List of Contents

80017982

1.01 Ver.: 1.0

List of contents
1. Contents .01 Lists of contents .10 Lists of references * 2. Spare 3. Operating Instructions and System Description * .01 Lists of contents .10 General description 4. Layout .10 Flow diagram 1/2, Gas burner. .11 Flow diagram 2/2, Oil burner .20 .21 .22 .23 .24 .25 .40 .41 .42 Block diagram 1/6, Gas burner. Block diagram 2/6, Gas burner. Block diagram 3/6, Pilot burner. Block diagram 4/6, Air Separation unit. Block diagram 5/6, Oil burner. Block diagram 6/6, Oil burner. Sub control system, outline. Sub control system, parts location. Panel front signs.

5. Interconnection Diagrams .05 Power distribution 440 / 220 VAC. .06 Power distribution 220 VAC / 24 VDC. .07 CCS Communication scheme .10 Emergency stop circuits. .30 .40 .41 .42 .43 .44 .45 .50 .51 .52 .53 .54 .55 .60 .61 Communication with Kiln burner SCS and ID Fan MCC. Latch Valve for SSV, Gas burner. SSV and bye pass Valve position supervision, Gas burner. Gas Temperature, pressure and Flow and Filter switch, Gas burner Instrument air, Valve Supervision, Gas burner. Solenoid valve for Shut-off unit, Gas burner. Gas Pressure Shut-off-unit, Gas burner Oil Flow Measurement and Control, Oil burner. Oil Pressure and Instrument pressure supervision, Oil burner. Oil Pressure and Temperature Measurement, Oil burner. Shut-off unit valves commands, Oil burner. Shut-off unit valves supervision, Oil burner. Shut-off unit Instrument air supervision, Oil burner. Pilot burner control unit. Pilot burner solenoid valves.
01-Dec-09 PRP/ARI/ARI

P:\ED\Contracts-US\2009\08-20208 Yura Cements\421.BU565\1. Circuit Diagram

List of Contents .62 .63 .70 .71 .72 .73 Pilot burner Air, gas supervision. Pilot burner Air Fan. Cooling unit Valve supervision. Instrument air inlet pressure and pressure supervision. Solenoid valve Y30,Y31 & Y32. Cooling unit Air Fan.

80017982

1.02 Ver.: 1.0

6. Parts Lists .01 .02 .03 .04 .05 .06 7. Spare 8. Remote Control Interface .05 .06 .07 .08 Digital signals from SCS to CCS. Analog signals from SCS to CCS. Digital signals from CCS to SCS. Analog signals from CCS to SCS. Parts list. Parts list Parts list Parts list Parts list Parts list

9. I/O Addressing Arrangement .05 .06 PLC I/O address location. PLC I/O address location.

* Documents not attached

P:\ED\Contracts-US\2009\08-20208 Yura Cements\421.BU565\1. Circuit Diagram

01-Dec-09

PRP/ARI/ARI

Parts List Tag Qty. Designation Type/model

80017982

6.01 Ver.: 1.0

Manufacturer

A01

Main panel h x w x d: 1800x1200x400 Plinth, h= 200 Desk for PC Diagram pocket Rack
CPU, Control Logix, 2 Mb Ind. Compact Flash Card 64MB

A60SMP14G A90SMP14G

HOFFMAN HOFFMAN

*A03

1 1 1 1

1756-A13 1756-L61, Series B 1784-CF64 1756-OF4 1756-TBE 1756-IB32, Series B 1756-TBE RP-97739201 RP-97739201 1756-OB16D, Series A 1756-TBE 1756-OX8I 1756-TBE 1756-IF8, Series A 1756-TBE RP-97739201 RP-97739201 1756-TBNH 1756-TBCH 1756-ENBT 1756-N2

Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley N-TRON

Analog output 4 ch IO Card TB Housing Digital input (safe SIL2) IO Card TB Housing, Jumper Bar (Comb), 16 pos Jumper Bar (Comb), 16 pos Digital output (safe SIL2) IO Card TB Housing Digital output (safe SIL2) IO Card TB Housing Analog input (safe SIL2), IO Card TB Housing, Jumper Bar (Comb), 16 pos Jumper Bar (Comb), 16 pos

