5 4 19 17 35 1 27 40 23 2 15 10 21 6 25 36 22 16 43 20 34 33 3 26 32 12 37 7 18 42 31 14 3 4 5 9 10 D C 38 24

13

28 8 9

29

A 2

30 39 5 8 1 11 6 B 7 44 41

10

2 14 12 40 27 17 23 2 6 19 26 35 36 25 10 21 15 22 16 20 3 31 37 33 34 7 18 42 32 3 4 5 39 6 7 44 41 24 38 13 9 5 1 8 28 11 29 30

43 8

1 4

A - COMPONENTS IN OPERATOR COMPARTMENT - FRONT DASH B - COMPONENTS IN OPERATOR COMPARTMENT - RIGHT CONSOLE C - COMPONENTS IN OPERATOR COMPARTMENT - LEFT CONSOLE D - COMPONENTS IN OPERATOR COMPARTMENT SCHEMATIC SCHEMATIC IDENT. LOCATION IDENT. LOCATION COMPONENTS COMPONENTS 1 Alarm-Backup C-12 27 Solenoid - Start Aid B - 12 B Alarm - Fault C-6 28 Solenoids - Blade Cushion D-2 2 Alternator A - 12 29 Solenoids - Blade Float (Left Side) D-2 3 Batteries - 120G A-11,12 30 Solenoids - Blade Float (Right Side) C-2 4 Batteries - 12G And 140G A-11,12 B Switch - Backup Alarm C-6 A -12, 5 Batteries - 12G And 140G (Heavy Duty) D Switch - Beacon (Close ROPS Only) B-4 F - 11 6 Batteries - 130G A-11,12 D Switch - Beacon (Open ROPS Only) C-7 B Breaker - Alternator E-8 A Switch - Blade Cushion B-3 7 Breaker - Dual Horsepower C - 11 D Switch - Blade Float D - 2,B - 2 8 Breaker - Head Lamp A-7 A Switch - Blade Float'. D-4 9 Control - Supplemental Steering D - 11 D Switch - Blade Flood Lamp C-7 10 Dryer - Air A - 11 C Switch - Blower (A/C) E-4 11 Flasher - Turn Signal A-5 D Switch - Blower (Front Defroster) E-2 12 Gauge - Engine Coolant Temperature D - 11 D Switch - Blower (Rear Defroster) D-9 13 Horn - Forward F-2 A Switch - Differential Lock B-4 14 Meter - Service C - 11 31 Switch - Disconnect A - 11 A Monitor - Operator (EMS) D-3 32 Switch - Dual Horsepower Solenoid E -12 D Motor - Blower (Front Defroster) E-2 33 Switch - Engine Coolant Temperature (EMS E - 12 Switch - Engine Coolant Temperature D Motor - Blower (Rear Defroster) D-9 34 D - 11 (Start Aid) D Motor - Front Lower Washer A-4 35 Switch - Engine Oil Pressure (EMS) E - 11 D Motor - Front Lower Wiper C-2 36 Switch - Engine Oil Pressure (Service Meter D - 11 D Motor - Front Upper Washer A-3 D Switch - Front Lower Wiper C-4 D Motor - Front Upper Wiper C-2 D Switch - Front Upper Wiper C-4 D Motor - Rear Wiper E-8 37 Switch - Fuel Pressure (EMS) B -12 15 Motor - Starter C - 11 B Switch - Head Lamp D-7 Motor - Supplemental Steering 16 E - 11 38 Switch - Head Lamp Dimmer F-5 (120G & 130G) Motor - Supplemental Steering 17 E - 11 A Switch - Horn D-4 (12G & 140G) D Motors - Blower (A/C) E-5 39 Switch - Hydraulic Oil Temperature (EMS) C - 10 D Motors - Blower (Heater) E-6 B Switch - Key Start D-6 18 Relay - Dual Horsepower F - 12 B Switch - Lo Beam Head Lamp C-7 B Relay - Main C-6 B Switch - Neutral/Start C-6 B Relay - Start C-6 A Switch - Operator Monitor Test (EMS) D-4 Relay - Supplemental Steering 19 E - 11 B Switch - Rear Flood Lamp C-7 (120G & 130G) Relay - Supplemental Steering 20 E - 11 D Switch - Rear Wiper E-9 (12G & 140G) D Resistor - Blower Motor Speed (A/C) E-5 40 Switch - Refrigerant Pressure (A/C) B -12 Resistor - Blower Motor Speed D E-2 B Switch - Start Aid C-8 (Front Defroster) Resistor - Blower Motor Speed D D-9 41 Switch - Stop Lamp Pressure A-3 (Rear Defroster) 21 Resistor - Starter To Diagnostic Connecto C - 11 A Switch - Supplemental Steering B-3 D Resistors - Blower Motor Speed (Heater) E-6 42 Switch - Supplemental Steering Governor C -12 22 Sender - Engine Coolant Temperature D -12 43 Switch - Supplemental Steering Oil Pressure F-7 23 Solenoid - Air Conditioner Clutch A - 11 D Switch - Thermostat (A/C) E-4 24 Solenoid - Blade Float F-4 A Switch - Turn Signal E-4 25 Solenoid - Differential Lock B - 11 44 Switches - Air Brake Pressure (EMS) A-3 26 Solenoid-Dual Horsepower E -12 C Switches-Blower (Heater) E-6 B Solenoid-Parking Brake D-5

SENR3651-01 December 2007

Electrical Schematic Symbols And Definitions

Symbols

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Symbols And Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

12G, 120G, 130G & 140 Motor Graders Electrical System

MOTOR GRADER: 3WC1067-UP 5MD1-UP 61M12027-UP 72V10334-UP 74V2321-UP 87V8360-UP 11W1251-UP 12W1082-UP 13W741-UP

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols

Wire, Cable, or Harness Assembly Identification Pin Socket Wire Color Fuse Component Part Number

A
325-PK-14
Single Wire Connector Circuit Number Identification Wire Gauge Plug

AA 1
Receptacle

105-9344

2
Ground Connection

200-BK-14
Pin or Socket Number

1 2

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Harness Connector And Component Locations

2007 Caterpillar All Rights Reserved

Printed in U.S.A.

CIRCUIT NUMBER
101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 156 157 158 159 160 161 162 163 165 167 168 169 170 171 172 173 174 175 176 176 177 178 180 181 182 200 201 202 203 204 205 206 207 208 209 210 211 212 213

COLOR
RD BU YL YL BR WH WH BU OR GN YL PU OR GN PK BR YL GY PK YL YL BU WH GN OR PK OR PK BU GN BR PK OR PK BU GN OR GN OR BU PK BU BK GN BU GY PU WH PU OR GN BU WH WH YL YL BR BU PU PK YL WH YL OR GN PK YL GN GN YL PK PK YL OR OR GN GN GY PU BK BK BK BK BK BK BK BK BK BK BK BK BK BK

