Uc3863 5v2a

Unisonic Technologies Co., Ltd.
UTC Semiconductor
Your best partner in total solution
UC3863 for 10W/5V/2.0A Adaptor Design

General Design Specification:
AC Input Full Range 90 264VAC DC Output 5VDC ; 2.0A Output Ripple & Noise 50mV Meet DoE Level 6, At No Load Power Consumption Meet DoE Level 6 Requirement 78.704% Feature With Soft Start, OVP, OCP, OPP, OTP Etc.
Page 1.
Support. Service. Solution.
Rev. 1.0 January-13

A Table Of Content
Content
Cover Page A Table Of Content Total of Power Supply Block Function Specification Circuit Board Photograph & Dimension Schematic
UTC Semiconductor
Adaptor UC3863 10W/5V/2.0A
Page
01-01 02-02 03-03 04-06 07-07 08-09
Transformer Design
Bill Of Materials Test Data
AC Input DC Output Feature Test Function Test Operating Temperature
10-10
11-12 13-45 13-15 16-25 26-34 35-43 44-45
Page 2.
Rev. 1.0 January-13
UTC Semiconductor
Total Smart Power Supply Block Function

Primary Side
AC INPUT Bridge Rectifier
Secondary Side
DC Output
EMI Filter
PWM & Driver
Converter
Rectifier
DC Filter
AC To DC Power Supply
(Adaptor)
Driver UTC (4N65K) Rectifier UTC (SB560)
Diode UTC (1N4148)
PWM UTC (UC3863)
Shunt Reference Regulators UTC (TL431)
UTC Green Switching Power Supply for 5V/2.0A Adaptor Design (DoE Level 6.)
Page 3.
Rev. 1.0 January-13

Specification
Name Description Symbol Min. Typ. Max. Unit
UTC Semiconductor
Comment
Voltage
AC Input Frequency Output Voltage DC Output Output Current Ripple & Noise No Load Efficiency Feature Active Mode Time Sequence Soft Start Voltage Current Function Protection Power Short Temperature Safety EMI Burning Conduction & Radiation Temperature
Vin
F Vout Iout Vp-p
90
47 4.75 2.0
115/230
50/60 5.0
264
63 5.25 3.0 100.0 0.1 50.0 27.0
VAC
Hz VDC A mV W % mS mS V A W No Damaged & Auto-Recovery At Primary Section Vin at 115VAC/60Hz & 230VAC/50Hz Measured at end of DC-Cable, Vin at 115VAC/60Hz & 230VAC/50Hz Refer to Test Data
78.704 0.5
OVP OCP OPP SCP OTP 120 2.20 11.00 No Damaged
3.0 15.00
150
Designed to meet IEC950, UL1950 Class II Meet CISPR22B/EN55022B 0 40
Page 4.
Rev. 1.0 January-13

Specification
UC3863 Specification:
UTC Semiconductor
Green Mode PWM Controllerer UC3863
UTC Green Switching Power Supply for 5V/2.0A Adaptor Design (DoE Level 6.) Page 5.
Rev. 1.0 January-13

Specification
UC3863 Specification:
UTC Semiconductor
Green Mode PWM Controllerer UC3863
Rev. 1.0 January-13
UTC Semiconductor
Circuit Board Photograph & Dimension
34mm
50mm
22mm
Page 7.
Rev. 1.0 January-13

Schematic
Circuit:
UTC Semiconductor
Rev. 1.0 January-13

Schematic
UTC Semiconductor
Art Work:
Component Side Solder Mask
34mm
50mm
50mm
Page 9.
Rev. 1.0 January-13

Transformer Design
Schematic
10 Primary 1. 9 Primary 2. 8 Shielding. 6 Bias 7 11Ts 45Ts Note: 1. Dot ( ) denote electrical start. 45Ts 6Ts 3 Secondary 1
UTC Semiconductor

