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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.


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EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION
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Hand Tool
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KEYS
CTRL / +
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SENR8392-02
May 2005

D6M Track-Type Tractor


Electrical System
3WN1-UP
4JN1-UP
5NR1-UP
6LR1-UP
4HS1-UP

2005 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Component
Alarm - Action
Alarm - Backup

Schematic
Location

Machine
Location

A-4

Sensor - Left Steer Lever Position

Component

Schematic
Location

Machine
Location

F-7

D-12

Sensor - Trans Temp

A-11

21

Alternator

B-2

Solenoid - A/C Clutch

B-1

22

Auto Downshift Indicator

C-6

Solenoid - Engine Shutdown

C-2

Autoshift Indicator

B-6

Solenoid - First Gear Clutch 5

B-8

21

Battery

F-12

Solenoid - Forward Clutch 2

B-8

21

Breaker - Alternator

E-11

Solenoid - Left Brake

C-8

14

Breaker - Aux

E-11

Solenoid - Left Steer Clutch

C-8

14

Breaker - Blower

F-11

Solenoid - Parking Brake

C-8

14

Cigar Lighter

A-5

Solenoid - Priority Valve

A-11

23

Control - ECM

C-11

Solenoid - Reverse Clutch 1

B-8

21

Converter - 24 to 12 Volt

D-10

Solenoid - Right Brake

C-8

14

Diode

B-1

22

Solenoid - Right Steer Clutch

B-8

15

Engine Intake Air Heater

B-2

16

Solenoid - Second Gear Clutch 4

B-8

15

Fuse

E-11

Solenoid - Secondary Brake

C-8

15

Gauge Cluster

C-4

Solenoid - Third Gear Clutch 3

B-8

15

Horn Forward

F-1

Starter

C-2

26

Lamp - Action

C-4

Switch - AIH Extended Post-Heat

B-6

Lamp - Dome

A-6

30

Switch - Auto Kickdown

B-6

Motor - Blower

A-3

Switch - Bi-Directional Mode

B-6

Motor - Blower

B-3

Switch - Blower

C-6

Motor - Condensor

B-12

Switch - ConSole RaiSe/Lower

D-7

Motor - Console Raise/Lower

D-7

Switch - Coolant Temp

D-2

22

Motor - Front Wiper

E-4

Switch - Disconnect

F-12

Motor - Left Wiper

D-5

Switch - Downshift

E-7

Motor - Rear Wiper

D-7

10

Switch - Engine Oil

E-2

24

B-6

11

Switch - Forward Horn

B-5

D-11

Switch - Front Wiper

A-7

13

Motor - Right Wiper


Motor - Washer (Front, Rear, Left, Right)
Operator Monitor

B-4

Switch - Key Start

C-6

Radio - 12V or 24V

C-3

12

Switch - Lamp

D-6

Relay - Condensor

B-12

Switch - Left Wiper

A-7

13

Relay - Engine Intake Air Heater

B-2

16

Switch - Operator Monitor

B-6

Relay - Main

F-11

Switch - Parking Brake

F-7

Relay - Start

F-10

Switch - Power Train Filter

A-11

23

Resistor - Blower

A-3

Switch - Rear Wiper

A-8

13

Resistor - Blower

B-3

Switch - Refrigerant

C-1

22

Resistor - Starter

C-2

26

Switch - Right Wiper

A-8

13

Restistor - Panel Lamps

D-4

Switch - Service Brake

B-5

20

Sender - Engine Speed

E-2

25

C-6

Sender - Fuel Level

D-12

17

D-7

Sender - Hydraulic Oil

A-11

18

Switch - Start Aid


Switch - Transmission Direction Lever
Position
Switch - Upshift

E-7

Sender - Power Train Oil

E-2

19

Thermostat

B-3

Sender - Trans Input Speed

E-2

19

Trans Intermediate Speed 1 Sensor

A-9

21

Sensor - Brake position

A-5

20

Trans Intermediate Speed 2 Sensor

A-9

21

Sensor - Coolant Temp

D-2

22

Trans Output Speed 1 Sensor

A-9

21

Trans Output Speed 2 Sensor

A-9

21

Sensor - Direction

F-7

Sensor - Inching Pedal

A-5

20

Machine location are repeated for components located close together


A = Operator Compartment - Front Dash
B = Operator Compartment - Left Console
C = Operator Compartment - Right Console

CONNECTOR LOCATION
Connector Number

Schematic
Location

Machine
Location

D-12
CONN 1
28
A-11
CONN 2
14
C-11
CONN 3 Powertrain Config.
B
D-11
CONN 4
3
A-10
CONN 5
3
B-10
CONN 6
3
F-10
CONN 7
3
A-9
CONN 8
21
B-9
CONN 9
29
D-9
CONN 10
3
F-9
CONN 11 Starting and Charging Diagnostic
3
E-7
CONN 12
B
E-7
CONN 13
B
A-6
CONN 14
18
B-5
CONN 15 Harness Code
A
B-5
CONN 16
A
C-5
CONN 17 Datalink
A
B-3
CONN 18
A
D-3
CONN 19
A
E-3
CONN 20
19
F-3
CONN 21
19
The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors that join a
harness to a component are generally located at or near the component.
See the Component Location Chart.

CID / MID / FMI


Component Identifiers (CID) List
CID No.
096
110
177
248
263
271
324
600
601
819
821
830

Component
Caterpillar Monitoring System MID 30
Fuel Level Sensor
Engine Coolant Temperature Sensor
Torque Convertor Oil Temperature Sensor
Data Link
8 Volt Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Brake Air Pressure
Display Data Link
9 Volt Display Power Supply
Brake Oil Temperature

Power TrainElectronic Control System MID 113


070
075
168
177
190
248
254
269
298
299
368
468
573
618
621
622
623
650
671
672
673
674
675
676
677
681
689
690
691
692
693
694
695
697
698
699
718
722