POWER DISTRIBUTION CIRCUITS

BATTERY HEAD LAMP DOME/DASH LAMP/PARK, TAIL LAMP TORQUE CONVERTER SWITCH KEY SWITCH MAIN POWER RELAY/INPUT ENGINE SHUT DOWN/AUTO FIRE CONTROL MISC WIPER, DOME LAMP, CIGAR LIGHTER ALTERNATOR WINDSHIELD WIPER SW, (RIGHT) WINDSHIELD WIPER SW, (LEFT) MAIN POWER RELAY/OUTPUT OPERATOR MONITOR PANEL WARNING HORN (FORWARD) FLOOD LAMP (FRONT) FLOOD LAMP (REARHSIDE ON D8,D9,D10,D11) FLOOD LAMP (SIDE) WINDSHIELD WIPER SW, (FRONT) WINDSHIELD WIPER SW, (REAR) CONVERTER (24 V to 12 V) BACKUP ALARM/LAMP AIR DRYER GAUGES (SERVICE METER, TORQUE CONV SOLENOID) AIR CONDITIONER FUEL TRANSFER PUMP TRANSMISSION CONTROL CAB FLOOD LAMP KICKOUT SOLENOID SW, CIGAR LIGHTER STOP LAMP AUX FLOODS FIRE CONTROL-OPERATOR WARNING ANTISPIN CONTROL MAIN POWER RELAY DIAG RES TO DIAGNOSTIC PROGRAMMED ELECTRONIC ENG CONT LOGIC AM/FM RADIO SUPPLEMENTAL STEERING STEERING MOTOR FUSE-SMALL TRUCKS AUTOMATIC LUBE PUMP/PAYLOAD MONITOR BRAKE RELEASE RELAY BRAKE RELEASE SWITCH AUXILIARY HEATER/DEFROSTER (FRONT) FAST DUMP SOLENOID TRANSMISSION DISCONNECT SWITCH FOG LAMP/BEACON DUAL HP SOLENOID SWITCH ACCESSORY SWITCH 1 ACCESSORY SWITCH 2 A/C SWITCH FL00DLAMP (FRONT ATTACHMENT) FL00DLAMP (REAR ATTACHMENT) DEFROSTER AUX. WIPER SWITCH 3 PT. HITCH CONTROL AIR CONDITIONER CB RADIO TURN FUSE TO HAZARD SWITCH B+ TO CONDENSOR RELAY CONTACT WIPER MOTOR-RIGHT WIPER MOTOR-LEFT HARZARD FUSE TO HAZARD SWITCH AUXILIARY HYDRAULIC LEFT AUXILIARY HYDRAULIC RIGHT/SWING DIFFERENTIAL LOCK/APRON SOLENOID LOCKUP CLUTCH REFUELING PUMP BLADE CUSHION BLADE FLOAT DOZER FLOAT HAZARD FUSE TO FLASHER TURN FUSE TO FLASHER CUSTOMER ADD-ONS TRAILER TURN/HAZARD CUSTOMER ADD-ONS CRANKCASE GUARD - PUMP MOTOR MAIN BREAKER MAIN BREAKER DUAL H.P. BREAKER ENGINE SPEED CONTROL- +BATTERY ENGINE UNDERSPEED CONTROL

CIRCUIT NUMBER
214 215 216 217 218 219 220 221 222 223 224 226 227 228 230 231 232 233 234 236 240 241 242 243 244 250 251 252 256 257 258 259 260 261 262 263 301 302 304 305 306 307 308 309 310 311 312 313 314 315 316 317 320 321 322 323 324 325 326 327 328 329 330 331 332 333 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423

COLOR
BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BU OR WH BU GN OR YL GY PU WH PK GY PU GN PK YL OR BR GY WH BU PK PU PK OR YL YL OR BU GN GN BU YL GN YL GY PU PK WH OR WH PK BU BR PK GN OR GY WH YL OR BU YL PU

POWER DISTRIBUTION CIRCUITS

ANTISPIN CODING PIN 18 ANTISPIN CODING PIN 19 ANTISPIN CODING PIN 20 TRANSMISSION CODING PIN 17 TRANSMISSION CODING PIN 18 TRANSMISSION CODING PIN 19 ENGINE OIL PRESSURE SENSOR ENGINE COOLANT TEMP SENSOR MONITOR PANEL CODING 1 MONITOR PANEL CODING 2 ENGLISH/METRIC CODING HYD OIL TEMP SENSOR TRANSMISSION CODING PIN 37 FUEL LEVEL SENDER TMC ACTUATOR GROUND TRANSMISSION SWITCH ENGINE SPEED CONTROL SOLENOID GROUND ENGINE UNDER SPEED CONTROL-PROPORTIONAL SOL ENGINE SPEED CONTROL SOLENOID GROUND TRANSMISSION CODING PIN 36 ENGINE SPEED CONTROL OPERATOR MON PANEL TIME DELAY PIN 3 OPERATOR MON PANEL TIME DELAY PIN 4 OPERATOR MON PANEL TIME DELAY PIN 5 OPERATOR MON PANEL TIME DELAY PIN 6 PAYLOAD MONITOR-CUSTOMER GROUND PAYLOAD MONITOR-SYSTEM GROUND PAYLOAD MONITOR-DISPLAY TO CONTROL LUC HARNESS CODE 0 LUC HARNESS CODE 1 LUC HARNESS CODE 2 LUC HARNESS CODE 3 TECH ID CODE 0 TECH ID CODE 1 TECH ID CODE 2 TECH ID CODE 3

CIRCUIT COLOR NUMBER

424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 483 484 485 A400 A402 A417 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 GY PK BR GN OR YL BU GN PK BU BU YL OR BR YL YL BR OR GY YL BU GN PU PK WH BU YL BR PU PK GN YL BR PU PK PK BU OR YL YL GY OR WH WH YL GN PU PK OR GY WH BR BU YL GY BU PK GN BR YL YL PK BU WH BR GN OR BR YL BU PU WH PU WH YL BR GN OR PU GY GN BU OR PK WH YL WH BR BU GY YL

POWER DISTRIBUTION CIRCUITS

OPERATOR MON PANEL POWER TRAIN TEMP OPERATOR MON PANEL POWER TRAIN OIL LEVEL OPERATOR MON PANEL POWER TRAIN OIL FILTER OPERATOR MON PANEL POWER TRAIN OIL FILTER JUMPER OPERATOR MON PANEL TRANSMISSION OIL TEMP OPERATOR MON PANEL BRAKE OIL TEMP OPERATOR MON PANEL AIR FILTER OPERATOR MON PANEL LOW TRANSFER PUMP PRESS. OPERATOR MON PANEL BRAKE PRESS. (OIL) OPERATOR MON PANEL BRAKE PRESS. (OIL) JUMPER OPERATOR MON PANEL POWER TRAIN TEMP JUMPER OPERATOR MON PANEL POWER TRAIN TEMP JUMPER OPERATOR MON PANEL POWER TRAIN OIL FILTER JUMPER OPERATOR MON PANEL FUEL LEVEL TO FUEL FILTER JUMPER OPERATOR MON PANEL COOLANT TEMP JUMPER LAMP INDICATOR AIR PRESSURE GAUGE ENGINE COOLANT TEMP GAUGE HYDRAULIC SYSTEM TEMP GAUGE POWER TRAIN TEMP GAUGE CONV/RETARDER OIL TEMP GAUGE (TRACTOR) CONV/RETARDER OIL TEMP GAUGE (SCRAPER) BRAKE OIL TEMPERATURE GAUGE FUEL LEVEL GAUGE AIR PRESSURE GAUGE SPEEDOMETER SENDER (SIGNAL NO.1) TACHOMETER SENDER (+) TACHOMETER SENDER (-) TORQUE CONVERTER SECONDARY STEERING FAULT LAMP RETARDER INDICATOR LAMP CONVERTER TEMP SW. TO TIME DELAY MONITOR PANEL PTO MONITOR PANEL GROUND SPEED SENDER MONITOR PANEL +V MONITOR PANEL IMPLEMENT POSITION MONITOR PANEL PROGRAM PIN OPERATOR PANEL BRAKE AIR PRESS. JUMPER STEERING MOTOR INDICATOR SENSOR PRESENT MONITOR PANEL ENGINE OIL PRESSURE SENSOR LOW CHARGE PRESSURE WARNING MONITOR PANEL STEERING OIL TEMPERATURE SYSTEM FAULT (HYDRST) BRAKE OIL CIRCULATION JUMPER FUEL LEVEL SENDER B+ CANE SWITCH NEUTRAL TRANSMISSION NEUTRAL TO PARKING BRAKE PARKING BRAKE SW TO OVERSTROKE SW. OVERSTROKE SW. TO OVERSTROKE SW. OVERSTROKE SW. TO OVERSTROKE SW. OVERSTROKE SW. TO TRAILING UNIT CONTROL LEVER LOCK INDICATOR SPEEDOMETER SENDER (SIGNAL NO.2) PRESS. SW. TO RED LAMP-IMPACT RIPPER PRESS. SW. TO GREEN LAMP-IMPACT RIPPER NEUTRAL-CST TO AWD CONV TEMP SW. TO BRAKE OIL TEMP SW. BRAKE FLUID LEVEL PRIMARY STEERING LAMP OPERATOR MON PANEL ALL WHEEL DRIVE FAULT FUEL PRESSURE SENDER COOLANT PRESSURE SENDER EMS SCRAPER TRANSMISSION