Bottom View 5 6
Hole View
10 3 Layers of Tape
2. Electrical start could be different mechanical start. 3. Copper film is to connect to Pin(10), at layer 2 and layer 4.
7 (F) 6 (S)
2 UTM 0.2mm 11Ts Bias (Anti-Clockwise) 2 Layers of Tape 2 UTM 0.16mm2 22Ts Primary (Clockwise) 2 UTM 0.16mm2 23Ts Primary (Clockwise)
8 (F)
Electrical Specification:
1. Primary inductance ( Lp )=4.50mH 7% @ 10KHz ( Measure Pin 8 to 10 ). 2. Primary leakage inductance 5% * Lp ( Short Pin 1, 5, 6, 7 ;Measure Pin 8 to 10 ). 3. Electrical Strength = 3 KV, 50/60Hz, 1 Min.
2 Layers of Tape
6 (F)
Shielding 0.2mm1 18Ts (Shielding) 3 Layers of Tape
3 (S) 9 (C)
Triple Insulated Wire (Anti-Clockwise) 0.6mm1 6Ts- Secondary
Materials:
1. Core: EE-22 ( TDK PC-40 or equivalent ). 2. Bobbin: TF-2219 (5+5) 10 Pin Vertical. 3. Magnet Wire( Pri. ): Type 2-UEW. 4. Magnet Wire( Sec. ): Triple Insulated Wires. 5. Layer Insulation Tape: 3M1298 or equivalent. 6. Pin Assignment: Pin 9 Cut off 1/2, Pin 2,4,5 Cut off.
1 (F)
3 Layers of Tape
2 UTM 0.16mm2 22Ts Primary (Clockwise)
10 (S)
2 UTM 0.16mm2 23Ts Primary (Clockwise)
Finished:
1. Varnish the complete assembly.
Bobbin TF-2219(5+5)
Rev. 1.0 January-13

Bill of Materials
S/N
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
UTC Semiconductor

Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Location
PCB R1,R2 R3 R4 R5 R6 R7 R8 R9,R10 R11,R13 R12 R15 R16 R17 R18.R19 R20 D1,D2, D3,D4
Qty
1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 4
Description
50*34.0mm CEM1 1M , SMD-1206 220K , SMD-1206 330 , SMD-1206 4.7 , SMD-0805 42.2 , SMD-0805 10 , SMD-0805 51K , SMD-0805 3.6 , SMD-1206 0 , SMD-0805 182K , SMD-0805 220 , SMD-0805 1K , SMD-0805 10K , SMD-0805 22K , SMD-0805 300K , SMD-0805 1N4007 DO-41
Note
S/N
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 D5 D6 D7 D8
Location
Description
FR107 DO-41 RS1D DO-214AC 1N4148 SOD-123 SB560 SMC PC-817, DIP-4 UTC UC3863, SOT-26 TL431, SOT-23 4N65K,TO-220F EE-2219 (Standard) 2.0A/250V 33uH (D=3.5,H=8,P=3) 102P/400V 4.7uF/400V 22uF/400V 4.7uF/50V 102P/1KV, SMD-1206 104P/50V, SMD-0805
Note
UTC Schottky Diode UTC Schottky Diode
IC1 IC2 IC3 Q1 T1 F1 L1 YC1 C1 C2 C3 C4 C5
UTC Green Switching Power Supply

UTC Shunt Reference Regulator UTC Power Mosfet TF-2219(5+5)
Rev. 1.0 January-13

Bill of Materials
S/N
35 36 37 38 39
UTC Semiconductor

Qty Description Note
Location
C8 C9 C10,C11 C12 C15
Qty
1 1 2 1 1
Description
103P, SMD-0805 470F/10V 220F/10V 104P/50V , SMD-0805 103P/50V , SMD-0805
Note
S/N
Location
Rev. 1.0 January-13

Test Data
AC Input:
AC Input Voltage & Frequency:
Voltage : From 90.0VAC to 264.0VAC Frequency : From 47Hz to 63Hz. Output: At full load (5.0V/2.0A) Adaptor can not damage and at normal output voltage.
UTC Semiconductor
Specification AC Input O/P Low 90.0VAC/47Hz 4.75V O/P High 5.25V Data 5.013V
Result Accept Reject
264.0VAC/63Hz
4.75V
5.25V
5.013V
Page 13.
Rev. 1.0 January-13

Test Data
AC Input:
AC Inrush Current:
At full load (5.0V/2.0A) At 115.0VAC/60Hz is not over 25.0A At 230.0VAC/50Hz is not over 35.0A Specification AC Input Data 115.0VAC/60Hz 230.0VAC/50Hz 25.0A 35.0A Data (A) 18.1A 20.2A Accept Reject Result
UTC Semiconductor
Graphic A B
: 18.1 A
: 20.2 A
Rev. 1.0 January-13

