2054, 2056, 2058 2064 and 2066 Combines 48 John Deere Werke Zweibriicken TM4505 (0S5DECO0)Group 05 General Information ELECTRICAL CIRCUIT MALFUNCTIONS L117540 1-Fuse ‘The four possible circuit malfunctions are: 1. High resistance circuit 2. Open circuit 3. Grounded circuit 4, Shorted circuit ‘There are only three “areas” in a simple electrical circuit where circuit malfunction can occur (see simple circuit above) 1, Before the controlling switch (A) 2. After the controlling switch but before the load (8) 3, After the load (C) 2Load Component malfunctions can easily be confused with circuit malfunctions, Caution must thereforé be exercised when isolating the cause of the problem. Example: A component may not operate before an ‘electrical connection is disconnected, but it operates when the connector is reconnected. Reason: High resistance in the circuit created a voltage drop at the connector terminals, preventing the proper amount of current from flowing to the ‘component. ‘TM4505 (0SDECOO) 240-05-1 Z Series Combines NESEGeneral Information/Open Circuit OPEN CIRCUIT L117541 ‘A-WVoltage Source B—Controting Switch (c—Component Terminal High Resistance Circuit A high resistance circuit can result in slow, dim or no ‘component operation (i.8. loose, corroded, dirty or olly terminals, gauge of wire too small or broken. strands in cable). ‘An open circuit results in no component operation, as the circuit is incomplete (E) (i.e. broken wire, terminals disconnected, open protection device or switch). cHLoad H—Ground Open Circuit FComponent Terminal ‘Test for a high resistance circult (D) or an oper circuit (E) 2s follows: 1. With controling switch (B) closed and load (6) connected, check for proper voltage at an easily accessible location between (C) and (F). 2. If voltage is low, move toward voltage source (A) to locate point of voltage drop. b. If voltage Is correct, move toward load (G) and ground terminal (H) to locate point of voltage drop. 2. Repair circuit as required. 8, Repeat operational check after completing the repair ‘TMAa505 (050EC00) 240-05-2 Z Series Combines PN=a87General Information/Grounded Circuit GROUNDED CIRCUIT L117542 A a A-Component Terminal ‘c—Controting Switch E-Grounded Circuit G—Loss Component Terminal Component Terminal Component Terminat H—Component Terminal ‘A grounded circuit results in no component operation _—_2. Disconnect load (G) at (F). and the fuse will blow (Le. power wire to ground). 3. With controlling switch (C) open, check for Test for a grounded circuit (E) as follows: continulty to ground between (D) and (H). 41. Controlling switch (C) open, fuse not blown. It there is continuity, there is a grounded circuit between (D) and (H). a. If there is continuity, there is @ grounded circuit between (B) and (C). 4, Repair circuit as required. . No continuity, go to 2. 5. Repeat operational check after completing the repair. ‘TM4505 (05DECOO) 240-05-3 Z Series Combines PN=a88General Information/Shorted Circuit SHORTED CIRCUIT 117543 ‘A~Component Terminal ‘B—Gircuit Connector (C—Circuit Connector ‘D_Componont Terminal E-Loadtype Component A shorted circuit usually results in two components. ‘operating when one of the switches is closed (.e. improper wire-to-wire contact) Test for a shorted (I) or improperly wired circuit as, follows: 4. Tum on switch (G) for correct component (F) to operate. 2. Start at controlling switch (H) of component (E) which should not be operating and disconnect wire at terminal (A). 3. Follow circuit and disconnect wire at connectors (8, C or D) until component ceases to operate. 4, The shorted circuit or improper connection will be between the last two locations at which the wire was disconnected. In the example above, between (B) and (©), M4505 (050EC00) 240-05-4 F--Load-type Component G—Switen H-Controting Switch shorted Cireut 6. Repair circuit: a, Wires not in a loom: Wrap individual wires with electrical tape and band as required. b. Wires in a loom: If hot spots exist in the shorted area of harness, replace harness. If hot spots are not noticeable, install a new wire of proper gauge between last two connections. Tape wire to outside of hares. 