Parking Brake Switch


Steering System Oil Temperature Sensor
Electrical System
Transmission Oil Temperature Sensor
Engine Speed Sensor
Data Link
Electronic Control Module
Sensor Power Supply
Service Brake Switch
Direction Selector Position Sensor
Autoshift Switch - Power Train
Service Brake Pedal Position Sensor
Inching Pedal Position Sensor
Parking Brake Switch
Downshift Switch
Upshift Switch
Reverse Switch
Harness Code
Transmission Output Speed 1 Sensor
Torque Converter Output Speed Sensor
Transmission Output Speed 2 Sensor
Transmission Intermediate Speed 1 Sensor
Transmission Intermediate Speed 2 Sensor
Left Steering Lever Position Sensor
Right Steering Lever Position Sensor
Parking Brake Solenoid
Left Steering Brake Solenoid
Right Steering Brake Solenoid
Reverse Clutch Solenoid Valve 1
Forward Clutch Solenoid Valve 2
Speed 3 Clutch Solenoid Valve 3
Speed 2 Clutch Solenoid Valve 4
Speed 1 Clutch Solenoid Valve 5
Priority Valve Solenoid
Left Steering Clutch Solenoid Valve
Right Steering Clutch Solenoid Valve
Transmission Unidentifiable Failure Mode
Secondary Brake Solenoid Valve

Monitoring System Mode


Mode Of Operation

Mode Number

Normal

Harness Code

Numeric Readout

Service

Tattletale (Log)

Steering Braking Calibration

Transmission Calibration Mode

Component Data Display

Charging System Display

Failure Mode Identifiers (FMI) List


FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13

Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.

SPECIFICATIONS AND RELATED MANUALS

Off Machine Switch Specification


Part No.
3E-6449

Function

Actuate

Deactuate

Contact Position

38 3C
(100 5F)

27C MIN
(80.6F)

Normally Closed

54C
(130F)

110C
(230F)

Normally Closed

210 70 kPa
(30 10 psi)

Normally Open

Brake Oil Diverter

4W-9972

Sender Hydraulic Oil

9X-7781

Power Train Filter

275 to 1750 kPa

(40 to 255 psi)

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.
114-5333

A/C Pressure

Normally Open

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

3E-5239

Relay - Condensor

3E-6332

Solenoid - Start Aid

3E-7842

Resistance (Ohms)
360
6
150 7.5

9G-1950

Resistor - Starter/Diagnostic Conn


Solenoid - Engine Shutdown
Start (Latch) Coil
Stop (Unlatch) Coil
Resistor - Blower Motor

101-7740

Relay - Main Power

125-1302

Relay - Start

27.5 2.8

134-3999

Solenoid - A/C Clutch

17.6 0.6

8C-3663

1.55 0.15
10.3 1.03
Overall 2.0 0.1
53. 5.3

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title

Form Number

Alternator 132-2156

SENR4757

Powertrain Electronic Control

SENR8367

Starting And Charging Systems

SENR2947

Caterpillar Monitoring System

SENR6717

Starting Motor: (106-8558)


106-8557 (JE)

SENR3559

106-8559 (41MT)

SENR3581

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

L13

1
2
3
4
5
6

L13

BK
BK
BK
BK

L7

276-BK
277-BK
278-BK
279-BK
280-BK
G939-PK
F780-PK
419-YL
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY

25
26
32
36
14
28
31
13
19
20
23
24
29
30
35
33
34
39
2
3
4
5
8
9
10
11
12
17
18
21
22
27
37
38
1
6
7
15
16
40

L13

158-BR-14
521-YL-14
200-BK-14

A
B
C

158-BR-14
521-YL-14
200-BK-14

NOTE B

L16
S
N

200-BK-14
200-BK-14
BK-14
MOTOR
WH/RD-14
2
1

7) CONDENSOR
106-2721

L15

L15

593-GN-14
593-GN-14

7) RELAY
3E-5239

202-BK-14
892-BR
752-YL
202-BK-14
G731-GY
893-GN
751-GN
755-OR
F788-PU
900-PU
F789-YL
F848-OR
F842-BU
F850-PK
977-YL
F849-WH
140-BU-14
140-BU-14
975-WH-14
G939-PK
G939-PK
140-BU
J

DIRECTION SENSOR
RIGHT STEER SENSOR
LEFT STEER SENSOR
PARK BRAKE SOLENOID

0
1
2
3
4

THIRD GEAR CLUTCH


INCHING PEDAL SENSOR
PRIORITY VALVE SOL
AIR INLET HEATER
TRANS OIL TEMP SEN
+ V SENSOR
RIGHT BRAKE SOLENOID
TRANS OUT SPEED SERVICE BRAKE PEDAL
LEFT BRAKE SOLENOID
TRANS OUT SPD +
2F-2R INDICATOR
TORQUE CON OUT SPD TRANS INT SPD +
TRANS OUT SPD Q +
AUTO INDICATOR
TORQUE CON OUT SPD +
TRANS INT SPD Q TRANS OUT SPD Q 2F-1R INDICATOR
TRANS INT SPD TRANS INT SPD Q +
BACK UP ALARM
ENGINE SPEED SENSOR
1F-2R INDICATOR
SOLENOID RETURN

PARK BRAKE SW (N/C)


PARK BRAKE SW (N/O)
DOWNSHIFT SW (N/O)
DIRECTION SW (N/O)
UPSHIFT SW (N/C)
DOWNSHIFT SW (N/C)
UPSHIFT SW (N/O)
DIRECTION SW (N/C)

GROUND
DATA LINK FORWARD CLUTCH SOL
GROUND
SECONDARY BRAKE SOL
DATA LINK +
REVERSE CLUTCH SOL
SECOND GEAR CLUTCH
LEFT STEER CLUTCH
FIRST GEAR CLUTCH
RIGHT STEER CLUTCH
AUTOSHIFT N.O.
AIH POST HEAT SW
SW IP 1
AUTO KICKDOWN SW
AUTOSHIFT N.C.
+ BATTERY
+ BATTERY
SOLENOID RETURN
SWITCH RETURN
SWITCH RETURN

(4) POWER TRAIN ELECTRONIC


CONTROL MODULE (ECM)
109-0563
NOTE B

J1
(CONN D)

2
1

CODE
CODE
CODE
CODE
CODE

851-WH
830-OR
828-WH
G730-PK

4
5
11
1
9
2
6
7
8
10
12
13
14
18
19
20
22
23
24
25
28
29
30
31
34
35
36
37
38
40
3
15
16
17
21
26
27
32
33
39

7) CONDENSOR
106-2721

L15

MOTOR

J2
(CONN B)