Test Data
AC Input:
AC Input Current:
Output: At full load (5.0V/2.0A) At 90.0VAC/47Hz is not over 0.60A At 264.0VAC/63Hz is not over 0.45A Specification AC Input Data 90.0VAC/47Hz 264.0VAC/63Hz 0.60A 0.45A Data (A) 0.255A 0.152A Accept Reject Result
UTC Semiconductor
Graphic C D
Ch1 RMS 255mA
Ch1 RMS 152mA
Rev. 1.0 January-13

Test Data
DC Output:
DC Output Voltage & Current:
Min load and full load (5.0V/0.02A, 2.0A) At input voltage 115.0VAC/60Hz and 230VAC/50Hz. Output voltage is not over 5% of normal voltage. Measure at end of cable 18AWG/1.8m.
UTC Semiconductor
AC Input 1150VAC/60Hz 1150VAC/60Hz 230.0VAC/50Hz 230.0VAC/50Hz
DC Output Current 0.02A 2.0A 0.02A 2.0A
Specification O/P Low 4.75V 4.75V 4.75V 4.75V O/P High 5.25V 5.25V 5.25V 5.25V Data
5.203V 5.014V 5.203V 5.014V
Rev. 1.0 January-13

Test Data
DC Output:
DC Output Voltage Regulation:
Output: At full load (5.0V/2.0A). Input voltage from 90.0 AC / 47Hz to 264VAC / 63Hz. Output voltage is not over 5% of normal voltage. Measure at end of cable 18AWG/1.8m.
UTC Semiconductor
AC Input
Specification O/P Low 4.75V 4.75V 4.75V 4.75V O/P High 5.25V 5.25V 5.25V 5.25V Data 5.014V 5.014V 5.014V 5.014V
90.0VAC/47Hz 1150VAC/60Hz 230.0VAC/50Hz 264.0VAC/63Hz
Rev. 1.0 January-13

Test Data
DC Output:
DC Output Load Regulation:
Output: At load (5.0V/0.02A, 1.0A, 2.0A). Input voltage at 115.0 AC / 60Hz and 230VAC / 50Hz. Output voltage is not over 5% of normal voltage. Measure at end of cable 18AWG/1.8m.
UTC Semiconductor
AC Input
DC Output Current
0.02A 1.0A 2.0A 0.02A 1.0A 2.0A
Specification O/P Low 4.75V 4.75V 4.75V 4.75V 4.75V 4.75V O/P High 5.25V 5.25V 5.25V 5.25V 5.25V 5.25V Data 5.203V 5.109V 5.014V 5.203V 5.109V 5.014V
115.0VAC/60Hz 115.0VAC/60Hz 115.0VAC/60Hz 230.0VAC/50Hz 230.0VAC/50Hz 230.0VAC/50Hz
Rev. 1.0 January-13

Test Data
DC Output:
DC Output Load Ripple & Noise:
Output: At load (5.0V/0.02A, 2.0A). Input voltage from 90.0 AC / 47Hz to 264VAC / 63Hz. Output voltage ripple and noise is not over 100mV. Measure at end of cable 18AWG/1.8m. DC Output Current 0.02A 2.0A 0.02A 2.0A 0.02A 2.0A Specification Ripple & Noise 100mV 100mV 100mV 100mV 100mV 100mV Data 16mV 89mV 15mV 90mV 18mV 95mV Result Accept
UTC Semiconductor
AC Input 90.0VAC/47Hz 90.0VAC/47Hz 115.0VAC/60Hz 230.0VAC/50Hz 264.0VAC/63Hz 264.0VAC/63Hz
Reject
Graphic E F G H I J
Note:
Measurement is made with an oscilloscope of 20MHz bandwidth. Output should be bypassed at connector with a 0.1uF/50V ceramic disk capacitor and 10uF/50V electrolytic capacitor to simulate system load. The length of ground wire on probe should not longer than 40mm, if a non-differential type of scope was used. At any load and AC input. UTC Green Switching Power Supply for 5V/2.0A Adaptor Design (DoE Level 6.) Page 19.
Rev. 1.0 January-13

