RU-IV CILACAP

Laporan Akhir

PT. PERTAMINA (PERSERO) RU-IV CILACAP

SURAT PERJANJIAN NO. 114042 PO. 3900121110

II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant

P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

+ t ran$an ,a( Cipta

Dokum n ini m n!an"un! "a#a "an in$orma%i &an! m n'a"i mi(ik PT. PERTA)INA RU I* +ia(a,ap. Siapapun #i"ak "ip r-o( hkan m n!opi "an a#au m n& -arkan in$orma%i "i "a(am "okum n ini #anpa % i'in # r#u(i% "ari Pihak PT. PERTA)INA RU I* +i(a,ap "an PT. RE.A/ASA SOL*ERINDO.

REV 0 1

T!-!an U#k 0ina(i%a%i U#k 0ina(i%a%i

Tan$$a% 22 D % 11 30 D % 11

.i'iap(an 1J2 S32 T am 1J2 S32 T am

.i r /i 0 o% 12 S3 S3

.i' t!-!i

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

.a"tar I'i
.AFTAR ISI..........................................................................................I .AFTAR LAMPIRAN............................................................................I TIM RBI PT. RE+A3ASA SOLVERIN.O ...........................................II PERSONEL PT. PERTAMINA RU IV CILACAP................................IV E4ECUTIVE SUMMAR3......................................................................1 BAB I PEN.A,ULUAN....................................................................15 6.6. P r1it!n$an + 7!n$(inan + $a$a%an (Li( %i1oo) o" Fai%!r )..............................................................................68 6.9. P r1it!n$an +on' (! n'i + $a$a%an............................61 BAB III ,ASIL....................................................................................6: 5.1. Ran$(!7an R 'i(o P ra%atan )an Si't 7 P rpipaan...6: 5.6. Ran$(!7an Li( %i1oo) (Pro;a;i%it& o" Fai%!r ) )an Con' <! n# ....................................................................66 5.5. In'p #tion P%an.................................................................69 5.:. Ran$(!7an R 7ainin$ Li" ............................................69 BAB IV +ESIMPULAN .AN RE+OMEN.ASI..................................6= .a"tar La7piran La7piran A 2 .ata U7!7
A-1 .a"tar PF. )an PI. A-6 . '(rip'i Pro' '

La7piran B 2 .a"tar Corrosion Circuit )an Inventory Group La7piran C 2 Master Spreadsheet La7piran . 2 ,a'i% RBI Screening Analysis

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

La7piran E 2 ,a'i% RBI Detail Analysis )an Risk Report

E-1 ,a'i% RBI . tai% Ana%&'i' E-6 Ri'( R port

La7piran F 2 ,a'i% Inspection Plan

F-1 In'p #tion P%an F-6 S!$$ 't ) .a7a$ In'p #tion P%an F-5 In'p #tion P%annnin$ >!i) %in

La7piran > 2 Pan)!an Ca(!pan )an M to) In'p ('i La7piran , 2 Ran$(!7an .ata )an Inspection Plan S tiap P ra%atan La7piran I 2 .a"tar A'!7'i La7piran ? 2 Catatan )an Saran ,a'i% V ri"i(a'i La7piran + 2 M to) P n nt!an Corro'ion Rat E@p rt TIM RBI PT. RE+A3ASA SOLVERIN.O
1. Dr. Ir. S(am #o 3ir&o(uki#o 4Ah(i . pa(a )a# ria( 5 .oro%i6 2. Dr. Ir. I%"iria&ani Nur"in 4Ah(i . pa(a Pro% % 5 .oro%i6 3. Dr. Ir. 1 rma7an Ju"a7i%a%#ra 4Ah(i . pa(a In# !ri#a% 5 In%p k%i6 4. Daru Pur-o .u%umo2 ST 4Ah(i . pa(a IT6 5. Pramu'o 3i"ia#moko2 )T 4Ah(i U#ama Pro% %6 6. Dian Sho$ini#a2 )T 4Ah(i Pro% %6 7. A!un! Sa#ri&a"i 3i-o7o2 ST 4Ah(i Pro% %6 8. 8a!u% 3ah&u2 ST 4Ah(i R8I6 9. To$an /a#nakriana 1.2 ST 4Ah(i )u"a )a# ria(6 10. A"i#ia 3ar"ana2 ST 4Ah(i )u"a )a# ria(6

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

11. 0ahmi Ta$7i"(i2 ST 4Ah(i )u"a )a# ria(6 12. Ani%a Rauu$ah2 ST 4Ah(i )u"a Pro% % 5 . % (ama#an6 13. Pu#ri S kar A&u"iani2 ST 4Ah(i )u"a Pro% % 5 . % (ama#an6 14. Rani R %an#i 4Ah(i )u"a Pro% % 5 . % (ama#an6 15. Rian A"i#iana2 ST 4Ah(i )u"a .oro%i6 16. E(i9a- #h *a( n#in2ST 4Ah(i )u"a .oro%i6 17. D %& Si#io2 ST 4Ah(i )u"a .oro%i6 18. An"ika Ra,hman2 ST 4Ah(i )u"a R8I6 19. Sunu 3i"i!"&a D 7an#o2 ST 4Ah(i )u"a R8I6 20. 8a"ru9aman2 ST 4ah(i )u"a R8I6 21. No$ari9a 1an"a&ani 4A"mini%#ra%i Pro& k6

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

PERSONEL PT. PERTAMINA RU IV CILACAP

8pk. Ru""& Tri&ono +. 8pk. )oh. +hu"ori 8pk. Ra,h% no 8pk. E""& Pu'ioan#oro 8pk. A,hma"in 8pk. Nanan! A!u% 1 8pk. 8am-an! Eri&an#o 8pk. Li% Su!ian#oro 8pk. Nu!roho 8pk. .u%#an#o I-u *in ((a 8pk. Su!i&an#o 8pk. E"i Ri&ono 8pk. 0r "ri,k ).8. 8pk. Sunar"i 8pk. 3a(u&o S-i&an#o 8pk. 0a"(i 8pk. 8u"hiono 8pk. A!un! 3ah&u"i 8pk. A,hma" I. Danu S. 8pk. Amin Su"ra'a" ; R (ia-i(i#& ; R (ia-i(i#& ; R (ia-i(i#& ; R (ia-i(i#& ; R (ia-i(i#& ; S#a#. En!. < )PS ; S#a#. En!. < )PS ; S#a#. En!. < )PS ; Pro,. En! < En! 5 D :. ; Pro,. En! < En! 5 D :. ; Pro,. En! < En! 5 D :. ; 0O+ I < Pro". I ; 0O+ I < Pro". I ; 0O+ I < Pro". I ; LO+ I < Pro". II ; )A=I < )E ; )A=I < )E ; p(annin! 5 %,h "u(in! ; Ou#%our,in! R (ia-i(i#& ; Ou#%our,in! R (ia-i(i#& ; Ou#%our,in! R (ia-i(i#&

