Client

Merck
Project
FCA Laboratory
Location Rahway, NJ
Project# ########
Proj.Area Penthouse
Form By: P. Bucklen, P.E.
Check By: M. Butler
Calc.By: P. Bucklen, P.E.
Rev. By:
2
3

NJ Office, Belle Mead, NJ

HVAC / P / FP Engineering Dept.
Determine Energy Savings for Glycol Run Around System
Application: Supply and Exhaust Air Glycol Run Around System
Conventional Binning :
Units:
I-P
Date:
Jun 13,1999
# hrs:
8,760

Mid-pts
97.5
92.5
87.5
82.5
77.5
72.5
67.5
62.5
57.5
52.5
47.5
42.5
37.5
32.5
27.5
22.5
17.5
12.5
7.5
2.5

DB (F)
95 to 100
90 to 95
85 to 90
80 to 85
75 to 80
70 to 75
65 to 70
60 to 65
55 to 60
50 to 55
45 to 50
40 to 45
35 to 40
30 to 35
25 to 30
20 to 25
15 to 20
10 to 15
5 to 10
0 to 5

Units to consider:

14,734 NEWARKN 40 42

Total
Hrs
6
40
122
500
620
847
671
927
600
730
634
513
1,023
734
391
195
125
47
34
1

AC-8
AC-9
AC-10
MP-1

Jan
Hrs

2
18
41
226
134
98
95
58
41
30
1

CFM
30,000
30,000
30,000
15,000

Feb
Hrs

4
23
41
55
162
159
141
35
42
6
4

W 74 10

29.5 ft

Mar
Hrs

Apr
Hrs

5
2
23
37
65
100
118
248
94
20
22
10

2
6
7
22
15
54
91
145
171
99
64
26
18

May
Hrs

Jun
Hrs

8
11
25
38
68
112
183
149
117
25
8

5
19
93
101
142
150
185
24
1

Extreme Conditions: Winter OA:

Winter EA:
Summer OA:
Summer EA:

Jul
Hrs
6
26
45
148
171
173
97
78

Aug
Hrs
1
44
166
202
229
81
21

DB
0
72
93
72

WB
(2)
#NAME?
74
#NAME?

Sep
Hrs

1
49
75
152
151
191
80
21

RH
#NAME?
50%
#NAME?
50%

Oct
Hrs

13
26
56
59
149
130
177
97
32
5

#######
#######
#######

Nov
Hrs

4
33
66
149
135
113
126
63
27
4

W
#NAME?
#NAME?
#NAME?
#NAME?

Summary of Parameters:
Supply Airflow, CFM:
Exhaust Airflow, CFM:
Unoccupied Airflow, %:
Lvg. Supply Temp, F:
Ent. Exhaust Temp, F:
Brine Temp. Rise, F:
Heating GPM Brine:
Cooling GPM Brine:

105,000
105,000

17
658.0
191.9

Sup. Coil SP, in wg:

Exh. Coil SP, in wg:
Temp. Efficiency:
Pump TDH, Ft water:
OA Design Temp, F:
Fan Efficiency, %
Lvg. Brine Temp., F:
BTUH:

0.6
0.6

0
65%
51
5.1E+06

Cooling Efficiency:
Heating Efficiency:
Cooling KW per ton:
Fuel Cost ($/Therm):
Elec. Cost ($/kWh):
Pump Efficiency, %:
Brine Sply. Temp, F:
Lvg. OA Temp, F:

61.9%
47.2%
0.7
$0.30
$0.09
70%
34
44.67

Dec
Hrs

10
19
30
47
47
192
258
87
39
15

Client
Merck
Project
FCA Laboratory
Location Rahway, NJ
Project# ########
Proj.Area Penthouse
Form By: P. Bucklen, P.E.
Check By: M. Butler
Calc.By: P. Bucklen, P.E.
Rev. By:
2
3

NJ Office, Belle Mead, NJ

HVAC / P / FP Engineering Dept.
Determine Energy Savings for Glycol Run Around System
Application: Supply and Exhaust Air Glycol Run Around System
Carrier Method Inputs:
cp =
SG =
Eff =

1
1
1

F1 =
F2 =
F3 =
F4 =

17.25
1.00
1.00
1.00

Summary of Results:

35% Glycol Loop:

Annual Recovery, MBtu/yr:

Gross Annual Savings, $/yr:
Annual Elec. Cost Savings, $/yr:
Net Annual Savings, $/yr:

Mid-pts
98
93
88
83
78
73
68
63
58
53
48
43
38
33
28
23
18
13
8
3

Total
Hrs
Occ
6
40
122
500
620
847
671
927
600
730
634
513
1,023
734
391
195
125
47
34
1

#######
$38,395
$24,209
$14,186

Total
Hrs
Unocc
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Occ. Unoccup.
CFM
CFM
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000
105,000 105,000

Pump GPM:
Winter Pump, BHp:
Summer Pump, BHp:
Glycol Temp. Diff., F:

Occup. Unoccup.
Period
Period
Annual
Recovery Recovery Recovery
MBH
MBH
MBH
10741
0
10741
57564
0
57564
132748
0
132748
368550
0
368550
239382
0
239382
29730
0
29730
0
0
0
0
0
0
0
0
0
762284
0
762284
831792
0
831792
810399
0
810399
1889967
0
1889967
1552575
0
1552575
931743
0
931743
516891
0
516891
364809
0
364809
149753
0
149753
117435
0
117435
3722
0
3722

TOTAL

658.0
24.45
7.13
17.25

Gross
Annual
Net
Annual Electrical Annual
Savings
Cost
Savings
$/yr
$/yr
$/yr
$56
$22
$34
$302
$148
$155
$697
$450
$247
$1,935 $1,845
$90
$1,257 $2,287
($1,031)
$156
$3,125
($2,969)
$0
$0
$0
$0
$0
$0
$0
$0
$0
$3,267 $2,693
$574
$3,565 $2,339
$1,226
$3,473 $1,893
$1,581
$8,100 $3,774
$4,326
$6,654 $2,708
$3,946
$3,993 $1,442
$2,551
$2,215
$719
$1,496
$1,563
$461
$1,102
$642
$173
$468
$503
$125
$378
$16
$4
$12

8770085 $38,395 $24,209

Annual Maintenance Cost
NET ENERGY SAVINGS

Notes:
GPM = [(Texh - Toa) x CFM x Eff] / [500 x cp x sg x F1 x F2 x F3 x F4]
Texh - Temperature exhaust air
Toa - Temperature outside air
CFM - average of exhaust / ventilation air quantities
Eff - Cycle effiency (8 row / 14 fin/inch)
cp - specific heat
sg - specific gravity
F1, F2, F3, F4 - brine temperature rise factors

$14,186
$3,000
$11,186

#######
#######
#######