Test Data
DC Output:
DC Output Load Ripple & Noise Graphic:
Graphic E: AC Input: 90VAC/47HZ , DC Output: 0.02A
UTC Semiconductor
Graphic F: AC Input: 90VAC/47HZ , DC Output: 2.0A
: 16mV
: 89mV
Graphic G: AC Input: 115.0VAC/60HZ , DC Output: 0.02A
Graphic H: AC Input: 230.0VAC/50HZ , DC Output: 2.0A
: 15mV
: 90mV
Rev. 1.0 January-13

Test Data
DC Output:
DC Output Load Ripple & Noise Graphic:
UTC Semiconductor
Graphic I: AC Input: 264VAC/63HZ , DC Output: 0.02A
Graphic J: AC Input: 264.0VAC/63HZ , DC Output: 2.0A
: 18mV
: 95mV
Page 21.
Rev. 1.0 January-13

Test Data
DC Output:
Dynamic DC Output Characteristics:
AC voltage at 115VAC/60Hz or 230VAC/50Hz. Load change from 0% to 50% and 50% to 100%. Load change repetition : 1KHz. The transient load slew rate: 0.15A/uS. DC output peak voltage is not over 5% of normal voltage Measure at end of cable 18AWG/1.8m. Specification AC Input DC Output Current
0.0A(0%)
UTC Semiconductor
Result O/P Low O/P High Accept Reject Graphic
O/P Low
O/P High
115.0VAC/60Hz
1.0A(50%) 1.0A(50%)
4.75V
5.25V
4.93V
5.20V
115.0VAC/60Hz
2.0A(100%)
4.75V
0.0A(0%)
5.25V
4.92V
5.19V
230.0VAC/50Hz
1.0A(50%) 1.0A(50%)
4.75V
5.25V
4.95V
5.21V
230.0VAC/50Hz
2.0A(100%)
4.75V
5.25V
4.92V
5.19V
Rev. 1.0 January-13

Test Data
DC Output:
Dynamic DC Output Graphic:
Graphic K: AC Input: 115.0VAC/60HZ , DC Output: From 0.0A to 1.0A
UTC Semiconductor
Graphic L: AC Input: 115.0VAC/60HZ , DC Output: From 1.0A to 2.0A
: 394mV
: 282mV
Graphic M: AC Input: 230.0VAC/50HZ , DC Output: From 0.0A to 1.0A
Graphic N: AC Input: 230.0VAC/50HZ , DC Output: From 1.0A to 2.0A
: 312mV
: 276mV
Rev. 1.0 January-13

Test Data
DC Output:
Over Shoot:
AC voltage at 90.0VAC/47Hz, 115VAC/60Hz , 230VAC/50Hz and 264VAC/63Hz. DC output at no load. DC output peak voltage is not over 10% of normal voltage. Measure at end of cable 16AWG/1.8m.
UTC Semiconductor
AC Input
Specification O/P High 5.50V 5.50V 5.50V 5.50V O/P High 5.50V 5.44V 5.46V 5.48V
Result Accept Reject Graphic O P Q R
90.0VAC/47Hz 115.0VAC/60Hz 230.0VAC/50Hz 264.0VAC/63Hz
Rev. 1.0 January-13

Test Data
DC Output:
Over Shoot Graphic:
Graphic O: AC Input: 90.0VAC/47HZ , DC Output: At 0.0A
UTC Semiconductor
Graphic P: AC Input: 115.0VAC/60HZ , DC Output: At 0.0A
Vout= : 5.50V
Vout= : 5.44V
Graphic Q: AC Input: 230.0VAC/50HZ , DC Output: At 0.0A
Graphic R: AC Input: 264.0VAC/63HZ , DC Output: At 0.0A
Vout= : 5.46V
Vout= : 5.48V
Rev. 1.0 January-13

Test Data
Feature Test:
Efficiency:
AC Input : From 90VAC/47Hz to 264VAC/63Hz. Output: At full load (2.0A) Efficiency is over 78.704% at full range. Measure at end of cable 18AWG/1.8m. Specification Eff. % 78.704% 78.704% I/P W 12.55W 12.41W 12.50W 12.46W O/P W 10.022W 10.020W 10.020W 10.020W Result Eff. % 79.85% 80.74% 80.16% 80.41%
UTC Semiconductor
AC Input 90.0VAC/47Hz 115.0VAC/60Hz 230.0VAC/50Hz 264.0VAC/63Hz
Accept
Reject
Rev. 1.0 January-13

Test Data
Feature Test:
Power Consumption:
UTC Semiconductor
DoE Level 6 for O/P at no load power consumption. AC Input : From 115VAC/60Hz to 230VAC/50Hz. Output: At no load (0.0A) Input power 0.1W Meet DoE Level 6 with lots of margin. Specification I/P W 0.1 0.1 I/P W
0.0046W 0.0191W
AC Input
115.0VAC/60Hz 230.0VAC/50Hz
DC Output Current
0.0A 0.0A
Rev. 1.0 January-13

Test Data
Feature Test:
DoE Level 6 Requirement:
UTC Semiconductor
Low voltage model (Po=10W).
Measure at end of cable, 18AWG/1.8m.

