METHODSTATEMENTS

1.

PURPOSE : The purpose of this procedure is to provide the details of installation of High mast System & other miscellaneous items like wire ropes, Trailing cables, winch, Motors, Head frame, Luminarie carriages etc.

2. SCOPE: This procedure covers methods of installation of High mast and other miscellaneous items. .13. SAFETY PRECAUTIONS . . !o not stand under the load and within the operating radius of cranes ". ". #heck $uality si%e and condition of all chain pulley blocks, slings, &'clamps, !'shackles, wire ropes etc. The same should not be damaged (. (. Safe working load shall be marked on all lifting e$uipments. ). ). #rane and all lifting gears should be tested by competent person. *. *. +roper ,uiding and Signaling to #rane -perator. .. .. Tag line to be used during loading / unloading / shifting the material. 0. 0. Tag line to be used during erection of High mast Tower. 1. 1. 2ll electrical connections must be away from water sources. 3. 3. 4outine wise checking s/cleaning of all electrical panels should be made as per check list.

5. 5. 4outine wise electrical safety audit should be made as per checklist. . . +roper checking of ear thing connection should be made and 6L#7 to be provided on outgoing cable. ". ". 8ire e9tinguisher should be available at work site. 2. 4. CONTROLLING SPECIFICATIONS: The procedure is in accordance with applicable codes, specifications, contract documents & approved drawings.

5. List of Tools an Ta!"l#s a: * ton capacity #hain pulley block b: Steel 4od ;Sabbal: c: Spanner set d: #ombination +liers e: <nsulation remover f: Screwdriver set g: Line Tester h: Megger i: Multimeter =: Hydra > #apacity 1 Ton k: #rane > #apacity "5 Ton, 7oom Length > )* ft l: ?ire 4ope > Sling " mm m: 7elt > @ot &sed

$. PROCE%URE: A 2ll items are to be located as per layout drawing. A +rior to installation, items shall be checked for correctness > type, model, area classification, etc. A 2ll supporting / mounting structures shall be with proper surface preparation prior to installation. A 6nsure for correct si%e, type of Trailing cables, correct si%e wire ropes, and correct ratings motors, winches > si%e, and other High mast accessories.'High mast data sheet inserted. A &se correct si%e HardwareBs for fi9ing and mounting the ?inches, Motors, ?ire rope and #able clamps, Switch sockets etc. A #heck for earthing as per standard. 2lso check earth continuity. 6ach mast will be provided with lightening protection system, 6arth point shall be tested strictly in accordance with the re$uirements until the re$uired figure of 5 ohms obtained. A #urrent & voltage of all the phases shall be measured at the lighting panel with all the circuits switched on with lamps. <f re$uired load shall be balanced on the three phases. A 6nsure that proper mounting arrangements of ?inch mounting bracket, and 7oard Mounting brackets, and Head frame, Cunction 7o9 with receptacles, Luminaries carriage etc. A 4efer High mast installation and commissioning manual. A 2fter satisfactory completion of above process system / e$uipment can be charged. A +roper documentation shall be maintained. A 8or assembling the mast, relevant pages of 6rection and -peration Manual attached. A Mast 2lignment > Spirit Level used on leveling nuts before erection & #hecking of Lantern #arriage movement after 6rection. A 4emoval of Tie 4ope > @ylon 4ope tied to the #rane HookBs #lamp, 2fter 6rection 4ope is pulled & Hook is lowered, Sling automatically move out of hook.