L16
L15

BK-14

OROPS
FLOOD
LAMP
107-6689

608-GN-14
200-BK-14
608-GN-14
200-BK-14

AIR CONDITIONER CONDENSOR

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14
S

OROPS
FLOOD
LAMP
106-8964

NO ROPS
FLOOD
LAMP
107-6689

1
2
3
4
5
6

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

L20

CAB
FLOOD
LAMP
106-8964

140-BU-14
140-BU-14
140-BU
140-BU

12

L15

L18

L17

18) HYDRAULIC
OIL SENDER
4W-9972

L16
1
2

L17
K978-BU
975-WH
H

RD
BK
GN

A
B
C

1
2

201-BK
426-BR
H
426-BR
201-BK

K978-BU
975-WH
G939-PK
K977-PK
709-OR
426-BR
201-BK

L28
L17

CONN 2
L20

11

A
4
5
1
2
3
6
7
8

709-OR
G939-PK
K977-PK

L20

608-GN-14
200-BK-14

140-BU-14
G939-PK
G939-PK
140-BU-14
975-WH-14
975-WH-14

140-BU
140-BU-14
140-BU-14
975-WH-14
975-WH-14
975-WH-14
975-WH-14
V

442-GY

23) PRIORITY VALVE


136-1679
21) TRANS
+ V SENSOR
TEMP
GROUND
SENSOR
SIGNAL
118-7226
23) POWER
TRAIN
FILTER SW
NOTE E
9X-7781

G939-PK
G939-PK
140-BU
140-BU-14
975-WH-14
140-BU-14

G939-PK
G939-PK

200-BK-14
608-GN-14

L14

GN-16
GN-16

200-BK-14
608-GN-14

1
2
3
4
5
6

L14

WITH NO ROPS FLOODS


PLUG HARNESS A INTO
HARNESS Q
WITH CAB FLOODS
PLUG HARNESS A INTO
HARNESS S
L20
200-BK-14
608-GN-14
Q

608-GN-14
608-GN-14
608-GN-14
200-BK-14
200-BK-14
200-BK-14

CAB
FLOOD
LAMP
107-6689

1
2
3
4
5
6

G939-PK
G939-PK

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

975-WH
975-WH
975-WH
975-WH
975-WH
975-WH

975-WH-14
975-WH-14
975-WH-14

G730-PK
G730-PK

975-WH-14
975-WH

975-WH
975-WH
975-WH
G731-GY

NOTE B

G731-GY
G731-GY

G731-GY

L18

G731-GY
975-WH

G730-PK

G730-PK
975-WH

F788-PU
975-WH

F788-PU

F792-WH
975-WH

F792-WH
L9

F791-BU
975-WH

F791-BU
975-WH-14

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-WH
F850-PK
176-YL
200-BK
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

A
3
4
5
6
7
8
9
10
11
12
1
2
J
A
21
25
29
37
40
19
20
22
23
24
26
28
31
32
33
34
35
36
39
14
15
16
17
18
27
30
38
1
2
3
4
5
6
7
8
9
10
11
12
13

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-PK

752-YL
975-WH
L7

L7

CONN 6

L2

L2

L10

A
L8

751-GN
975-WH

CONN 9

176-YL
200-BK
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
307-OR
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

L8

P
R
K
J
N
H
L
A
B
C
D
E
F
G
M
S
T

975-WH
975-WH
752-YL
751-GN
900-PU
755-OR
754-BU
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
E900-WH
P

NOTE B

755-OR
975-WH

754-BU
975-WH

E902-PU
E903-YL

L9

MOTOR
T

B+

523-BR-16
524-BU-16
525-GY-16
L37
108-BU-16
200-BK-16
108-BU-16
200-BK-16
L38
500-BR-16
501-GN-16
502-OR-16
200-BK-16
200-BK-16
A513-PK
592-BU
108-BU-16
102-RD
508-PU
508-PU
508-PU
509-WH
509-WH
509-WH
511-BR
511-BR
511-BR
512-GN
512-GN
512-GN

1
2

(14) RIGHT
BRAKE
121-4030
(15) RIGHT
STEER
CLUTCH
121-4030

1
2

RD
RD

(21) FORWARD
CLUTCH 2
118-1336

1
2

RD
RD

(21) REVERSE
CLUTCH 1
118-1336

1
2

1
2

1
2

RD
RD

RD
RD

RD
RD

(21) FIRST GEAR


CLUTCH 5
118-1336

WH
BK

NOTE B: BOTH PAIRS


U
2 WH
1 BK

CONN 5

E900-WH
E901-GN

L10

2
1

WH
BK

NOTE B: BOTH PAIRS


U
2 WH
E906-OR
1 BK
E907-GY

+
-

4 E

L39

102-RD
200-BK-16
A513-PK
592-BU
200-BK-16
200-BK-16
108-BU-16
108-BU-16
200-BK-16
108-BU-16
200-BK-16
108-BU-16
108-BU-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16

NC
NO

1
2
5
4
3

M
H
B
B

(13) REAR WIPER SW


3T-6655

M
L

M P
W
M

B
B M

(13) RIGHT WIPER SW


3T-6655
108-BU-16

(21) TRANS
INTERMEDIATE
SPEED 1 SENSOR
3E-8848

M
H

M
L

M P
W
M

M
H
B
B

(13) LEFT WIPER SW


3T-6655
108-BU-16
507-WH-16

M
L

M P
W
M

E
310-PU
308-YL

E
200-BK

OFF
ON
ST

(A) BLOWER SW
6P-3236

C
S
B

326-PU
E
307-OR
E
105-RD
E

600-BR

E
+8V POWER
2F-1R LAMP
2F-2R LAMP
1F-2R LAMP

200-BK-14

1
2
3
4

WH
WH

G848-GN
709-OR

2
1

709-OR
709-OR
F846-PU
973-BR
F847-YL

709-OR
MONITOR
SERVICE
CONNECTOR

(A) AUTOSHIFT INDICATOR


125-3401
(A) AIH EXTENDED
POST HEAT SWITCH
133-9405

(A) BI-DIRECTIONAL
MODE SW
133-9405

NC
NO

WH
OR
BK

A
B
C

WH
OR
BK

A
B
C

C
B
F
G
A
D
E
H
J

DATALINK
SERVICE
CONNECTOR

E
AUTO INDICATOR
+8V POWER

G848-GN
124-GN-14
522-WH-14
521-YL-14
308-YL
326-PU
307-OR
105-RD
310-PU
F842-BU
G939-PK
977-YL
973-BR
709-OR
F846-PU
F847-YL
F848-OR
F849-WH
201-BK

