted, the consignment stock of the material increases &This is stock is available for MRP. However, the material's valuated stock does not increase since the consignment stock still belongs to the vendor.
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Consignment Stocks
Vendor consignment Stock. Maintain the data on the initial screen and carry out the evaluation
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You can only post a goods issue from consignment stock to consumption, if the material belongs to unrestricted-use stock. If the consignment material is in quality inspection or blocked stock, you must first transfer it o the unrestricted-use stock. From the Inventory Management menu, choose Goods movement Goods issue. Enter the data as required, including movement type, account assignment object.
After the goods issue, the vendor is due the net value of the goods issue.
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From the Inventory Management menu, select Goods movement Transfer posting. The initial screen is displayed.
type
Enter the plant and the issuing storage location. Choose Movement Transfer posting Consignment SLoc unrestricted use. To unrestricted use. (It is also possible to transfer quality inspection stock or blocked stock). Press ENTER. The collective entry screen appears. Enter Receiving storage location, Vendor, Material and Quantity. Post the stock transfer.
The transferred quantity is now managed in the consignment stock 371 of the receiving plant.
Removing material from consignment stores or transferring material to your companys own stock results in liabilities towards the vendor. You should settle these liabilities at regular intervals. Consignment materials are settled without the vendor issuing an invoice. The vendor can only manage its consignment stock by taking deliveries and payments into account. You settle posted withdrawals and return deliveries yourself in logistics Invoice verification and send the vendor a statement of the settlement. You can perform this settlement periodically in the background. The documents involved are 372 Invoices and Credit memos.
Pipeline Stocks
production process from a pipeline (for example, oil, tap water, electricity). the pipeline material is always available, i.e. it can be withdrawn from the pipeline at any time and in any quantity. They are not stored or kept in stock. No physical inventory is taken. Pipeline movements are mandatory in all valuation areas; i.e. no other goods movements may be posted.
Select the info category Pipeline & On the initial screen enter the
vendor, material and standard purchasing organization assigned to the plant.
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If you have more than one pipeline info record for a material,
you can enter the preferred vendor in the source list. This vendor then appears as a default when you enter goods movements. If no vendor has been entered in the source list, you have to select a vendor with every goods movement.
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You do not have to enter the vendor If more than one vendor exists, a pop-up window appears
376 with a list of pipeline vendors, from which you can select the
Pipeline Stocks
A consumption history is kept. The pipeline withdrawal has no effect on existing warehouse
stock or on the availability of the material.
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You settle pipeline liabilities for a vendor in the same way that
you settle consignment liabilities.
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Third-Party Processing In third-party processing, you place a purchase order with a vendor to deliver goods or perform a service for a customer (third party). This means that your company forward the order to an external vendor who then sends the material directly to the customer and invoices you. Company
PO
Order
Customer
Delivery (Goods )
Vendor
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Third-Party Processing in Sales If a material can only be procured externally, you can specify it in the material master record that it is always processed as a third-party item when a sales order is processed. Resulting Activities in Purchasing A purchase requisition is automatically created when a Sales Order is created If a third-party item from the sales order calls for more than one delivery schedule, the system creates a purchase requisition item for each individual quantity. The number of the purchase requisition is updated in the sales order. The item is scheduled automatically. The delivery time required by the vendor and the processing time in Purchasing are taken into account.
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If you do not use SD, you can plan a third-party business transaction using a purchase requisition as follows
Enter the item category S and an account assignment category Enter the account assignment data (for example, the number of
the G/L account). Which account assignment data you have to maintain depends on the account assignment category.
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item in a purchase requisition. You can create purchase orders in this way individually or collectively. If you do not use SD and have not entered a purchase requisition, you can also enter a third-party order manually. Enter a third-party item manually in the same way as the purchase requisition. After entering the account assignment, you can see a screen in which you can enter the address of the sold-to party. Enter either the customer number or a delivery address. Check whether goods receipts can be made for the third-party item. Goods receipts are possible if the goods receipt indicator is set in the item. Save the purchase order.
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Entering a Goods Receipt ( GR ) You enter a GR for a third-party order in the same way as a
standard GR for a PO with account assignment.
When the vendor invoice arrives, You enter the invoice in the
same way as an invoice for a standard PO, for the third-party order also.
quantity specified in the vendor invoice, this quantity is used as the basis for the billing document in SD. The billing document can only be posted once the vendor invoice has been posted.