 A Trailing #able 8i9ing > 2luminum #lamp fi9ed at Lantern #arriage on top & with wire using !ouble ,roove #able ?ire #lamp at the bottom. A ,ear 7o9 Motor 2lignment > #lapper +late ; hinged :mounted on ?inch mounting bracket having slots to make proper alignment 1. 2. &. RESPONSI'ILITIES: &.1 PRO(ECT )ANAGER The responsibility of ensuring the implementation of this Method Statement lies with +ro=ect Manager, 6lectricals Limited, &.2. *C ENGINEER D# 6ngineer shall be responsible but not limited to the following activitiesE <dentify and reporting to +M for any non conformance #ontrol point clearance with contractor. To issue @#4Bs when and where re$uired and to check that the construction department provided timely appropriate corrective and preventive action. 2ccompany the Site 6ngineer / Supervisors representative and D2/D# 6ngineer of #ontractor, to carry out the inspection at various stages i.e. after delivery during High mast and luminaires 4eview all documentation and test / check list reports issued by Site 6ngineer and submit records to the D2/D# 6ngineer of contractor. Feeping a daily log of the entire <nspection 4e$uest submitted by the Site 6ngineer. #arry out statistical analysis of the inspection and test result to improve $uality control operation on site, to verify testing / checking compliance and to advise the Site 6ngineer of the results.

&. 3. SITE ENGINEER Site 6ngineer shall be responsible but not limited to the following activitiesE To ensure that the relevant +ro=ect Specification, 2pproved Method Statement and 2pproved shop drawings are available in coordination with #onstruction Manager and D# 6ngineer. To check the access and area for conduit prior to shifting and fi9ing of it and to report discrepancy if any to the D# engineer. To ensure safe unloading / shifting of High mast and luminiares during delivery and lying at site. To ensure that the High mast and luminaries work is done at site as per approved shop drawings, and Technical Specification. To inform all concerned parties for any inspection / test as re$uired in coordination with the Site Manager and D# 6ngineer. To check and perform that all the laying is carried out e9actly in line with the +ro=ect Specifications. Site engineer will submit the #heck list for High mast shaft and luminaires to the D2/D# 6ngineer for review and approval

+., -ERTICALITY TEST OF .IG.)AST

6$uipment &sed Topcon ,TS 0* attached sheet .i01 )ast No. Inst/23 #nt .#i01t 5)t/.6

& ,TS 0" , 2ccuracy G H +rism +ole with +rism Method as per %istan!# f/o3 inst/2!3# nt 5)t/.6 3 )3 35 ( ** 1. 30

S/.No

.#i01t of t1# )ast 5)t/6

)#as2/#3# nt

R#42i/# -#/ti!al An0l#

%#ff. In An0l#.

%#fl#!tion in 33.

" ( ) * . Note:

)* 1 )* "0 ")

As per the Technical Report No.7 the maximum permissible limit of deflection for 30 mtr., High mast is 7 0mm in ser!iceabilit" limit state or in general as follo#s : $% &eflection is to be chec'ed at the ()3 of the design #ind speed. (% &eflection at the top most point is not be more than $)*0 of the mast height.

+ethodolog": The Theor" Right angled triangle #as used for plotting the actual position of the High +ast and the difference of the actual position and assumed position #as measured in the Auto ,A&. -rom this triangle the hori.ontal distance and the !ertical angle to the top of the High mast #as measured #ith high precision electronic Total /tation #ith an accurac" of $0. The Total /tation #as set up in a suitable place in such a #a" that the !ertical angle to the top of the mast could be measured easil". The hori.ontal distance from the pole to the Total /tation #as measured b" holding 1rism 1ole #ith prism close to the foot of the mast. This hori.ontal distance and the !ertical angle #as measured and noted. This method is repeated three times and an a!erage of these measurements #ere used to plot the position of the mast. The difference bet#een the actual position and assumed position is the difference in the !erticalit" of the High +ast.

7.,. ACCEPTANCE CRITERIA Technical Specification 2pproved shop !rawing 2pproved 8D+

+ro=ect $uality +lan +ro=ect safety plan

1,.,. RECEIPT OF )ATERIAL: 8or the method of &@ loading and storage details for High mast and luminaires has furnished in 8iled Duality +lan vide number 99999 11. A-AILA'ILTY OF FACTORY TEST REPORT: 2ll the factory inspection reports with respect to the High mast and luminaires supplied shall be made available at site by shipping the materials for reference. 1. 2. 12. A-AILA'ILTY OF CALI'RATION CERTIFICATES OF TEST E*UIP)ENT 13. INSTALLATION C.EC8 LIST FOR .IG. )AST SYSTE) AN% LU)INAIRES:

2ll the calibration certificate of test e$uipment carried out with which factory tests were conducted shall be furnished along with factory inspection reports.

