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BONDED ANCHORS REBAR

R-KEX + REBAR

R-KEX Pure epoxy resin for concrete

R-KEX

REBAR
DESIGN METHOD
(according to EUROCODE 1)

4KY'4%3%

RK

SK : Characteristic load
SD : Design load
RD : Anchors design resistance
RK : Anchors characteristic resistance (tension force, shear
force and oblique force)
F : Partial safety factor = 1.4 (load)
M: Partial safety factor (resistance)

BASE MATERIALS:

t Concrete, stone
t Non-cracked concrete

PRODUCT CODE
3,&9
resin name

FEATURES:

Rebar, steel grade min A-II (18G2, 34GS, BSt500, B500SP)


R-KEX pure epoxy styrene free resin, cartridge
t Can be installed in wet concrete
t $BOCFJOTUBMMFEJOPPEFEIPMFT
t Epoxy resin
t Odourless (styrene free resin)

132

BONDED ANCHORS REBAR


MECHANICAL PROPERTIES
Rebar diameter

Nominal tensile
strength

fuk

fyk

[N/mm2]

10

12

14

16

20

25

RB5001 / BSt500S2

550

550

550

550

550

550

550

B500SP1

575

575

575

575

575

575

575

34GS1

500

500

500

500

500

500

500

18G21

480

480

480

480

480

480

480

RB5001 / BSt500S2

500

500

500

500

500

500

500

B500SP1

500

500

500

500

500

500

500

34GS1

410

410

410

410

410

410

410

18G21

355

355

355

355

355

355

355

Cross-sectional area

As

[mm2]

50.3

78.5

113.1

153.9

201.1

314.2

490.9

Section modulus

Wel

[mm3]

50.3

98.2

169.6

269.4

402.1

785.4

1534.0

RB5001 / BSt500S2

33.2

64.8

111.9

177.8

265.4

518.4

1012.4

B500SP1

34.7

67.8

117.0

185.9

277.4

541.9

1058.5

34GS1

30.2

58.9

101.8

161.6

241.3

471.2

920.4

18G21

29.0

56.6

97.7

155.2

231.6

452.4

883.6

RB5001 / BSt500S2

19.0

37.0

64.0

101.6

151.6

296.2

578.5

B500SP1

19.8

38.7

66.9

106.2

158.5

309.7

604.8

34GS1

17.2

33.7

58.1

92.4

137.9

269.3

525.9

18G21

16.6

32.3

55.8

88.7

132.3

258.5

504.9

Characteristic
bending moment

M0rk,s

Allowable bending
moment

[Nm]

[Nm]

R-KEX + REBAR

Nominal yield stress

[N/mm2]

1 according to PN-EN 10080:2005 (U)

2 according to DIN 488

MINIMUM CURING TIME* AND WORKING TIME


Resin temperature

Concrete temperature
[C]

Working time

Minimum curing time*

[minutes]

[hours]

180

16

10

10

120

10

15

15

60

20

20

50

4.5

25

40

30

20

25

* For wet concrete the curing time must be doubled

133

BONDED ANCHORS REBAR


INSTALLATION DATA

R-KEX + REBAR

3FCBSTJ[F

10

12

14

16

20

25

Rebar diameter

[mm]

10

12

14

16

20

25

Hole diameter in substrate

d0

[mm]

12

14

16

18

22

28

32

Minimum hole depth

h0

[mm]

85

95

115

130

130

175

215

Minimum installation depth

hnom

[mm]

80

90

110

125

125

170

210

Minimum substrate thickness

hmin

[mm]

120

130

150

180

180

220

260

Minimum spacing

smin

[mm]

0.5 hef

Minimum edge distance

cmin

[mm]

0.5 hef

INSTALLATION GUIDE


2.


5.

%SJMMIPMFUPUIFDPSSFDUEJBNFUFSBOEEFQUIGPSSFCBSTJ[FCFJOHVTFE
Clean the hole with brush and hand pump at least four times each.
*OTFSUDBSUSJEHF PSGPJM
JOUPHVOBOEBUUBDIOP[[MF
%JTQFOTFUPXBTUFVOUJMBOFWFODPMPVSJTPCUBJOFE*OTFSUUIFNJYJOHOP[[MFUPUIFGBSFOEPGUIFIPMFBOEJOKFDUUIFSFTJO TMPXMZXJUIESBXJOH
UIFOP[[MFBTUIFIPMFJTGJMMFEUPPGJUTEFQUI
Immediately insert rebar, slowly and with a slight twisting motion. Remove any excess resin around the hole before it sets and leave it undisturbed until the curing time elapses.