201-BK
411-PK

L31

(11) RIGHT L33


WIPER
117-9061
M
GND
527-GN-16
4 GN
1
200-BK-16
2 BK
108-BU-16
6 GY
3 BR
526-YL-16
528-PK-16
5 OR

B
B
M

(13) FRONT WIPER SW


3T-6655

102-RD
200-BK

1
2
3
4

108-BU-16

WH
OR
BK

A
B
C

A
B
C

HARNESS
CODE
CONNECTOR
111-7166

E
977-YL
201-BK

CONN 15

L
MOTOR
T
B+

322-GY

113-OR
893-GN
892-BR
E
E

892-BR
893-GN
113-OR

290-BK
291-BK
E735-PU
201-BK

RD
WH
BK

7
1
2
3
4
5
6
8

129-RD
200-BK

NOTE B
113-OR
893-GN
892-BR
441-OR
447-PK
442-GY
405-GY
426-BR
K997-BU
443-YL
403-GN

L32

270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

201-BK
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

291-BK
290-BK
E735-PU

291-BK
290-BK
E735-PU
410-WH

114-RD

C414-BU
E708-PK
E707-GN
C413-YL
411-PK
201-BK

201-BK

201-BK
E735-PU

(C) FORWARD
HORN SW
3T-2357

(30) DOME LAMP


3E-6389
A
C
B

200-BK

NC
NO

WH
OR
BK

F849-WH
F848-OR
201-BK

L33

M
102-RD

NC
NO

(20) SERVICE
BRAKE
PEDAL SW
132-7077
(20) BRAKE
POSITION
SENSOR
9X-5592

COM NC
NO Y
+ BATTERY
GROUND
SIGNAL

(C) CIGAR
LIGHTER
9W-0335

198-RD
G731-GY
A
RD
A
BK
B
C
YL
4
1
2
3

NOT USED

BK
OR
GN
WH
YL
BU

15
25
34
35
13
2
7
11
17
21
1
5
14
8
9
10
19
20
24
28
30
26
27
31
3
12
22
16
6
29
32
36
37
33
23
38
39
18
4
40

L39

1
2

(21) TRANS
OUTPUT
SPEED 1 SENSOR
3E-8848
L28

L28

CONN 14

102-RD
108-BU-16
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16

1
2
3
4
5
6
7
8
9
10
11
12
M

E
663-GY
200-BK
200-BK

1
2
3
4
5
6
7
8

509-WH
508-PU
200-BK-16
108-BU-16
102-RD
512-GN
511-BR

ANTENNA
6C-3431

+12 VOLT MEMORY


+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

(A) OPERATOR
MONITOR
126-9401
NOTE B
NOTE C

L33
HARN
HARN
HARN
HARN
HARN
HARN

CODE
CODE
CODE
CODE
CODE
CODE

0
1
2
3
4
5

G
E

L33

1
6
2
5
4
3

CLEAR SW
SERVICE SW

201-BK
201-BK
200-BK-14

MOTOR

(A) ACTION
ALARM
3E-6328

140-BU-14
G939-PK
F843-YL

L24

L24

L28

322-GY
114-RD
200-BK
129-RD
K978-BU
975-WH
G939-PK
K977-PK
709-OR
426-BR
201-BK
158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

L22

975-WH
334-BU

BK-14

1
2

BK
BK
HH

HH

STARTING CIRCUIT.

PANEL LAMP CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.


GROUND CIRCUIT.
ENGINE SHUTDOWN CONTROL CIRCUIT.

1
2

START AID CIRCUIT.


515-GY-14
200-BK-14

POWER TRAIN CONTROL CIRCUIT.


ALL DASHED LINES ARE ATTACHMENTS.

L23

L23

L24

L24

L25

L25

L25

ENGINE

(16) ENGINE
INTAKE
AIR
HEATER
RELAY
3E-0075
B

101-RD-4

GG

GN-14
GN-14
(22) A/C CLUTCH
134-3999

ALT
B

200-BK-4

FLOOD
LAMP
106-8964

PART NO. CHG

LOC

NOTE

A
B
C
D
E
F
G
H
J
K
M
N
P
Q
R
S
T
U
V
Y

HARNESS AS.
133-8906 01
109-0699 01
134-3853 00
109-0681 06
135-2892 01
110-1118 00
111-7198 01
113-7915 01
133-8468 01
127-6424 00
111-8868 02
123-8329 01
120-9890 02
110-0829 00
110-1132 00
110-1145 00
131-3818 00
121-0198 01
134-5534 00
112-7686 02

D-3
E-3
F-10
F-1
D-3
D-11
B-3
A-11
B-10
A-3
A-6
C-12
B-9
A-12
E-12
B-12
E-12
A-9
D-12
B-5

W
GG
HH

WIRE AS.
9M-9812 01
7G-1060 00
106-2750 00

F-12
B-2
B-2

AA
BB
BB
CC
CC
DD
EE
FF
VV

CABLE AS.
1S-0969
111-8867
6Y-7455
2T-0508
7Y-5507
3W-1006
8Y-9603
7P-6682
9U-8746

F-12
F-12
ATCH
F-12
F-12
F-12
ATCH
F-12
B-2
B-2
C-3
D74115

06
00
00
01
01
00
01
01
01

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

(2) ALTERNATOR
132-2156

D
GG

MONITOR CIRCUIT. (EMS)

(6) RESISTOR
9G-1950

IDENT

CIRCUIT GROUPING
DESIGNATION

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
(892-BR, 893-GN); (E902-PU, E903-GN);
(E904-PK, E905-BU); (E900-WH, E901-GN);
(E906-OR, E907-GY); (E908-BR, E909-WH);
(450-YL, G939-PK).

GAUGE CIRCUIT.

2
1

EE

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.