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From the Inventory Management menu, choose Goods movement Goods receipt Other. The initial screen for this function appears.
Two movement types are available for goods movement for material with RTP: When a receipt is not for a purchase order, choose Movement type Receipt W/o purchase order To RTP unrestr. (501 M)
When stock balances are entered for the first time, choose
Movement type Receipt Initial stock entry (ext) To RTP unrestricted (561 M) vendor and enter the items.
Maintain the data on the collective entry screen i.e., enter the Post the goods movement.
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Posting RTP Quantities at Goods Receipt for Purchase Order A quantity of RTP can be entered at GR for a PO as follows: From the Inventory Management menu, choose Goods
movement Goods receipt For purchase order PO number known / PO number unknown. On the initial screen enter the movement type (usually 101) and the order number. From the overview screen, choose Edit W/o purchase order. A window appears in which you can enter the movement type and the special stock indicator (e.g. 501 M) for the quantity of RTP. Enter the RTP items and post the Goods Movement.
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RTP stock from the vendor. The total valuated stock remains unchanged.
Displaying Returnable Transport Packaging Stock RTP stock can be viewed using the following functions: Stock overview Plant stock availability Both functions can be found in the Inventory Management
menu under Environment Stock stock overview
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Stock that is used for a sales order and materials can only
be produced or procured only when they are ordered by the customer and the finished product can only be delivered to the customer via the sales order. You can manage valuated or non-valuated sales order stock.
collector. The system does not carry out invoice verification postings for goods until the end of the settlement period in Controlling.
Financial Accounting. The assigned accounts are debited and 389 credited as a result of the valuated goods movements.
When you enter a goods movement for sales order stock, you
should consider the following:
purchase order or a production order, the sales order number and item are copied from the reference document. When you enter other goods movements, you must specify the sales order umber and item. Goods movements for sales order stock are entered as follows
On the initial screen, enter movement type 411 and the special stock indicator E. This movement allows you to change the material number. This is required if the material is not managed in valuated stock (for example, configurable materials).
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Project Stock
Quantity of Material which is kept in stock for the completion of a project. The project stock is allocated to a work breakdown structure (WBS) element and the items can only be withdrawn for the WBS element. You can manage valuated or nonvaluated project stock.
If the project stock is not valuated, it is managed via a cost collector. The system does not carry out invoice verification postings for goods movements, until the end of the settlement period in Controlling.
If the project stock is valuated, you have immediate access to its value in Financial Accounting. The assigned accounts are debited and credited as a result of the valuated goods movements. Project stock is available for the project from an MRP point of view. 392
Project Stock
When you enter a goods movement with reference to a purchase order or production order, the WBS element is taken from the reference document. When you enter other goods movements, you must specify the 393 WBS element manually.
Project Stock
Transfer to own stock: Enter movement type 411 and the special stock indicator Q. Goods receipt for purchase order/for order:
Enter a goods receipt for a purchase order or for an order as normal using the movement type 101. If an item is assigned to a project (account assignment category Q), the system automatically 394 sets the special stock indicator at GR.
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T.Code
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Demo_ Create Pipe line material Menu Path T.Code Materials management Material Master Create General Immediate MM01
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Agenda
8
To get familiar with Customization part of Inventory Management
Inventory Management
Customization
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Number assignments
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Objec Field Selection for Goods Movements Initial tive /Header Screens
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Curriculum
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Agenda
Invoice The main task of the Invoice verificatio Verification component is to n complete the procedure of materials procurement by posting the vendor invoice and to pass on information concerning the invoice to Financial Accounting and subsequent applications. Duration 1 (Hours) Objective To get familiar with Invoice 421 Note Fields in red boxes are mandatory fields. verification
Concept
You want to review the data on the invoice sent by the vendor.
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Exchange rate Purchase order is entered in foreign differences currency, the amounts are translated from foreign currency into local currency at goods receipt. If you enter the invoice for the purchase order in the foreign currency, this can lead to currency translation differences between the goods receipt and the invoice receipt. Duration 1 (Hours) Note Fields in redTo boxes mandatory Objective get are familiar with fields. Exchange rate 423
Introduction
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Concept
translated from foreign currency into local currency at goods receipt. If you enter the invoice for the purchase order in the foreign currency, this can lead to currency translation differences between the goods receipt and the invoice receipt. These differences are called as Exchange rate differences.