6. Repeat operational check after completing the repair. Z Series Combines PN=388General Information/Reading a Functional Schematic HOW TO READ A FUNCTIONAL SCHEMATIC : A -4. 1 — Main distribution wiring harness W 2—Cab wiring harness 3.— Switch console wiring hamess 4 — Comer post wiring harriess 5 — Armrest wiring hamess 6 — Air conditioning and fan wiring hares 7 — Basic wiring hamess, front Se eee 8 — Steering column wiring hamess W 9 — Basic wiring hamess, rear W 10 — Feeder house wiring hamess W 12 — Wiring harness, Saran engine W 13 — Wiring harness, Waterloo engine W 14 — Optional equipment wiring harness W 15 — Grain tank wiring hamess W 17 — Battery ground cable W 18 — Positive battery cable W 20 — Straiv hood wiring hamess W 21 — Power supply cable W 22 — Header wiring harness W 23 — Combine data center wiring harness W 25 — Chopper wiring harness W 26 — Chaff spreader wiring hares W 27 — Wiring harness, straw warning device W 28 — Ground cable, straw warning device W 29 — Leveling system wiring harness W 82 — Header lighting wiring hamess W 39 — Wiring harness, electrical mirror adjustment TM4505 (0SDECOO) 240-10-2 Z Series Combines. PNstot> Functional Schematics & Harness Diagrams, up to Ser.No. 062721/Component Survey COMPONENT SURVEY Section Wiring Harness 1 — Reel speed control. o cee 19 2 — DIAL-AMATIC™ relay board : 3 — Electronic speed monitoring system. 4 — Harvest performance monitor 5 — Combine data center 6 — Header controt 8 9 0 1 2 — Leveling control box, Hilimaster — Control board, combine data center — Float control — Relay board, combine — Radio... 5 13 — Citizen band A14 — Relay and diode board AMS —Fuse board 2.2... 0c cess eeeeeeeteeueees A168 —Waming module |... 2.2... peer oa) A147 — Waring module 1! 18 — Infotrak monitor center. - DPE S> SSD yy = SS55S55S555S555eEEE 1 — Sending unit, brake fuid level 2 — Sending unit, engine oil pressure - 3 —Light sensor... 4 — Sending unit, coolant temperature | 5 — Sending unit, reel speed 6 — Sending unit, ground speed. 7 — Sending unit, hydraulic ofl fter 8 — Sending unit, hydraulic oil temperature 9 — Thermostat retain epsinstfezing) 0 — Sending unit, air leaner. 4 2 3 4 5 6 7 8 — Sending unit, fuel tank : Hom... fone — Temperature switch, air conditioning — Low pressure switch, air conditioning — High pressure switch, air conditioning . — Speed sending unit, straw chopper — Speed sending unit, tailings elevator — Speed sending unit, cross shaker. B 19 — Speed sending unit, clean grain elevator 8 20 — Speed sending unit, chaff spreader B21 — Straw walker sensor, right-hand B 22 — Straw walker sensor, left-hand sensor (S-walker machine) B 24 — Sieve sensor (G-walker machine) B 25 — Sending unit, grain tank indicator 1/2 . B 26 — Sending unit, grain tank indicator 3/4 B 27 — Sending unit, grain tank indicator 4/4 ‘TMA505 (05DECO0) 240-10-3 Z Series Combines eneteeFunctional Schematics & Harness Diagrams, up to Ser.No. 062721/Component Survey Section Wing Harness 8 28 — Sending unit, engine speed ... 2 w 12; w13 B 29 — Sending unit, threshing cylinder speed eee 22 w7 B 30. — Sending unit, fan speed ; Lilla w7 8.31 — Pressure switch, main clutch 2 we B34 — Sending unit, hydr. oil fil level 12.1222 erest0 wo 8.95 — Sending unit, hyd. oi fil evel 2 : Sooo 08 we B39 — Loudspeaker, lefthand : 08 we B 40 — Loudspeaker, right-hand | 108 we E 1 —Headlight, let-hand . .. 212 w7 E 2 —Headlight, righthand - 212 w7 E 3 —Rear work light... 220.222 ee eenT Ww 20 E 4 — Cab roof work light, outer th 2221) rest w2 E 5 — Cab roof work light, inner rh. 7 w2 E 6 — Cab roof work light, outer Ih 7 w2 E 7 — Cab roof work light, inner Lh, M7 we E 8 — Unloading auger work light 7 wis E 9 — Cigarette tighter . ; 1 w3 E 10 — Grain tank lighting 207 was E 11 — Lighting (according to local reciremonts) 12 w7 E 12 — Cab interior lighting . : w2 E 13 — Taillight, lot-hand w 20 E 14 — Tail light, right-hand Ww 20 E15 — Clearance light, lef-hand |. w7 E16 — Clearance light, right-hand w7 E17 —Straw hood lighting... . w20 E 18 — Platform work light, righthand w7 E 19 — Platform work light, left-hand w7 E 22 — Registration plate lighting... gop Ww 20 E23 — Clearance light, header, lefthand |... eee iZ wa2 E 24 — Clearance light, header, right-hand... 2. wll t2 Ww 32 E 25 — Work light, mirror bracket... . Sadousebeeontl? w2 E 26 — Work light, mirror bracket - 7 w2 F 1 —Fuse, 7.5 amps., spare. 