KENR5623-06 October 2013

35
PUMP OR MOTOR FLUID CONDITIONER

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

SPRING

CONTROL VALVES

RESTRICTION

38
VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

39 20 12
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

36

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

D11T Track-Type Tractor Hydraulic System

AMA1-UP JEL1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

32 37
Tap Number
HPD1 HPD2 HPD3

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

Tap Locations Pressure and Sampling

Description
Pump Discharge 1 Pump Discharge 2 Pump Discharge 3 (NOT SHOWN) Pilot Supply Pilot Lift Raise Pilot Lift Lower Pilot Tilt Left Pilot Tilt Right Pilot Ripper Raise Pilot Ripper Lower Pilot Shank In Pilot Shank Out Fan Pump Discharge Fan Motor Inlet RV Pressure Signal Oil Sampling

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

Schematic Location
D-6 D-5 B-5 E-2 D-4 D-5 D-4 D-5 C-5 C-4 C-4 C-5 D-1 D-2 D-5 E-2

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

LEFT SIDE FRONT

HPS HPDR HPDL HPTL HPTR HPRR HPRL HPSI HPSO HFRP

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

41 34 21 13 40

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

HFM1 HPRV SOS

2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

HPDL

Component Locations
HPDR
Accumulator Gp - Precharge Description STANDARD CONFIGURATION 364-5386 338-1924 308-2464 308-2462 252-0471 252-0471 249-1751 345-8526 232-3242 355-2403 355-2404 340-2121 227-9383 235-0256 244-5438 225-2321 124-8335 285-5625 9T-5653 132-5077 345-8032 154-6165 RIPPER (OPTION) 340-1877 161-6615 340-1877 161-6616 130-3263 161-7563 130-6381 161-7562 6E-3113 285-0139 188-6140 AUTO CARRY (OPTION) Cylinder Gp - Lift (RH W/positioning Sensor) Valve Gp - Diverter Cylinder Gp - Lift LH (No Sensor) DISCHARGE SCREEN (OPTION) Screen Gp - Discharge (Option: Part Of 266-0290) Screen Gp - Discharge (Option: Part Of 266-0290) EU VACUUM BREAKER PACKAGE Valve Gp - Vacuum Breaker (Eu) REFERENCE SENSORS and SWITCHES Switch As - Fan Filter Bypass Pressure Sensor Gp - Pressure Sensor Gp - Pressure Switch - Case Drain Bypass Pressure Temp. Sensor - Tank LADDER (ATCH) Motor Gp - Gerotor Valve Gp - Control Check Part Numbers in the Parts Manuals for your Specific Machine. 340-2114 258-8894 40 41 F-3 F-3 266-0285 263-3308 220-0812 227-6744 296-5270 344-7391 258-0883 145-7028 32 33 34 35 36 37 38 39 B-4 B-4, D-3
WIRE

14

Part Number

Machine Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Schematic Location

ELECTRICAL SYMBOLS TABLE

E-2 C-3 F-4 F-7 F-6 F-6 E-2 D-1 E-2 D-3 C-2 B-4 D-6 F-5 C-3 D-4 F-6 E-7 B-2 A-4
T

HPSO

Cooler Gp - Hydraulic Oil Cylinder Gp - Dual Tilt Cylinder Gp - Dual Tilt (LH) Cylinder Gp - Lift (LH)

HYDRAULIC SYMBOLS (ELECTRICAL)

HPRV SOS

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

Cylinder Gp - Lift (RH) Filter Gp - Pilot Supply Manifold - Fan Pump Manifold Gp - Pilot Supply Selector And Reducer

M
ELECTRIC MOTOR

HPTL

Motor Gp - Fan Pump Gp - Demand Fan And Pilot Supply

1
HPSI

Pump Gp - Dozer And Tilt Tank And Filter Gp - Hydraulic Oil Valve Gp - Control Dozer / Tilt Valve Gp - Control, Dual Tilt Valve Gp - Cooler Bypass Valve Gp - E/H Pilot, Dozer Lift And Tilt, Ripper, Rv Valve Gp - Quick Drop

9
HPTR HPS

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

HPRR

Valve Gp - Resolver Shuttle Valve Gp - Reversing For Fan (Attachment) Valve Gp - Vacuum Breaker

19 16 11 16
HPD1 HPD2

Cylinder Gp - Ripper Lift (Rh) Cylinder Gp - Ripper Lift (Lh) Cylinder Gp - Ripper Tilt Cylinder Gp - Ripper Tilt Cylinder Gp - Ripper Pin Puller Valve Gp - Ripper Lift And Tip

22 23 24 25 26 27 28 29 30 31

A-6 A-7

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES

A-6 A-7 A-5 B-7 A-5 F-5 B-5 F-6

CIRCUIT NUMBER IDENTIFICATION WIRE COLOR WIRE GAUGE 325-AG135 PK-14

RIGHT SIDE FRONT

ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

HFM1

Valve Gp - Mtg (24v Solenoid On Trans Oil Circuit)

KENR5623-06
25

A-4

274-3834 164-4536 261-8004

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

7 33 10 17 15 10
HFRP

325-PK

PREVIOUS STANDARD
WIRE COLOR

A-4 A-3 D-7 D-5 A-4 A-4

CIRCUIT NUMBER IDENTIFICATION WIRE GAUGE
(EXAMPLE VALVE)