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

E4ECUTIVE SUMMAR3
PT. PERTA)INA RU I* +i(a,ap m min#a PT. RE.A/ASA SOL*ERINDO un#uk m (akukan ana(i%a Risk Based Inspection 4R8I6 # rha"ap 0O+=I "an LO+=I "i PT. PERTA)INA RU I* +i(a,ap. Ana(i%a R8I "i(akukan pa"a #in!ka# screening %ampai " n!an ana(i%a kuan#i#a#i$ % ,ara rin,i 4 detailed analysis6 " n!an m n!!unakan software ORBITTM Onshore versi 2.4 mi(ik PERTA)INA RU=I* +i(a,ap. 8 r"a%arkan Sura# P r'an'ian NO. 114042 PO. 3900121110 PT. R ka&a%a So(: rin"o m (akukan ana(i%a R8I % %uai " n!an R.S % p r#i # r(iha# pa"a Ta- ( 1 - riku#. 8 - rapa "a#a un#uk %i%# m p rpipaan "i(akukan a%um%i "ikar nakan "a#a &an! #i"ak ( n!kap. A%um%i "i(akukan % -an&ak 1>2?@ "ari #o#a( 'um(ah pipa % -an&ak 2>>0 (in num- r2 m rupakan 'um(ah &an! ma%ih -a!u% - r"a%arkan p n!a(aman ana(i%i% R8I "i In"on %ia. Da$#ar a%um%i "apa# "i(iha# pa"a Lampiran I. Pa"a Laporan ini "i%ampaikan ana(i%i% R8I % ,ara umum un#uk 0O+ I "an % ,ara rin,i un#uk Uni# 1? Propane Manufacturing Plant. Ana(i%i% R8I un#uk Uni# < Ar a (ainn&a "i%ampaikan % ,ara # rpi%ah. Ta- ( 1 Jum(ah p ra(a#an "an %i%# m p rpipaan &an! "iana(i%a R8I pa"a 0O+ I "an LO+ I P r#amina RU I* +i(a,ap
No Uni# < Ar a Jum(ah I# m Jum(ah I# m &an! S %uai R.S "iana(i%a EAuip. Lin EAuip.B Lin Num- rBB Num- rBB 2> 14> 2> 42>6 14> 124 4C> 13> 42>C6 4>2 20 D4 20 44?6 D4 30 20> 30 4C>6 20> 33 19D 33 4C>6 19D D 43 D 41?6 43 19 D9 1D 4246 D9 C 19 C 4146 19 2C> 12?4 2>9 4?3?6 12?9 ? 1D4 1426 1D4 ?C 31D ?4 41096 31D 24 194 22 44?6 194 34 210 33 4C96 210 >3 ?C0 >3 41416 ?C0 4 4? 4 4C6 4? 19C 1?11 1D> 43>26 1?11 :65 6965 :66 (A89) 6998

D %krip%i Uni#<Ar a U#i(i#& 4Ni#ro! n an" 1&"ro! n S&%.6 +ru" Di%#i((in! Uni# 1&"ro#r a# r Uni# 1&"ro" %u($uri9 r Uni# UOP P(a#$ormin! Pro, %% Uni# Propan )anu$a,#urin! P(an# . ro% n ) roE Tr a#in! Uni# Sour 3a# r S#ripp r 4S3S6 U#i(i#& S&%# m 4R (i $ an" 0(ar 6 1i!h *a,uum Uni# Propan D a%pha(#in! Uni# 0ur$ura( EE#ra,#ion Uni# )E. D 7aEin! Uni# 1o# Oi( S&%# m TOTAL

1 10 2 11 3 12 4 13 ? 14 C 1? > 1C D 1> To#a( 0O+ I 9 20 10 21 11 22 12 23 13 24 14 2? To#a( LO+ I

B EAuipm n# - % r#a par#n&a BB Lin num- r # rma%uk % !m n 4pipin! " n!an "iam # r &an! - r- "a "a(am (in &an! %ama6 Tu'uan "ari ana(i%a R8I a"a(ah un#uk m n&u%un R n,ana In%p k%i 4 Inspection Plan6 &an! op#imum un#uk m n!on#ro( #in!ka# r %iko "ari $a%i(i#a% "i 0O+ I a!ar

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

#i"ak m (ampaui -a#a% #in!ka# r %iko &an! "i# #apkan o( h PT. PERTA)INA RU= I* +i(a,ap. Ana(i%a #in!ka# r %iko a(a# "an p rpipaan "i 0O+ I "i(akukan " n!an m n!hi#un! Pro a ility of !ailure 4Po06 "an "once#uence of !ailure 4+o06 m (a(ui ana(i%a kua(i#a#i$ 4screening analysis6 "an "irin,i ( -ih (an'u# m (a(ui ana(i%a kuan#i#a#i$ 4detailed analysis6 # rha"ap % mua p ra(a#an - r# kanan "an %i%# m p rpipaan un#uk m n!hin"ari k (uarn&a $(ui"a k r'a "ari p ra(a#an "an pipa o( h - r-a!ai mo"u% k ru%akan &an! - r- "a=- "a. PT. RE.A/ASA SOL*ERINDO %u"ah m (akukan ana(i%a R8I % mua kompon n p ra(a#an - r# kanan "an %i%# m p rpipaan "i % (uruh uni#<ar a 0O+ I - r"a%arkan m #o"o(o!i &an! m n!a,u k pa"a API ?D1 E"i%i 20002 F Base Resource $ocu%ent on Risk Based Inspection G "an m n!!unakan software ORBITTM Onshore versi 2.4 &an! %u"ah "ipa%an! "i PT. PERTA)INA RU=I*. Da(am ana(i%i% R8I2 "i!unakan "a#a "a%ar production unit % p r#i # r(iha# pa"a Ta- ( 2. Ta- ( 2. Da#a Production &nit &an! Di!unakan "a(am Ana(i%i% R8I '#uip%ent cost 4USD<m26 1D.D01 Outage cost 4USD<"a&6 >D?.D?2 Population density 4p r%on<m26 02001D4 In(ury cost per person 4USD<p r%on6 20.000 '#uip%ent da%age cost 4USD6 14.3C?.2?3 Dari ana(i%a R8I &an! %u"ah "i(akukan2 "ip ro( h #in!ka# r %iko 4Risk Ranking6 un#uk % #iap p ra(a#an "an p rpipaan. Un#uk % mua p ra(a#an "an %i%# m pipa % (an'u#n&a "i%u%un Ran,an!an In%p k%i 4 Inspection Plan6 un#uk ? #ahun k " pan &ai#u pa"a #ahun 201C. Inspection plan "i"a%arkan pa"a ' ni% in%p k%i &an! "iu%u(kan o( h software ORBIT "an "ip rkirakan "apa# m nurunkan #in!ka# r %iko p ra(a#an. Pa"a 0O+ I2 "i%#ri-u%i ka# !ori Ri%k un#uk % (uruh p ra(a#an - r# kanan 4# rma%uk par#%6 "an %i%# m p rpipaan "apa# "i(iha# pa"a Ham-ar 12 22 "an 3.