OPERATOR STATION
L23

L25

L24

(16) ENGINE
INTAKE
AIR HEATER
6I-4753

BK-14
L25

101-RD-4
101-RD-4

L33

MOTOR

FF

160-BU-4
160-BU-4

200-BK-14
517-BU-14
516-GN-14
515-GY-14

(6) BLOWER
3E-6392
WH/RD-14

B
AA

(6) BLOWER
MOTOR 3E-6386

L24

WH/RD-14

L23

(26) STARTER
106-8558

WH/RD-14

515-GY-14
515-GY-14

1
6
2
5
4
3

304-WH-8

EE

(6) RESISTOR
9G-1950

RD
BK

BAT

515-GY-14
200-BK-14
200-BK-14
515-GY-14

OPERATOR SW
ACTION ALARM

1
2

MTR

B
B

OROPS
HEATER

410-WH
201-BK

ATCH WIRE, CABLE,


COMPONENT
L

B
G

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

MOTOR

CONN 18

CIRCUIT NOT CONNECTED

302-OR
207-BK

FRAME

522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14

CIRCUIT CONNECTED

1
2
B
(26) RESISTOR
3E-7842

DESCRIPTION

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

(12) 24 VOLT RADIO


NOTE D
NOTE H

(A) THERMOSTAT
3E-5464
200-BK-14

200-BK-10
301-BU-10

VV

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

BLADE, SPADE, RING,


OR SCREW TERMINAL

(A) ENGINE SHUTDOWN


SOLENOID
8C-3663

301-BU
302-OR

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

(6) BLOWER
3E-6387

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

SYMBOL

326-PU

VV

ABBREV

(22) COOLANT
TEMP
SENSOR
118-7226

YL
RD
GY/BK, PU/BK
GY/PU

GY/BK, PU/BK
GY/PU

B
B 201-BK
A K997-BU
C 441-OR

BK
OR
WH

GROUND
+V SENSOR
SIGNAL

311-WH
200-BK

(22) COOLANT
SW
3E-6449

201-BK
201-BK
200-BK-14
201-BK

BK-14
+ BATTERY
DATA LINK +
DATA LINK COOLANT TEMP
FUEL LEVEL
HYD OIL TEMP
ENGINE OIL PR
PWR TRN FILTER
+V SENSOR
PWR TRN TEMP
ALTERNATOR

T B

1
2

L19

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

WH/BK, GN/BK
WH/GN
BK
BU

200-BK-14
200-BK-14
200-BK-14
610-OR-14
610-OR-14
610-OR-14
200-BK-14
610-OR-14
200-BK-14
200-BK-14
200-BK-14

311-WH
441-OR
K997-BU
326-PU
302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4
521-YL-14
522-WH-14
200-BK-14

521-YL-14
326-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
K997-BU
443-YL

BK
BK

WASHER/WIPER CIRCUIT.

200-BK-14
A

310-PU
311-WH

608-GN-14
608-GN-14
521-YL-14
521-YL-14

(21) TRANS
INTERMEDIATE Q
SPEED 2 SENSOR
3E-8848

WH/BK, GN/BK
WH,GN
BK

OPERATOR STATION

(21) TRANS
OUTPUT Q
SPEED 2 SENSOR
3E-8848

608-GN-14

M
(12) 12 VOLT RADIO
NOTE D
NOTE H

198-RD-16
G731-GY
140-BU-14
G939-PK
F790-BR

1
2
3
4
5
6
7
8

A513-PK
592-BU
512-GN
511-BR

LOAD
CLOCK
+V DISPLAY
DATA
ACTION LAMP
GROUND

L33

L39

509-WH
508-PU
200-BK-16

2
1
3
4
5
6

(A) GAGE
CLUSTER
100-5895
GROUND
+V DISPLAY
CLOCK
DATA
LOAD
HARN CODE

L29

CONN 19

L39

LAMP
7N-5876

CONN 16

F842-BU
G939-PK
E

(A) ACTION LAMP


LAMP 115-1748
BASE 123-0304

201-BK
E707-GN
E708-PK
C413-YL
C414-BU

102-RD
NC
NO

600-BR

CONN 17

L33

108-BU-16

LIGHT PIPE
LAMP 123-9294
BASE 3T-3158

200-BK

G848-GN
709-OR
F846-PU
973-BR
F847-YL
F842-BU
G939-PK
F849-WH
F848-OR
201-BK
977-YL

308-YL
308-YL

(A) OPERATOR
MONITOR SW
133-9405

M
H

A
C
B

WH
BK
OR

(A) KEY START SW


9G-7641

M
L

L32
(A) RESISTOR
116-6203

522-WH-14
521-YL-14
124-GN-14
310-PU
308-YL
326-PU
307-OR
105-RD

(A) START AID SW


133-9405

(A) AUTO KICKDOWN


SW 133-9405

(15) THIRD GEAR


CLUTCH 3
118-1336

600-BR

L32

L30

L31

(A) AUTO KICKDOWN


INDICATOR
133-8979
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD
102-RD
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16

610-OR-14

L39
200-BK-14
522-WH-14
521-YL-14
124-GN-14

L39

200-BK-14

201-BK

200-BK

L28

3 E

201-BK
201-BK
201-BK
201-BK-14

608-GN-14
610-OR-14
102-RD-14
116-BR-14
200-BK-14
200-BK
200-BK
200-BK
200-BK
200-BK

608-GN-14

L31

600-BR

(15) SECOND GEAR


CLUTCH 4
118-1336

CONN 8

2
1

500-BR-16
501-GN-16
502-OR-16
508-PU
509-WH
511-BR
512-GN
200-BK-16
200-BK-16
A513-PK
592-BU
108-BU-16
108-BU-16
200-BK-16
102-RD
526-YL-16
527-GN-16
528-PK-16
102-RD
200-BK-16
200-BK
108-BU-16
108-BU-16
200-BK
200-BK-16
102-RD

(14) PARKING
BRAKE
SOLENOID
133-2250

1
2

1
2

511-BR
512-GN

(14) LEFT
STEER
CLUTCH
121-4030
(14) LEFT
BRAKE
121-4030

1
2

RIGHT
SPEAKER
6T-7695

1
2
3
4
1
2
3
4

L31

2 E

E B3

(10) REAR
WIPER
114-0133

LEFT
SPEAKER
6T-7695

M P
W
M

E904-BR
E905-BU

L28

10

900-PU
975-WH

NOTE B

L28

F789-YL
975-WH

975-WH-14
975-WH
975-WH

975-WH-16
975-WH-16

509-WH
508-PU

L34

(15) SECONDARY
BRAKE
SOLENOID
133-2250

L18

176-YL
200-BK
337-WH
306-GN
G848-GN
F791-BU
F792-WH
F843-YL
754-BU
K978-BU
334-BU
K977-PK
709-OR
E901-GN
E900-WH
E909-WH
E902-PU
E906-OR
E908-BR
E905-BU
E907-GY
E903-YL
E904-BR
321-BR
450-YL
F790-BR
F847-YL
F846-PU
G730-PK
G731-GY
F848-OR
F850-PK
F849-WH
202-BK-14
202-BK-14
892-BR
893-GN
751-GN
752-YL
755-OR
900-PU
973-BR
977-YL
F842-BU
F788-PU
F789-YL
G939-PK
140-BU-14
140-BU-14
975-WH-14
G939-PK
975-WH-14