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Concept
If the exchange rate is fixed in the Purchase Order, the R/3 system
uses this exchange rate to convert the foreign currency to local currency at goods receipt and at invoice receipt.
If the Exchange rate is not fixed in the Purchase order, the R/3
system uses the current exchange rate to convert the foreign currency to local currency goods receipt. In Invoice verification , it also suggests the current exchange rate.
The way that R/3 system posts exchange rate differences depends on the settings in the customizing for invoice verification.
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Object Customizing for How the exchange rate ive differences are treated
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Information on a Invoice
Invoicing Party
Addressee Reference Purchase order Price per unit Material Details Invoice amount
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Material Planning
Internal Procurement External Procurement
Stock transfer Goods receipt along with invoice Invoice Verification MM Invoicing doc & FI invoicing doc
Vendor
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Account Movements
In the case of material with a moving average price, the R/3 System posts the stock account with the value of the net order price multiplied by the quantity of goods received.
In the case of material with a standard price, the R/3 System posts the stock account with the value of the standard price multiplied by the quantity of goods received. The R/3 System posts the difference to an account for expenses or revenue from price differences.
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Selection via PO
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Environment Information
Demo1_Invoice Verification
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Demo1_Invoice Verification
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Demo1_Invoice Verification
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Demo1_Invoice Verification
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Demo1_Invoice Verification
Post
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Demo1_Invoice Verification
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Agenda
Delivery Costs
To Understand about the Delivery cost PrePurchase Order, Note Fields in red boxes are mandatory fields. Goods Receipt requisites 451
Delivery costs are costs that are invoiced for a delivery over and above the value of the delivery itself
Introduction
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Concept
Delivery costs are costs that are invoiced for a delivery over and
above the value of the delivery itself. This includes freight charges, customs duty, or other costs.
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There are two types of Delivery costs Planned Delivery cost Un planned delivery cost
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Agenda
Invoice block
Duration (Hours) Objective To know about Invoice Block PrePurchase Order requisites Note Fields in red boxes are mandatory fields. 457 Course Introduction
Introduction
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Concept
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Variance in an Invoice Item Amount of an invoice item Stochastic Block Manual Block
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Demo1_Customizing Settings
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Agenda
The system checks the invoice with hundreds of line items the system should compare total invoice amount to the expected value from the purchase order using background processing.
Duration 1 (Hours) Objectiv To get familiar with Invoice verification 467 e in background
Concept
For invoices with hundreds of line items the system should compare total
invoice amount to the expected value from the purchase order using background processing.
The system checks the invoice in the background. If no errors occur, the
system also posts the invoice in the background. If errors do occur, the system saves the invoice and you then have to process it in a separate step.
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Concept
The Invoice document which is saved does not contain any line items,
hence no item check is required.
creates the item for this invoice document based on quantities and values to be invoiced. The system check if the total of the items and the amounts already set (gross invoice amount, tax amount, unplanned delivery costs) results in a zero balance.
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Important data
Program name:
Invoice Verification in the background is run using program RMBABG00.
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Agenda
Evaluated Receipt Settlement allows you to settle or pay for the goods receipt without entering or processing of an Invoice.
Duration Objective
Pre-requisites
Course content
1 hr To get to know the process of Evaluated Receipt Settlement Knowledge about Material Master, Vendor Master, Info Record, Purchase Order & Goods Receipt Concept Evaluated Receipt Settlement Process Benefits of Evaluated Receipt Settlement Demo1_Evaluated Receipt Settlement 473
Concept
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Process
Based on the order price specified in the purchase order and the
quantity entered on the goods receipt, SAP determines the correct invoice amount and obtains tax information and terms of payment from the purchase order..
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Benefits
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Click on the text mentioned inside the Box to go to the respective slides.