1 20-pin terminal block 9 36-pin terminal block 1 1 Ethernet Module Slot Filler

*N51

Ethernet Switch/Fiber Optic Conevrtor Emergency stop relay, 220VAC

305FX-ST

A20

PNOZ-X3, 774318

Pilz

D10

1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2

2924087 2869728

Phoenix contact Phoenix contact

P:\ED\Contracts-US\2009\08-20208 Yura Cements\421.BU565\1. Circuit Diagram\80017982_601.doc

08-Dec-09

PRP/ARI/ARI

Parts List Tag D11 Qty. Designation Type/model 2865463 2869728

80017982

6.02 Ver.: 1.0

Manufacturer Phoenix contact Phoenix contact

1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-nam-2t 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 1ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2

D12

2924087 2869728

Phoenix contact Phoenix contact

D13

2924087 2869728

Phoenix contact Phoenix contact

D14

2924087 2869728

Phoenix contact Phoenix contact

D15

2924087 2869728

Phoenix contact Phoenix contact

D16

2924087 2869728

Phoenix contact Phoenix contact

D17

2924087 2869728

Phoenix contact Phoenix contact

D30

2924087 2869728

Phoenix contact Phoenix contact

D31

2924087 2869728

Phoenix contact Phoenix contact

D32

2924087 2869728

Phoenix contact Phoenix contact

P:\ED\Contracts-US\2009\08-20208 Yura Cements\421.BU565\1. Circuit Diagram\80017982_601.doc

08-Dec-09

PRP/ARI/ARI

Parts List Tag D33 Qty. Designation Type/model 2924087 2869728

80017982

6.03 Ver.: 1.0

Manufacturer Phoenix contact Phoenix contact

1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 Iso. Amplifier Namur 2ch macx-mcr-ex-sl-2nam-ro-sp 1 DIN rail connector ME 6.2 TBUS-2 1 1 1 Fluorescent lamp enclosure Bulb, 220VAC Panel heating, 220VAC, 50-120W Ventilation Fan Ventilation fan Circuit breaker, 3ph, 3,5-5A Circuit breaker, 1ph, 6A Circuit breaker, 1ph, 6A Manual motor starter 1 1,60A Aux. switch 2NO Manual motor starter 4,006,30A Aux. switch 2NO Manual motor starter 4,006,30A Aux. switch 2NO Power supply, 220VAC/24VDC, 2.8A

D34

2924087 2869728

Phoenix contact Phoenix contact

E01

ALF25M18R F15T8 SK3116

HOFFMAN HOFFMAN Rittal

E02

E05 E06 F01 F02 F03 F70

1 1 1 1 1 1

REKF REKF 3RV10 21-1FA10 S201U-K6 S201U-K6 MS3251,60 HKF-20 MS3256,30 HKF-20 MS3256,30 HKF-20 1756-PA75, Series B

Hubbell Hubbell Siemens ABB ABB ABB

F71

ABB

F73

ABB

*G01

Allen Bradley

G02

Power supply, 220VAC/24VDC, 10A Power supply, 220VAC/24VDC, 3A

8708680000

Weidmuller

G03

8708660000

Weidmuller

K20

1 Relay terminal, 24vdc 1CO

8533640000

Weidmuller
08-Dec-09 PRP/ARI/ARI

P:\ED\Contracts-US\2009\08-20208 Yura Cements\421.BU565\1. Circuit Diagram\80017982_601.doc

Parts List Tag K21 K22 K23 K24 K25 K50 K70 Qty. Designation Type/model CAT.700-TBR24 700-HULT1U 700-HULT1U 700-HULT1U 8556020000 8533640000 A 9-30-10-80 CA5-01 A 9-30-10-80 CA5-01 A 9-30-10-80 CA5-01 A 9-30-10-80 CA5-01 8556020000 8556020000 2865405 2869728