PERFORMANCE DATA
Rebar diameter
Effective embedment depth
TENSION LOADS

hef

STEEL FAILURE, STEEL GRADE A-II (IE.18G2)


NRk,s
Characteristic resistance
N

Design resistance Ms=1.5


Rd,s
STEEL FAILURE, STEEL GRADE A-III (IE. 34GS)
NRk,s
Characteristic resistance
N

Design resistance Ms=1.5


Rd,s

134

[mm]

8
80

10
90

12
110

14
125

16
125

20
170

25
210

[kN]
[kN]

24.1
16.1

37.7
25.1

54.3
36.2

73.9
49.2

96.5
64.4

150.8
100.5

235.6
157.1

[kN]
[kN]

25.2
16.8

39.3
26.2

56.6
37.7

77.0
51.3

100.6
67.0

157.1
104.7

245.5
163.6

BONDED ANCHORS REBAR


PERFORMANCE DATA (cont.)
Rebar diameter

10

CONCRETE EDGE FAILURE C20/25


Edge distance
c
V
Characteristic resistance
Rk,c
VRd,c
Design resistance Mc=2.16
STEEL FAILURE, STEEL GRADE A-II (IE.18G2)
VRk,s
Characteristic resistance
VRd,s
Design resistance Ms=1.5

14

16

20

25

62.1
41.4

84.7
56.5

110.5
73.7

172.7
115.1

270.0
180.0

53.6
24.8
1.04
1.07
1.09

67.9
31.4

80.1
37.1

125.9
58.3

181.8
84.2
1.0
1.0
1.0

[mm]
[kN]
[kN]

100
12.5
5.8

130
19.6
9.1

150
28.2
13.1

170
38.2
17.9

170
50.2
23.3

210
78.5
36.6

240
122.7
57.2

[kN]
[kN]

14.5
9.7

22.6
15.1

32.6
21.7

44.3
29.5

57.9
38.6

90.5
60.3

141.4
94.3

23.6
15.7

33.9
22.6

46.2
30.8

60.3
40.2

94.3
62.8

147.3
98.2

25.9
17.3

37.3
24.9

50.8
33.9

66.4
44.2

103.7
69.1

162.0
108.0

STEEL FAILURE, STEEL GRADE A-III (IE. 34GS)


VRk,s
Characteristic resistance
VRd,s
Design resistance Ms=1.5

[kN]
15.1
[kN]
10.1
STEEL FAILURE, STEEL GRADE A-IIIN (IE. RB500, BST500S, B500SP)
VRk,s
[kN]
16.6
Characteristic resistance
VRd,s
[kN]
11.1
Design resistance Ms=1.5

R-KEX + REBAR

STEEL FAILURE, STEEL GRADE A-IIIN (IE. RB500, BST500S, B500SP)


NRk,s
Characteristic resistance
[kN]
27.6
43.1
NRd,s
[kN]
18.4
28.7
Design resistance Ms=1.5
PULLOUT AND CONCRETE CONE FAILURE IN NON-CRACKED CONCRETE C20/25
NRk
[kN]
24.9
36.7
Characteristic resistance
NRd
[kN]
11.5
17.0
Design resistance Ms=2.16
C30/37
-Increasing factor
C40/50
-C50/60
-SHEAR LOADS

12

EDGE DISTANCE AND SPACING


Edge distance (tensile)

Edge distance (shear)

Spacing

cN
cV
s
8 10 12 14 16 20 25
8 10 12 14 16 20 25
8 10 12 14 16 20 25
[mm]
[mm]
[mm]
40
45
50
60
70
80
90
100
120
140
160
180
200

0.64
0.68 0.64
0.72 0.67
0.81 0.75 0.67
0.90 0.83 0.73 0.66 0.66
1.00 0.91 0.79 0.71 0.71
1.00 0.86 0.77 0.77 0.70
0.93 0.82 0.82 0.75
1.00 0.94 0.94 0.85 0.73
1.00 1.00 0.95 0.80
1.00 0.88
0.96
1.00

40
50
60
70
80
90
100
120
140
160
180
200
240

0.40
0.50 0.38
0.60 0.46 0.40
0.70 0.54 0.47 0.41 0.41
0.80 0.62 0.53 0.47 0.47
0.90 0.69 0.60 0.53 0.53 0.47
1.00 0.77 0.67 0.59 0.59 0.53
0.92 0.80 0.71 0.71 0.63 0.50
1.00 0.93 0.82 0.82 0.74 0.58
1.00 0.94 0.94 0.84 0.67
1.00 1.00 0.95 0.75
1.00 0.83
1.00

40
50
60
70
80
90
100
120
140
160
180
200
240

0.70
0.75 0.69
0.80 0.73 0.71
0.85 0.77 0.75 0.71 0.71
0.90 0.81 0.79 0.74 0.74
0.95 0.85 0.82 0.76 0.76 0.71
1.00 0.88 0.86 0.79 0.79 0.74
0.96 0.93 0.85 0.85 0.79 0.75
1.00 1.00 0.91 0.91 0.83 0.79
0.97 0.97 0.88 0.83
1.00 1.00 0.93 0.88
0.98 0.92
1.00 1.00

135

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