BK
GY
BR
OR

GND

L2

L12

L18

GN

L31

L30

L
4
1
2
6
3
5

P
L38

E B2

L7
L2

F789-YL

L16

L12

754-BU
F843-YL
K978-BU
334-BU
K977-PK
709-OR
F791-BU
E901-GN
F790-BR
F792-WH
E900-WH
973-BR
E909-WH
E902-PU
E906-OR
G848-GN
E908-BR
E905-BU
E907-GY
F846-PU
E903-YL
E904-BR
321-BR
450-YL
F847-YL
975-WH-14

WH/RD-14

HARNESS
HARNESS
HARNESS
HARNESS
HARNESS

(B) DIRECTION SW
123-6377

B+

(A) LAMP SW
109-7189

L13
L12

L13

CONN 3

L6

L13
L12

L12

L13
J

200-BK-16
108-BU-16
503-BR-16
505-BU-16

L6

J NO

BK
GY
BR
OR

(8) FRONT
WIPER
134-3504

H (9) LEFT
WIPER
117-9060

MOTOR
T

B+

610-OR-14
200-BK-14

POWERTRAIN
CONFIGURATION
HARNESS CODE
111-7003

201-BK-14

504-YL-16

200-BK-14
108-BU-16
523-BR-16
525-GY-16

GND

GN

4
1
2
6
3
5

MOTOR
T

BK
GY
BR
OR

(19) POWERTRAIN
OIL SENDER
4W-9972

522-WH-14

NOTE: PLUG ONLY REQUIRED


WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS.

202-BK-14

MODULE

(3) 24 TO
12 VOLT
CONVERTER
119-1733
NOTE D

L35

L37

B1

J NC COM

L37

200-BK-16
108-BU-16
500-BR-16
502-OR-16

GND

GN

443-YL

(22) REFRIGERANT
SW
NOTE A
114-5333

CONN 4

G939-PK
F786-GY
F782-OR

L38

L23

L30

L
4
1
2
6
3
5

NOTE B
G848-GN
F849-WH
F848-OR
200-BK-14
116-BR-14
102-RD-14
F846-PU
F847-YL
709-OR
F842-BU
124-GN-14
307-OR
105-RD
308-YL
977-YL
310-PU
G939-PK
973-BR
201-BK-14
113-OR
893-GN
447-PK
442-GY
892-BR
426-BR

608-GN-14
610-OR-14
200-BK-14
116-BR-14
102-RD-14
124-GN-14
F846-PU
F847-YL
709-OR
F848-OR
F842-BU
521-YL-14
326-PU
307-OR
105-RD
G848-GN
522-WH-14
308-YL
310-PU
G939-PK
973-BR
F849-WH
977-YL
201-BK-14
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
K997-BU
443-YL
403-GN

D
(5) FORWARD
HORN
7T-0969

(19) TRANS
INPUT
SPEED
3E-8848

WH-16
BK-16

513-OR-14
522-WH-14

17) FUEL
LEVEL
SENDER
123-7408

200-BK-14
200-BK-14
200-BK-10
200-BK-16
200-BK-14
200-BK
200-BK
200-BK
202-BK-14
202-BK-14
201-BK
201-BK
201-BK-14
200-BK-10

200-BK-10
A

PLUG
115-2462

BK-16

507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16

201-BK

ASSEMBLE TO
GROUND STUD

501-GN-16

A
14
3
8
9
13
19
4
5
6
15
16
17
18
20
22
23
24
28
29
30
33
34
36
37
2
1
7
10
11
12
21
31
32
38
39
40
25
26
27
35

608-GN-14
610-OR-14
200-BK-14
116-BR-14
102-RD-14
124-GN-14
F846-PU
F847-YL
709-OR
F848-OR
F842-BU
521-YL-14
326-PU
307-OR
105-RD
G848-GN
522-WH-14
308-YL
310-PU
G939-PK
973-BR
F849-WH
977-YL
201-BK
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
K997-BU
443-YL
403-GN

443-YL

L22

2
1

2
1

447-PK

CONN 10

L37
L38

(B) CONSOLE
RAISE/LOWER
110-9178

L24
L23

L24

MOTOR

(B) CONSOLE
RAISE/LOWER
SW
110-7880

L23

L29

L22
L24
L23

L24

E908-BR
E909-WH

326-PU

RD
YL

L22

E908-BR
E909-WH

(22) DIODE
106-8704

(3) RIGHT
WASHER
7T-8890

L5

AUX CKT
PLUG

1
2

L19

L29

(25) ENGINE
SPEED
6V-2455

521-YL-14
513-OR-14

(3) REAR
WASHER
7T-8890

L5

3
4
1
2

L29
L21

L24

405-GY
201-BK

WH-16
BK-16

2
1

NOTE B: BOTH PAIRS

CONN 20

L22

524-BU-16

109-RD-4

2
1

F
MOTOR

3
4

L19

L22

L23

450-YL
G939-PK

450-YL
G939-PK

101-RD-4

2
1

BK
BK

F
MOTOR

L3
200-BK-14
200-BK-14
197-GN-16
199-OR-16

200-BK-10

304-WH-8

BK
BK

513-OR-14
522-WH-14

975-WH
321-BR

L6

322-GY-16
200-BK-14

C
B
A

(24) ENGINE
OIL SW
3E-7692

1
2

(3) LEFT
WASHER
7T-8890

(3) FRONT
WASHER
7T-8890

L3

L35

200-BK-10

1
2

109-RD-4

521-YL-14
450-YL
G939-PK
405-GY
E908-BR
443-YL
441-OR
403-GN
E909-WH
522-WH-14
326-PU
K997-BU

B
322-GY
610-OR-14
200-BK-14

403-GN
109-RD-4

CONN 1

MOTOR

L35

176-YL
200-BK

101-RD-4

1
2
3
4
5
6
7
8
9
10
11
12

310-PU
322-GY
610-OR-14
311-WH
311-WH
441-OR
K997-BU
326-PU
302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4
521-YL-14
522-WH-14
405-GY