/ite 2rderNo. 3ocation &ra#ingNo. 4ualit",hec's,arried2ut SR.NO. $. (. 3. DESCRIPTION

: : : : : RESULT REMARKS

Highmast#irerope ,ableTerminationTrailing,able 3ight-ixing53ighting6ire7arthing,89ox 8land :uction9ox

*. . ;. 7. <.

6inchand6inch+otor,hec'ing 3uminairecarriage T"peoffittings +ountingoffittingsasperdra#ing Alignment

=. $0.

Aiminganglesetting -inishing

,hec'ed9":>>>>>>>>>>>>>>>>>>>>>>>>

6itnessedb":>>>>>>>>>>>>>

&ate:

Data Sheet For 30 Mtr High Mast Lighting System 1., .IG.)AST SYSTE) a: Height of mast Type Make b: Material construction c: #ross section of Mast d: Length of individual sections

e: Thickness of <ndividual Section Conta!t Stan .i01 3asts f: 7ase dia. and top diameter ;2/8: Non Conta!t Stan .i01 3asts 7ase dia. and top diameter ;2/8: g: Type of =oints. h: Length of overlap l: Thickness of base plate n: Template n: Lightning protection finial o: !etails of slack board inside the base <: Type of Metal protection treatment =:

2verage thickness of galvanisation ;2s per 7S 6@ <S- ). : k: Si%e of opening and door at base m: Si%e of anchor plate and thickness

compartment. p: +rovision for cable termination r: !esign life of the High mast s: 2ppro9imate weight of the mast #ontact Stand High mast ?ithout 2ccessories #ontact Stand High mast with 2ccessories @on #ontact Stand High mast with 2ccessories : (5 Mtr. : "5 Sided +olygonal. : : : 7S'6@ 5 5"* ,S'(** "5 sided polygon.

: Top Middle 7ottom : Top ' ) mm, : Middle ' * mm : 7ottom ' . mm : : : Top diameter 7ottom diameter Top diameter 7ottom diameter Stress fit at site E 3()5 mm E 5315 mm E 5315 mm.

E .3 mm E *)5 mm E *5 mm E *1* mm

: 7ottomE 0*5MM, MiddleE **5 MM : Hot !ipped ,alvanised. : 1* Microns

"55 9 "*5 mm

: (5 mm : 0(5 +#! / 1(5 -! / TH. 1 MM ;L&T scope: : 0(5 +#! / 1(5 -! / TH." MM ;L&T scope:

: ,.< single spike of length "55 mm : +I# 7oard

"55 mm 9.55 mm91 mm : M#7 <solator : "* Jears

: *35 Fgs 2ppro9 : " .. Fgs 2ppro9 : .*5 Fgs 2ppro9

3., Lant#/n Ca//ai0# a: Material of construction b: !iameter of carriage ring ;mm: c: 7uffer between carriage & mast

d: Load carrying capacity e: 2ppro9 weight of #arraige assembly with fittingsE 4., .#a F/a3# a: Type b: Material of construction c: +ulleys

5., Ea/t1in0 P/ot#!tion a: 6arthing Terminals b: Lightening 8inial

1. $., Fo2n ation a6 #tails of Fo2 nation 2. &., 9INC. a: Make of winch b: @umber of drums/winch c: ,ear 4atio d: #apacity e: -perating Speed f: Type to 4aise/Lower fully g: Method of operation h: Type of Lubrication arrangement i: Type of lubricant =: Tested load per !rum ; F,: k: +ositive Locking l: -pearating speed l: <ndividual drum operation

m: Method of operation : *5 @7 64? #lass 7 ' M. S. +ipe : 0 mm;<!: 2pro9imate : +I# sleeve on carriage.

: 0*5Fgs. .;including #arriage: : )*5 Fgs ;2ppro9:

: Suitable for " way wire rope system : MS Hot !ip ,alvanised : LM'.