+a#a#an; = Jum(ah Auipm n# - % r#a par#n&a

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

= Lin num- r # rma%uk % !m n 4pipin! " n!an "iam # r &an! - r- "a "a(am (in &an! %ama6 >a7;ar 1. Risk "ategory un#uk S mua I# m "i 0O+ I

+a#a#an; Jum(ah Auipm n# - % r#a par#n&a >a7;ar 6. Risk "ategory un#uk S mua P ra(a#an 8 r# kanan "i 0O+ I

+a#a#an; Lin num- r # rma%uk % !m n 4pipin! " n!an "iam # r &an! - r- "a "a(am (in &an! %ama6 >a7;ar 5. Risk "ategory un#uk S mua Si%# m P rpipaan "i 0O+ I Pa"a 0O+ I2 p n rapan r n,ana in%p k%i ha%i( ana(i%i% R8I akan m n!ha%i(kan Risk Reduction "an Relia ility I%prove%ent pa"a #ahun 201C % p r#i # r(iha# pa"a Ta- ( 3 "an 4. Ta- ( 3. Risk Reduction pa"a 0O+ I #ahun 201C " n!an imp( m n#a%i ha%i( R8I Ri'( R )!#tion Ri'( (CB& ar) Unit B F!t!r 0it1o!t F!t!r 0it1 D C B & ar Ar a in'p #tion in'p #tion 10 2C1.332.?D4 224.DD0.331 14 3C.4?2.2?3 11 1.04D.DCD.013 D29.?>9.4C9 21 219.2DD.?44 12 4>D.430.01? 442.3DC.>24 D 3C.043.291 13 2>2.C09.1C2 1C?.C0?.>D4 39 10>.003.3>D 14 >>4.090.3>? CD2.2>D.C9D 12 91.D11.C>>

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

1? 1C 1>

14.D92.0D> ?03.3>> 1>.>DC.3>4 Tota%

2>3.403 342.044 11.C2?.4>D

9D 32 3?

14.C1D.CD4 1C1.333 C.1C0.D9C ?11.?40.0?C

Ta- ( 4. Relia ility I%prove%ent pa"a 0O+ I #ahun 201C " n!an imp( m n#a%i ha%i( R8I No. UnitBAr a MTBF E0 ((')F F!t!r 0it1o!t F!t!r 0it1 in'p #tion in'p #tion 1 Ar a 10 1.242 1.499 2 Uni# 11 D> 104 3 Uni# 12 1C9 1>D 4 Uni# 13 31? ?C? ? Uni# 14 1>1 1DD C Uni# 1? 1.4D2 234.DC? > Uni# 1C ?.23D 10.?>4 D Uni# 1> >? 11C Da(am (aporan ini2 " n!an ( -ih rin,i2 "i%ampaikan ha%i( ana(i%a R8I un#uk % mua kompon n p ra(a#an - r# kanan "an %i%# m p rpipaan "i 0O+ I Uni# 1?. Jum(ah p ra(a#an "an p rpipaan "i 0O+ I uni# 1? &an! %u"ah "iana(i%a - ruru#an a"a(ah D p ra(a#an "an 43 p rpipaan. 1a%i( screening analysis un#uk Uni# 1? 0O+ I "apa# "i(iha# pa"a (ampiran D. S (an'u#n&a % mua p ra(a#an % r#a %i%# m p rpipaan "iana(i%i% % ,ara " #ai( 4detailed analysis6 " n!an rin!ka%an #in!ka# r %iko )Risk *evel+ % -a!ai k (uaran "ari software ORBIT "i%ampaikan pa"a ',ecutive -u%%ary "an "a#a ( n!kapn&a "i%ampaikan pa"a Lampiran E %ampai " n!an Lampiran 1 "a(am (aporan ini. E@ #!ti/ S!77ar& 1 (Li1at .ata L 7;ar E@ #!ti/ S!77ar&-1) .i'tri;!'i Tin$(at R 'i(o (Risk Distribution) Di%#ri-u%i Tin!ka# R %iko )Risk $istri ution+ un#uk Uni# 1? "in&a#akan "a(am Total "ost p r #ahun. Ra#a=ra#a #in!ka# r %iko &an! pa(in! #in!!i "ia(ami o( h pipe " n!an total cost p r #ahun kuran! "ari 2>0.000 USD<#ahun2 k mu"ian "i%u%u( o( h e,changer "an colu%n " n!an total cost p r #ahun ma%in!=ma%in! kuran! "ari 30.000 USD<#ahun. S m n#ara i#u2 pipe 'u!a m mi(iki r %iko kumu(a#i$ &an! pa(in! #in!!i " n!an ni(ai ( -ih - %ar "ari 11.000.000 USD<#ahun. M (ani'7 + r!'a(an &an$ A(ti" (Active Damage Mechanism) ) kani%m . ru%akan &an! Ak#i$ 4.ctive $a%age Mechanis%6 "iakumu(a%i # rha"ap p ra(a#an " n!an $a%age !actor "ia#a% an!ka 10. ) kani%m k ru%akan pa"a pipe "i"omina%i o( h thinning " n!an p r% n#a% ( -ih "ari 10@. S "an!kan2 m kani%m k ru%akan pa"a e,changer "i"omina%i o( h e,ternal da%age " n!an p r% n#a%i ( -ih "ari 10@.