302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4

306-GN
176-YL
200-BK-10

975-WH
975-WH
975-WH
G731-GY
201-BK-14
201-BK
200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK-14

L34

304-WH-8

207-BK
302-OR
322-GY
610-OR-14
311-WH
310-PU

RD-00

F
MOTOR

L4

L4

L34

L3

L19

L29

521-YL-14
450-YL
G939-PK
405-GY
E908-BR
443-YL
441-OR
403-GN
E909-WH
522-WH-14
326-PU
K997-BU

1
2
3
4
5
6

BK-00
BK-00

102-RD-14
108-BU-16
203-BK
200-BK
200-BK
200-BK-16
201-BK
200-BK-14
608-GN-14
447-PK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
A513-PK
592-BU
321-BR
975-WH
442-GY

E909-WH
E908-BR
321-BR
F790-BR
450-YL

(B) DOWNSHIFT SW
132-7419

709-OR
709-OR

322-GY
450-YL
G939-PK
E908-BR
E909-WH
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
310-PU
521-YL-14
326-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
K997-BU
443-YL

L21

L21

CONN 21
207-BK
302-OR
322-GY
610-OR-14
311-WH
310-PU

NOTE B

200-BK-10
301-BU-10

200-BK-14
608-GN-14
975-WH
321-BR
447-PK
201-BK
442-GY
203-BK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

L2

1
2
6
3
5
4

L21

L21

FLOOD
LAMP
106-8964

RD-00

197-GN-16

200-BK-16

447-PK
201-BK
442-GY

140-BU-10

L35

L2

F783-GN
G939-PK
F785-WH
F784-YL
G939-PK
F781-BR

(B) UPSHIFT SW
132-7450

NOTE B

426-BR
608-GN-14
521-YL-14
G848-GN
F849-WH
F848-OR
200-BK-14
116-BR-14
102-RD-14
F846-PU
F847-YL
709-OR
F842-BU
124-GN-14
307-OR
105-RD
308-YL
977-YL
310-PU
G939-PK
973-BR
201-BK-14
113-OR
893-GN
447-PK
442-GY
892-BR
608-GN-14

610-OR-14
200-BK-14

L25

L25

RD-00

199-OR-16

CONN 12

L4

L25

311-WH
310-PU

L23
L24
L25
L22

AUX 1

F847-YL
307-OR
892-BR
893-GN
K978-BU
K977-PK
709-OR

L8

START AID
SOLENOID
3E-6332

114-RD
200-BK
129-RD
K978-BU
975-WH
G939-PK
K977-PK
709-OR
201-BK
158-BR-14
200-BK-14
200-BK-14
608-GN-14
521-YL-14
426-BR
322-GY

OPERATOR STATION

G939-PK
G939-PK

2
1

BK
BK

2
1

176-YL

CONSOLE

CONN 13

176-YL
200-BK
337-WH
306-GN

RD-00

2
1

116-BR-14

FLOODLAMPS

515-GY-14
516-GN-14
517-BU-14

RELAY PANEL

203-BK
975-WH
321-BR

113-OR

OPERATOR MONITOR

L7

321-BR
975-WH
975-WH
321-BR
114-RD
200-BK
129-RD
K978-BU
975-WH
G939-PK
K977-PK
709-OR
201-BK
158-BR-14
200-BK-14
200-BK-14
G848-GN
F848-OR
F849-WH
442-GY
116-BR-14
102-RD-14
307-OR
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
G939-PK
973-BR
977-YL
200-BK-14
201-BK-14
447-PK
608-GN-14
F842-BU
F847-YL
F846-PU
709-OR
310-PU
310-PU
450-YL
G939-PK
E908-BR
E909-WH
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
975-WH
334-BU
102-RD
108-BU-16
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16
200-BK-14
G939-PK
F843-YL
140-BU-14
G731-GY
F790-BR
140-BU-14
198-RD-16
G939-PK

116-BR-14
102-RD-14

108-BU-16

6
7

515-GY-14
516-GN-14
517-BU-14

WIPERS

3
4

522-WH-14
200-BK-14

140-BU-10

12
1

L5
OPERATOR STATION

304-WH-8
158-BR-14

POWERTRAIN CTRL

(B) PARKING BRAKE


SW 118-0639

11

L37
L38

C
C

A/C CONDENSER

10

BK
GN
PK
YL
BK
WH
BK
BU
WH
WH
PK
OR

502-OR-16

102-RD-14

1
2
3
4
5
6
7
8
9
10
11
12
J

RIGHT
STEER
LEVER
POSITION
9X-5592

+ BATTERY
GROUND
SIGNAL

108-BU-16
507-WH-16

15A

198-RD-16

L11

L11

RD
BK
YL

501-GN-16

10A

DUMP VALVE

108-BU-16
108-BU-16
102-RD-14
102-RD
102-RD-14
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
198-RD-16
140-BU-14
140-BU-14
140-BU-14
140-BU-14

A
B
C

(B) LEFT
STEER
LEVER
POSITION
9X-5592

506-PU-16
500-BR-16

10A

108-BU-16

+ BATTERY
GROUND
SIGNAL

525-GY-16

10A

114-RD

L1

RD
BK
YL

524-BU-16

10A

FORWARD HORN

L1

A
B
C

529-WH-16
523-BR-16

10A

129-RD

(3) FUSES

200-BK-16

3
5
6
7
4
1
2
8

C
C

20A

CIGAR LIGHTER

105-RD
308-YL
306-GN

528-PK-16

112-PU-14

105-RD

G939-PK
337-WH

527-GN-16

1
2

112-PU-14

10A

KEY

L12

L12

140-BU
G730-PK

+ BATTERY
GROUND
SIGNAL

523-BR-16
524-BU-16
525-GY-16
500-BR-16
501-GN-16
502-OR-16
508-PU
509-WH
511-BR
512-GN
526-YL-16
527-GN-16
528-PK-16
108-BU-16
108-BU-16
200-BK-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16

112-PU-14

A
608-GN-14
200-BK-14

112-PU-14

10A

102-RD-14

306-GN
F780-PK
419-YL

RD
BK
YL

108-BU-16
511-BR
512-GN
508-PU
509-WH
200-BK-16
530-OR-16
526-YL-16
527-GN-16
528-PK-16
529-WH-16
523-BR-16
524-BU-16
525-GY-16
506-PU-16
500-BR-16
501-GN-16
502-OR-16
108-BU-16
507-WH-16

