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DIKET:
Kapasitas bucket
= 1,6 m3
Cc
= 20 lt
Hp
= 180 Hp
Sewa alat
= Rp 400.000,00/jam
Operator
= Rp 200.000,00/hari
Bekerja efektif
= 50 menit/jam
Solar
= Rp 9.000,00/liter
Oli
= Rp 25.000,00/liter
Waktu siklus
Isi bucket
15 det
8 det
Swing
10 det
10 det
Dumping
5 det
5 det
Swing kosong
10 det
10 det
KEBUTUHAN SOLAR
Quarry A
1. Faktor mesin
Mengisi bucket
x1
0,375
Swing isi
x 0,5 =
0,125
Dump
x 0,5 =
0,0625
Swing kosong
x 0,5 = __0,125_____+
Faktor total
0,6875
2. Faktor waktu
50/60 = 0,833
3. Faktor operasi
0,833 x 0,6875 = 0,573
4. Konsumsi bahan bakar
= f x hp x 0,15
= 0,573 x 180 x 0,15
= 15,471 lt/jam x 8 jam
= 123,768 lt/hr x Rp 9000
= Rp 1.113.912 /hari
KEBUTUHAN OLI
q = [(hp x f x 0,0023) : 0,885] + (C : t)
= [(180 x 0,573 x 0,023) : 0,885] + (20 : 100)
= 0,468 lt/jam x 8 jam
= 3,744 lt/hari x Rp 25000
= Rp 93600 / hari
PRODUKTIVITAS
Berat
Operator
Faktor koreksi
Jumlah siklus
= 50 : 0,6875
= 1,00
Beban / siklus
= 1,6 x 0,89
= 1,424 m3
Produktivitas
= 1,424 x 73
= 103,953 m3/jam x 8
= 831,616 m3/hari
Sewa alat
= Rp 3.200.000
Operator
= Rp 200.000
Oli
= Rp 93.600
Solar
= Rp 1.113.912_+
Total
= Rp 4.607.512
Sewa alat
= Rp 3.200.000 x 300
= Rp 960.000.000
Operator
= Rp 200.000 x 300
= Rp 60.000.000
Oli
= Rp 93.600 x 300
= Rp 28.080.000
Solar
= Rp 1.113.912 x 300
= Rp 334.173.600
Total
= Rp 1.382.253.600/excavator
Quarry B
KEBUTUHAN SOLAR
1. Faktor mesin
Mengisi bucket
= 8/33 x 1
0,375
Swing isi
= 10/33 x 0,5 =
0,125
Dump
= 5/33 x 0,5 =
0,0625
Swing kosong
Faktor total
0,62
2. Faktor waktu
50/60 = 0,833
3. Faktor operasi
0,833 x 0,62 = 0,516
4. Konsumsi bahan bakar
= f x hp x 0,15
= 0,516 x 180 x 0,15
= 13,932 lt/jam x 8 jam
= 111,456 lt/hr x Rp 9000
= Rp 1.003.104 /hari
KEBUTUHAN OLI
q = [(hp x f x 0,0023) : 0,885] + (C : t)
= [(180 x 0,516 x 0,0023) : 0,885] + (20 : 50)
= 0,241 lt/jam x 8 jam
= 0,641 lt/hari x Rp 25000
= Rp 128200 / hari
PRODUKTIVITAS
Berat
Operator
= 1,00
4
Jumlah siklus
= 50 : 0,62
= 80,645 ~ 81 siklus/ jam x 8
= 648 siklus/ hari
Beban / siklus
= 1,6 x 0,89
= 1,424 m3
Produktivitas
= 1,424 x 81
= 115,344 m3/jam x 8
= 922,752 m3/hari
Sewa alat
= Rp 3.200.000
Operator
= Rp 200.000
Oli
= Rp 128.200
Solar
= Rp 1.003.104_+
Total
= Rp 4.531.304
Sewa alat
= Rp 3.200.000 x 300
= Rp 960.000.000
Operator
= Rp 200.000 x 300
= Rp 60.000.000
Oli