CIRCUIT COLOR NUMBER

527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580 581 582 583 584 585 586 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 GN PK WH OR WH WH OR WH BU WH GR BR BU WH GN BU BR RD BU BU OR GY PK OR YL WH YL PK OR WH YL GN YL GN BU YL PU GY PU YL WH GN PK BU OR PU GN WH YL PK PU BU BR OR GY PK OR YL YL BR BR GY WH PK OR YL GY PK GN YL OR PU GY PK PU YL BU BR YL GR WH GY PU BU YL BK BU YL PK PK

POWER DISTRIBUTION CIRCUITS

WINDSHIELD WIPER-RIGHT (LOW) WINDSHIELD WIPER-RIGHT (HIGH) WINDSHIELD WASHER-LEFT WINDSHIELD WASHER-RIGHT FIRE WARNING HORN FIRE WARNING LAMP HEAT SENSOR/TEST SW HEAT SENSOR/TEST SW. WINDSHIELD SW. TO WIPER SW. HAZARD SWITCH TO TURN SWITCH TURN SIGNAL SW. TO FLASHER HAZARD INDICATOR TURN SIGNAL INDICATOR BASIC/RIGHT TURN SIGNAL INDICATOR LEFT ACCESSORY 1 ACCESSORY 2 TRAILER CONNECTOR (TAIL LAMP) TRAILER CONNECTOR (STOP LAMP) TOGGLE SW TO BUTTON:MOMENTARY TILT ENABLE AUX HYDRAULIC-ROTATE CLOCKWISE AUX HYDRAULIC-ROTATE COUNTER-CLOCKWISE AUX HYDRAULIC-OPEN AUX HYDRAULIC-CLOSE AUX HYDRAULIC LEFT-DISCONNECT TO SW. AUX HYDRAULIC RIGHT-DISCONNECT TO SW. FOUR WHEEL DRIVE SOLENOID PITCH SOLEOID TO TRIGGER SW.-DUAL TILT MOMENTARY SW. TO SINGLE TILT SOL-DUAL TILT TRIGGER SW TO TOGGLE-DUAL TILT DIFFERENTIAL LOCK TRAILER CONNECTOR (LEFT TURN/HAZARD) TRAILER CONNECTOR (RIGHT TURN/HAZARD) AUTOLUBE SOLENOID HALON PRESS. SW./HALON PRESS. SW. HALON PRESS. SW./NITROGEN PRESS. SW. NITROGEN PRESS. SW./NITROGEN PRESS. SW. NITROGEN PRESS. SW./ FIRE MONITOR REAR WIPER INTERRUPT SW. TO WIPER SW. TOGGLE SW. TO BUTTON:MOMENTARY TILT DISABLE CONDENSOR RELAY COIL TO THERMOSTAT SW. A/C SWITCH JUMPER WARNING BUZZER TO DIODES A/C SWITCH JUMPER NO.2 BLADE CUSHION SOLENOID DOZER FLOAT SOLENOID/BUCKET BLADE FLOAT LIMIT SW NO.1 BLADE FLOAT LIMIT SW. NO.2 BLADE FLOAT SOLENOID WINDSHIELD WIPER-AUX (PARK) WINDSHIELD WIPER-AUX (LOW) WINDSHIELD WIPER-AUX (HIGH) WINDSHIELD WASHER-AUX A/C BLOWER MOTOR NO.1 A/C BLOWER MOTOR NO.2 LEFT REAR TURN/HAZARD RIGHT REAR TURN/HAZARD A/C BLOWER TO BLOWER BREAKER WIPER SWITCH JUMPER AUX HYDRAULIC-OPEN AUX HYDRAULIC-CLOSE

CIRCUIT NUMBER COLOR

630 631 632 633 634 635 635 636 637 700 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 753 754 755 756 761 762 763 764 765 766 767 768 769 770 771 772 773 774 775 776 777 778 779 780 781 782 783 784 785 786 787 788 789 790 GY GY WH BU WH BR BU GN GN PK OR OR BU GY PK BR PU YL OR GN BR WH OR YL GN BU BR PU BR WH OR YL GN BU GN BU PU OR BU BR BR WH OR YL GN BR WH OR YL GN PU BU GY PK WH BR OR GN GN YL GY BU OR WH GY YL BU PU OR GN WH OR BU GN PU BR GY YL BR YL PU BR WH PU PK GY OR YL PK GN WH YL PK BU

POWER DISTRIBUTION CIRCUITS

FLOOD REAR (ATTACH) FOG LAMP-RIGHT FOG LAMP-LEFT ATTACH LIGHTING CIRCUIT HEAD LAMP SW TO WORK/HEAD LAMP JUMPER TURN SIGNAL COMMON PAYLOAD MONITOR RED LIGHT PAYLOAD MONITOR GREEN LIGHT LOCKUP CLUTCH LAMP

CIRCUIT NUMBER COLOR

791 792 793 794 795 798 799 800 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 838 839 856 857 858 859 860 861 863 864 865 866 867 870 871 872 873 874 878 888 889 890 896 897 898 904 905 906 907 908 910 916 916 917 918 919 929 930 931 932 933 PK OR YL YL YL GN WH BU PK YL BU GN PK GY BR PU GN BU GY GN PK YL WH BR WH BR GY BU YL PK YL BU GN OR GY YL PK PU BU BR GY PK PU OR BU YL WH GY OR PK GY PU GN GN PU WH PK PU YL GY YL BU GY WH OR GN GN BR GY GN PU