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

P n$ar!1 In'p ('i T r1a)ap R 'i(o (E ect on Risk) Pa"a -a!ian ini "i#un'ukkan -ah7a imp( m n#a%i r n,ana in%p k%i ha%i( ana(i%i% R8I &an! "ipro& k%ikan "i #ahun 201C "apa# m n!aki-a#kan %ua#u p ra(a#an "an %i%# m p rpipaan m n!a(ami p nurunan #in!ka# r %iko2 k naikan #in!ka# r %iko a#au r %iko # #ap. P nurunan #in!ka# r %iko m nun'ukkan -ah7a r n,ana in%p k%i ha%i( R8I ana(&%i% m mi(iki $ k#i$i#a% &an! 'auh ( -ih #in!!i "i-an"in!kan " n!an k naikan k mun!kinan # r'a"in&a k ru%akan p ra(a#an "an %i%# m p ra(a#an &an! a"a % hin!!a #in!ka# k p r,a&aan pa"a kon"i%i a(a# un#uk - rop ra%i " n!an aman m n'a"i ( -ih #in!!i. . naikan #in!ka# r %iko m nun'ukkan -ah7a #in!ka# $ k#i$i#a% r n,ana in%p k%i #i"ak "apa# m n!im-an!i k naikan k mun!kinan # r'a"in&a k ru%akan pa"a #ahun 201C. R %iko &an! # #ap "apa# # r'a"i 'ika %ua#u p ra(a#an a#au %i%# m p rpipaan m mi(iki #in!ka# r %iko &an! %an!a# r n"ah )*ow Risk+ % hin!!a #i"ak p r(u "i(akukan in%p k%i "an %ampai #ahun 201C ma%ih 'auh "ari -a#a% #in!ka# r %iko &an! "ip r-o( hkan. Un#uk Uni# 1? -i(a in%p k%i "i(akukan m nuru# %aran OR8IT maka 1C@ i# m akan m n!a(ami p nurunan #in!ka# Risk2 D3@ " n!an Risk # #ap #i"ak - ru-ah2 "an 2@ m n!a(ami k naikan Risk. I# m " n!an #in!ka# r %iko #i"ak - ru-ah 4D3@6 "i% -a-kan kar na i# m # r% -u# m mi(iki #in!ka# Risk &an! r n"ah % hin!!a #i"ak p r(u "i(akukan in%p k%i m nuru# OR8IT. Tin$(at R 'i(o ' ;a$ai F!n$'i )ari Ga(t! )an P n$!ran$an Tin$(at R 'i(o (Risk !ver"ime and Risk Reduction) Pa"a -a!ian ini "i#un'ukkan Risk Overti%e "an Risk Reduction pa"a kon"i%i #ahun 2011 "an p rkiraan "i #ahun 201C un#uk Uni# 1? 'ika #i"ak "an 'ika "i(akukan in%p k%i % %uai ha%i( ana(i%i% R8I. Di #ahun 2011 #in!ka# Risk "i Uni# 1? a"a(ah 12.011.1D4 USD<#ahunI -i(a #i"ak "i(akukan in%p k%i hin!!a #ahun 201C maka #in!ka# Risk akan m n,apai 14.D92.0D> USD<#ahun. Namun -i(a "i# rapkan inspection plan % %uai %aran OR8IT maka #in!ka# r %iko akan m n'a"i 2>3.403 USD<#ahun &an! - rar#i m n!a(ami p n!uran!an #in!ka# r %iko % - %ar 9D@ "i-an"in!kan " n!an kon"i%i "i #ahun 201C #anpa in%p k%i. + an)a%an P ra%atan (E#uipment Reliability) . an"a(an P ra(a#an % ,ara m ra#a "in&a#akan "a(am Fmin!!uG " n!an a,uan )T80 4Mean Ti%e Between !ailure6 un#uk uni# 1?. 8i(a #i"ak "i(akukan in%p k%i maka EAuipm n# R (ia-i(i#& uni# 1? "a(am )T80 a"a(ah 14D2 min!!u % "an!kan -i(a "i(akukan in%p k%i m nuru# %aran OR8IT )T80 m n'a"i ( -ih pan'an! &ai#u 234DC? min!!u. E@ #!ti/ S!77ar& 6 (Li1at .ata L 7;ar E@ #!ti/ S!77ar&-6) Ran!kuman ha%i( ana(i%a r %iko "i#ampi(kan "a(am ma#rik% ? E ? &an! # r"iri "ari *ikelihood )Pro a ility of !ailure "ategory 6 "an !inancial "onse#uence )Risk Total/"ost+ pa"a ',ecutive -u%%ary 2. Ti!a ha%i( Ri%k )a#rik% "ari a#a% k -a7ah m mp r(iha#kan #i!a %k nario; = Pro$i( Risk %aa# ini #ahun 2011 % - (um in%p k%i 4-a!ian a#a%6 8 r"a%arkan pro$i( risk #ahun 2011 % - (um in%p k%i2 # r"apa# 0 i# m &an! - ra"a pa"a ka# !ori 0igh/Risk2 D i# m pa"a ka# !ori Mediu% 0igh/Risk

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P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

"an 40 i# m pa"a ka# !ori Mediu%/Risk. Si%a 10 i# m # rma%uk pa"a ka# !ori *ow/Risk = P rkiraan pro$i( Risk #ahun 201C #anpa "i(akukan in%p k%i 4-a!ian # n!ah6 Pa"a #ahun 20112 p rkiraan pro$i( r %iko #anpa "i(akukan in%p k%i m nun'ukkan # r"apa# 0 i# m - ra"a pa"a ka# !ori 0igh/Risk2 10 i# m pa"a ka# !ori Mediu% 0igh/Risk "an 3D i# m pa"a ka# !ori Mediu%/Risk. Si%a 10 i# m - ra"a pa"a ka# !ori *ow/Risk. 1a( ini m nun'ukkan # r'a"in&a k naikan $ak#or likelihood - r"a%arkan pr "ik%i (a'u k !a!a(an &an! "iaki-a#kan o( h m kani%m k ru%akan &an! ak#i$. P rkiraan pro$i( Risk #ahun 201C % # (ah imp( m n#a%i in%p k%i ha%i( R8I S # (ah "i(akukan in%p k%i ha%i( r kom n"a%i ana(i%i% R8I - r"a%arkan #ar! # r %iko &an! # (ah "i# #apkan2 p rkiraan pro$i( r %iko "ip r(iha#kan pa"a ma#rik% "i -a!ian -a7ah. 1a%i(n&a m nun'ukkan a"a 0 i# m - ra"a pa"a ka# !ori 0igh/Risk2 2 i# m pa"a ka# !ori Mediu% 0igh/Risk2 4? i# m pa"a ka# !ori Mediu%/Risk "an %i%a 11 i# m - ra"a pa"a ka# !ori *ow/ Risk. 1a( ini m nun'ukkan p n!uran!an r %iko "ip rkirakan % # (ah imp( m n#a%i "ari r kom n"a%i in%p k%i ,ukup $ k#i$ "a(am m n" # k%i m kani%m k ru%akan &an! # r'a"i.