= Rp 128.200 x 300
= Rp 38.460.000
Solar
= Rp 1.003.104 x 300
= Rp 300.931.200
Total
= Rp 1.359.391.200/ excavator
5
: 1,8 m3
cc
: 24 Liter
Hp
: 200 Hp
Biaya Sewa
: Rp.450.000/jam
Operator
ke Truck = 0,05
Penyelesaian :
Quarry A
Waktu yang digunakan untuk satu siklus :
o Loading time
= 0,04 menit
= 0,22 menit
= 50 : 0,945
= 52,910 siklus ~ 53 siklus/ jam
= 53 x 8 siklus/ hari
= 424 siklus/ hari
o Beban/ siklus
= 1,8 x 0,89
= 1,602 m3
PRODUKTIVITAS
Produktivitas = 1,602 x 53 siklus
= 84,906 m3/jam
= 84,906 m3/jam x 8 jam/hari
= 679,248 m3/hari
Faktor kepenuhan
= 1.500.000 x 1,12
= 1.680.000 m3
KEBUTUHAN SOLAR
1. Faktor mesin
Loading time
x 0,5
= 0,022
x 0,5
= 0,121
Pengangkutan
x 0,5 = 0, 326
Dump
x 0,5 = 0,03___+
Faktor total
= 0,499
2. Faktor waktu
50/60 = 0,833
3. Faktor operasi
0,833 x 0,499 = 0,416
Sewa alat
= Rp 3.600.000
Operator
= Rp 200.000
Oli
= Rp 99.873
Solar
= Rp 898.500 +
Total
= Rp 4.798.373
Sewa alat
= Rp 3.600.000 x 300
= Rp 1.080.000.000
Operator
= Rp 200.000 x 300
= Rp 60.000.000
Oli
= Rp 99.873 x 300
= Rp 29.961.900
Solar
= Rp 898.500 x 300
= Rp 269.550.000
Total
= Rp 1.439.511.900/ loader
Quarry B
Waktu yang diperlukan untuk satu kali siklus :
o Loading time
= 0,15 menit
= 0,22 menit
= 0,055 menit_+
= 50 : 1,055
= 47,393 ~ 48 siklus
= 48 x 8 siklus/ hari
= 384 siklus/ hari
= 1.500.000 x 1,12
= 1.680.000 m3
KEBUTUHAN SOLAR
1. Faktor mesin
Loading time
x 0,5
= 0,083
x 0,5
= 0,121
Pengangkutan
x 0,5 = 0, 326
Dump
x 0,5 = 0,03___+
Faktor total
= 0,56
2. Faktor waktu
50/60 = 0,833
3. Faktor operasi
0,833 x 0,56 = 0,466
4. Konsumsi bahan bakar
= f x hp x 0,15
= 0,466 x 200 x 0,15
= 13,98 lt/jam x 8 jam
= 111,84 lt/hr x Rp 9000
= Rp 1.006.560 /hari
KEBUTUHAN OLI
q = [(hp x f x 0,0023) : 0,885] + (C : t)
= [(200 x 0,466 x 0,0023) : 0,885] + (24 : 50)
= 0,722 lt/jam x 8 jam
= 5,778 lt/hari x Rp 25000
= Rp 144.450 / hari
10
Sewa alat
= Rp 3.600.000
Operator
= Rp 200.000
Oli
= Rp 144.450
Solar
= Rp 1.006.560 +
Total
= Rp 4.951.010
Sewa alat
= Rp 3.600.000 x 300
= Rp 1.080.000.000
Operator
= Rp 200.000 x 300
= Rp 60.000.000
Oli
= Rp 144.450 x 300
= Rp 43.335.000
Solar
= Rp 1.006.560 x 300
= Rp 301.968.000
Total
= Rp 1.485.303.000
11
DUMP TRUCK
Diket : Kapasitas = 13 m3
Kecepatan dari A ke proyek = 40 km/jam
Kecepatan dari B ke proyek = 30 km/jam
Menunggu Dump Truck
= 10 detik
Konsumsi solar
= 13 km/liter
= 50 menit/jam