AC Input VAC/Hz Iout (A) 0.50 1.00 115.0/60 1.50 2.00 0.50 1.00 230.0/50 1.50 2.00 78.704% 9.442 12.480 7.589 10.022 80.375 80.304 78.704% 9.330 12.426 3.280 6.281 7.590 10.022 2.578 5.108 81.350 80.653 78.597 81.324 80.150 Rule AV-EFF (DoE Level 6) Result
Pin (W)
3.213 6.207
Pout (W)
2.578 5.108
EFF. (%)
80.236 82.294
AV-EFF. (%)
Accept
Reject
81.133
Rev. 1.0 January-13

Test Data
Feature Test:
Hold Up Time Test:
AC Input : 115.0VAC/60Hz , 230.0VAC/50Hz Output: At full load (2.0A). Output Voltage down to 95% of normal voltage. Hold up time is over 10.0mS DC Output AC Input Vout 115.0VAC/60Hz 230.0VAC/50Hz 5.0 5.0 Iout 2.0 2.0 Hold up time 10.0mS 10.0mS Data (mS) 21.2 103 Accept Reject Specification Result
UTC Semiconductor
Graphic S T
AC Input DC Output Vout=5.0V
95% of normal voltage Vout=4.75V
Hold up time UTC Green Switching Power Supply for 5V/2.0A Adaptor Design (DoE Level 6.) Page 29.
Rev. 1.0 January-13

Test Data
Feature Test:
Hold Up Time Graphic:
UTC Semiconductor
Graphic S: AC Input: 115VAC/60Hz , DC Output: At 2.0A
Graphic T: AC Input: 230VAC/50Hz , DC Output: At 2.0A
Hold up time : 21.2mS
Hold up time :103mS
UTC Green Switching Power Supply for 5V/2.0A Adaptor Design (DoE Level 6.) Page 30
Rev. 1.0 January-13

Test Data
Feature Test:
Turn On Delay Time Test:
AC Input : 115.0VAC/60Hz , 230.0VAC/50Hz Output: At full load (2.0A). Output Voltage up to 95% of normal voltage. Output turn on delay time 3.0S DC Output AC Input Vout 115.0VAC/60Hz 264.0VAC/63Hz 5.0 5.0 Iout 2.0 2.0 Hold up time 3.0S 3.0S Data (S) 1.32 0.44 Accept Reject Specification Result
UTC Semiconductor
Graphic U V
AC Input
DC Output Vout=5.0V
95% of normal voltage Vout=4.75V Turn on delay time
Rev. 1.0 January-13

Test Data
Feature Test:
Turn On Delay Time Graphic:
UTC Semiconductor
Graphic U: AC Input: 115VAC/60Hz , DC Output: At 2.0A
Graphic V: AC Input: 230VAC/50Hz , DC Output: At 2.0A
Turn on delay time : 1.32S
Turn on delay time : 0.44S
Rev. 1.0 January-13

Test Data
Feature Test:
Output Rise Time Test:
AC Input : 115.0VAC/60Hz , 230.0VAC/50Hz Output: At full load (2.0A). Output Voltage up to 95% of normal voltage. Output rise time 100mS DC Output AC Input Vout 115.0VAC/60Hz 230.0VAC/50Hz 5.0 5.0 Iout 2.0 2.0 Hold up time 100.0mS 100.0mS Data (mS) 3.40 2.00 Accept Reject Specification Result
UTC Semiconductor
Graphic W X
AC Input
DC Output Vout=5.0V
95% of normal voltage Vout=4.75V Output rise time
Rev. 1.0 January-13

Test Data
Feature Test:
Output Rise Time Graphic:
UTC Semiconductor
Graphic W: AC Input: 115VAC/60Hz , DC Output: At 2.0A
Graphic X: AC Input: 230VAC/50Hz , DC Output: At 2.0A
Output rise time : 3.4mS
Output rise time : 2.0mS
Page 34.
Rev. 1.0 January-13

Test Data
Function Test: Input Section Function
Over Temperature Protection: (OTP)
UTC Semiconductor
AC Input : AC Input : 115.0VAC/60Hz. Output: At full load (2.0A) Method: Put in chamber, set temperature 100.
If IC temperature is over 15030, inside OTP function will be working.