80017982

6.04 Ver.: 1.0

Manufacturer Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller ABB

1 Relay terminal, 24vdc 1CO 1 Relay terminal, 24vdc 1CO 1 Relay terminal, 24vdc 1CO 1 Relay terminal, 24vdc 1CO 1 Relay terminal, 220vac 1CO 1 1 Auxiliary relay, 24VDC Contactor 4kW, 220 VAC 1 N.C Auxiliary Contact Contactor 4kW, 220 VAC 1 N.C Auxiliary Contact Contactor 4kW, 220 VAC 1 N.C Auxiliary Contact Contactor 4kW, 220 VAC 1 N.C Auxiliary Contact Auxiliary relay, 220VAC Auxiliary relay, 220VAC

K71

ABB

K72

ABB

K73

ABB

K90 K91 N10

1 1

Weidmuller Weidmuller Phoenix contact Phoenix contact

1 Ex Isolated Driver macx-mcr-ex-sl-idsl-i 1 DIN rail connector ME 6.2 TBUS-2 1 Ex Repeater macx-mcr-ex-sl-rpssi-i 1 DIN rail connector ME 6.2 TBUS-2 1 Ex Repeater macx-mcr-ex-sl-rpssi-i 1 DIN rail connector ME 6.2 TBUS-2 1 F/I converter mcr-f-ui-dc 1 Ex Repeater macx-mcr-ex-sl-rpssi-i 1 DIN rail connector ME 6.2 TBUS-2

N11

2865340 2869728

Phoenix contact Phoenix contact

N12

2865340 2869728

Phoenix contact Phoenix contact

N13

2814605

Phoenix contact

N14

2865340 2869728

Phoenix contact Phoenix contact

08-Dec-09 PRP/ARI/ARI

P:\ED\Contracts-US\2009\08-20208 Yura Cements\421.BU565\1. Circuit Diagram\80017982_601.doc

Parts List Tag N50 Qty. 1 Designation Fibre Optic Patch Box Multi Point, ST Connector. Touch screen, 24VDC Twisted Pair patch cable, 3m Inspection window Software & Manuals: Design software Type/model WFR-00010-02

80017982

6.05 Ver.: 1.0

Manufacturer Molex

P01

1 1 1 1

GP3600-T1-D24 Cat. 5E S-FTP 2733.000 GP-PRO Ex software

Pro-face EFB Rittal Pro-face

Q01

1 Circuit breaker, 3ph, 12,516,0Amp. 1 Circuit breaker, 2ph, 4A, C 1 1 1 1 1 Emergency stop button Sign Thermostat Thermostat Door switch

MS32516,0

ABB

Q02 S01

S202M-C4 800FP-MT44PX11S 800F-15YE112 3110.000 3110.000 A-LFSWD 5TE8111 3SB3801-ODF

ABB AB AB Rittal Rittal HOFFMAN Siemens Siemens

S03 S04 S05 S11 S20

1 Selector switch 1P 20A 1 Emergency stop button With enclosure Transformer 440/220V 1,6kVA Term. WDU 6 SCR/SCR Earth Term. WPE 4 Term. WDU 6 SCR/SCR Earth Term. WPE 4 Term. WDU 6 SCR/SCR Earth Term. WPE 4 Term. WDU 4 SCR/SCR Earth Term. WPE 4 Term. WDU 4 SCR/SCR Earth Term. WPE 4 Term. WDU 4 SCR/SCR

T01

CS1600H2K2/T

REX

X00

3 1 4 1 2 1 6 3 16 3 6

1020200000 1010100000 1020200000 1010100000 1020200000 1010100000 1020100000 1010100000 1020100000 1010100000 1020100000

Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller
08-Dec-09 PRP/ARI/ARI

X03

X04

X06

X08

X10

P:\ED\Contracts-US\2009\08-20208 Yura Cements\421.BU565\1. Circuit Diagram\80017982_601.doc

Parts List Tag Qty. Designation Type/model

80017982

6.06 Ver.: 1.0

Manufacturer

X16 X19

6 24

Term. WDU 4 SCR/SCR Term. WDU 4 SCR/SCR Separate L & M rows Term. WDU 4 SCR/SCR Fuse term. WSI 6 SCR/SCR Fuse, 1A Disconnect Term WTR4 Term. WDU 4 SCR/SCR Earth Term. WPE 4 Fuse term. WSI 6 SCR/SCR Fuse, 1A Disconnect Term WTR4 Term. WDU 4 SCR/SCR Earth Term. WPE 4 Fuse term. WSI 6 SCR/SCR Fuse, 250 mA Fuse, 100 mA Plug socket, 220VAC, 15A Plug socket, 220VAC, 15A