Cc
= 7,7
Hp
= 15 hp
Sewa
= Rp. 500.000/hari
Sopir
= Rp. 100.000/hari
Jarak A
= 6 Km
= 18 km
Asumsi data
Setting alat
= 5 menit
= 300 detik
= 0,055 x 60 x 8
= 27 detik
Penyelesaian :
Quarry A
Kapasitas bucket
= 13 m3
Crank case
= 7,7 lt
= 50 km/jam
Dumping
= 10 detik
Waktu
= 50/60 = 0,833
= 6 km
KEBUTUHAN SOLAR
1. Faktor mesin
Seting alat
Menunggu muatan
Dumping
Total
= 0,449
12
= 13 m3 x 47 siklus
= 611 m3/jam x 8 jam/ hari
= 4888 m3/hari
Faktor kepenuhan
= 1.500.000 x 1,12
= 1.680.000 m3
= 1.680.000 m3 : 47 x 13 x 300
= 9,165 truk ~ 10 truk
13
Sewa alat
= Rp 500.000
Operator
= Rp 100.000
Oli
= Rp 19.000
Solar
= Rp 74.520 +
Total
= Rp 693.520
Sewa alat
= Rp 500.000 x 300
= Rp 150.000.000
Operator
= Rp 100.000 x 300
= Rp 30.000.000
Oli
= Rp 19.000 x 300
= Rp 5.700.000
Solar
= Rp 74.520 x 300
= Rp 22.356.000
Total
= Rp 208.056.000
14
Quarry B
Kapasitas bucket
= 13 m3
Crank case
= 7,7 lt
= 30km/jam
Dumping
= 10 detik
Waktu
= 50/60 = 0,833
= 18 km
Asumsi data:
Setting alat
KEBUTUHAN SOLAR
1. Faktor mesin
Seting alat
Menunggu muatan
Dumping
Total
= 0,449
15
KEBUTUHAN OLI
q = [(hp x f x 0,0023) : 0,885] + (C : t)
= [(15 x 0,673 x 0,0023) : 0,885] + (7,7 : 50)
= 0,18 lt/jam x 8 jam
= 1,44 lt/hari x Rp 25000
= Rp 36000 / hari
Waktu siklus = 18:30
= 0,6 x 60
= 36 menit (waktu 1 angkut)
Jumlah siklus/hari
Produktivitas
= 13 m3 x 7,7 siklus
= 100,1 m3/jam x 8 jam/ hari
= 800,8 m3/hari
Faktor kepenuhan
= 1.500.000 x 1,12
= 1.680.000 m3
= 1.680.000 m3 : (8 x13)
= 16153,846 ~ 16154 truk
= 1.680.000 m3 : 31200
= 53,846 truk ~ 54 truk
Sewa alat
= Rp 500.000
Operator
= Rp 100.000
Oli
= Rp 36.000
Solar
= Rp 74.520 +
Total
= Rp 710.520
16
Sewa alat
= Rp 500.000 x 300
= Rp 150.000.000
Operator
= Rp 100.000 x 300
= Rp 30.000.000
Oli
= Rp 36.000 x 300
= Rp 10.800.000
Solar
= Rp 74.520 x 300
= Rp 22.356.000
Total
= Rp 213.156.000
17
Diketahui :
o Hp
= 250 Hp
o Cc
= 34 liter
o Jarak dorong
o Pandangan cerah
Quarry A 1900 kg/m3
= Rp 500.000/jam
o Operator
= Rp 200.000/jam
Penyelesaian :
Quarry A
PRODUKTIVITAS SECARA GRAFIS
= 225 m3/jam
FAKTOR KOREKSI
Operator
Kerapatan material
= 1,20
= 1,20
Kondisi pandangan
= 1,00
Waktu efektif
= 0,833
Medan (datar)
= 1,00___ x
Total
= 0,865
= 1,00
= n2
= 1370/1900 = 0,721
PRODUKIS RIIL
= 225 x 0,865
= 194,625 m3/jam x 8jam
= 1557 m3/hari
18
Jumlah siklus/jam
= 50 : 0,865
= 57,803 siklus ~ 58 siklus x 8