: E E

+rovision for " @os of " Mm !ia H!, bolt with @uts washers privided in base compartment of High mast. ." Mtr height lightening 8inial provided for ligtening +rotection The Scope of High mast 8oundation are with L&T

E !ouble drum type. E *(E E 0*5 kgs. E " Meter per Minutes E * Minutes E Manual/ 6lectrical E +ermanent oil bath E S26 35./S26 )5 E 0*5 kgs. E ,ravity 2ctivated +awls E "55 4+M E +ossible to operate E Manual / 6lectrical

o: ,ear material E #ast <ron p: Tested load per drum E 0*5 Fgs $: S?L of winch at "55 4+M E 0*5 Fgs r: Lubricant oil S26 )5 / S26 35 E shall be of any reputed oil company s: Iiscosity E ).5 cST t: -il 4eplacement period E -nce in " years f: 7raking load capacity E Minimum. "(*5kgs. K " g: 8actor of safety E L* for system at full load. +., STAINLESS STEEL 9IRE ROPE a: Make E 7harat ?ire 4ope Ltd b: ,rade E 2<S< ( . c: @umber of ropes E " rope system d: Material & #onstruction E SS , 0/ 3 e: !iameter ;mm: E . mm e: !iameter ;mm: E . mm f: 7raking load capacity E Minimum. "(*5kgs. K " g: 8actor of safety E L* for system at full load. h: Termination details of wire ropes E Talurit at one end, and SS Thimble with #opper #rimping at other end of the wire ropes. 7., .IG. )AST TRAILING CA'LE a: Type E Trailing #able b: Make E ,6MS#27 Make c: #onductor si%e and insulation E LSMH, KL+6 #opper cable d: 2pplicable Standard E <6# ((" ;+art' : & <666 (1( e: #urrent carrying capacity E "1 2mp 9 f: @o. of cores E 1 @os.and ( @os g: @o. of circuits E Two h: #onductor Si%e E ).5 S$ mm i: Switch sockets E 5 +ins and (+ins Switch sockets for 1 #ore and ( #ore, ) s$.mm Trailing cables respectively. 1,., Po:#/ Tool a: Model E <ntegral. b: Make E Hindustan 7rand ;H6M Make: c: <nput supply E ( +H ) * Iolts. d: +ower 4ating ;?attage/H+ : E 55 watts/ .* H.+ e: 8rame Si%e E 35L f: -perating Speed ; 2verage : E " Mtrs / Minutes g: Time taken for raising / Lowering E * Minutes h: @o -f +oles E . +ole i: Speed of Motor E 3(5 4+M =: @umber of speed E Single speed k: #ontrol system E +ush button l: <+ rating of Motor E <+ ** =: #olour Shade E !eep blue Hammer 8inish 11., TOR*UE LI)ITER a: Model E Heavy !uty b: Make E abc c: Lifting capacity E 0*5 kgs. d: Type of tripping device E Mechnical.

A''RE-IATION S A ; C/iti!al '; )a>o/ C; )ino/ S.NO . C.ARACTERISTICS TYPE OF C.EC 8 536 INSTR U)ENT CLA SS

)ATERIAL ; RECEIPT<STORAGE< PRE; ERECTION<ERECTION

.)=L23inia/# s F*P No.

*UANTU) OF C.EC8

516

526

546

556

5$6

REFERE NCE %OC.= ACCEPT .NOR) 5&6

FOR) AT OF RECO R% 5+6

RE) AR8 S

576

RECEIPT OF )ATERIAL

&nloading a i: High mast shaft is unloaded carefully with the help of crane/hydra/slippers without any damage ii: 8or high mast accessories to be unloaded properly visual 7

visual

55N

#hecking b i: ?ith respect to packing list ii: ?ith respect to #hallan iii: #ompleteness with respect to ,.2. drawings iv: 8or any damage during transit v: !amage to ,alvanisation during transit. visual visual visual visual visual 7 # 7 7 7 55N 55N +acking list #hallan ,2 !rawing

Storage c i: Material to be stored in primary packing ii: Materials like high mast shaft, stored on a open area. visual visual 7 7

iii: !ifferent type of materials are segregated and kept separately Ov: -ther materials are stored indoors v: +roper watch and wards are available. 2 .IG. )AST ACCESSORIES S.AFT =

visual visual visual

7 7 7 55N

"a

+re'erection i: 2vailability foundation & correctness of visual visual visual visual visual visual 2 7 # 2 7 2 6rection manual 55N 8oundation design

ii: 2viailability of foundation nut. iii: 2viailability of 6rection Manual. iv: 2vailability of all 2ccessories & connected hardware v: 2vailability of #rane -r !errick vi: #orrectness of high mast sling.