E@ #!ti/ S!77ar& 5 (Li1at .ata L 7;ar E@ #!ti/ S!77ar&-5) S 'a(an " n!an umumn&a ka'ian R8I &an! -ia%a "i(akukan2 hukum Par #o an#ara cu%ulative risk "an p r% n#a% i# m "apa# "ip rkirakan - r"a%arkan pr "ik%i -ah7a r %iko ma&ori#a% i# m "apa# "ip ro( h "ari ha%i( ana(i%a % -a!ian k ,i( "ari % mua i# m &an! "i#in'au. Ham-ar &an! # r"apa# pa"a ',ecutive -u%%ary 1 m mp r(iha#kan -ah7a % ki#ar 10@ p ra(a#an "an %i%# m p rpipaan &an! "i#in'au - rkon#ri-u%i # rha"ap 9C@ r %iko "ari Uni# 1?. 1a( ini - rar#i " n!an m n!kon% n#ra%ikan pa"a k an"a(an 10@ p ra(a#an "an %i%# m p rpipaan2 akan $ k#i$ un#uk m n!on#ro( 9C@ ni(ai r %iko pa"a Uni# 1?. S (an'u#n&a ha( ini akan m n"oron! u%aha op#imi%a%i &an! %i!ni$ikan "ari %um- r"a&a in%p k%i "an p m (iharaan "a(am ran!ka m n!uran!i r %iko % - %ar mun!kin pa"a Uni# 1?. Da$#ar 10 i# m 4Top Ten Ite%6 "i Uni# 1? &an! m mi(iki r %iko # r#in!!i % r#a p r% n#a% kon#ri-u%i r %ikon&a "apa# "i(iha# "a(am Ta- ( ',ecutive -u%%ary 3. P ra(a#an # r% -u# a"a(ah 1 e,changer "an %i%an&a pipa. 1a%i( ana(i%i% R8I m nun'ukkan -ah7a likelihood factor "ari % -a!ian p ra(a#an # r% -u# "iaki-a#kan o( h thinning "an fatigue2 % r#a % -a!ian k ,i( (ainn&a "i% -a-kan o( h e,ternal da%age. Ti"ak a"a p ra(a#an &an! m mi(iki ka# !ori conse#uence E. R n#ana In'p ('i )an Mana- 7 n R 'i(o (. tai% In'p #tion P%annin$ an) Ri'( Mana$ 7 nt) Pro!ram in%p k%i "i(akukan un#uk % (uruh p ra(a#an "an pipa - r"a%arkan #ip p ra(a#an2 ran!kin! r %iko2 m kani%m k ru%akan "an no%inal re%aining life. Rin,ian r n,ana in%p k%i &an! "ip ro( h "ari software ORBITTM Onshore versi 2.4 "apa# "i(iha# pa"a Lampiran 1. ) #o" R8I %an!a# - r!an#un! pa"a "a#a-a% &an! # r% "ia "i P r#amina RU=I* +i(a,ap. Dikar nakan # r"apa# - - rapa "a#a &an! #i"ak # r% "ia2 a%um%i # (ah

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"iam-i( % p r#i # r,an#um pa"a Lampiran I. Un#uk m mp ro( h #in!ka# k p r,a&aan &an! ( -ih #in!!i "ari ana(i%a R8I2 P r#amina RU=I* "i%arankan un#uk m mp r-aharui "a#a &an! #i"ak # r% "ia. P r(u "i# kankan -ah7a m #o" R8I un#uk m m-ua# r n,ana in%p k%i %an!a#(ah - r- "a " n!an p n" ka#an r n,ana in%p k%i &an! - r"a%arkan 7ak#u. R8I m m-u#uhkan pro% % kon#ro( kua(i#a% # rha"ap apa &an! # (ah "i(akukan2 kapan "an -a!aimana "i(akukan. O( h % -a- i#u2 p nin!ka#an kua(i#a% "an kuan#i#a% "a#a % r#a p nin!ka#an %i%# m mana' m n %an!a# p n#in! "a(am ana(i%i% R8I. ) n!in!a# -ah7a ana(i%i% R8I m rupakan -a!ian "ari pro!am p nin!ka#an &an! - rk (an'u#an )continuous i%prove%ent+2 maka ha%i( ana(i%i% R8I %aa# ini p r(u "iimp( m n#a%ikan % hin!!a "ip ro( h "a#a &an! # rkini. D n!an "a#a # rkini # r% -u# P r#amina RU=I* +i(a,ap "apa# m mp r-aharui "a#a-a% "an m (akukan ka'i u(an! ana(i%i% R8I pa"a 7ak#u &an! akan "a#an! un#uk m n'a!a k an"a(an Uni# 1?.