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Mandatory Fields
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Mandatory Field
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Mandatory Fields
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Mandatory Fields
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Execute (F8)
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483
This function sets the new period, making it possible to perform goods movements with reference to the new period. Once the period has been closed, it is no longer possible to make postings to what was the previous period 1 To get to know about the period closing and opening 484 Material master
Introduction
What is meant by period closing and opening ? How it is related to Financial accounting and Materials management
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Concept
system is in productive operation, you normally run the period closing program once a month at the beginning of a new period. This program sets the new period, making it possible to perform goods movements with reference to the new period. Once the period has been closed, it is no longer possible to make postings to what was the previous period
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Agenda
2 (Hours)
Objective
Prerequisites
Concept
490
Concept
Incoming Invoice
Invoice contains various information such as Who issued Invoice Which transaction does the Invoice refer to How much tax do you have to pay You will allocate the Invoice to a business transaction , if such reference exist , the system uses knowledge that it already has & proposes the appropriate values during Invoice verification. For Example: 491 Terms of Payment
Concept
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Objective
Demo1_Customizing LIV
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Demo1_Customizing LIV
Objective To assign number ranges for the document types
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Demo1_Customizing LIV
Objective To assign number ranges for the document types
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Demo1_Customizing LIV
Objective To assign Doc types to T Code
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Demo1_Customizing LIV
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Demo1_Customizing LIV
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Demo1_Customizing LIV
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Demo1_Customizing LIV
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Demo1_Customizing LIV
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Demo1_Customizing LIV
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Demo1_Customizing LIV
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Demo1_Customizing LIV
Objec To activate direct posting to G/L account and tive material account
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Demo1_Customizing LIV
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Curriculum
509
Agenda
Name
Valuation and Automatic Account Assignment Duration 8 hrs Objective To update the knowledge of the audience with the concepts of Material valuation, configuration settings and concepts of Split Valuation & Account Determination. Prerequisite Material Master Vendor Master Purchase Order Goods receipt 510
Material Valuation Material Valuation is a part of MM module. This includes the following application areas: Purchasing Inventory Management Logistics Invoice Verification Material Valuation determines & records the stock value of a material. [ Stock value=stock qty*material price ]
valuation functions take place automatically in the SAP system. Material Valuation represents an integration between MM & FI modules since it updates the G/L accounts in Financial accounting. Material Valuation serves the following purposes: Adjusting material prices to market price. 511 Perform revaluations
Material Valuation
Control of material valuation is done basically by 2 factors: System settings At which levels are materials valuated. Which types of goods movements affect material valuation. Which G/L accounts must be posted with the material value during a transaction.
As a rule every material in the SAP organization should have a Material Master. This master record also controls the valuation data of the material (Accounting view in the material master)
When maintaining Material master you must decide the following: a) Whether the material is to be valuated at all. b) Whether different sub stocks of a material should be valuated differently. c) Whether the stock of a material should be valuated at a constant price (standard price) or delivered price (Moving average price). 512
Material Valuation
Data on a material is valuated using the following structures: Valuation area Valuation category Valuation class Valuation type Material type Movement type The following control features are important for valuation. Does the material movement cause the quantity to be updated. Does the material movement cause the value to be updated. Does the material movement lead to posting in Financial accounting. Is the material movement relevant for LIFO/FIFO valuation 513
Split Valuation
514
Split Valuation
New (Q1)
Used (Q2)
Reworked/Repaired (Q3)
India (C1)
Germany (C2)
515
Split Valuation The Valuation Area is the level at which materials are valuated, this corresponds either to a certain plant or to all plants belonging to company code. If you have set the valuation level at company code level, G/L accounts can also be assigned according to plant.
Valuation Category is the criteria on which material is Split valuated. Valuation Type describes the characteristics of a Valuation Category.
516
Split Valuation
517
Split Valuation
518
Split Valuation
519
Split Valuation
520
Split Valuation
521
Split Valuation
522
Split Valuation
523
Split Valuation
524
Split Valuation
525
Account Determination
When entering the goods movement, the user does not have to enter a
G/L account, since the SAP System automatically finds the G/L accounts to be posted. This is called as automatic account assignment.
526
Account Determination
527
Account Determination
528
Account Determination
Value string: It is an internal procurement key which facilitates automatic account determination.
Transaction event key: Internal processing key facilitating automatic account determination for the various material and invoice postings. Posting rule determines how the system has to capture the G/L account. There are 4 posting rules 1) Debit/Credit 2) General Modification 3) Valuation Modification 4) Valuation Class
529
Account Determination Account modifiers are general modification and has been defined in the SAP R/3 system for the following transaction or event keys:
GBB-offsetting entry for inventory postings PRD-cost (price differences) KON-consignment/pipeline liability
In MM in the standard system, a/c grouping is only active for the transaction key GBB. We can change the account grouping for transactions in IM, depending on the movement type and other indicators ( ex: special stock indicators). The account grouping cannot be changed for transactions in LIV.