5 - ats F 2 —Fuse, 75 amps., spare. 5 - AMS F 3 —Fuse, 7.5 amps., spare - AMS F 4 — Fuse, 7.5 amps., spare - AMS F 5 —Fuse, 15 amps., spare 5 A1S F 6 —Fuse, 15 amps., spare .. - A1s F 7 — Fuse, 30 amps., spare |. - AtS F 8 —Fuse, 7.5 amps. fan and threshing cylinder speed adjustment . 225 Ans ‘TMA505 (05DECO0) 240-10-4 Z Series Combines, PNsagaFunctional Schematics & Hamess Diagrams, up to Ser.No. 062721/Component Survey Section Wiring Harness F 9 — Fuse 7.5 amps., parking light, .h 12 A15 F 10 — Fuse 7.5 amps., parking light, 11 : 2 A15 F 11 — Fuse 30 amps., fan adjustment Bosoe6 25 At5 F 12 — Fuse 15 amps., stop lights, reel speed adjustment eo wee 19 A1S F 13 — Fuse 30 amps., cab roof work lights 7 ANS F 14 —Fuse 7.5 amps., straw wamning device, electronic infotrak monitor. ‘i . +18 AS F 16 — Fuse 7.5 amps., engine shutoff solenoid. | +. 03NB A 15 F 17 —Fuso 7.5 amps., instrument lighting 2 ANS F 18 — Fuse 7.5 amps., radio, citizen band, clock 08 A1S F 19 — Fuse 30 amps., platform work lights and rear work light ats F 20 — Fuse 7.5 amps., flasher functions. . A158 F 21 — Fuse 15 amps., radiator cleaner motor A1s F 22 — Fuse 7.5 amps., radio, citizen band, clock At F 23 — Fuse 1 amps., separator and header fi clutch : 2 At5 F 24 — Fuse 7.5 amps., indicator lights, temperature gauge . . 5 05 AMS F 25 — Fuse 7.5 amps, low-beam headight, Ih... 2 AS F 26 — Fuse 7.5 amps., header controls ef 26 A15 F 27 — Fuse 15 amps., hom ... eee rece 100) AG F 28 — Fuse 7.5 amps, combine data center : 25 AS F 29 — Fuse 15 amps., leveling system eee a) A1S F 30 — Fuse 7.5 amps., four-wheel drive... 0... eee eee eer) AMS F 31 — Fuse 7.5 amps., speed monitoring system pee ee ANS F 32 — Fuse 7.5 amps., low-beam headight, hn 212 ats F 33 — Fuse 15 amps., raise/lower header 226 AMS F 34 — Fuse 15 amps., hazard waming lights... <<. ets ats F 35 — Fuse 15 amps., revolving warning lights... wit AMS F 36 — Fuso 15 amps., windshield wiper, grain tank lighting . or ats F 37 — Fuse 7.5 amps., miror adjustment - +16 ats F 38 — Fuse 7.5 amps., performance monitor a 123 AS £ $9 — Fuse 18 amps. grain tank unloading sytem ar A45 F 40 — Fuse 30 amps. starter switch . see lo4 A1S F 41 — Fuse 15 amps., concave adjustment BendoobneJ ats F 42 — Fuse 30 amps., air conditioning system 45 AMS F 43 — Fuse 7.6 amps., DIALAMATIC™ ... 20 ats | F 44 — Fuse 7.5 ampe., ful-beam headight, In. 2 ats F 45 — Fuse 15 amps., reel control. .... SII 28 ats F 46 — Fuse 15 amps., starting aid 2NB ANS F 47 — Fuse 15 amps., spare . .. ~ A168 F 48 — Fuse 7.5 amps., altemator D+ 201 A15 F 49 — Fuse 15 amps., cigarette lighter, seat compressor. . See yt ANS F 50 — Fuse 7.5 amps., fullbeam headlight, rh. 2 ANB zemacooorreseoua2 ‘TM4505 (0SDECO0) 240-10-5 Z Series Combines PN=dodFunctional Schematics & Hamess Diagrams, up to Ser.No. 062721/Component Survey 1 — Battery 12 V, 68 AH 2 — Alternator — Brake fluid indicator light... = Engine oil pressure indicator ight — Parking brake indicator light — Coolant temperature indicator light = inal Igt,unloang auger swing — Fuel level indicator ight ....... — Hydraulic oll iter indicator light — Hydraulic oil temperature indicator ight — Four-wheel drive indicator light — Air cleaner indicator light . . — Alternator indicator light — Alarm light (‘STOP") 3. — Tum signal light, rear left-hand - 4 — Tur signal light, rear right-hand 5 — Tum signal light, front left-hand }& — Tum signal light, front right-hand H47 — Additional turn signal light, left-hand H 18. — Additional turn signal light, right-hand H 19. — Indicator ight, straw warning device H20 —Buzer .... : H 21 — Revolving hazard warning light H 22 — High pressure i H 23. — Indicator ight, straw chopper speed H 24 — Indicator light, talings elevator speed « H 25 — Indicator light, cross shaker speed . . H 26 — Indicator light, grain elevator speed H 27 — Grain tank fil indicator light 1/2 . | H 28 — Grain tank fil indicator light 3/4 H 29 — Grain tank fil indicator light 4/4 H 31 — Indicator light, fan speed. H 32 — Indicator light, cylinder speed H 33. — Full-beam indicator light H 34 — Tum signal indicator light 1, combine . H 35 — Tum signal indicator light 2, taller . 