Over temperature at IC1 Green mode PWM Controller.
AC Input
DC Output Current 2.0A
Specification
Result
15030
Conditional
Auto-Recovery
Data
Accept
Reject
115.0VAC/60Hz
Page 35.
Rev. 1.0 January-13

Test Data
Over Voltage Protection: (OVP)
UTC Semiconductor
AC Input : AC Input : 115.0VAC/60Hz. Output: At full load (2.0A) Method: Short of photo couple of diode. If Vcc pin voltage is over 26.0V, this power supply will be shut down and auto recovery. DC Output Current 2.0A 2.0A Specification Vcc 26.0V 26.0V Conditional Auto-Recovery Auto-Recovery Data (V) 24.0 24.8 Result Accept Reject Graphic Y Z
AC Input 1150.0VAC/60Hz 230.0VAC/50Hz
Graphic Y: AC Input: 115VAC/60Hz , DC Output: At 2.0A
Graphic Z: AC Input: 230VAC/50Hz , DC Output: At 2.0A
Ch1 24.0V
Ch1 24.8V
Rev. 1.0 January-13

Test Data
Soft Start Time Test:
AC Input : 115.0VAC/60Hz , 230.0VAC/50Hz Output: At full load (2.0A). Output Voltage up to 95% of normal voltage. 0.5mSSoft start time 50mS
DC Output AC Input Vout 115.0VAC/60Hz 230.0VAC/50Hz 5.0 5.0 Iout 2.0 2.0 Soft start time 0.5mS 0.5mS 50mS 50mS Data (mS) 2.26 1.04 Accept Specification Result
UTC Semiconductor
Reject
Graphic AA AB
AC Input
DC Output Vout=5.0V
95% of normal voltage Vout=4.75V
Soft start time UTC Green Switching Power Supply for 5V/2.0A Adaptor Design (DoE Level 6.) Page 37.
Rev. 1.0 January-13

Test Data
Soft Start Time Graphic:
UTC Semiconductor
Graphic AA: AC Input: 115VAC/60Hz , DC Output: At 2.0A
Graphic AB: AC Input: 230VAC/50Hz , DC Output: At 2.0A
Soft start time : 2.26mS
Soft start time : 1.04mS
Rev. 1.0 January-13

Test Data
Function Test: Output Section Function
Over Voltage Protection: (OVP)
AC Input : AC Input : At 90.0VAC/47Hz, 264VAV/63Hz Output: At half load (1.0A) Method: Short of photo couple diode. Over voltage range is from 13.20V to 18.00V.
UTC Semiconductor
AC Input
DC Output Current 1.0A 1.0A
Specification Min. (V) 13.20 13.20 Max. (V) 18.00 18.00 Data (V) 23.2 24.4
90.0VAC/47Hz 264.0VAC/63Hz
Rev. 1.0 January-13

Test Data
Over Current Protection: (OCP)
AC Input : AC Input : 90VAC/47Hz, 115VAC/60Hz, 230VAC/50Hz and 264VAC/63Hz. Output: At full load (2.0A). Method: DC Output Current Increase Slew Rate 0.1A/1mS. DC Output Current Increase Range = From 110% to 150% of total current.
UTC Semiconductor
PSU can not damage and fuse shall not blow up, this PSU shall be shut down and auto-recovery.
AC Input
Specification Min. (A) 2.20 2.20 2.20 2.20 Max. (A) 3.00 3.00 3.00 3.00 Data (A) 2.56 3.08 3.32 3.42
Result Accept Reject Graphic AC AD AE AF
Rev. 1.0 January-13