1020100000 1020100000

Weidmuller Weidmuller

X0E X20

70 9 9 9 4 5 4 4 4 41 4 4 1 3 1

1020100000 1011300000 GSC1 7910180000 1020100000 1010100000 1011300000 GSC1 7910180000

Weidmuller Weidmuller Ferraz Shawmut Weidmuller Weidmuller Weidmuller Weidmuller Ferraz Shawmut Weidmuller Weidmuller Weidmuller Ferraz Shawmut Ferraz Shawmut

X21

X30

1010100000 1011300000 GSC1/4 GSC1/10 DRUB15

XS30

Hubbell

XS31

DRUB15

Hubbell

X70

6 Term. WDU 4 SCR/SCR 2 Earth Term. WPE 4 3 Term. WDU 4 SCR/SCR 1 Earth Term. WPE 4 4 4 1 2 2 3 Term. WDU 4 SCR/SCR Term. WDU 4 SCR/SCR Earth Term. WPE 4 Term. WDU 4 SCR/SCR Term. WDU 4 SCR/SCR Term. WDU 4 SCR/SCR

1020100000 1010100000 1020100000 1010100000 1020100000 1020100000 1010100000 1020100000 1020100000 1020100000

Weidmller Weidmller Weidmller Weidmller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller Weidmuller

X73

X90 X91

X92 X98 X99

* Denotes items supplied by FLS

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PRP/ARI/ARI

CCS serial communication

80017982

8.05 Ver.: 1.0

Digital output
From: Sub control system PLC IP add.: 192.168.1.10 Subnet mask: 255.255.255.0 Panel Tag. No: 421.BU565 Bit No: To_CCS[0].00 -A01K81 To_CCS[0].01 To_CCS[0].02 To_CCS[0].03 To_CCS[0].04 To_CCS[0].05 To_CCS[0].06 To_CCS[0].07 To: CCS PLC IP add.: Panel Tag No:

Handshake to master PLC

Pulsing heartbeat signal bool bool bool bool bool bool bool bool

Bit No: (Gas Burner, 421.BU510) To_CCS[0].08 -A01C41 Gas burner unit ready To_CCS[0].09 -A01C61 Gas burner unit started To_CCS[0].10 -A01C69 Gas burner unit in operation To_CCS[0].11 -A01U41 Gas burner unit No Prewarning To_CCS[0].12 -A01Q41 Gas quantity pulse. To_CCS[0].13 To_CCS[0].14 To_CCS[0].15 Bit No: (Pilot Burner, 421.BU515) To_CCS[1].00 -A01C41 Pilot burner ready To_CCS[1].01 -A01C61 Pilot burner started To_CCS[1].02 -A01C69 Pilot burner in operation To_CCS[1].03 -A01U41 Pilot burner No Pre-warning To_CCS[1].04 To_CCS[1].05 To_CCS[1].06 To_CCS[1].07 Bit No: (Oil Burner, 421.BU550) To_CCS[1].08 -A01C41 Oil burner unit ready To_CCS[1].09 -A01C61 Oil burner unit started To_CCS[1].10 -A01C69 Oil burner unit in operation To_CCS[1].11 -A01U41 Oil burner unit No Prewarning To_CCS[1].12 -A01Q41 Oil quantity pulse. To_CCS[1].13 To_CCS[1].14 To_CCS[1].15