1136 — Revolving hazard waming light . . - H 37 — Hillmaster combine, automatic operation H 38 —Hillmaster combine, manual operation H 39 — Hillmaster combine, end siop H 40 — Hydraulic oll level indicator light EXTTILTLTTLTIIIITT OO H 42 — Turn signal light, header, right-hand H 43 — Stop light, left-hand , H 44 — Stop light, righthand K 1 — Starting motor relay K 2 —Basic relay .... K 3 —Basic relay icator light (AC system) H 41 — Tum signal light, header, left-hand . . . - Section ot ot Wiring w 12; w 13; w 32 Ww 20 w 20 w 12; A168 A18 Harness wi3 wi13 wigs TM4505 (05DECO0) 240-10-6 Z Series Combines PN=AOS,Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Component Survey 4 — Buzzer timer relay 5 — Flasher : 6 — Relay, straw warning device » 7 — Relay, work lights 8 9 0 — Hillmaster leveling relay, iefthand — Hillmaster leveling relay, right-hand — Relay, fan speed alarm : K 11 — Relay, cylinder speed alarm K 12 — Relay, field operation — road travel . K 13 — Relay, lower header quickly K 14 — Relay, lower header slowly . K 15 — Relay, raise header quickly K 16 — Relay, raise header slowly K 17 — Relay, lower reel K 18 — Relay, raise real... . K 19 — Relay, move reel to the rear K 20 — Relay, move reel to the front K 21 — Relay, separator clutch K 22 —Relay, straw warning device . K 23 — Safety relay, header drive K 24 — Safely relay, unloading auger drive” K 28 — Relay, adjust feeder house speed K 29 — Relay, adjust feeder house speed K 32 — Relay, adjust ree! speed ef K 33 — Relay, adjust ree! speed — Timer relay, header drive K 36 — Relay, adjust fan speed . x K 25 — Timer relay, unloading auger swing . K 37 — Relay, adjust fan speed . .. M 1 —Starting motor . M. 2 —Reol speed adjusting motor M_ 3 — Windshield wiper motor M 4 —Cab fan M_ 5 — Seat compressor i M 8 —Concave adjusting motor... M_9 —Fan speed adjusting motor . . M11 — Windshield washer pump M12 — Radiator cleaner motor .. M43. — Distributor adjusting motor ...... . P 1 — Coolant temperature gauge . P 2 —Fuel gauge . : P. 3. —Header height gauge P 5 — Grain loss indicator P 7 —Clock .. : P 8 — Distributor gauge. Section Wiring Harness Ata At Ata A15 A A A’ wt4 A1S Als Ats At4 | Ata AM Ata Aw Ata ANS At Att Ais Als Att Atd Ald Ata T4605 (05DECO0) 240-10-7 Z Series Combines PN=HOS2 Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Component Survey Section Wiring Harness R 1 —Fanresisor...... we R 2 —Potentiometer, concave adjustment” w7 R 3 —Potentiometer, header height . wis R_ 4 — Sending unit, header height . Ww? R_5 — Potentiometer, reel height wie R’ 6 — Sending unit, reel height... we22 RT — Potentiometer, reel horizontal position wi4 R_8 — Sending unit, reel horizontal position . w22 R_9 — Resistor, LED fuse tester . AMS R 13 —Potentiometer, header float. w14 R 14 —Potentiometer, distributor adjustment W25 S 1 —Starter switch... 01 we S 2 — Hydrostatic safety’ switch : o1 ws S 3 — Cold weather starting aid switch... owe WB S 4 — Indicator light test switch. w2 S_5 —Parking brake control switch w? S 6 —Header float switch ..... ws S 7 —Stop light switch w7 S 8 —Hom button .. a ws S 9 —Potentiometer, reel speed - wi4 S10 —Reel speed switch .... Ws S11 — Hazard warming light switch. we $12 — Tum signal switch we $13 — Light switch w2 8 14 — Grain tank lighting switch. Sacododon w2 S 15 — Switch,straw warning device (cross shaker) | 1.2... 112211 18 wo S16 — Switch, straw warning device (walkers) . 18 w20 S17 — Switch, straw warning device (chopper). 218 w20 S18 — Revolving hazard warning light switch 14 w2 $19 — Switch for cab roof work lights : w2 S 20 — Windshield wiper switch... . . we S21 — Windshield washer switch :07 w2 $22 —Fan switch ..... 215 we $23 — DIAL-A-MATIC™ switch 20 wi4 'S 24 — Speed monitoring switch, chopper 22 W25 S 25 — Air conditioning switch 25 we 8 27 — Switch, raise/lower header 26 Ws S28 — Automatic function switch . 