POWER DISTRIBUTION CIRCUITS

ENGINE SPEED CONTROL-LOW SPEED SOLENOID UNDERSPEED PROPORTIONAL SOLENOID ENGINE SPEED CONTROL-LOW PRESSURE SWITCH PAYLOAD MONITOR TRANSMISSION PICKUP DUAL kW SOLENOID FAST DUMP SW. TO 4TH FUNCTION SW. PAYLOAD MONITOR SENSOR POWER AUTOMATIC MODE-LOCKUP CLUTCH LUBE SOLENOID LUBE PRESSURE SWITCH AUTO FIRE SYSTEM SWITCH POWER AUTO FIRE BRAKE SWITCH AUTO FIRE BRAKE SWITCH AUTO FIRE DISCHARGE SWITCH AUTO FIRE NITROGEN SWITCH TO CONTROL AUTO FIRE NITROGEN SW. TO NITROGEN SW. AUTO FIRE SYSTEM WARNING CKT. AUTO FIRE SYSTEM FAILURE CKT FIRE TEST CKT. FIRE NITROGEN ACTUATION SOLENOID AUTO FIRE AGENT CYLINDER SW. TO NITROGEN SW. AUTO FIRE AGENT SW. TO AGENT SW. LOCKUP CLUTCH TRANSMISSION PRESSURE SW. AUTO FIRE ALARM BACKUP ALARM RELAY PAYLOAD MONITOR SERIAL DATA (TX) PAYLOAD MONITOR SERIAL DATA (RX) PAYLOAD MONITOR TRANSMIT KEY LOCKUP CLUTCH PRESSURE SENSOR RETURN FORWARD HYDRST SYNC SOLENOID FRONT GUARD MOTOR FRONT GUARD MOTOR ENGINE UNDERSPEED CONTROL-THROTTLE SWITCH SWING ORIFICE SOLENOID (EXCAVATOR) PAYLOAD MONITOR RIGHT FRONT SIGNAL PAYLOAD MONITOR LEFT FRONT SIGNAL PAYLOAD MONITOR RIGHT REAR SIGNAL PAYLOAD MONITOR LEFT REAR SIGNAL PAYLOAD MONITOR TRANSMIT LCD OUT PAYLOAD MONITOR CLOCK LCD OUT PAYLOAD MONITOR LATCH LCD OUT PAYLOAD MONITOR TEST/SET PAYLOAD MONITOR MODE 3 POINT HITCH CONTROL-DOWN SOLENOID 3 POINT HITCH CONTROL-SOLENOID COMMON 3 POINT HITCH CONTROL-UP SOLENOID FRONT GUARD POWER REAR GUARD POWER DISPLACEMENT SOLENOID 3 POINT HITCH CONTROL-HITCH POSITION 3 POINT HITCH CONTROL-HANDLE POSITION 3 POINT HITCH CONTROL-HOOKUP SWITCH NEUTRAL START CONTOL TO AUGER MASTER SW. REAR GUARD MOTOR REAR GUARD MOTOR IMPACTOR SWITCH TO RELAY CONTACT IMPACTOR SWITCH TO RELAY CONTROL RELAY CONTACT TO DRAWBAR PRESSURE SWITCH TRIGGER SWITCH TO HOUR METER DRAWBAR PRESS. SW. TO RIPPER FRAME PRESS. SW. TRANSMISSION NEUTRALIZER SWITCH TO OVERRIDE SCRAPER TRANSMISSION GEAR CODE 6 SWITCH TO LOCKUP CLUTCH CONTROL ENABLE DUAL HP RELAY TO SWITCH ENGINE OVERSPEED LIGHT AND HORN ENGINE OVERSPEED TEST SWITCH BRAKE RETRACT BREAKER TO RELAY BRAKE RETRACT SWITCH TO RELAY COIL AUTO FIRE NITROGEN SW. TO NITROGEN SW. AUTO FIRE AGENT SWITCH TO AGENT SWITCH AUTO FIRE AGENT SW. TO NITROGEN SW.

SWITCH SPECIFICATIONS PART NO.

9G8009 2M9346 7N9785 8N1693 6N2246 7T0966 9W3167

FUNCTION
Parking Brake Pressure (EMS) Brake Air Pressure (EMS) Stop Lamp (Pressure) Engine Coolant Temp. (EMS) Engine Coolant Temp. (StartAid) Hydraulic Oil Temperature (EMS) Engine Oil Pressure (EMS) Engine Oil Pressure (S. Meter) Fue lPressure (EMS)

ACTUATE
517 35 kPa (75.0 5.0 psi) 45 kPa MAX (6.5 psi MAX) 107.2 2.8C (225 5F) 37.6 2.8C (100 5F) 101.7 2.8C (215 5F) 62 21 kPa (9.0 3.0 psi) 93 21 kPa (13.5 3.0 psi)

DEACTUATE
448 35 kPa (65.0 5.0 psi) 5 kPa MIN (0.5 psi MIN) 91.0C MIN (196F MIN) 26.7C MIN (80F MIN) 93.3C MIN (200F MIN) 38 21kPa (5.0 3.0 psi) 69 21 kPa (10.0 3.0 psi)

NORMAL CONDITION
N.C. N.C. N.C. N.C. N.C. N.C. N.O.

CONTROL CIRCUITS
ANTISPIN TEST SWITCH TRANSMISSION LOCKUP CLUTCH SOL (SCRAPER) TRANSMISSION BRAKE SWITCH JUMPER TRANSMISSION UP SOLENOID TRANSMISSION DOWN SOLENOID TRANSMISSION LOCKUP CLUTCH SOL BASIC TRANSMISSION RETARDER SWITCH TRANSMISSION BED RAISE SWITCH TRANSMISSION HOLD SWITCH TRANSMISSION PICKUP POWER TRANSMISSION SPEED PICKUP SIGNAL TRANSMISSION LEVER CODE 1 TRANSMISSION LEVER CODE 2 TRANSMISSION LEVER CODE 3 TRANSMISSION LEVER CODE 4 TRANSMISSION LEVER CODE 5 TRANSMISSION LEVER CODE 6 BOWL APRON SOL FLOAT/VCTC SOL TRANSMISSION BRAKE SW. TRANSMISSION GEAR CODE 1 TRANSMISSION GEAR CODE 2 TRANSMISSION GEAR CODE 3 TRANSMISSION GEAR CODE 4 TRANSMISSION GEAR CODE 5 TRANSMISSION GEAR CODE 6 STEERING MOTOR RELAY SUPPLEMENTAL STEERING CONTROL SWITCH EJECTOR RETURN SOLENOID EJECTOR RETURN DETENTED SOLNOID EJECTOR EJECT DETENTED SOLENOID EJECTOR KICKOUT ON RETURN SOLENOID SWITCHING GEAR CODE 1 FRONT SWITCHING GEAR CODE 2 FRONT SWITCHING GEAR CODE 3 FRONT SWITCHING GEAR CODE 4 FRONT SWITCHING GEAR CODE 5 FRONT SWITCHING GEAR CODE 1 REAR SWITCHING GEAR CODE 2 REAR SWITCHING GEAR CODE 3 REAR SWITCHING GEAR CODE 4 REAR SWITCHING GEAR CODE 5 REAR SWITCHING NEUTRAL/RUN SW SWITCHING UP SOLENOID SWITCHING DOWN SOLENOID SWITCHING SYNCHRONIZE SOLENOID SWITCHING NO SYNCHRONIZE SOLENOID SUPPLEMENTAL STEERING DUMP VALVE (MOTOR GR.) SUPPLEMENTAL STEERING GOVENOR SWITCH (MOTORGR.) EJECTOR KICKOUT COUNTERSHAFT SHIFT SOLENOID NO.1 OR 3 COUNTERSHAFT SHIFT SOLENOID NO.2 LOCKUP CLUTCH CONTROL TO SWITCH COUNTERSHAFT SHIFT SOLENOID NO.3 OR 1 COUNTERSHAFT SHIFT SOLENOID NO.4 OR 5 TRANSMISSION LOCKUP CLUTCH SOLENOID LIFT KICKOUT SOLENOID SW. BUCKET POSITIONER SOLENOID SW. TORQUE CONVERTER SWITCH SUPPLEMENTAL STEERING CONTROL SW. (MOTOR GR.) APRON SOLENOID (SCRAPER) TRANSMISSION DISCONNECT SOLENOID ANTISPIN PICKUP POWER ANTISPIN PICKUP TRANSMISSION WHEEL SPEED PICKUP-LEFT WHEEL SPEED PICKUP-RIGHT ANTISPIN SERVICE BRAKE SW. ANTISPIN RETARDER SW. ANTISPIN SERVOVALVE ANTISPIN SOLENOID-LEFT ANTISPIN SOLENOID-RIGHT BRAKE RELEASE RELAY CONTROL BRAKE RELEASE MOTOR DIRECT DRIVE LOW RANGE SOLENOID COUPLER ENGAGE SOLENOID COUPLER DISENGAGE SOLENOID AUGER MASTER SW. TO AUGER SW. 4TH VALVE SW. TO 4TH VALVE SOLENOID DOWNSHIFT INHIBIT LOCKUP CLUTCH INHIBIT ENGINE SPEED CONTROL PRESS. SW. TO MODE SW. ENGINE SPEED CONTROL-HI PRESSURE SWITCH AUGER SWITCH TO AEM RESISTOR ENGINE SPEED (+) CONTROL LEVER LOCK ENGINE SPEED CONTROL-MEDIUM SPEED SOLENOID