1= Ready 1=Started 1=In operation 1=No prewarning 1=10 Nm

bool bool bool bool bool bool bool bool

-A01C41 -A01C61 -A01C69 -A01U41

bool bool bool bool bool bool bool bool

1= Ready 1=Started 1=In operation 1=No prewarning 1=100 Kg

bool bool bool bool bool bool bool bool

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07-Dec-09

PRP/ARI/ARI

CCS serial communication

80017982

8.06 Ver.: 1.0

Analog output
From: Sub control system To: CCS PLC IP add.: 192.168.1.10 PLC IP add.: Subnet mask: 255.255.255.0 Panel Tag No: Panel Tag. No: 421.BU565 Word No: (Gas Burner, 421.BU510) To_CCS[10] -A01Z01 Gas valve position To_CCS[11] -A01P01 Gas pressure (N04P01) To_CCS[12] -A01F01 Gas flow To_CCS[13] Word No: (Oil Burner, 421.BU550) To_CCS[20] -A01P01 Oil pressure To_CCS[21] -A01T01 Oil temperature To_CCS[22] -A01F01 Oil flow (PV) To_CCS[23] To_CCS[24] To_CCS[25] To_CCS[26]

0-100.00 % 0-4.00 bar 0-15000 Nm3/h

Gain 100 Gain 100 Gain Gain 0

Int. Int. Int. Int.

0-10.0 bar 0-200 C 0-11000 Kg/h

Gain 1 Gain 100 Gain 1 Gain 0 Gain 0 Gain 0 Gain 0

Int. Int. Int. Int. Int. Int. Int.

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07-Dec-09

PRP/ARI/ARI

CCS serial communication

80017982

8.07 Ver.: 1.0

Digital input
From: CCS PLC IP add.: 192.168.1.10 Subnet mask: 255.255.255.0 Panel Tag. No: 421.BU565 Bit No: From_CCS[0].00 -A01K31 From_CCS[0].01 From_CCS[0].02 From_CCS[0].03 From_CCS[0].04 From_CCS[0].05 From_CCS[0].06 From_CCS[0].07 To: Sub control system PLC IP add.: Panel Tag No:

Handshake from master PLC

Pulsing heartbeat signal

bool bool bool bool bool bool bool bool

Bit No: (Gas Burner, 421.BU510) From_CCS[0].08 -A01C39 Local permission Gas burner From_CCS[0].09 -A01C37 Interlock OK From_CCS[0].10 -A01C31 Start/stop oil burner From_CCS[0].11 From_CCS[0].12 From_CCS[0].13 From_CCS[0].14 From_CCS[0].15 Bit No: (Pilot Burner, 421.BU515) From_CCS[1].00 -A01C37 Interlock OK From_CCS[1].01 -A01C31 Start/stop pilot burner From_CCS[1].02 From_CCS[1].03 From_CCS[1].04 From_CCS[1].05 From_CCS[1].06 From_CCS[1].07 Bit No: (Oil Burner, 421.BU550) From_CCS[1].08 -A01C39 Local permission oil burner From_CCS[1].09 -A01C37 Interlock OK From_CCS[1].10 -A01C31 Start/stop oil burner From_CCS[1].11 From_CCS[1].12 From_CCS[1].13 From_CCS[1].14 From_CCS[1].15

1= Permission given 1=OK 1=Start, 0=Stop

bool bool bool bool bool bool bool bool

1=OK 1=Start, 0=Stop

bool bool bool bool bool bool bool bool

1= Permission given 1=OK 1=Start, 0=Stop

bool bool bool bool bool bool bool bool

P:\ED\Contracts-US\2009\08-20208 Yura Cements\421.BU565\1. Circuit Diagram\80017982_805.doc

07-Dec-09

PRP/ARI/ARI

CCS serial communication

80017982

8.08 Ver.: 1.0

Analog input
From: CCS PLC IP add.: 192.168.1.10 Subnet mask: 255.255.255.0 Panel Tag. No: 421.BU565 To: Sub control system PLC IP add.: Panel Tag No:

Word No. (Gas Burner, 421.BU510) From_CCS[10] -A01Z11 Gas valve position set point From_CCS[11] From_CCS[12] Word No. (Pilot Burner, 421.BU515) From_CCS[15] -A01T21 Top Calciner Temperature From_CCS[16] From_CCS[17] Word No. (Oil Burner, 421.BU550) From_CCS[20] -A01Z11 Oil valve position set point From_CCS[21] From_CCS[22]

0-100.00 % 0 0

Gain 100 Gain 100 Gain 0

Int. Int. Int.

0-1200 0 0

Gain 100 Gain 0 Gain 0

Int. Int. Int.