= 464 siklus/ hari
Faktor kepenuhan
= 1.500.000 x 1,12
= 1.680.000 m3
= 1.680.000 : 464
= 3620,69 ~ 3621
KEBUTUHAN OLI
q = [(hp x f x 0,0023) : 0,885] + (C : t)
= [(250 x 0,865x 0,0023) : 0,885] + (34 : 100)
= 0,902 lt/jam x 8 jam
= 7,216 lt/hari x Rp 25000
= Rp 180.400 / hari
BIAYA ALAT BERAT PER HARI
Sewa alat
= Rp 4.000.000
Operator
= Rp 200.000
Oli
= Rp 180.400
Solar
= Rp 2.335.500 +
Total
= Rp 6.715.900
19
Sewa alat
= Rp 4.000.000 x 300
= Rp 1.200.000.000
Operator
= Rp 200.000 x 300
= Rp 60.000.000
Oli
= Rp 180.400 x 300
= Rp 54.120.000
Solar
= Rp 2.335.500 x 300
= Rp 700.650.000
Total
= Rp 2.014.770.000
20
Quarry B
= 225 m3/jam
FAKTOR KOREKSI
Operator
Kerapatan material
= 0,80
= 1,20
Kondisi pandangan
= 1,00
Waktu efektif
= 0,833
Medan (datar)
= 1,00___ x
Total
= 0,818
= 1,00
= n2
= 1790/1750 = 1,023
PRODUKIS RIIL
= 225 x 0,818
= 184,05 m3/jam x 8jam
= 1472,4 m3/hari
Jumlah siklus/jam
= 50 : 0,818
= 61,125 siklus ~ 62 siklus x 8
= 496 siklus/ hari
Faktor kepenuhan
= 1.500.000 x 1,12
= 1.680.000 m3
= 1.680.000 : 496
= 3387,097 ~ 3388 unit
21
KEBUTUHAN SOLAR
= 0,818 x 250 x 0,15
= 30,67 lt/jam x 8
= 245,36 x Rp 9000
= Rp2.208.240/hari
KEBUTUHAN OLI
q = [(hp x f x 0,0023) : 0,885] + (C : t)
= [(250 x 0,818x 0,0023) : 0,885] + (34 : 100)
= 0,871 lt/jam x 8 jam
= 6,972 lt/hari x Rp 25000
= Rp 174.294 / hari
Sewa alat
= Rp 4.000.000
Operator
= Rp 200.000
Oli
= Rp 174.294
Solar
= Rp 2.208.240+
Total
= Rp 6.582.534
Sewa alat
= Rp 4.000.000 x 300
= Rp 1.200.000.000
Operator
= Rp 200.000 x 300
= Rp 60.000.000
Oli
= Rp 174.294 x 300
= Rp 52.288.200
Solar
= Rp 2.208.240 x 300
= Rp 662.472.000
Total
= Rp 1.974.760.200
22
= Rp 1.382.253.600
Loader
= Rp 1.439.511.900
Dump truck
= Rp 208.056.000
Buldozer
= Rp 2.014.770.000
Retribusi
= Rp 750.000.000 +
Total
= Rp 5.794.591.500
= Rp 1.359.391.200
Loader
= Rp 1.485.303.000
Dump truck
= Rp 213.156.000
Buldozer
= Rp 1.974.760.200
Retribusi
= Rp 750.000.000 +
Total
= Rp 5.782.690.400
2. Jika waktu yang ada hanya 300 hari, Berapa jumlah alat yang diperlukan ?
Di Quarry A
Excavator
= 6 unit
Loader
= 8 unit
Dump truck
= 10 unit
Buldozer
= 13 unit
Di Quarry B
Excavator
= 5 unit
Loader
= 9 unit
Dump truck
= 54 unit
Buldozer
= 12 unit
23
= 6 unit
Loader
= 8 unit
Dump truck
= 10 unit
Buldozer
= 13 unit
Di Quarry B
Excavator
= 5 unit
Loader
= 9 unit
Dump truck
= 54 unit
Buldozer
= 12 unit
24