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

R8I ANAL/SIS EJE+UTI*E SU))AR/ UNIT 1? PROPANE )ANU0A+TURINH PLANT

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
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P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

BAB I

PEN.A,ULUAN

1.1. +on' p )an T!-!an RBI Ri%k 8a% " In%p ,#ion 4R8I6 a"a(ah "a%ar m #o"a p n&u%unan in%p k%i # rha"ap p ra(a#an &an! - r-a%i% pa"a #in!ka# r %iko p ra(a#an. Tu'uan "ari %#u"i R8I "i 0O+ I "an LO+ I a"a(ah un#uk m ni(ai pro$i( r %iko "ari p ra(a#an - r# kanan "an %i%# m p rpipaan "i uni#<ar a 0O+ I "an LO+ I m (a(ui ap(ika%i m #o"o(o!i R8I "ari DN*<API " n!an m n!!unakan p ran!ka# (unak ORBITTM Onshore un#uk m n!ana(i%a "an m n!u%u(kan inspection plan % r#a m mpriori#a%kan p ra(a#an &an! %an!a# p r(u "iin%p k%i. 1.6. Lin$(!p + r-a Lin!kup p k r'aan R8I ini m (ipu#i ak#i:i#a% % -a!ai - riku# ; P k r'aan P r%iapan ) n!uru% p ri'inan. ) m-ua# #im %,h "u( "an propo%a( # kni% p k r'aan ) m-ua# 1SE P(an2 Jo- Sa$ #& Ana(&%i% 4JSA6 "an m r n,anakan p ra(a#an . % (ama#an . r'a &an! % %uai " n!an k -u#uhan. ) (akukan %ur: &2 m (iha# (oka%i2 % r#a kon"i%i (apan!an. P k r'aan P n&u%unan R n,ana In%p k%i - r-a%i%kan R %iko Ar a LO+ I "an Ar a 0O+ I ) (akukan ka'ian rin,i %o$#7ar DN* Or-i# Ar a LO+ I "an 0O+ I = ) n!umpu(kan "okum n P5ID2 P0D2 in%p ,#ion r por# 4#hinnin!2 i%o(a#ion2 ,oa#in!2 r pair pip 62 ni(ai a%% # "an i%om #ri, "ra7in!. = ) m-ua# "an m n!k(a%i$ika%ikan +orro%ion +ir,ui# 4++62 In: n#or& Hroup2 S ,#ion. = R !i%#ra%i "an inpu# "a#a a% # k "a(am -a%i% "a#a %o$#7ar DN* Or-i# = ) ma%ukkan "a#a="a#a &an! "ip r(ukan un#uk ka(ku(a%i 4D #ai( " +on% Au n, % +a(,u(a#ion2 Lin r +a(,u(a#ion2 Thinnin! +a(,u(a#ion2 EE# rna( Dama! +a(,u(a#ion2 S++ +a(,u(a#ion2 8ri##( 0ra,#ur +a(,u(a#ion2 Pipin! 0a#i!u +a(,u(a#ion2 1T1A +a(,u(a#ion6 k mu"ian m n!ana(i%an&a. = ) (akukan a%um%i=a%um%i "a#a. = ) (akukan : ri$ika%i "an :a(i"a%i "a#a " n!an PERTA)INA % - (um "i=up(oa" k "a(am Or-i# = Up(oa" "a#a ha%i( k(a%i$ika%i k "a(am %o$#7ar Or-i# "an m (akukan S,r nin! Ana(&%i% "an D #ai( " Ana(&%i% H n ra( Da#a. = ) n&u%un r n,ana in%p k%i ) (akukan p k r'aan : !r nin!<up"a#in! Uni# 11 Ar a 0O+ I % -an&ak; a. Pipin! ; 4C> Lin Num- r -. EAuipm n# ; 124 Uni#

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
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Trainin! %o%ia(i%a%i pro!ram R8I . Trainin! %o%ia(i%a%i pro!ram R8I "i(akukan k pa"a para n!in r PT. PERTA)INA 4P r% ro6 RU I* +i(a,ap. Pro!r %% P k r'aan m m-ua# (aporan pro!r %% p k r'aan Di%ku%i # knik2 pr % n#a%i "an (aporan -u(anan.

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BAB II METO.OLO>I
6.1. Tin-a!an M to)o%o$i RBI Ana(i%i% R8I m m-an#u "a(am m n n#ukan #i!a param # r u#ama un#uk p n&u%unan %ua#u m #o" in%p k%i &an! # pa# pa"a p ra(a#an=p ra(a#an "an %i%# m p rpipaan - # kanan. Param # r=param # r # r% -u# a"a(ah k mun!kinan k !a!a(an 4likelihood of failure a#au pro a ility of failure62 kon% ku n%i k !a!a(an 4conse#uence of failure62 "an kom-ina%i k "uan&a &ai#u r %iko 4risk6. Tu'uan "ari ana(i%i% R8I a"a(ah un#uk m m$oku%kan k !ia#an in%p k%i pa"a p ra(a#an= p ra(a#an "an pipa=pipa &an! m mi(iki #in!ka# k mun!kinan k !a!a(an &an! #in!!i. D $ini%i r %iko 4risk6 a"a(ah kom-ina%i an#ara k mun!kinan k !a!a(an 4likelihood of failure6 "an kon% ku n%i k !a!a(an 4conse#uence of failure6. . -o,oran pa"a p ra(a#an "an pipa "apa# "iaki-a#kan kar na "ua ha(2 p r#ama kar na k !a!a(an aki-a# " !ra"a%i ma# ria(2 "imana ha( ini "apa# "i" # k%i " n!an in%p k%i2 "an &an! k "ua a"a(ah k %a(ahan %i%# m 4,on#ohn&a a"a(ah k %a(ahan op ra#or62 "imana ha( ini #i"ak "apa# "i" # k%i " n!an in%p k%i. Risk ased inspection planning a"a(ah %ua#u m #o"o(o!i &an! m m- rikan priori#a% ak#i$i#a% in%p k%i - r"a%arkan p n!uran!an r %iko 4 risk reduction6 - rkai#an " n!an m kani%m k ru%akan &an! # r'a"i. 1a( ini "i(akukan " n!an m (akukan #ahap=#ahap "i -a7ah ini; ) mp r%iapkan "a#a="a#a &an! "i-u#uhkan. ) n!i" n#i$ika%i m kani%m k ru%akan &an! "apa# # r'a"i. ) n!hi#un! k mun!kinan k !a!a(an 4likelihood of failure6 un#uk % #iap p ra(a#an "an pipa % -a!ai $un!%i "ari m kani%m k ru%akan2 (a'u k ru%akan2 "an umur "ari p ra(a#an a#au pipa. ) n!hi#un! kon% ku n%i k !a!a(an 4conse#uence of failure6 un#uk % #iap p ra(a#an "an pipa. ) n!kom-ina%ikan k mun!kinan k !a!a(an "an kon% ku n%i k !a!a(an un#uk m n!hi#un! r %iko 4risk6 "an m n!uru#kan p ra(a#an "an pipa - r"a%arkan #in!ka# r %ikon&a. ) n!hi#un! p nurunan k mun!kinan k !a!a(an 4 likelihood of failure6 &an! "apa# "i,apai " n!an a"an&a pro!ram in%p k%i &an! # pa#. Ini "apa# "i,apai " n!an m n!a-aikan k #i"akpa%#ian "i "a(am (a'u " !ra"a%i a#au kon"i%i % - narn&a "ari p ra(a#an a#au pipa &an! "iana(i%i%. ) m-ua# pro!ram in%p k%i - r"a%arkan pa"a -ia&a in%p k%i : r%u% k un#un!an a"an&a in%p k%i.