Test Data
Over Current Protection Graphic : (OCP)
Graphic AC: AC Input: 90.0VAC/47HZ , DC Output: At 2.0A
UTC Semiconductor
Graphic AD: AC Input: 115.0VAC/60HZ , DC Output: At 2.0A
Iout= : 2.56A
Iout= : 3.08A
Graphic AE: AC Input: 230.0VAC/50HZ , DC Output: At 2.0A
Graphic P: AF Input: 264.0VAC/63HZ , DC Output: At 2.0A
Iout= : 3.32A
Iout= : 3.42A
Rev. 1.0 January-13

Test Data
Over Power Protection: (OPP)
AC Input : AC Input : 90VAC/47Hz, 115VAC/60Hz, 230VAC/50Hz and 264VAC/63Hz. Output: At full load (2.0A). Method: DC Output Power Increase Slew Rate = 1.2W/1mS. DC Output power increase range = From 110% to 150% of total power.
UTC Semiconductor
PSU can not damage and fuse shall not blow up, this PSU shall be shut down and auto-recovery.
AC Input
Specification Min. (W) 11.0 11.0 11.0 11.0 Max. (W) 15.0 15.0 15.0 15.0 Data (W) 12.80 15.40 16.60 17.10
Page 42.
Rev. 1.0 January-13

Test Data
Short Circuit Protection: (SCP)
UTC Semiconductor
AC Input : AC Input : 90VAC/47Hz and 264VAC/63Hz. Output: At no load (0.0A) and full load (2.0A). PSU can not damage and fuse shall not blow up, this PSU shall be shut down and auto-recovery.
AC Input
Specification Method With GND. With GND. With GND. With GND. Result No Damaged No Damaged No Damaged No Damaged Data (W) No Damaged No Damaged No Damaged No Damaged
Page 43.
Rev. 1.0 January-13

Test Data
Operating Temperature :
UTC Semiconductor
Rev. 1.0 January-13

Test Data
Operating Temperature :
AC Input : AC Input : 90VAC/47Hz, 264VAC/63Hz. Output: At full load (5V/2.0A).
UTC Semiconductor
Ambient Temperature: 40.0

Temperature burning test in plastic case and heat balance. PSU can not damage and fuse shall not blow up, this PSU shall be working in normal condition and all data must under specification.
Test Items AC Input Bulk Cap. C2 Controller IC2 UC3863 Transformer T1 EE-2219 O/P Schottky D8 SB560 O/P Cap. C11 MOS FET Q1 4N65K Ambient
90.0VAC/47Hz
76
65
87
115
65
81
40
264.0VAC/63Hz
75
64
88
118
66
84
40
C11 Q1 T1 IC2 UC3863 C2 D8
Rev. 1.0 January-13

Uc3863 5v2a

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Unisonic Technologies Co., Ltd.

UC3863 for 10W/5V/2.0A Adaptor Design

Support. Service. Solution.

Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Adaptor UC3863 10W/5V/2.0A

Support. Service. Solution.

Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Total Smart Power Supply Block Function

Adaptor UC3863 10W/5V/2.0A

PWM & Driver

Driver UTC (4N65K) Rectifier UTC (SB560)

Diode UTC (1N4148)

PWM UTC (UC3863)

Shunt Reference Regulators UTC (TL431)

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Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

OVP OCP OPP SCP OTP 120 2.20 11.00 No Damaged

Designed to meet IEC950, UL1950 Class II Meet CISPR22B/EN55022B 0 40

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Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Support. Service. Solution.

Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Support. Service. Solution.

Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Circuit Board Photograph & Dimension

Adaptor UC3863 10W/5V/2.0A

Support. Service. Solution.

Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Adaptor UC3863 10W/5V/2.0A

Support. Service. Solution.

Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Adaptor UC3863 10W/5V/2.0A

Support. Service. Solution.

Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Adaptor UC3863 10W/5V/2.0A

Shielding 0.2mm1 18Ts (Shielding) 3 Layers of Tape

2 UTM 0.16mm2 22Ts Primary (Clockwise)

2 UTM 0.16mm2 23Ts Primary (Clockwise)

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Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Adaptor UC3863 10W/5V/2.0A

UTC Schottky Diode UTC Schottky Diode

IC1 IC2 IC3 Q1 T1 F1 L1 YC1 C1 C2 C3 C4 C5

UTC Green Switching Power Supply

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Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Adaptor UC3863 10W/5V/2.0A

Support. Service. Solution.

Rev. 1.0 January-13

Unisonic Technologies Co., Ltd.

Adaptor UC3863 10W/5V/2.0A