0-100 % 0 0

Gain 100 Gain 0 Gain 0

Int. Int. Int.

P:\ED\Contracts-US\2009\08-20208 Yura Cements\421.BU565\1. Circuit Diagram\80017982_805.doc

07-Dec-09

PRP/ARI/ARI

Sign.: PRP/PRP/ARI
Slot No. 0 Central Processor CLX Slot no. 1 1#2 Digital input 32 x 24 VDC safe Slot no. 1 2#2 Digital input Term. 32 x 24 VDC safe Cyclone temp Data.0 > Limit Adr. IN 0 -N20T31 A Data.1 Riser Duct Temp > Limit IN 1 -N21T31 A Data.2 Kiln Feed Hood Temp > Limit -N22T31 A Data.3 Flame detected detected -A02B41 A Data.4 Gas pressure < MIN -D35P41 A Data.5 Instrument air pressure > MIN IN 5 Data.6 IN 6 Data.7 Emergency stop circuit OK A01X41 A Data.8 Oil valve V11 closed -D11Z41 A Data.9 Oil valve V11 open -D11Z42 A Data.10 Oil valve V12 closed IN 10 -D12Z41 A Data.11 Oil valve V12 open IN 11 -D12Z42 A Data.12 Oil valve V13 closed -D13Z41 A Data.13 Oil valve V13 open -D13Z42 A Data.14 Oil valve V14 closed -D14Z41 A Data.15 Oil valve V14 open IN 15 -D14Z42 A IN 14 IN 13 IN 12 IN 9 IN 8 IN 7 -D33P41 A IN 4 IN 3 IN 3 Adr. Term. Data.16 IN 16 Data.17 SSV open IN 17 Data.18 IN 18 -D04Z41 B Air pressure Min 2 Slot no. 2 1#2 Digital input 32 x 24 VDC safe Adr. Term. Data.0 IN 0 Data.1 IN 1 Data.2 IN 3 Data.3 IN 3 Data.4 IN 4 Data.5 IN 5 Data.6 IN 6 Data.7 IN 7 Data.8 IN 8 Data.9 IN 9 Data.10 IN 10 Data.11 Gas filter delta P1 IN 11 > MAX -D03P41 Data.12 Gas filter delta P2 IN 12 > MAX -D03P42 Data.13 Fan pressure > MIN -D34P41 Data.14 Door closed -S05C41 Data.15 Oil pulse per. 100 Kg IN 15 -N11Q41 IN 14 IN 13 Slot no. 2 2#2 Digital input 32 x 24 VDC safe Valve for Cooling unit V30 Closed -D30Z41 A Valve for Cooling unit V30 Open -D30Z42 A Valve for Cooling unit V31 Closed -D31Z41 A Valve for Cooling unit V31 Open -D31Z42 A Valve for Cooling unit V32 Closed -D32Z41 A Valve for Cooling unit V32 Open -D32Z42 A Kiln Burner On -A01X31 A ID Fan On -A01X32 A Adr. Term. Data.16 IN 16 Data.17 IN 17 Data.18 IN 18 Data.19 IN 19 Data.20 IN 20 Data.21 IN 21 Data.22 IN 22 Data.23 IN 23 Data.24 IN 24 Data.25 IN 25 Data.26 Cooling motor ready IN 26 -M01C41 Data.27 Cooling motor return IN 27 -M01C61 Data.28 Combust fan Low speed IN 28 ready -M21C41 Data.29 Combust fan high speed IN 29 ready -M21C42 Data.30 Combust fan Low speed IN 30 return -M21C61 Data.31 Combust fan high speed IN 31 return -M21C62 Slot no. 3 1#2 Digital input 32 x 24 VDC safe Valve for Cooling unit V30 Closed -D30Z41 A Valve for Cooling unit V30 Open -D30Z42 A Valve for Cooling unit V31 Closed -D31Z41 A Valve for Cooling unit V31 Open -D31Z42 A Valve for Cooling unit V32 Closed -D32Z41 A Valve for Cooling unit V32 Open -D32Z42 A Kiln Burner On -A01X31 B ID Fan On -A01X32 B Slot no. 3 2#2 Digital input Term. 32 x 24 VDC safe Cyclone temp Data.0 > Limit Adr. IN 0 Data.1 IN 1 Data.2 IN 3 -N20T31 B Riser Duct Temp > Limit -N21T31 B Kiln Feed Hood Temp > Limit Adr. Term. Data.16 IN 16 Data.17 IN 17 Data.18 IN 18 Data.19 IN 19 Data.20 IN 20 Data.21 IN 21 Data.22 IN 22 Emergency stop circuit OK Data.23 IN 23 Data.24 IN 24 Data.25 Command Y31 -Y31C31 Data.26 Command spark IN 26 -A02B31 Data.27 Command Y20 IN 27 -Y20C31 Data.28 Command Y21 -Y21C31 Data.29 Command Y23 -Y23C31 Data.30 Command Y22 IN 30 Data.31 IN 31 -Y22C31 Command Y32 IN 29 IN 28 IN 25 Command Y30 Slot No. 4 Digital output 16 x 24 VDC safe Command Y03 Adr. Term. Data.0 OUT-0 +DC-0 Data.1 OUT-1 +DC-0 Data.2 OUT-2 +DC-0 Data.3 OUT-3 +DC-0