6 ws S23 — Switch, reel h 26 Ws ‘TM4505 (05DECOO) 240-10-8 Z Series Combines PNeHO7Functional Schematics & Hames Diagrams, up to Ser.No. 062721/Component Survey Section Wiring Harness $30 — Switch, reel horizontal adjustment ee 26 ws S31 — Road safety switch 0.6... 605 2 we S32 — Switch, header control mo cose 28 wg S33 — Separator drive switch... : 24 w3 S34 — Header drive switch ‘i 21 wa 8 35 — Unloading auger drive switch a w3 '$ 36 — Switch, concave adjustment 25 ws $38 — Switch, combine data center 25 wis $39 — Switch, unloading auger swing. . 27 wa S40 — Switch, cylinder speed adjustment 25 ws & 41 — Suto, fan speed acute 25 ws $42 — Parking brake switch : +09 ws 8 44 — Four-wheel drive switch 28 wr 8 47 — Emergency cutoff switch 24 ws $48 — Work light switch... . 7 w2 S49 — Full-beam headlight switch 2 w2 S50 — Manual leveling control: switch 24 w3 S51 — Leveling control switch ‘automaticimanual w3 '$ 52 — Demoisturizer switch (air eonaticrng) wa $53 — Switch, header variable drive ........ 5. w3 S54 — Switch, distributor adjustment w14 $55 — Reverse travel switch .... ws '$ 59 — End switch, leveling to the left w29 $ 60 — End switch, leveling to the right 124 w29 § 62 — Switch header hozonal adjustment 29 ws S 63 — Battery switch . on W 12; W13 S 64 — Mirror adjusting switch 16 w 39 S65 — Mirror heater switch 216 w39 $66 — Switch, header lateral tt V 4 — Fuse tester 04 AMS V 13 — Diode ¥ 6 7 +26 AM V 14 — Diode ¥ 4 228 Att V15 —Diode ¥ 2... 26 At V 16 — Diodes Y 3 and Y 5 26 Aid V17 —Diode ¥ 18 Att V 18 — Diode ¥ 19 AM V19 —Diode ¥ 16 Ata (2) le<5\Ai/ onopopopenuponbedsosceanoaness Ata ‘TM4505 (05DECO0) 240-10-9 Z Series Combines PN=408,Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Component Survey Section Wiring Hames V21 —Diodes ¥ 22 and ¥ 23.2.2... 7 21 At5 V 24 — Diodes ¥ 26 and ¥ 27... : niz7, At’ V 25 — Diode ¥ 10 : 22 Aw V 26 — Diode ¥ 11 eee een Att V 27 — Diode ¥ 34 - 21 Aid V 28 — Diode ¥ 31 26 Ats V 29 — Diode Y 30 26 At v.30 —Diode ¥ 12... 224 AM V31 —Diode ¥ 13... 224 Aw V 82 — Diode K 13 Au V 33 — Diode K 14: At V 34 — Diode K 15 - Atd v.35 — Diode K 16 Ata V 36 — Diode K 17 Ata V 37 — Diode K 18 Ata V.38 —Diode K 19. . Ata V.39 — Diode K 20 ° Au V 40 — Diode K 28 ° Ay V 41 — Diode K 29 : AM V 42 — Diode, raise header | ‘i 26 At V43 — Diode, lower header. \V 44. — Diode, header horizontal adjustment | V 45. — Diode, header horizontal dustment V 48 — Diode, leveling to the left . V 47 — Diode, leveling to the right V 48. — Diode, header float contro! V51 —Diode'K 8 .. : V52 —Diode K 9. V 53 —Diode ¥ 14°. V 54 — Diode ¥ 15 — Ground connection, cab wiring harness — Ground connection, distribution harness lsoonnact pont, ro (USA) . — Fuse tester socket ......... — Connection, relay board . — Connection, relay board . .. — Connection, relay board... — Connection, relay board . .. — Connection, relay board . . — Connection, relay board . . — Connection, relay board - — Connection, relay board... — Connection, relay board . . XK KKK KK KK BSSISe0@evaanso _Derwaccnorar se nies ‘TM4505 (05DECO0) 240-10-10 Z Series Combines PNSsOSFunctional Schematics & Harness Diagrams, up to Ser.No. 062721/Component Survey Section Wiring Hames X15 — Traller socket... 0.6.65 tener wa X16 — Terminal, fuse board - ~ W 21; W 12 X17 — Connection, fuse board, Ih wi X 18 — Connection, fuse board, rh wi X 21 — Disconnect point, header wiring harness W 10; W 22 X 22 — Disconnect point, chopper wiring hamess . . . preeeenes W 9; W 25 X 23 — Disconnect point, cab... 2.2... e eee eee wr; w2 X 24 — Disconnect point, solenoid valve biock, basic hydraulics. . . - wo X 25 — Disconnect point, cab, - wisw2 X 28 — Disconnect point, cab - wtw2 X 27 — Disconnect point, cab _ wiw2 X 28 — Disconnect point, cab wiw2 X29 —Splice ..... - w2 X31. — Flasher control point (USA/Europe) cee peer(s) Wate X 32 — Disconnect point, header solenoid block on w 22 X 33. — Ground, rear basic wiring hamess ...... - wa X 34 — Ground, header ..... w 22 X 36 — Disconnect point, armrest wiring hamess - w2;W5 X 36 — Disconnect point, master control lever. ws X 37 — Disconnect point, switch console hamess - : w2ws X 38 — Disconnect point, optional eqpt. harness... .... oo W2; W146 X 39 — Disconnect point, relay board, data