CONNECTORS
20 CONTACTS

SCHEMATIC IDENT. HARNESS AND/OR COMPONENTS LOCATION

1 2

A - 8W3275 Diagnostic Connector B - 8W1899 Operator Monitor (EMS) J - 8W3022 Supplemental Steering Control A - 8W3275 D - 8W1294 A - 8W3275 C -* A - 8W3275 G - 7T8650 A - 8W3275 H - 9W3160 C -* Front Lower Wiper Motor C -* Front Upper Wiper Motor M - 8W1486 Rear Wiper Motor

D-5 D-3

9 CONTACTS

D-11

MACHINE BASIC CIRCUITS

STARTER NO, 1 SOLENOID TO RESISTOR STARTER NO, 1 RESISTOR TO DIAGNOSTIC STARTER RELAY NO, 1 OUTPUT KEY SWITCH TO ALARM HORN STARTER RELAY COIL/NEUTRAL START SW, OR KEY SW. KEY SW. TO NEUTRAL START SW, MAIN POWER RELAY COIL ALTERNATOR REGULATOR TERM ETHER SW. TO ETHER SOLENOID ETHER SOLENOID TO TEMPERATURE SW. STARTER NO.2 SOLENOID TO RESISTOR STARTER NO.2 RESISTOR TO DIAGNOSTIC STARTER RELAY NO.2 OUTPUT START AID BREAKER TO START AID RELAY CANE TO ELEVATOR NEUTRAL START SW. JUMPER START AID RELAY TO START AID SOLENOID HORN RELAY COIL TO SWITCH BACKUP ALARM/LAMP/TRAVEL ALARM WARNING HORN (FORWARD) FUEL TRANSFER PUMP POWER DIFFERENTIAL LOCKUP SOLENOID FUEL PUMP RELAY OIL PRESSURE SW. KEY SWITCH "C" TERMINAL SHUTDOWN SOLENOID SHUTDOWN MODULE "OFF" FUEL PUMP TO SWITCH NEUTRAL START RELAY COIL BACK-UP ALARM RELAY COIL SHUTDOWN SWITCH TO SHUTDOWN CONTROL SCRAPER KEY SW. "R" TERMINAL

7 CONTACTS 6 CONTACTS

4 5 6

F-12 C-8 E-6 E-6 C-2 C-2 E-9

5 CONTACTS
7 8

4 CONTACTS

9 10

*Standard - 8W1310 Attachment - 8W1311

LIGHTING CIRCUITS
DASH BASIC DASH HIGH DOME LAMP ROTARY BEACON STOP LAMP TURN-LEFT TURN-RIGHT FLOOD-FRONT FLOOD-REAR FLOOD-SIDE HEAD LAMP BASIC HEAD LAMP HIGH BACKUP LICENSE PLATE PARK/TAIL/DASH CAB FLOOD/ROPS BUCKET FLOOD/BOOM FLOOD TAIL/POSITION LAMP-LEFT (ROADING PACKAGE) TAIL/POSITION LAMP-RIGHT (ROADING PACKAGE) HEAD LAMP LOW FLOOD-FRONT (ENGINE FLOOD LAMP) FLOODLAMP INDICATOR LAMP FLOODLAMP 3 WAY SWITCH JUMPER FLOODLAMP 3 WAY SWITCH JUMPER FLOODLAMP BOWL COURTESY LAMP DASH DIMMER FOG LAMP RIGHT TURN DASH INDICATOR AUX HEAD LAMP

ACCESSORY CIRCUITS
WINDSHIELD WIPER - FRONT (PARK) WINDSHIELD WIPER - FRONT (LOW) WINDSHIELD WIPER - FRONT (HIGH) WINDSHIELD WIPER - REAR (PARK) WINDSHIELD WIPER - REAR (LOW) WINDSHIELD WIPER - REAR (HIGH) WINDSHIELD WASHER - FRONT WINDSHIELD WASHER - REAR RADIO SPEAKER-LEFT RADIO SPEAKER-LEFT (COMMON) WINDSHIELD WASHER-PRIMER RADIO SPEAKER-RIGHT RADIO SPEAKER-RIGHT (COMMON) AIR CONDITIONER COMPRESSOR/REFRIGERANT PRESS. SW AIR CONDITIONER CONDENSOR MOTOR BLOWER MOTOR (HIGH) BLOWER MOTOR (MEDIUM) BLOWER MOTOR (LOW) HAZARD FLASHER TO SWITCH THERMOSTAT TO REFRIGERANT PRESS. SW. OPERATOR AIR CONDITIONER SWITCH TO THERMOSTAT/FUSE AIR COND SW TO REFRIGERANT SWITCH AIR COND CLUTCH TO THERMOSTAT SW. WINDSHIELD WIPER-LEFT (PARK) WINDSHIELD WIPER-LEFT (LOW) WINDSHIELD WIPER-LEFT (HIGH) WINDSHIELD WIPER-RIGHT (PARK)

MONITORING CIRCUITS
SERVICE METER SWITCH HYD OIL TEMP GAUGE SENSOR B+ COOLANT TEMP GAUGE SENSOR B+ ALTERNATOR (R) TERMINAL OPERATOR MON PANEL HYDRAULIC OIL TEMP OPERATOR MON PANEL OIL PRESS. (LOW SETTING) OPERATOR MON PANEL COOLANT TEMP OPERATOR MON PANEL CONV/RETARDER OIL TEMP OPERATOR MON PANEL BRAKE PRESS. (AIR) OPERATOR MON PANEL NEUTRAL OPERATOR MON PANEL FAULT ALARM OPERATOR MON PANEL MASTER FAULT LAMP OPERATOR MON PANEL COOLANT FLOW OPERATOR MON PANEL FUEL PRESS. OPERATOR MON PANEL LOW FUEL OPERATOR MON PANEL TEST SW. SECONDARY STEERING SW. PRIMARY STEERING SW. OPERATOR MON PANEL OIL PRESS. (HIGH SETTING) OPERATOR MON PANEL PARKING BRAKE OPERATOR MON PANEL FUEL FILTER/LOW ACCUM PRESS. OPERATOR MON PANEL FAULT LAMP (SCRAPER) OPERATOR MON PANEL WARNING HORN (SCRAPER) OPERATOR MON PANEL TEST SW. (SCRAPER)

GROUND CIRCUITS
MAIN CHASSIS OPERATOR MONITOR PANEL TRANSMISSION CONTROL CHASSIS DIAGNOSTIC OPERATOR MONITOR PANEL (SCRAPER) INSTRUMENT BATTERY SIDE OF DISCONNECT STARTER DIAGNOSITC TRAILER CONNECTOR (GROUND) FIRE SUPPRESSION SYSTEM CONVERTER OUTPUT (24/12 VOLT) DISCONNECT DIAGNOSTIC RESISTOR ANTISPIN CODING PIN 16 ANTISPIN CODING PIN 17