Date:
Slot No. 5 Digital output 16 x 24 VDC safe

16-Mar-2010
Adr. Term. Data.0 Slot No. 6 Analog input 8 x 4-20mA safe Gas pressure Adr. Term. Ch0 IN-0 iRTN-0 Ch0 IN-1 iRTN-1 Ch1 IN-2 iRTN-2 Ch1 IN-3 iRTN-3 Ch2 IN-4 iRTN-4 Ch2 IN-5 iRTN-5 Ch3 IN-6 iRTN-6 Ch3 IN-7 iRTN-7

SSV open

-Y03C31 Command Y06

-D04Z41 A Air pressure Min 2 -D02P41 A Air pressure Min 1 -D01P41 A Gas valve V06 closed -D06Z41 A Gas valve V06 open -D06Z42 A Gas valve V07 closed -D07Z41 A Gas valve V07 open -D07Z42 A By-pass valve closed -D08Z41 A Gas pressure > MIN, Inlet -D20P41 A Gas pressure < MAX, Outlet -D21P41 A Combustion air pressure > MIN -D22P41 A Positioner Air pressure > MIN -D19P41 A Oil pressure > MIN -D16P41 A Compressed Air pressure > MIN -D17P41 A Inst. Air pressure > MIN -D18P41 A

-Y06C31 Command Y07

OUT-0 +DC-0 -N04P01 A Differential Data.1 input OUT-1 +DC-0 -N04P01 A Data.2 OUT-2 +DC-0 Data.3 Differential input OUT-3 +DC-0 Data.4 Oil flow OUT-4 +DC-0 -N11F01 A Data.5 Differential input OUT-5 +DC-0 -N11F01 A Data.6 Oil Pressure OUT-6 +DC-0 -N13P01 A Data.7 Differential input OUT-7 +DC-0 -N13P01 A Data.8 OUT-8 +DC-1 Data.9 OUT-9 +DC-1 Data.10 OUT-10 +DC-1 Data.11 OUT-11 +DC-1 Data.12 OUT-12 +DC-1 Data.13 OUT-13 +DC-1 Data.14 OUT-14 +DC-1 Data.15 OUT-15 +DC-1

-D02P41 B Air pressure Data.19 Min 1 -D01P41 B Data.20 Gas valve V06 closed IN 20 Data.21 -D06Z41 B Gas valve V06 open IN 19

-N22T31 B Flame detected Data.3 detected IN 3 Data.4 IN 4 -A02B41 B Gas pressure < MIN

-Y07C31 Command Y08

-Y08C31 Command Y09

Data.4 Command Y11 OUT-4 +DC-0 -Y11C31 Data.5 Command Y12 OUT-5 +DC-0 -Y12C31 Data.6 Command Y13 OUT-6 +DC-0 -Y13C31 Data.7 Command Y14 OUT-7 +DC-0 -Y14C31 Data.8 OUT-8 +DC-1 Data.9 OUT-9 +DC-1 Data.10 OUT-10 +DC-1 Data.11 OUT-11 +DC-1 Data.12 OUT-12 +DC-1 Data.13 OUT-13 +DC-1 Data.14 OUT-14 +DC-1 Data.15 OUT-15 +DC-1