center . veeeee eee wt X 40 — Disconnect point, cross shaker switch - we X 41. — Disconnect point, straw chopper... . Ww 20 X 42 — Disconnect point, data center control board wi X 43. — Disconnect point, straw hood hamess ~ W 20; W 9 X 44 — Disconnect point, basic hamess, rh... . rent w2w9 X 45 — Disconnect point, cab. « w2:wo X 46 — Disconnect point, platform wiring hamess W7.W2 X 47 — Disconnect point, hillmaster harness : - W 29; W 4 X 48. — Disconnect point, grain tank harness... - W415, Wo X 49. — Disconnect point, commer post harness... a - w2iw4 X 60 — Disconnect point, electronic box of ‘speed monitoring system... .. - wi X 51 — Disconnect point, header contro! cee wi X 52 — Disconnect point, DIAL-A-MATIC electronic box. . aaa wi X 53 — Disconnect point, spare . eceeereeneeee™ wi X 54 — Ground connection, engine wiring hamess coe - W 12; W143 X 55 — Disconnect point, combine data center W 2; W 23 X 56 — Disconnect point, reel speed control... ... wi ‘TM4505 (05DECO0) 240-10-11 Z Series Combines PNeai0Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Component Survey Section Wing Harness X 62 — Disconnect point, engine wiring hamess S W 12; W 13 X 64 — Ground connection, basic harness, |.h. ‘i eee wi X65. — Disconnect point, steering column hamess . eee W7;We X 66 — Disconnect point, air conditioning harness: S wwe X67 — Socket, rear axle... 09 wa X 68 — Socket, service platform 09, wa X69 — Splice... dou wa X 70 — Disconnect point, spare - wt X71 — Disconnect point, chaff spreat - W 25; W 26 X 72 — Disconnect point, data center relay board wi X 73. — Disconnect point, feeder house solenoid block |........... w 10 X 74 — Disconnect point, Hilimaster solenoid block Ww 29 X 78 — Connection, leveling control box . Ww 29 X 76 — Disconnect point, comer post hamess - w2;wa X77 — Disconnect point, feeder house hamess - W7; W140 X78 — Splice . cet eee we X79 — Spice wi X80 — Splice - - wi X81 — Splice... - wi X 82 — Disconnect point, front basic harness. - wrw4 X83 — Splice eee - wi X 86 — Splice - W 20 X87 — Splice .. - w 20 X 88 — Disconnect point, switch console harness’. - W2.W3 X89 — Splice ..... - w 20 X90 — Ground connection, straw hood . - w20 X91 — Disconnect point, walker sensor, left-hand - w20 X92. — Disconnect point, walker sensor, right-hand - w 20 X93 — Disconnect point, sieve sensor - wo X 4 — Dicoonect point, straw hood Hghing Sennen ener sera w 20 X95 — Disconnect point, spare... . - w 22 X96 — Disconnect point, ground. . - wa X 97 — Disconnect point, electric mirror adjustm. - W 2; W 39 X98 — Disconnect point, electric mirror adjustm, 7 X 100 — Ground connection, feeder house - w 10 X 101 — Disconnect point, header lighting . 5 peer W 22; W 32 X 102 — Disconnect point, undersiung cteprer ee ee X 104 — Disconnect point, spare . . . Goo gpose X 105 — Diagnostic socket . X 117 — Disconnect point, fuse board | X 118 — Disconnect point, fuse board... 2.2... Ee X 159 — Connection, Hillmaster end switch - w29 X 160 — Connection, Hillmaster end switch Bere TMA4505 (05DEC00) 1240-10-12 2 Series Combines pucett> Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Component Survey Section Wiring Hamess Y 1° — Pressure valve 1 2 wo Y 2 —Pressure valve 2 wo Y 3 — Solenoid, raise header wa Y 4 — Solenoid, lower header we Y § — Solenoid, raise header wo Y 6 — Solenoid, lower header wo Y 8 — Solenoid, ether starting aid w13 Y 9 — Solenoid, shut off engine .. . wi2 Y 10 — Solenoid, swing in unloading auger wo Y 11 — Solenoid, swing out unloading auger” wa Y 12 — Solenoid, leveling to the left... . w29 Y 13. — Solenoid, teveling to the right - w29 Y 14 — Solenoid, header horizontal position, left-hand . 29 W 10; W 41 Y 15 — Solenoid, header horizontal position, right-hand... . ef W-10; Ww 11 Y 46 — Solenoid, move reel to the front |. Ww 14, w 22 Y 17 — Solenoid, move reel to the rear W414; W232 Y 18 — Solenoid, lower reel W 11; W 22 Y 19 — Solenoid, raise reel . W 44; W 22 Y 20 — Solenoid, lower combine w29 Y 22 — Solenoid, engage separator we Y 23 — Solenoid, engage separator wo Y 26 — Solenoid, unloading grain wa Y 27 — Solenoid, unloading grain... we Y¥ 28 — Solenoid, reduce cylinder speed. wo Y¥ 29 — Solenoid, increase cylinder speed wo Y 30 — Solenoid, reduce feeder house speed 26 w10 Y 31. — Solenoid, increase feeder house speed : 26 w 10 Y 32 — Solenoid, four-wheel drive Sopobbeccsonanasor wa Y 33 — Compressor clutch eee eerie) W 13; W 12 Y 34 —Header clutch... 