$ of ( ( of ( )ATERIAL ; RECEIPT<STORAGE< PRE; ERECTION<ERECTION .)=L23inia/# s F*P No.

A''RE-IATIONS C/iti!al '; )a>o/ C; )ino/ S.NO . C.ARACTERISTICS TYPE OF

INSTRU )ENT

CLAS S

*UANTU ) OF

REFERENC E %OC.=

FOR)AT OF

R E ) A R 8 S 576

C.EC8 516 "b 526 6rection i: 2ssembly of high mast shaft ii: 2lignment of foundation nuts. manual manual water level 7 536 546 556

C.EC8 5$6

ACCEPT.N OR) 5&6

RECOR% 5+6

55N

iii: 2lignment and leveling of shaft iv: Tightness of head frame & ?inch v: 6rection of high mast with the help of derrick/ crane vi: 8itting of the lanterna carriage & installation of the Luminaires vii: #ommissioning of the high mast. 3 LIG.TING FI?TURES

visual mech. manual spanner #rane

7 7 2 55N 55N

manual manual

7 2

(a

+re'erection i: 2vailability of all components ii: #ompatibility of different components visual visual 7 7 55N

(b

6rection i: 8i9ing of mounting arrangement / bracket iii: Tightness of connections iv: 2iming. manual mech. manual spanner 7 7 7 55N 55N

METHOD STATEMENTS FOR LUMINAIRES 1. PURPOSE : The purpose of this procedure is to provide the details of installation of Luminaires 2. SCOPE: This procedure covers methods of installation of Lighting and other miscellaneous items. 3. CONTROLLING SPECIFICATIONS: The procedure is in accordance with applicable codes, specifications, contract documents & approved drawings. 4. PROCE%URE: A 2ll items are to be located as per layout drawing. A +rior to installation, items shall be checked for correctness > type, model, area classification, etc. A 2ll supporting / mounting structures shall be painted with proper surface preparation prior to installation. A 6nsure for correct si%e, type of cablingP correct glanding > si%e, type, area classificationP termination, ferruling. A #heck for earthing as per standard <S (5)( ' 310. 2lso check earth continuity. A #heck <4 value of all items. 8or lighting without lamps > phase to phase, phase to neutral, phase / neutral to earth. A Lighting items shall be numbered & counted as per layout drawing. A #urrent & voltage of all the phases shall be measured at the lighting panel with all the circuits switched on with lamps. <f re$uired load shall be balanced on the three phases. A Lighting illumination level shall be measured in the area. A 6nsure that switch provided for -@/-88 control point is only on L<I6 side. A 6nsure that all spare entries to e$uipment are plugged with correct plug. A 2fter satisfactory completion of above process system / e$uipment can be charged. A +roper documentation shall be maintained. *: Lu9 Level MeasurementE A Lu9 level measurement shall be done at 5 9 5 meter grid at working height. & " meter at Iertical height. A Luminiare 2ngle shall be set by using the protractor scale provided in luminaires, as per the lighting design.

STATE)ENTS

LIG.TING ILLU)INATION TEST REPORT P/o>#!t : R#@o/t No.

S2A!ont/a!t Pa!"a0#: L2B 3#t#/ 3a"# L2B l#C#l 3#a2/#3#nt s1all A# 1#i01t. S/. A/#a < Lo!ation No. on# at 1,B1, 3#t#/ 0/i Ill23ination 3#as2/# L2B at :o/"in0 1#i01t = 2 3t/ at C#/ti!al ; Ill23ination /#42i/# L2B ; R#3a/"s

!etails of instruments used ' <nst.n !escription, make, Sr.@o., calibration validity.

Sign E @ame E