325-PK-14

PRESSURE TAPS

5 28 2 30 27 26 29 5 6 3 22 8 31 4 18 24 23

LEFT REAR SIDE

RIPPER

BLADE CYLINDERS DOZER (AUTO CARRY OPTION)

RIPPER CYLINDERS

24 Page,

(Dimensions: 34 inches x 28 inches)

HPRL

3
(40) MOTOR GP GEROTOR 340-2114

BLADE
(31) CYLINDER GP RH LIFT (NO SENSOR) 261-8004 (5) CYLINDER GP LH LIFT 252-0471 (29) CYLINDER GP RH LIFT W/POSITIONING SENSOR 274-3834 (3) CYLINDER GP RH DUAL TILT 308-2464

HTRR
(6) CYLINDER GP RH LIFT 252-0471 (18) VALVE GP QUICK DROP 9T-5653
S1=PITCH S2=SINGLE TILT DEFAULT=DUAL TILT

HTRH
TYPICAL RE HE END STROKE BYPASS VLV
RETURN TO TRANS

(4) CYLINDER GP LH DUAL TILT 308-2462

(41) VALVE GP CONTROL 258-8894

HTLR (C5) (C6)

(C4) (C3)

(15) VALVE GP CONTROL DUAL TILT 225-2321

S2

SUPPLY (TRANS)

(C6)

(C4)
S1

HTLH

(C5)

(C3)

(1) ACCUMULATOR GP PRECHARGE 364-5386

SOS
(7) FILTER GP PILOT SUPPLY 249-1751

HDL

HDR

(8) MANIFOLD GP PILOT SELECTOR / REDUCER 232-3242

DEAD ELECTRIC LOWER VALVE

HPS

(19) VALVE GP RESOLVER SHUTTLE 132-5077

HPRV

(17) VALVE GP E/H PILOT 285-5625

RV HPDR
(14) VALVE GP CONTROL DOZER LIFT / TILT 244-5438

HFM1

HFRP

HPDL

(33) SCREEN GP (OPTION PART of 266-0290) 263-3308

D
LOWER/FLOAT RAISE (10) MOTOR GP FAN 355-2403 REVRSING FAN 355-2404

FMIG

PG PP

HPTL
(37) SENSOR GP PRESSURE 344-7391

FMI

(36) SENSOR GP PRESSURE 296-5270

HPD1 HPD2

HPTR

(8) MANIFOLD FAN PUMP 345-8526

TILT RT

TILT LT TT

HPRL HPRR

C2

(Dimensions: 34 inches x 28 inches)

RIP UP

RIP DOWN

KENR5623-06

HPSI

HPSO

(16) VALVE GP COOLER BYPASS 124-8335 TIP OUT TIP IN

C T
(11) PUMP GP DEMAND FAN AND PILOT SUPPLY 340-2121

HRR

Taps Used For Factory Test Only

HRL
(2) COOLER GP HYDRAULIC OIL 338-1924

HDR HDL HTLR HTLH

Lift Raise Lift Lower Tilt Left Rod Tilt Left Head Tilt Right Rod Tilt Right Head Ripper Raise Ripper Lower Ripper Shank In Ripper Shank Out

E-6 E-6 F-7 E-7 F-5 F-4 C-7 C-7 B-6 B-6

24 Page,

(33) SCREEN GP (OPTION PART of 266-0290) 263-3308 (32) SCREEN GP (OPTION PART of 266-0290) 266-0285

HTRR HTRH HRR HRL HRSI HRSO

B
(27) VALVE GP RIPPER LIFT AND TIP 285-0139

HRSI HPD3 HRSO

(12) PUMP GP DOZER AND TILT 227-9383

(20) VALVE GP REVERSING VALVE for FAN (ATCH) 345-8032

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure

C1

Drain / Return Lines Component Group

C2
(30) VALVE GP DIVERTER 164-4536 (39) TEMP SENSOR (TANK) 145-7028 (38) SWITCH AS PRESSURE CASE DRAIN BYPASS 258-0883 VALVE GP VACUUM BREAKER (21) STD:154-6165 (34) EU:220-0812
YY

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LIFT AND TILT PUMP OUTPUT ONE PILOT PUMP OUTPUT FAN PUMP OUTPUT LIFT AND TILT PUMP OUTPUT TWO SUPPLY LINE DRAIN / RETURN LINE TILT CYLINDER AND CONTROL CIRCUIT IMPLEMENT PILOT SENSING RIPPER TILT CYLINDER AND CONTROL CIRCUIT LADDER MOTOR AND CONTROL CIRCUIT RIPPER LIFT CYLINDER AND CONTROL CIRCUIT RIPPER PIN PULLER CYLINDER AND CONTROL CIRCUIT

TT

RIPPER
A
(23) CYLINDER GP LH LIFT 340-1877 (22) CYLINDER GP RH LIFT 340-1877 (24) CYLINDER GP RH TILT 130-3263 (25) CYLINDER GP LH TILT 130-6381 (28) VALVE GP SOLENOID 188-6140

(26) CYLINDER GP RIPPER PIN PULLER 6E-3113

(35) SWITCH AS PRESSURE FAN FILTER BYPASS 227-6744

SUPPLY (TRANS)

TANK

(13) TANK GP HYDRAULIC OIL 235-0256

THIS SCHEMATIC IS FOR THE D11T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM MEDIA NUMBER: KENR5623-06 SCHEMATIC PART NUMBER: 340-8088, CHANGE: 02, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.