21 w7. Y 35 — Engine shutoff solenoid 03a wis _zcmucaconoreysous2 ‘TM4505 (05DECO0) 240-10-13 Z Series Combines puestaFunctional Schematics & Harness Diagrams, up to Ser.No. 062721/Component Survey ‘TM4505 (05DECOO) 240-10-14 Z Series Combines PusatFengemes vor cscsJ* Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Functional Schematic, Part 4 SE29 HEADER TILT Zx005240 ‘TM4505 (05DEC00) 2240-10-18 Z Series Combines pues?Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Functional Schematic, Part 4 ‘TM4505 (05DECO0) 240-10-19 Z Series Combines Pneaia[Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Miring and Hamess Diagrams, Harness Localién| LOCATION OF MAIN DISTRIBUTION WIRING HARNESS W1 WITH COMPONENTS a x118 A1S zx004159 [Twas05 (05DEC00) 240-10-21 7 Seis Combines noft \ eg EE al oY — | CE MLA SS|Funetional Schematics & Hamess Diagrams, up fo Ser.No. 062721/Wiring and Harness Diagrams, Harness Location| (PART 1), ARMREST WIRING HARNESS W5 AND AIR CONDITIONING WIRING HARNESS W6 WITH COMPONENTS LOCATION OF CAB WIRING HARNESS W2 Z Series Combines pnsaza 240-10-23 ‘TM4505 (05DECOO)[Functional Schematics & Harness Diagrams, up to Ser.No. 062721/Miring and Hamess Diagrams, Harness Location} LOCATION OF CAB WIRING HARNESS W2 (PART 2) WITH COMPONENTS 2X 003985 ‘TM4505 (0SDECOO) 240-10-25 Z Series Combines PNea2awe on fe eva) 2m SsanaHNH ONIN v9 RENE SSN Ca SN* [Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Wiring and Hamess Diagrams, Harness Location} LOCATION OF CAB WIRING HARNESS W2 (PART 3) AND REAR VIEW MIRROR WIRING HARNESS W39 WITH COMPONENTS * E26 ‘TM4505 (05DECO0) 240-10-27 Z Series Combines PNed26|Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Wiring and Hamess Diagrams, Harness Location| LOCATION OF SWITCH CONSOLE WIRING HARNESS W3 AND OPTIONAL EQUIPMENT WIRING HARNESS W14 WITH COMPONENTS S62 S53 S52 oggeercersrcerescen X37 X88 —rsmeccommise sess ‘TM4505 (0SDECO0) 240-10-29 Z Series Combines PN=d28\Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Wiring and Harness Diagrams, Harness Location} LOCATION OF CORNER POST WIRING HARNESS W4 WITH COMPONENTS zx003983 kaconnats so ‘TM4505 (05DECO0) 240-10-31 Z Series Combines PN=#a0eins ee 2 moore (ococ) stoma. 2M SS3NUVH ONT OISVE ANOLS JO NVYOVIG SSINUVH ANY ONRLIN|Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Wiring and Hamess Diagrams, Hamess Location) LOCATION OF FRONT BASIC WIRING HARNESS W7 WITH COMPONENTS .minaconons ‘TM4505 (0SDEC00) 240-10-33 Z Series Combines pNease‘Seuiguag sov0g 2 ve-or-ore. ___(o093050) sossun LOT SoH yOH SEH 6K ss 2M SS3NUVH ONT NINOS ONRETILS JO WVYOVIG SS3NUVH ANY ONIN, ‘aun uRR Sa Fue BUNTIRLERD CARS OO BURRS SUR B SIRNAS RUAN[Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Miing and Hamess Diagrams, Harness Location) LOCATION OF STEERING COLUMN WIRING HARNESS W8 WITH COMPONENTS 2x003987 TM4505 (05DECO0) 240-10-35 Z Series Com![Functional Schematics & Harness Diagrams, up to Ser.No. 062721/Miring and Hamess Diagrams, Hamess Location LOCATION OF REAR BASIC WIRING HARNESS W9, GRAIN TANK WIRING HARNESS W15, CHOPPER WIRING HARNESS W25 AND CHAFF SPREADER WIRING HARNESS: w26) 318 436 X68 S15 X62 x48 =8 / 7 X33 B31 ‘TM4505 (05DECO0) 240-10-37 Z Series Combines Naafsneoo7 Siam Suma Sou AOE BUN IZZERS CNRS & Gh SURANGA P RAIA ROMA]|Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Wiring and Harness Diagrams, Hamess Location| LOCATION OF FEEDER HOUSE WIRING HARNESS W10, HEADER WIRING HARNESS W22 AND HEADER LIGHTING WIRING HARNESS W32 WITH COMPONENTS umacoonzisesess0ctse ‘TM4505 (0SDECOO) 240-10-39 Z Series Combines PNeda3ELM ONY ZiM S3SSINUVH ONRIM SNIONS JO WYYOVIG SSENUVH ANY ONRLIN ee ue SURBEG SOUR BIE BAINTIZLERD CNRS 6 Bh SaaS SHRP EREURES ROOT[Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Miring and Hamess Diagrams, Harness Location) LOCATION OF ENGINE WIRING HARNESSES W12 AND W13 WITH COMPONENTS ‘TM4505 (05DECO0) 