530
Account Determination
531
Account Determination
Inventory Management Transaction Posting string for values PRD Invoice Verification
BSX
Transaction
300000
281000
532
Account Determination
The posting transactions for the transactions in Inventory Management & Invoice Verification that are relevant for accounting are fixed. Posting records are assigned to each relevant movement type in IM and to each transaction in LIV. These posting records are generalized in a value string (posting rule). Instead of fixed G/L account numbers, this contains keys for the respective posting transaction (such as BSX for a stock posting and PRD for a price difference posting).
You do not need to define these transaction keys, the R/3 system determines them from the transaction (in LIV) or from the movement type (in IM). We only 533 need to
Curriculum
534
Batch Management
To familiarise Batch Management technique pertaining to Materials Management Pre-requisites Master data, Purchasing, Note Fields in red boxes are mandatory fields. Inventory Management
Batch Management in MM
1
535
Purpose
536
Batch Management
537
Batch Management
538
Batch Management
Batch Specification
This function is used to describe each batch uniquely using characteristics and characteristic values. You specify the permitted value range in the allocated material master record.
539
Batch Management
Deleting a Batch Master Record Flag a batch master record for deletion so that the archiving and deletion program can delete it. To do so, call the batch master record in change mode. You can set a deletion flag at plant level or at storage location level, but only if a deletion flag has not already been set at a higher level. The batch master record is then deleted at that level and at all lower levels.
540
Batch Management
Batch Classification
All classes used for batch classification are assigned to class 022/023. They are required for batch determination. The material and its batches are related by classes. This is to ensure that the same characteristic is used for the material and batch. Characteristics are identified uniquely by the value or range of values. Batch Specifications An Example Example of Paint production illustrates how batch specifications are used. Characteristics of Material A Target Value Viscosity 41 - 50 Ph value 3.1 6.0 Hydrolizable chloric content 23 25 Epoxy count 23 - 25 Volatile proportion 0.0 0.5
541
Batch Management
Batch Classification
You define these specifications as characteristics and assign them to a class. You then assign this class to a material master record (in classification view). When you maintain the material master record, you can thus specify the target values or range of values of the specifications. In the classification system, you define class for this material called Paint. Under the characteristics, you set up: Viscosity 41 - 50 Ph value 3.1 6.0 and so on. When the batch is produced, the specifications are checked in the laboratory and fixed values for each batch are determined. If these values lie within the specified range, the batch is acceptable. The validity of the specifications you enter is immediately checked. This is possible in the system as the material and the batches belong to the same class. In our example, the actual values attained for the specifications for batch A124495 are as follows:
542
Batch Management
Batch Classification
Characteristics of Batch A124495 Viscosity Ph value Hydrolizable chloric content Epoxy count Volatile proportion Actual Value: 42 3.5 24 23.5 0.10
Since all the values are within the range specified in the characteristic, the batch A124495 is accepted. If you have entered an interval value for a numeric characteristic in the material master record, you will be able to assign either the whole interval (for example, viscosity between 41 - 50 in the above example) a restricted interval (viscosity between 42 44 in the above example) 543 a certain value within this interval to the material (viscosity of 43.5
Batch Management
544
Batch Management
Two types of master data exist for every batch in the warehouse,
namely: General data for the batch at plant level, material level, or client level (batch master record) Stock data for the batch at storage location level
545
Batch Management
Stock types
The following stock types are managed at batch level: Unrestricted-use stock Quality inspection stock Blocked stock Restricted-use stock (only with batch status management) Stock in transfer (for stock transfers between storage locations) Blocked stock returns All other stock types for the material are managed on a cumulative basis at storage-location or plant level.
546
Batch status management can be activated in the Customizing system. The system differentiates between two different statuses: A batch can either have the status unrestricted use or the status restricted use. The status is stored centrally as part of the batch and is used as a batch characteristic in classification, which, in turn, is responsible for batch selection in batch determination.