C14610X1

C14611X1

C14612X1

12

11

10

8 J

WW BK-00 D S T RD BK 1 2 604-OR 614-PU

XX BK-00

728-BU 200-BK

3 2 1

BU RD BK STEERING SW 8T8640

POS NEG

BLADE FLOAT SOLENOID 8T8692

322-GY 114-GN

FORWARD HORN 7T0969 TURN LAMP 7G9318 F BULB 7H2976 TO FRONT FRAME E

D RD F BULB TURN 7H2976 LAMP 7T7818 1 2 605-YL 605-YL 604-OR 614-PU L30 608-GN 121-YL 321-BR 606-GY 614-PU 604-OR 606-GY

D 4 1 5 7 3 6 2

L18

L18

610-OR-14 631-GY-14 632-WH-14 629-PK-14

200-BK 574-WH

608-GN

605-YL 606-GY

L29

2 1

D PP

X 145-BU 795-YL KK 917-WH-10 JJ BK-0

200-BK 574-WH

180-GN-10 200-BK-10

200-BK

101-RD-6 101-RD-14

727-GN

E 201-BK ENGINE OIL SW 7T0988 405-GY 406-PU 311-WH 311-WH 201-BK

609-YL 609-YL

60A ALTERNATOR BREAKER 9S0173

MOTOR

MOTOR

BLOWER 9W0604 A 124-GN-14 521-YL-14 522-WH-14 614-PU 200-BK-14 124-GN-14 521-YL-14 522-WH-14 614-PU 200-BK-14 A L12 3 5 4 2 1 3 5 4 2 1 G H

BLOWER 9W0604

MOTOR

WH/RD-14 2 BK-14 1

515-GY-14 200-BK-14 200-BK-14 G

BLOWER SW 6P3236 14 537-GN A

DEFROSTER 5D2856 DIFFERENTAIL LOCK INDICATOR LAMP 7N5876 556-WH 200-BK-14 BASE 3T3158 200-BK BLOWER 9G8183 BK

L7

Y DUAL HORSEPOWER SOLENOID 9W0273

DUAL HORSEPOWER SOLENOID SW 8W1285

SUPPLEMENTAL STEERING RELAY 7N3621 RD-0 GG 727-GN

504-YL 119-PK 503-BR 505-BU M

1 3 4 2

GN GY BR OR

124-GN-14 521-YL-14 515-GY-14 516-GN-14 517-BU-14

REAR WIPER 6T6216

RED BLK BLU GRN OR

3 2 6 5 606-GY 605-YL L7 609-YL BULB 9W1281 BLADE FLOOD LAMP 8C5582 E

101-RD 109-OR 109-OR-6

L12

L12

BLOWER SW 5D5659 G

BLOWER SW 5D5659

BLOWER 9G8693 WH/RD-14 1 BK-14 2 515-GY-14 200-BK-14

605-YL 200-BK

MOTOR

572-PU 200-BK

462-YL

605-YL 606-GY

PW

RESISTOR 9G1950

1 2 5 4 3

TURN SIGNAL SW 8D6947

BASE 3T3158

BASE 3T3158

MOTOR

L20

522-WH-14 T THERMOSTAT SW 6T9395 614-PU-14 200-BK-14 PANEL LAMP BASE 8D1429 7G9730

MOTOR

L20 609-YL

L24

REAR WIPER SW 3T9495

BASIC HEATER 9W1391 (NOTE H) L

BLADE FLOAT INDICATOR LAMP 7N5876

629-PK-14 629-PK-14

SUPPLEMENTAL STEERING MOTOR 8C5661 MOTOR BK-0 HH

608-GN

LEFT TURN INDICATOR LAMP 7N5876

605-YL

119-PK BB H

2 1

SS

L22

FF A 1 200-BK 2 145-BU

A OPERATOR STATION 629-PK-14 2 1

Z 629-PK-14

200-BK 570-BU

2 1

L21

L21 C BULB 7H2976 TURN LAMP 7G9318 HEAD LAMP 4N9303 BULB 1M5899

L32

L32

611-PU-14 619-GN-14 611-PU-14 619-GN-14

200-BK-14

DUAL HORSEPOWER RELAY 3P4358 200-BK

A 609-YL

322-GY 114-GN

2 1

2 1

200-BK 574-WH

L20

2 1

SS

W A A P

200-BK

L20

2 1

L31

L31

632-WH-14 610-OR-14 611-PU-14 619-GN-14 HEAD LAMP 631-GY-14 DIMMER SW 2H1855

GN GN

L20

611-PU-14 619-GN-14 605-YL 606-GY

L19

L19

605-YL

BULB STOP/ 342535 TAIL LAMP 9G4358

12V BATTERY (NOTE C&G) 9G4247

F BULB 1M5899

HEAD LAMP 1M6052

OPERATOR STATION

BULB 1M5928 LOW BEAM HEAD LAMP 1M3379

632-WH-14 631-GY-14

L18

L15 BLOWER 9G8697

RESISTOR OR/BU OR/GY

L33

406-PU COOLANT SW 7N9785 T

L33

BLOWER SW 3D8754 141-PK

L21

200-BK 570-BU 570-BU 200-BK 570-BU 200-BK P 1 2 GN GN GN GN BLADE CUSHION SOLENOID 7T6517 574-WH 200-BK 1 2

L11

L11

OPERATOR STATION

631-GY-14 632-WH-14 610-OR-14 629-PK-14

311-WH T COOLANT SW 8N1693

200-BK SUPPLEMENTAL STEERING CONTROL 3T3964 MOTOR RELAY GN-18 OPR PANEL GY-18
STER SW PU-18

L12 572-PU 572-PU BLADE FLOAT SW 7N2353 OPERATOR MONITOR 3T9200 TEST 15 HYD TEMP 4 ENG OIL PR 5 COOL TEMP 6 FUEL PR 13 ALTERNATOR 3 9 16 BK AIR PR 8 + BATTERY 1 20 PRIM STER 17 ALARM 10 LAMP 11 18 19 7 12 GROUND 2 14 B 201-BK

200-BK-14 200-BK 574-WH

A 1 2

U 574-WH 573-GN

J 1 2 727-GN 417-GY 728-BU 200-BK 200-BK 749-OR 107-WH 107-WH 403-GN

728-BU 200-BK

DIAGNOSTIC CONNECTOR 5 10 12 8 13 14 304-WH 4 306-GN 6 203-BK 3 311-WH 11 207-BK 7 302-OR 2 15 16 17 18 19 109-OR 9 101-RD 1 L25 L25 A 102-BU-14 102-BU-14 101-RD-14 102-BU-14 DEFROSTER 5D2856 BLOWER 9G8183 BK MOTOR 5 2 103-YL-14 11 8 6 4 3 1 12 10 9 7 610-OR-14

OPERATOR STATION

L6

574-WH 200-BK

5 PK-18 9 BR-18 6 GROUND BK-18 8 BU-18 4 GOV SW OR-18 3 + BATTERY WH-18 1 KEY SW YL-18 2 ALTERNATOR GN-18 7

105-BR 310-PU 112-PU 308-YL

572-PU 573-GN

L22

L22

BLADE FLOAT SW 7N2354

L20

L23

200-BK 417-GY 727-GN 462-YL

L22

415-GN

L14

L13

L2 170-YL 114-GN 322-GY

603-PK

BEACON (CLOSED ROPS ONLY) 6T8941

614-PU 614-PU 614-PU PANEL LAMP 7N5876 614-PU R

KEY SW 9G7641

L12

L9

L22

L8

404-YL 405-GY 406-PU 413-BR 403-GN 201-BK-14 408-WH 113-OR L28

ARTICULATION INDICATOR PANEL LAMP 7N5876 BASE 7G9730 200-BK 614-PU

L12

574-WH 200-BK

BLADE CUSHION SOLENOID 7T6517

C OFF S ON B ST

415-GN

GN GN

SEND GRD 200-BK

307-OR 105-BR

BULB 9W1281 REAR FLOOD LAMP 9W1279

200-BK 201-BK 403-GN 749-OR 123-WH 107-WH L33

L32

L31

201-BK

200-BK

151-GN

109-OR-6 L14

ENGINE OIL SW 7T0988 BASE 7G9730 PANEL LAMP 7N5876 200-BK 614-PU BASE 7G9730 PANEL LAMP 7N5876 200-BK 614-PU

201-BK-14

609-YL

308-YL

108-BU

119-PK

YY 5

411-PK 201-BK

103-YL-14 FRONT LOWER WIPER FRONT DEFROST FAN UU 108-BU DOME LAMP 6T4864 326-PU 103-YL-14 308-YL START AID SW 7N8001 102-BU-14