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
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Dia!ram m #o"o(o!i R8I "i#un'ukkan "a(am Ham-ar 4.

Database peralatan berisikan data-data yang diperlukan untuk analisis
Menganalisis data Mengaplikasikan limit state analysis dan reliability index method untuk meng itung damage factor.Meng itung inventory dan consequence of failure C onsequences !rea yang terkena dampak Likelihood Factors Thinning Factor "#$ Factor %umla kan C racking Factor

%umla kan

#&#'!( &)* $+, D!&$ -)&!.!'!( / -$-!

$tem C onsequence Ditun4ukkan sebagai area yang terkena dampak 011 Generic Failure Frequency Likelihood Factor 2%umla 3 Mem5di6ikasi 011 untuk setiap peralatan dan pipa Risk C ons* GFF * Damage Factor

Meren7anakan tindakan berdasarkan asil

&)("!(! '$(D!+!( ns!eksi 'indakan lainnya

$(*-)+*$
-ri5ritaskan berdasarkan tingkat resik5 dan damage factor Menentuka met5de inspeksi berdasarkan driving factor8 misalnya thinning8 * ""8 9'9! dan berdasarkan tipe peralatan

.!$((:!
-ri5ritaskan berdasarkan tingkat resik5. 'indakan ini dilakukan apabila 6akt5r yang menyebabkan resik5 tinggi adala consequence. 'indakan yang dapat dilakukan misalnya meningkatkan sistem mitigasi.

Ham-ar 4. Dia!ram ) #o"o(o!i R8I

Pa"a ana(i%i% R8I # r"apa# 2 ( : ( ana(i%i%2 &ai#u screening analysis &an! "i(akukan % ,ara kua(i#a#i$ "an detailed analysis &an! "i(akukan % ,ara kuan#i#a#i$. -creening analysis "i(akukan " n!an mak%u" un#uk m (akukan % ( k%i pa"a

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% #iap p ra(a#an "an %i%# m p rpipaan m (a(ui ana(i%i% R8I &an! %in!ka#. 1a%i( R8I screening analysis " n!an ka# !ori 0igh/Risk2 Mediu% 0igh/Risk2 "an Mediu%/Risk % (an'u#n&a "iana(i%i% " n!an m #o" R8I " #ai( " ana(&%i%. Si%a p ra(a#an " n!an ka# !ori *ow/Risk #i"ak p r(u "i(akukan R8I " #ai( " ana(&%i%2 r n,ana in%p k%i un#uk p ra(a#an "a(am ka# !ori ini "i(akukan % minimum mun!kin. 6.6. Screening Analysis -creening .nalysis a"a(ah #in!ka# ana(i%i% % ,ara kua(i#a#i$ &an! a"a pa"a software DN* OR8IT. -creening .nalysis a"a(ah #ahap a7a( &an! "i(akukan un#uk m m-ua# ana(i%i% % ,ara , pa# m n! nai #in!ka# r %iko "ari p ra(a#an "an pipa. -creening .nalysis #i"ak m m r(ukan p ma%ukan "a#a " %ain "an op ra%i &an! ( n!kap "a(am ana(i%i%n&a2 namun m m r(ukan (udge%ent ah(i un#uk m ni(ai kon"i%i p ra(a#an "an pipa. -creening .nalysis "i(akukan % - (um "i(akukan detailed analysis2 "imana p ra(a#an "an pipa akan "ini(ai #in!ka# r %ikon&a % ,ara ( -ih akura# kar na m (i-a#kan p ma%ukan "a#a &an! ( -ih ( n!kap. P ra(a#an "an pipa &an! "ini(ai m mi(iki #in!ka# r %iko r n"ah 4*ow Risk6 "i "a(am screening analysis #i"ak (a!i m m r(ukan #ahap detailed analysis pa"a ana(i%i% r %ikon&a. Tin!ka# r %iko pa"a screening analysis "i-a!i m n'a"i mpa#; low2 %ediu%2 %ediu%/high2 "an high. Tin!ka# r %iko i#u "ip #akan k "a(am ma#rik% ? E ? % p r#i "ip r(iha#kan "a(am Ham-ar ?.

Ham-ar ?. Risk Matri, Da#a="a#a &an! "ip r(ukan un#uk m (akukan screening analysis "i-a!i m n'a"i "ua -a!ian2 &ai#u likelihood "an conse#uences "imana #iap=#iap -a!iann&a # r"iri "ari - - rapa ma%ukan % p r#i "i#un'ukkan "i -a7ah ini; 2. *ikelihood

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a+ Material + Thinning suscepti ility c+ -"" suscepti ility d+ ',ternal da%age suscepti ility e+ 0T0. suscepti ility f+ "reep suscepti ility g+ !atigue suscepti ility h+ *ast inspection date 2. "onse#uences a+ Operating pressure + Operating te%perature c+ "he%ical na%e d+ Personnel in(ury e+ 'nviro%ental conse#uence f+ Business interruption 6.5. Detailed Analysis Pa"a " #ai( " ana(&%i%2 #iap e#uip%ent "an pipe seg%ent "i "a(am %ua#u uni# "i(akukan ana(i%i% R8I " n!an m n!!unakan "a#a="a#a &an! ( -ih rin,i. $etailed .nalysis - r$un!%i % -a!ai - riku#; 1. ) m-ua# priori#a% p ra(a#an - r"a%arkan #in!ka# r %iko 2. ) m-ua# r n,ana in%p k%i &an! kompr h n%i$ un#uk uni#=uni# &an! "iana(i%i% Ham-aran &an! ( -ih rin,i "ari detailed analysis "i%ampaikan pa"a %u- -a% (an'u#n&a. 6.:. P r'iapan .ata;a' Ran!kuman "ari " %krip%i pro% % "an P0D un#uk % mua uni# "i#in'au u(an! # r( -ih "ahu(u un#uk m n! na( pro% % &an! # r'a"i "an $un!%i #iap p ra(a#an pa"a uni# 4(iha# (ampiran A=26. P ra(a#an "an pipa "ii" n#i$ika%i "ari P5ID "an P0D. Da#a-a% "ip ro( h "ari %p %i$ika%i pipa 3 e#uip%ent data sheets3 kompo%i%i $(ui"a &an! m n!a(ir2 kon"i%i op ra%i2 "an "okum n="okum n r ( :an (ainn&a. ORBIT 4orkspace "i "a(am $orma# EE, ( "i!unakan un#uk m n!umpu(kan "a#a. 6.5. I) nti"i(a'i M (ani'7 + r!'a(an ) kani%m k ru%akan &an! "imak%u" "i%ini a"a(ah m kani%m k ru%akan &an! akan m m-ua# in# !ri#a% p ra(a#an "an pipa &an! "iana(i%i% m n'a"i - rkuran! % irin! " n!an - r#am-ahn&a umur "ari p ra(a#an "an pipa # r% -u#. ) kani%m k ru%akan # r% -u# mi%a(n&a koro%i in# rna( "an stress corrosion cracking 4S++6. ) kani%m k ru%akan "ii" n#i$ika%i - r"a%arkan "a#a="a#a &an! "i% "iakan o( h