547
If the shelf life check expiration date check is active, you must enter the
shelf life expiration date or the production date of the material at the time of a goods receipt. At the time of goods receipt, the system checks whether the remaining shelf life is sufficient. If this is not the case, a warning or error message is issued, depending on the system settings. When the goods receipt is posted, the shelf life expiration date is recorded in the material document. Materials handled in batches: For materials handled in batches, the date is also stored in the batch master record. For a further goods receipt for a batch, the shelf life expiration date entered or determined with the movement is compared with the one from the batch master record. If the dates differ, a warning or error message is issued, depending on the system settings. If the goods receipt is posted despite any warning, the old shelf life 548
Curriculum
549
Physical Inventory
Physical Inventory This component is used to carry out a physical inventory of your companys warehouse stocks for balance sheet purposes. Different methods / procedures can be used for doing this. Duration (hours) 8 Objective To get familiar with Physical Inventory component Pre-requisites N. A Introduction Course Content
Demo1_ Create Physical Inventory Document 550
Introduction
Physical Inventory In SAP R/3, physical inventory can be carried out both for a
companys own stock and for special stock. Inventory for a companys stock and for special stocks (such as consignment stock at customer, external consignment stock from vendor, or returnable packaging) must be taken separately i.e., in different physical inventory documents. The stock in a warehouse can be divided into stock types. In the standard system, a physical inventory can be carried out for the following stock types: Unrestricted-use stock in the warehouse Quality inspection stock Blocked stock
551
Introduction
Batch input
Arrange for recount 6a Enter physical inventory count 5 Print list of differences 6
4
Post differences
553
Print Physical Inventory Document the Print Physical inventory document by using MI21 & Distribute it to
the persons responsible for doing counting
Phy.Inv.Doc
554
Enter the count by using MI04 During the inventory count, all the materials being inventoried are
counted and entered physically. The stocks are counted for individually for the materials in a physical inventory document. The count results are written on the printout of the physical inventory document. The printout is then directed back to the person responsible, so that he or she can enter the count into the system and analyze it.
555
556
Recounting
To initiate a recount, proceed as follows: Go to MI11, On the initial screen, enter the physical inventory document for which you want to initiate a recount. By specifying a threshold value, you can limit the number of items in the recount. Select the items for which you want a recount A new physical inventory document is created that contains the selected items. The system confirms the posting and displays the number of the physical inventory document
557
559
561
701/703/707 GR Physical Inventory: UR, QI, Blk (Gain) 702/704/708 GI Physical Inventory: UR, QI, Blk (Loss)
562
MI21
563
Periodic
Continuous
Sampling
Cycle Counting
564
Periodic Inventory All stocks of the company are physically counted on the
balance sheet key date. Every material must be counted. The entire warehouse must be blocked for material Movements.
565
Continuous Inventory
In the continuous inventory procedure, stocks are counted continuously during the entire fiscal year. In this case, it is important to ensure that every material is counted once at least once during the fiscal year.
566
567
Inventory Sampling
Inventory Sampling reduces the time and cost of a physical inventory considerably by counting only the stock of individual materials and carrying out an extrapolation to arrive at an estimated count result for all units of stock managed. There are two methods of carrying out an inventory sampling: Periodic inventory sampling In this procedure, the count is carried out on a key date. During the physical inventory, movements in the warehouse as well as changes to the book inventory balances are not allowed. Continuous inventory sampling In this procedure, stock is counted over an extended period of time. In this case, inventory sampling data is updated from time to time to correspond to the latest book inventory balances. Changes 568 to the book inventory balances are thus reflected in the calculations
Inventory Sampling -Preparation Phase 1. Creating an inventory sampling In this step you have to define several basic parameters, such as: Which currency is to be used for the inventory sampling The area in which the inventory sampling is to be carried out The deviations up to which an inventory sampling is still considered successful 2. Allocating the stock management levels In step 2, we allocate certain quantities of stock management units / levels, to the inventory sampling that is to be included.
569
Inventory Sampling -Preparation Phase 3.Forming the stock population The stock population is the total of all stock management units of an inventory sampling. While forming the stock population Breakdown of the stock population and Classification are carried out automatically. 4. Generating a stratification To reduce the number of stock management units to be counted to a minimum, the sampling area is divided into individual strata. The stratification is generated using classification. The value dispersion in a stratum is considerably smaller than in the entire sampling area. With a small value dispersion, only relatively few 570 elements must be selected to obtain a representative result. This
Inventory Sampling Active Phase 1.Generating the random selection In the process of random selection, the system determines the stock management units to be counted for each stratum. 2.Creating physical inventory documents Phy inventory documents must be created for the stock management units to be counted. These documents are required for all stock management units drawn during random selection and that were allocated to the complete-count area when the stock population was formed.