240-10-41 Z Series Combines puedaSeca ee 2 zrot-ove. (ooosace sean wo 4ees, 20 S19 CIM EM 236k LIS 91S 128 RK LOK SRK ania rit om 024A SSNUVH ONINIM COOH MVELS JO VHOVIO SS3NUVH ANY ONTAIM iss eancsnaSaaa Re TLS BLAH F ERONPS RUBIN[Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/Wiring and Harness Diagrams, Hamess Location| LOCATION OF STRAW HOOD WIRING HARNESS W20 WITH COMPONENTS zxo03991 ‘TM4505 (05DECO0) 240-10-43 S16 sagooonatra eso Z Series Combines puedaae prov-ore on 62M SSINLIVH ONIM WLSAS ONMAAT JO WYYOVIG SSINAVH NY ONRLINNLOCATION OF LEVELING SYSTEM WIRING HARNESS W29 WITH COMPONENTS [Functional Schematics & Hamess Diagrams, up to Ser.No. 062721/WIring and Hamess Diagrams, Hamess Location) EOP c ig Lee "TM4505 (05DECOO) 240-10-45 Z Series Combines pNetas‘aetonl Schematics & hamess Diagrams, uo to Sera. 062721/Euse Board Ying and Hames Diem WIRING AND HARNESS DIAGRAM OF FUSE BOARD AIS suvein a 1 Sores Conbings 2400-46 600)Functional Schematics & Harness Diagrams, up to Ser.No. 062721/Fuse Board Components TM4505 (05DEC00) 240-10-48 Z Series Combines PNadd?Group 11 Functional Schematics & Harness Diagrams, from Ser.No. 062722 SECTION SURVEY SE 01 — Power supply / starting motor SE 02A — Cold weather starting aid, Waterloo engine ‘SE 028 — Cold weather starting aid, Saran engine SE 03A — Engine stop, Waterloo engine ‘SE 038 — Engine stop, Saran engine SE 04 — Fuse tester SE 05. — Instruments SE 08 — Chopper distributor adjustment SE 07 — Windshield washer system SE 08 — Radio, ctizen band, clock SE 09. — Indicator lights 1 SE 10 — Indicator lights II SE 11 — Cigarette lighter, sockets SE 12. — Light functions SE 13. — Flasher function SE 14 — Revolving hazard warning lights ‘SE 15. —Air conditioning system SE 16 — Electrical mirror adjustment SE 17 — Work tights SE 18 — Straw warning device SE 19 — Stop lights, eel speed adjustment SE 20 — DIALAMATIO™ SE 21 — Separator, header engagement SE 22 — Digital infotrak monitor, speed monitoring system ‘SE 23. — Harvest performance monitor SE 24 — Hillmaster leveling system SE 25A — Separator adjustment ~ SE 258 — Separator adjustment, ‘combine data center SE 26 — Header adjustments (cutting height, reel, float) SE 27 — Grain tank unloading system SE 28 — Four-wheel drive SE 29 — Header horizontal adjustment SE 30 — Float control SE 31 — Reverse drive alarm SE 32 — Timer relay ‘TM4505 (0SDECOO) 240-11-1 P Z Series CombinesFunctional Schematics & Hames Diagrams, from Ser.No. 062722/Wiring Hamess Survey WIRING HARNESS SURVEY W 1 — Main distribution wiring hamess W 2—Cab wiring hamess W 3 — Switch console wiring harness W 4 — Comer post wiring harness W 5 — Armrest wiring hamess W 6 — Air conditioning and fan wiring harness W 7 — Basic wiring hamess, front W. 8— Steering column wiring harness W 9 — Basie wiring harness, rear W 10 — Feeder house 1g hamess W 11 — Feeder house wiring hamess, USA W 12 — Wiring harness, Saran engine W 13 — Wiring harness, Waterioo engine W 14 — Optional equipment wiring hamess W 15 — Grain tank wiring hamess W 18 — Positive battery cable W 20 — Straw hood wiring hamess W 21 — Power supply cable W 22 — Header wiring hamess W 23— Combine data center wiring hamess W 24 — Wiring harness for sieve motors W 25 — Chopper witing hamess ‘TWA5DS (0SDECO0) 240-11-2 W 26 — Chaff spreader wiring harness W 27 — Wiring hamess, straw waming device W 28 — Ground cable, straw warning device W 29 — Leveling system wiring hamess W 30 — Citizens’ Band antenna W 31 — Radio antenna W 32 — Header lighting wiring harness W 33 — Wing hamess for ultrasonic sensors W 34— Whing hamess for Logie relay board W 35 — Frame wiring harness switch (220mm) W 36 — Wiring hamess switch, batt. neg, terminal W 37 — Foursineel drive wing harness W 38 — Whing harness, miror adjustment W 39 — Wiring harness, electrical miror adjustment W 40 — Header wiring hamess W 41 — Header wiring hamess, without hydraulics (Europe) W 42 — Unterslung chopper wiring harness W 45 — 25 ft. header wiring harness (USA) W 46 — Header wiring hamess with DIAL-A-MATIC™ W 47 — Adapter cable for header electr. clutch NOTE: See Group 10 for all wiring plans not shown here. Z Series Combines Puss