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1 Welding Inspection
Page 1 of 3 Name: [Block capitals] Mr. I C Plenty Code/Specification used: TWI 09-09-03 Welding position: Flat /PA MEASURE FROM Copyright 2006, TWI Ltd THIS DATUM EDGE
001
87
22
51
153
Centreline crack
Cap height : 4mm. Weld width: 12-14mm Toe blend: Poor Misalignment: 2mm Angular Distortion 3mm in 50mm Spatter along weld length or scale on the plate surface
Page 2 of 3
WELD ROOT
B
Lack of root Fusion
247 20
23
10
128
50
SPECIMEN NUMBER
EXTERNAL DEFECTS
Defect Type
Pipe/Plate Section 1
Section/ Table No 4 15 8 5
Excess weld metal height Excess weld metal appearance Incomplete filling
A-C
A-C A-C
A-C
A-C A-C A-C A-C A-C A-C A-C A-C A-C A-C
N/A
70mm long 1.5mm depth 1.5mm 40mm 22mm 3 NONE NONE 2mm N/A
Accept
Reject Reject Reject Reject* Reject Reject*** Accept Accept Accept Accept
Root Defects
Misalignment A-C 2mm 2mm 9 Accept
Excessive Root Penetration Incomplete Root Penetration Lack of Root Fusion Root Concavity Root Undercut Cracks/Crack-like defects Slag inclusions Porosity Laps/Laminations
4mm 50mm 20mm 2mm depth NONE NONE NONE NONE NONE
15 13 11 10 ------------------9 2 ----------
This *pipe/plate has been examined to the requirements of code/specification TWI-N/WIS-PI ......................................... and is accepted/rejected accordingly. Comments: * Request MPI testing to confirm crack and length. ** Large amount of spatter on weld face. Recommend this is removed and re inspected. *** Recommend arc strikes are ground flush prior to MPI testing for cracks.
I C Plenty
No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Imperfection
Cracks Porosity/Gas pores/elongated Gas cavities (wormholes) pipes Solid Inclusions Solid Inclusions Lack of Fusion Incomplete Root Penetration Overlap/Cold lap Incompletely filled groove Linear Misalignment Angular Misalignment Undercut Arc Strikes Laminations Mechanical Damage Cap Height Penetration Bead Toe Blend Spatter Weld Appearance Root concavity
Allowance
Not permitted L = 13mm Max L = 1mm Max Maximum 1mm Not permitted Not permitted Not permitted
Weld face/Root
Note: spatter and surface slag requires removal, arc strikes require blending and crack detection
Copyright 2006, TWI Ltd
Note: Surface slag requires removal and poor toe blending full weld length
Copyright 2006, TWI Ltd
Note: Arc strikes require blending and crack detection, Seek advise on parent material damage
Copyright 2006, TWI Ltd
Note: Surface slag requires removal, plate corrosion requires wire brushing
Copyright 2006, TWI Ltd
Note: Parent plate damage throughout, seek advice. Arc strikes require blending and crack detection.
Copyright 2006, TWI Ltd
Note: Arc strikes require blending and crack detection, Seek advise on parent material damage
Copyright 2006, TWI Ltd
Note: Arc strikes require blending and crack detection. Spatter requires removal.
Copyright 2006, TWI Ltd
Note: Arc strikes require blending and crack detection, Seek advise on parent material damage
Copyright 2006, TWI Ltd
Note: Material damage throughout, seek advice. Arc strikes require blending and crack detection.
Copyright 2006, TWI Ltd
Note: Grinding marks throughout seek advice on course of action. Copyright 2006,Excess TWI Ltd Centre for Materials Joining Technology cap World height and poor cap profile throughout.
Note: Mechanical damage seek advice on course of action. Excess cap height and poor cap profile throughout. Arc strikes require blending and crack detection.
Copyright 2006, TWI Ltd
Note: Arc strikes require blending and crack detection. Spatter requires removal
Copyright 2006, TWI Ltd
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