3.Update
571
Inventory Sampling Active Phase 4. Extrapolation During the extrapolation process, the system estimates the physical inventory value of the sampling area on the basis of the latest counting results. An average physical inventory value per item is calculated in every stratum and multiplied by the number of items in each stratum. The total of the stratum values determined in this way gives the estimate for the sampling area
572
SAP
Stock Count
Stage 1 Create and Print Physical Inventory Document Stage 2 Conduct Physical Count Input Count Results on document printout Stage 3 Enter Count Results in SAP Display Difference List Conduct and Enter Recount Post Inventory Differences
Accounting Document
Co. Co. xyz
MI07 701/702
MI07 703/704
Material Document
Co. Co.
xyz
Curriculum
574
Consumption-Based planning
Consumption based planning is based on past consumption ,it calculates the future requirements. 1 To get familiar with RFQ/Quotation
Material Master,
Introduction Concept MRP procedures MRP and CBP CBP- Reorder point planning Lot sizing
575
Introduction
576
Concept
Material or Low-value materials that are needed in production (Screws, washers, Markersetc), are planned in consumption basis. This is called as consumption based planning.
577
MRP procedures
MRP procedures:
MRP procedures Consumptionbased planning MRP
Forecast-based planning
Time-phased planning
578
plant. You have to activate MRP at respective plant You have to maintain MRP parameters at this plant. You have to maintain the MRP data of the Materials in Material Master record
579
used for planning the material. Further data in material master record controls the lot-size calculation or scheduling calculation.
580
Reorder Point
Safety Stock
Release date
Time
581
warehouse stock and the fixed receipts with reorder point. If the available warehouse stock is less than the reorder point, then the net requirements calculation is triggered.
The safety stock must cover both the unplanned material excess
consumption during the replenishment lead time, as well as additional requirements caused by the delayed deliveries.
582
Lot sizing
583
Planning run
Planning run
585
586
Object To maintain the data in MRP1 view of material ive mater record
587
Object To maintain the data in MRP2 view of material ive mater record
588
Object To maintain the data in MRP3 view of material ive mater record
589
Demo2_MRP
590
Demo2_MRP
591
Demo2_MRP
592
Curriculum
593
Reporting in MM
Purchase Requisition, Purchase Order, Goods Receipt and Invoice Receipts The R/3 system updates these documents and stores them in database tables. Standard Analysis can be used to analyze the information contained in these documents. For example we would want to know List of Purchase Orders for a Vendor The number of Purchase orders for which you have already received goods. The average value of each PO for a purchasing group Receipts / issues for a given material for a given period Stock at a given plant and storage location 594 Inventory turnover.
Reporting in MM
You can carry out analysis for Master data as well as documents The reports which are outputted can be saved in an MS- Excel
sheet or as a pivot chart The analysis in the R/3 system provides the users with a quick and convenient overview.
Reporting in MM
596
Reporting in MM
597
598
information structures or info structures. The objects to be analyzed in the real business world go into info structures as evaluation groups in the form of characteristics. Organizational elements, such as, Purchasing group, Material group, Plant are used as characteristics in info structures.
599
LIS reports
600
LIS reports
601
LIS reports
602
Curriculum
603
Agenda
Name of Standard Tables in MM the section Duration 1 (hours) Objective To understand the different tables related to Materials Management. Pre Knowledge on SAP MM requisites
Course Content
604
605
Purchasing Tables
606
607
608
List of Tables
Purchasing Info Record- General Data Purchasing Info Record- Purchasing Organization Data Material Descriptions
MARA
MARC MARD MAST MBEW MKPF MSEG MVER MVKE RKPF
List of Tables
Plant/Material Purchase Requisition Purchase Requisition Account Assignment Release Documentation History per Purchasing Document Scheduling Agreement Schedule Lines Account Assignment in Purchasing Document Purchasing Document Header
EKPO
IKPF ISEG LFA1 LFB1