109-OR-6

310-PU 112-PU 308-YL

OPEN ROPS ONLY

B 2 614-PU 1 ZZ 4 629-PK-14 BLADE FLOOD LAMP SW 7N8000 201-BK 410-WH 2 1 BK RD ACTION ALARM 9G9813 118-GY 118-GY BB H FRONT UPPER WIPER SW 3T6655

L14

400-GN

603-PK

200-BK 123-WH

200-BK

614-PU 200-BK

OR/GY

2 1

COOLANT TEMP GAGE 4W0483

308-YL 326-PU

105-BR

GN GN

IGN

BEACON (OPEN ROPS ONLY) 6T8941

151-GNRR

BLOWER SW RESISTOR 3D8754 OR/BU

322-GY

PANEL LAMP 7N5876 BASE 7G9730

OPERATOR MONITOR TEST SW 7N8001 MASTER FAULT LAMP 7N1996

417-GY 410-WH 411-PK 201-BK 201-BK 201-BK 201-BK 201-BK 201-BK

BLADE FLOAT BLADE FLOAT SOLENOID SOLENOID 7T6517 7T6517

GN GN

608-GN

COOLANT SENDER 6N5926 TT 441-OR T

123-WH

HEAD LAMP SW 3T3826

200-BK BASE 7G9730

PARK BRAKE SOLENOID 7T9074

A 2 1

HORN SW 8W1957

606-GY

SS 1 2

SS 1 2

201-BK-14 201-BK-14 201-BK-14

200-BK 200-BK-14 L28 L6 200-BK-14 570-BU L23 200-BK 614-PU FRONT UPPER WIPER 6T6216 L H MOTOR T GN GY BR OR 1 3 4 2 502-OR 500-BR 118-GY 501-GN C L19

IDENT PART NO. HARNESS AS. 8W3275 A 8W1899 B 8W1310 C C 8W1311 8W1294 D 8W1428 E 8W1485 F 7T8650 G 9W3160 H 8W3022 J 8W1982 K 8W2038 L M 8W1486 P 8W1487 T 8W2069 U 8W2068 V 8C9677 W 8W1978 FF 8W4797 SS 8W6985 WIRE AS. Q 8W1979 8W2683 N R 8W1965 S 8W1966 X 8W6987 Y 8W6988 8W5076 Z KK 8W6989 LL 8W6990 MM 8W1980 NN 6G6109 PP 8W1498 QQ 9M9812 RR 8W1967 TT 8W2681 UU 6G7663 VV 9F4337 YY 8W6871 ZZ 8W6872 629-PK-14 CABLE AS. 7P6681 AA AA 8W3535 8G1228 BB BB 5T0101 CC 8W1512 DD 6T1992 DD 9V2098 8W3642 EE LOW BEAM EE 4V3877 HEAD LAMP GG 5T9597 1M3379 GG 9D6153 HH 6H0991 HH 5D3940 BULB 1M5899 JJ 4M3136 JJ 6S4302 E XX 8G1228 WW 8W3630 BULB 1M5928

LOC D-6 C-3 B-8 B-8 F-12 A-1 A-1 E-6 E-6 D-11 C-6 C-6 E-9 D-2 B-2 D-2 B-11 F-3 E-12 F-4

NOTE

BK-6

118-GY 152-BU 144-GN 129-BU 141-PK

REAR DEFROSTER

FRONT UPPER WIPER

AIR CONDITIONER

200-BK-10 180-GN-10

CIGAR LIGHTER

200-BK

REAR WIPER

DOME LAMP

307-OR

BEACON

112-PU-8 112-PU-10

144-GN 116-BR 149-PU

OPERATOR STATION

201-BK

10A

10A

10A

10A

10A

10A

20A

10A

10A

749-OR 200-BK SUPPL STER GOVERNOR SW 3T3132 302-OR RD-00AA STARTER 3T4586 G S 301-BU
MTR BAT

404-YL

L3

574-WH 200-BK

608-GN

310-PU 310-PU

556-WH 200-BK-14

462-YL 200-BK

570-BU 200-BK

L32

112-PU-8

304-WH-10 200-BK-10 RD-0 GG 101-RD-6

200-BK

1 2

1 2

L36

C 124-GN-14 614-PU 631-GY-14 632-WH-14 605-YL 606-GY C 112-PU-8 C 200-BK-14 200-BK-8 CAB GROUND 200-BK-8 200-BK-14 603-PK 145-BU 603-PK 201-BK 310-PU 404-YL 413-BR 201-BK-14 403-GN 405-GY L33 406-PU 311-WH 302-OR L34 207-BK 304-WH-8 556-WH 614-PU 614-PU 608-GN 606-GY L31 605-YL 321-BR 121-YL 604-OR L27 L6 L9 L6 L10 L27 200-BK-8 6 1 5 2 4 3

A 124-GN-14 614-PU 631-GY-14 632-WH-14 605-YL 606-GY A L26 112-PU-8 A 200-BK-8 L25 608-GN 614-PU R S

304-WH-8 304-WH 306-GN

1 2

A START AID SOLENOID 9G4365

310-PU 614-PU 614-PU 614-PU 200-BK 200-BK 1 2

GN GN

152-BU 577-PU 576-PK 575-YL

MOTOR 200-BK 145-BU 201-BK HH BK-6 207-BK 200-BK-10 200-BK-14 200-BK 200-BK 201-BK-10 200-BK 200-BK 200-BK 200-BK-8 200-BK 200-BK-6 REAR FRAME L35

START RELAY 9F3099

GN GN

W 578-BU DIFF LOCK SW 7N8000 165-YL

1 2

OPERATOR STATION

302-OR 304-WH-8

L1

L34

FUSE NOTE B

CAB FUSE BLOCK 9G0747

NEUTRAL/ START SW 3T1804

BASE 3T3158

BASE 3T3158 RIGHT TURN INDICATOR LAMP 7N5876

574-WH 200-BK

200-BK 321-BR

116-BR REAR FLOOD LAMP SW 7N8000

BEACON SW (OPEN ROPS ONLY) 7N8000

109-OR-6

603-PK

306-GN

306-GN

HYDRAULIC OIL SW 8N2248

614-PU 614-PU 105-BR 109-OR-6

BACKUP ALARM SW 3T1804

118-GY 502-OR 501-GN 500-BR

L10

BACKUP ALARM 3T1815

SERVICE METER 6T7337

123-WH 107-WH

MAIN RELAY 3T0376

307-OR

2 1

201-BK 201-BK

410-WH 417-GY

321-BR 121-YL

400-GN DUAL HORSEPOWER BREAKER 6N9349 101-RD-10 KK 30A LL

123-WH

QQ

LO BEAM HEAD LAMP SW 3T1730

L19

L A L

W 506-PU

605-YL 611-PU-14 619-GN-14 606-GY

L30

STD H ATCH H

200-BK-14 200-BK

H H C

152-BU 152-BU BB H

FRONT LOWER WIPER SW 3T6655

SUPP STEERING INDICATOR LAMP 7N5876

BLADE CUSHION INDICATOR LAMP 7N5876 BASE 3T3158

L17

L15

606-GY

H E,F,G H H C H

L17

SS

SS

L
MOTOR H

BK-18 BK-18

556-WH

129-BU 200-BK

576-PK 152-BU 575-YL 577-PU

L16

RESISTOR 6T2217 VV A

112-PU-8 200-BK 200-BK-8 200-BK-8 201-BK 200-BK-14 L8

200-BK 200-BK-8 200-BK-8

200-BK-14 200-BK 200-BK 200-BK-14 603-PK 200-BK-14

SUPP STER SW 7N8001 BLADE CUSHION SW 7N8000 570-BU W/O HARNESS AS. J CONNECT PLUG B(417-GY) TO RECEPTACLE B(201-BK) 1 2 J B B 1 2 417-GY 201-BK C