-D35P41 B Data.5 Instrument air pressure > MIN IN 5 Data.6 IN 6 Data.7 IN 7 -D33P41 B

-Y09C31

IN 21 -D06Z42 B Data.22 Gas valve V07 closed IN 22 -D07Z41 B Data.23 Gas valve V07 open -D07Z42 B Data.24 By-pass valve closed -D08Z41 B Data.25 Gas pressure > MIN, Inlet -D20P41 B Data.26 Gas pressure < MAX, Outlet IN 26 -D21P41 B Data.27 Combustion air pressure > MIN IN 27 -D22P41 B Data.28 Positioner Air pressure > MIN -D19P41 B Data.29 Oil pressure > MIN -D16P41 B Data.30 Compressed Air pressure IN 30 > MIN -D17P41 B Data.31 Inst. Air pressure > MIN IN 31 -D18P41 B IN 29 IN 28 IN 25 IN 24 IN 23

-Y30C31

A01X41 B Oil valve V11 Data.8 closed IN 8 Data.9 IN 9 -D11Z41 B Oil valve V11 open

-D11Z42 B Data.10 Oil valve V12 closed IN 10 -D12Z41 B Data.11 Oil valve V12 open IN 11 -D12Z42 B Data.12 Oil valve V13 closed -D13Z41 B Data.13 Oil valve V13 open -D13Z42 B Data.14 Oil valve V14 closed -D14Z41 B Data.15 Oil valve V14 open IN 15 -D14Z42 B IN 14 IN 13 IN 12

-Y32C31

421BU565

I/O adress location

80017982

Ver.: 1.0

9.05

Sign.: PRP/PRP/ARI
Slot No. 7 Analog input 8 x 4-20mA safe Gas pressure Adr. Term. Ch0 Slot No. 8 Analog input 8 x 4-20mA safe Oil Temperature Adr. Term. Ch0 IN-0 iRTN-0 Ch1 IN-1 iRTN-1 Ch2 IN-2 iRTN-2 Ch3 IN-3 iRTN-3 Command combust fan IN-4 low speed iRTN-4 -M21C31 Command Ch5 combust fan IN-5 high speed iRTN-5 -M21C32 Command Ch6 Cooling fan IN-6 iRTN-6 -M01C31 Reset emerg. Ch7 stop circuit IN-7 iRTN-7 -A01X31 Ch4 Slot No. 9 Digital output 8 x relay Normal Slot No. 10 Analog output Term. 2 x 4-20mA Normal Data.0 Gas pressure setpoint
OUT-0.NO

Date:

16-Mar-2010

Adr.

Adr. Term. Ch0 IOUT-0 RTN Ch1 IOUT-1 RTN Ch2 IOUT-2 RTN Ch3 IOUT-3 RTN

Slot No. 11 Ethernet Comm. Processor

-N04P01 B

IN-0 iRTN-0 -N12T01 Ch1 IN-1 iRTN-1

L1-0 -N05Z21 Data.1 Oil Valve Setpoint

OUT-1.NO

Oil flow

Ch2 IN-2 iRTN-2 Ch3 IN-3 iRTN-3 Ch4 IN-4 iRTN-4 Ch5 IN-5 iRTN-5 Ch6 IN-6 iRTN-6 Ch7 IN-7 iRTN-7

L1-1 -N15Z21 Data.2

OUT-2.NO

-N11F01 B Oil Pressure

L1-2 Data.3
OUT-3.NO

-N13P01 B Gas pressure

L1-3 Data.4
OUT-4.NO

-N03F01 Gas flow

L1-4 Data.5
OUT-5.NO

-N02F01 Gas temperatur

L1-5 Data.6
OUT-6.NO

-N01T01

L1-6 Data.7
OUT-7.NO

L1-7

421BU565

I/O adress location

80017982

Ver.: 1.0

9.06