(3) AUX
BREAKER
3T-8728

1) BACKUP
ALARM
123-6449

20A

112-PU-14

447-PK
201-BK
442-GY

112-PU-14

10A

LAMPS

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

608-GN-14
200-BK-14

T
1
2

197-GN-16

10A

200-BK-16

608-GN-14
200-BK-14

R
1
2

1
2

101-RD-14
112-PU-14

WITH NO ROPS FLOODS


PLUG HARNESS A INTO
HARNESS T
WITH OROPS FLOODS
PLUG HARNESS A INTO
HARNESS R

203-BK
975-WH
321-BR

BK
BK

101-RD-14

10A

140-BU-14
140-BU-14
105-RD
308-YL
198-RD-16
108-BU-16
102-RD-14
102-RD
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
108-BU-16
102-RD-14
203-BK
306-GN
140-BU-14
140-BU-14
176-YL
202-BK-14
202-BK-14
200-BK
201-BK
200-BK-14
200-BK
200-BK
200-BK-16

101-RD
304-WH
109-RD
112-PU
306-GN
308-YL
105-RD
203-BK
203-BK
105-RD
308-YL
306-GN

L13

L13

F780-PK
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY
419-YL
G730-PK
851-WH
830-OR
828-WH

530-OR-16
526-YL-16

200-BK-14
608-GN-14

608-GN-14
608-GN-14
200-BK-14
200-BK-14

101-RD-14

200-BK-16

507-WH-16
506-PU-16
529-WH-16
530-OR-16

NO ROPS
FLOOD
LAMP
107-6689

101-RD-14

1
2
3
4
5
6

608-GN-14
608-GN-14
608-GN-14
200-BK-14
200-BK-14
200-BK-14

101-RD-14

C 80A
C
(3) ALTERNATOR
BREAKER
9S-4693

140-BU-14
G939-PK
830-OR

OPERATOR STATION

608-GN-14
200-BK-14
608-GN-14
200-BK-14
608-GN-14
200-BK-14

310-PU
302-OR
207-BK
311-WH

503-BR-16
504-YL-16
505-BU-16
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN

OROPS
FLOOD
LAMP
106-8964

L3

507-WH-16

L4
L3

140-BU-14
G939-PK
828-WH

A
B
C

(B) TRANSMISSION
DIRECTION
LEVER
POSITION SW
134-6062

L34

L4

140-BU-14
140-BU-14
140-BU-14
140-BU
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK

L14

OPERATOR STATION

109-RD-4
109-RD-4

OROPS
FLOOD
LAMP
107-6689

L7
L8
L34

RD-00

310-PU
302-OR
207-BK
311-WH
105-RD
198-RD-16
108-BU-16
102-RD-14
102-RD
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14
140-BU-14
442-GY
975-WH
321-BR
608-GN-14
447-PK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
A513-PK
592-BU
F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
F848-OR
F849-WH
G848-GN
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK

L1
L5

L1

L14

(3) BLOWER BREAKER


3T-8728
101-RD
109-RD-4
101-RD-4

109-RD-4
101-RD
101-RD-4

L6

140-BU-14
G939-PK
851-WH

124-GN-14

20A

L6

L34

L5

608-GN-14
200-BK-14
608-GN-14
200-BK-14

112-PU-14
112-PU-14

L8

L2

CAB
FLOOD
LAMP
106-8964

308-YL
200-BK-10

200-BK-10
308-YL

CONN 11

E901-GN
E900-WH
E903-YL
E902-PU
E905-BU
E904-BR
E907-GY
E906-OR

200-BK
308-YL

L1
L5
L7
L8

L5
L7

1
2
3
4
5
6
7
8

4
14
17
10
18
2
3
24
7
13
19
20
22
1
5
6
8
9
11
12
15
16
21
23
25

1
2
3
4
5
6

BK
BK

2
1

1
2
3
4
5
6

FRAME
GROUND

(3) START
RELAY
125-1302

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

TO
MODULE

DD

200-BK
306-GN

109-RD-4

1
2

BK-6

BK-16
BK-16

BK-00

200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

(3) MAIN RELAY


101-7740
STRIP 110-4638

306-GN
308-YL

304-WH

112-PU
3) DISCONNECT
SW
7N-0718

DD

CAB
FLOOD
LAMP
107-6689

NOTE:
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122
109-RD

CC

1) 12V BATTERY
3T-5760 STD
9X-9721 ATCH

112-PU-14

NEG

112-PU-14
112-PU-14

CC
POS

BK-00
203-BK

BB

112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
102-RD-14
124-GN-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
114-RD
129-RD
199-OR-16
158-BR-14
116-BR-14
108-BU-16
198-RD-16
197-GN-16
105-RD
113-OR
176-YL

3
1
4
9
12
8
5
6
7
2
10
11

1) 12V BATTERY
3T-5760 STD
9X-9721 ATCH

POS

RD-00

NEG

CONN 7

203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD
306-GN
207-BK
302-OR
310-PU
311-WH

AA

BB

L1

DIAGNOSTIC CONN.

2
1

RD-00
RELAY PANEL

600-BR
663-GY

RD-00

L32

201-BK
201-BK

201-BK-14
201-BK
L32

10

11

201-BK
201-BK
201-BK

12

NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK


(ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
24 VOLT RADIO
RADIO OPTIONS
12 VOLT RADIOS
24 VOLT RADIOS
135-5946 FIXED U.S.
9X-6810 FIXED U.S.
3E-6107 FIXED EUROPE
3E-7890 FIXED EUROPE
NOTE E: NORMALLY OPEN BEFORE INSTALLATION
NOTE H: ONLY ONE RADIO MAY BE INSTALLED AT ONE TIME

THIS SCHEMATIC IS FOR THE D6M TRACK - TYPE TRACKTOR ELECTRICAL SYSTEM
MEDIA NUMBER: SENR8392-02
SCHEMATIC PART NUMBER: 112-7370, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
1

14

23

12

20

25

24

VIEW ALL CALLOUTS

28
B
7
29
17
4
21

10

18

13

C
7

10

30

15
13

30

19

11
C

12

A
8

16

26

22

5
2
17

18

29

28

21

15

14

19

23

25

26

11

20

16

24

22

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