1 3 4 2

GN GY BR OR

L13

BLADE FLOAT SOLENOID 7T6517

BLADE FLOAT SOLENOID 7T6517

403-GN

BK-00

FRONT LOWER WIPER 6T6216

144-GN

537-GN

506-PU

311-WH 310-PU

1 2

J 413-BR B 201-BK

200-BK 200-BK

L16

FUEL SW 9W3187

A EE TO CC FRAME BK-00

OPERATOR STATION

FRONT FRAME GROUND OPERATOR STATION L8 L7 614-PU 614-PU 200-BK-14 L9 165-YL 556-WH 114-GN L6 169-PK 410-WH L2 604-OR 603-PK L5 113-OR

462-YL 200-BK 727-GN 417-GY

L23

TO ENGINE

BEACON SW (CLOSE ROPS ONLY) 7N8000

L23 A

1 2 T

572-PU 573-GN

403-GN

D-4 F-7 C-7 C-7 E-12 E-12 F-5 C-11 C-11 A-5 A-3 F-12 C-10 D-9 D-12 C-8 B-11 C-8 C-8

L5

C C H C C

114-GN 169-PK

1 2

1 2

H H H H H

L35

(Dimensions: 39 inches x 24 inches)

BK-0

L8 L35

L8 417-GY

L7

200-BK-10 L33

SENR3651-01

REFRIGERANT SW (NOTE A) 9D6888 513-OR-14 521-YL-14

304-WH-10 200-BK-10 326-PU

L36 L31

L26 L27 L27 L5 L3

L26 L5 L3

L2

L2

603-PK 103-YL-14 122-BU L1 L2 L3 112-PU-10 123-WH 165-YL 123-WH 107-WH 113-OR 114-GN 130-GN 103-YL-14 200-BK-14 130-GN L4

L17 L16 L28 L28 L4 200-BK-14 130-GN

L16 L5

L17

578-BU

403-GN

145-BU 122-BU 105-BR 149-PU 116-BR 144-GN 169-PK 170-YL 114-GN 121-YL

L3 522-WH-14 521-YL-14 326-PU 109-OR-6

L3

200-BK

ALTERNATOR 5S9088 ALT R +

MOTOR

HEAD LAMP 4N9303 606-GY C BULB 7H2976 TURN LAMP 7G9318

606-GY

AIR CONDITIONER CLUTCH SOLENOID 7N4296 V A 1 513-OR-14 2 522-WH-14

L5

632-WH-14 605-YL 631-GY-14 606-GY

632-WH-14 631-GY-14

BULB 1M5899

200-BK-14

A GN 2 200-BK GN 1 556-WH DIFFERENTIAL LOCK SOLENOID 7T9073

L1

L1

604-OR

631-GY-14 632-WH-14

L34

L6

L6

L9

611-PU-14 619-GN-14

304-WH-8 556-WH 121-YL L6 145-BU

L24

L9

L10 321-BR 203-BK

L10

L7

605-YL 606-GY

141-PK

L7

L7 614-PU

BLADE FLOAT SW 7N2354

118-GY 152-BU 144-GN 129-BU 141-PK

609-YL

BULB 9W1281 BLADE FLOOD LAMP 8C5582

A-11 A-11 A-11 A-11 A-11 A-11 A-11 B-11 B-11 E-11 E-11 E-11 E-11 E-11 E-11 F-11 F-11

STD D,E,G F F STD D,E,G STD D,E,G F E,G D,F E,G D,F E,G D,F E,G D,F ATCH C,G ATCH C,G

HEAD LAMP 1M6052

L11

L11 10A 101-RD-6 101-RD-14 102-BU-14 15A HEAD LAMP BREAKER 3T2662 10A 10A 10A 10A 10A 101-RD-10 10A 10A 10A DUAL HP PARK BRAKE GAGES FRONT FLOODS REAR FLOODS

L29

109-OR-6 200-BK-6 AIR DRYER 8W3087 RD-00 AA WW

POSNEG

TAIL LAMPS STOP LAMPS BACKUP ALARM SUPP STER SW HORN BEACON KEY SW TURN SIGNAL SPARE SPARE FUSE BLOCK 9G0747

10A 10A 10A 10A 10A

200-BK-14

STOP/ TAIL LAMP 9G4358 S T TURN LAMP 7T7818 RD BK BULB 342535 1 2

604-OR 614-PU 606-GY

T BK-00 BK-00 DD BB
POSNEG

BK BK

2 1

200-BK 122-BU

122-BU

200-BK

L28

200-BK MOTOR FRONT LOWER WASHER 7T8891 OPERATOR STATION

FRONT UPPER WASHER 7T8891

BULB 7H2976 TURN LAMP 7G9318

TO FRONT FRAME

THIS SCHEMATIC IS FOR THE 12G, 120G, 130G, 140G AND 160G MOTOR GRADERS (7T9457 CHG 02 )

113-OR 408-WH

101-RD-6 12V BATTERY 3T5760 STD 9G4247 ATCH (NOTE C&G) D 12V BATTERY 3T5760 BK-00 BK-00 BK-00 DISCONNECT SW 7N0718 203-BK CC XX BB 12 1 11 10 1 9 8

101-RD-6

130-GN

10A

OPERATOR MONITOR DIFF LOCK

604-OR

SUPP STER CONTROL

10A

201-BK

CUSHION BLADE NOTE E,F,G AIR DRYER

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, AND THE XMSN SHIFTER IN NEUTRAL UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: FUSE 10A - 3K8782 20A - 8M0456 NOTE C: FOR THE 140G ONLY NOTE D: FOR THE 120G ONLY NOTE E: FOR THE 140G AND 160G ONLY NOTE F: FOR THE 130G ONLY NOTE G: FOR THE 12G ONLY NOTE H: NOT FOR THE 160G 2 1 2JUL87

RD BULB 7H2976

1 2

BLADE FLOAT FUSE FUSE BLOCK NOTE B 9G0747

BK FUSE NOTE B 173-YL MM BRAKE AIR SW 9G8009

NN BRAKE AIR SW 9G8009 STOP LAMP SW 2M9346

101-RD-10 7 6 5

537-GN FLASHER 8D6946 4

20 Page, Color 2,

WIRE GROUP COLOR DESCRIPTIONS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. MONITOR CIRCUIT. SUPPLEMENTAL STEERING CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT.

COLOR ABBREVIATIONS ABBREV

RD WH OR YL PK BK GY PU BR GN BU

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

COLOR
RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

H#

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT CIRCUIT CONNECTED BLADE, SPADE, RING OR SCREW TERMINAL SPLICE