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P r#amina RU=I* +i(a,ap2 p n! #ahuan m n! nai %#an"ar pro% % pa"a in"u%#ri2 "an m n!!unakan API Based Resource $ocu%ent "an p n!a(aman "an p n! #ahuan "ari ah(i koro%i "an ma# ria(. ) kani%m k ru%akan &an! m mun!kinkan un#uk # r'a"i # (ah "ii" n#i$ika%i "an corrosion circuit # (ah "i-ua# "an "i#un'ukkan pa"a (ampiran 82 Ran!kuman "ari (a'u koro%i "an a%um%i &an! "i!unakan "ip r(iha#kan pa"a (ampiran I. API ?D1 m mp r#im-an!kan - - rapa ' ni% mo"u% k ru%akan &an! # r'a"i pa"a p ra(a#an &ai#u2 A. .oro%i in# rna( 4p nipi%an ! n ra( a#au (oka(6 8. -tress "orrosion "racking 4S++6 ". ',ternal $a%age )"orrosion under insulation+ D. 0igh Te%perature 0ydrogen .ttack 41T1A6 E. "reep "an m kani%m # mp ra#ur #in!!i !. Brittle !racture H. Mechanical !atigue 4un#uk pipa6 k ru%akan (ainn&a &an! - rhu-un!an " n!an

A) +oro'i int rna% ($ n ra% )an %o(a%) "ii" n#i$ika%i pa"a # mpa#=# mpa# # r# n#u "imana # mp ra#urn&a #in!!i "an a"an&a p n!o#or=p n!o#or pa"a $(ui"a &an! m n!a(ir % p r#i 1+(2 naphtenic acid2 "an 12S. La'u koro%i pipa "an p ra(a#an "i# n#ukan - r"a%arkan (a'u koro%i # rukur. Jika "a#a (a'u koro%i # rukur #i"ak "i# mukan2 maka "i!unakan corrosion rate e,pert. ) #o" p n n#uan corrosion rate e,pert "i#ampi(kan "a(am Lampiran .. B) Stress Corrosion Cracking $IC%S!$IC #i"ak - rpo# n%i # r'a"i pa"a - - rapa p ra(a#an "an pipa "i uni# 1?. 1I+ 4hydrogen induced cracking6 "i" $ini%ikan % -a!ai r #akan in# rna( &an! # r'a"i aki-a# - r"i$u%in&a a#om hi"ro! n k "a(am ma# ria( "an m m- n#uk # kanan &an! #in!!i "i "a(am ma# ria( # r% -u#. Ti"ak "ip r(ukan a"an&a # !an!an "ari (uarun#uk # r'a"in&a 1I+. Sum- r hi"ro! n pa"a ma# ria( a"a(ah r ak%i koro%i " n!an a"an&a 12S "an air. SO1I+ pa"a "a%arn&a "i% -a-kan o( h ha( &an! %ama " n!an 1I+2 &ai#u p m- n#ukan 12 "i "a(am ma# ria( aki-a# r kom-ina%i a#om hi"ro! n % hin!!a # r- #uk # kanan &an! #in!!i &an! "apa# m n& -a-kan r #akan "i "a(am ma# ria(. P r- "aann&a a"a(ah pa"a SO1I+ a"a p m- rian # !an!an pa"a ma# ria( % hin!!a apa-i(a r #akan &an! # r- n#uk ori n#a%i # !ak (uru% # rha"ap # !an!an &an! "i- rikan2 maka r #akan akan m ram-a# ( -ih , pa# "an # r'a"i k !a!a(an pa"a ma# ria(. SO1I+ mun,u( -ia%an&a pa"a (o!am in"uk - r% - (ahan " n!an 1AK 4heat affected 5one 6 "ari "a rah (a%an2 "imana # !an!an &an! # r'a"i a"a(ah

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&an! pa(in! #in!!i "an kar nan a"an&a # !an!an %i%a. P31T 4 post weld heat treat%ent6 "apa# m n!uran!i k mun!kinan mun,u(n&a SO1I+. C) E&ternal Damage - rpo# n%ia( un#uk # r'a"i apa-i(a a"a k ru%akan pa"a in%u(a%i % hin!!a m mun!kinkan air un#uk ma%uk "an un#uk p ra(a#an &an! - rop ra%i pa"a # mp ra#ur r n"ah. .) $igh "emperature $ydrogen Attack (,T,A) - rpo# n%ia( un#uk # r'a"i pa"a (oka%i "imana # kanan par%ia( hi"ro! n "an # mp ra#ur #in!!i. P n!!unaan low alloy steel 4pa(in! #i"ak 1 L +r M )o6 "ip r(ukan un#uk m n!hin"ari 1T1A. E) Creep a"a(ah " $orma%i pro!r %i$ pa"a ma# ria( pa"a # mp ra#ur #in!!i "an # !an!an &an! kon%#an. D n!an naikn&a # mp ra#ur a#au # !an!an2 creep life akan - rkuran!. . ru%akan aki-a# creep - rmu(a " n!an void mikro%kopik pa"a "in"in! pipa. S irin! " n!an - r'a(ann&a 7ak#u2 void ini akan - r#am-ah - %ar "an m m- n#uk fissure "an k mu"ian m m- n#uk r #akan. )o"u( creep #i"ak # r% "ia pa"a : r%i %o$#7ar &an! "i!unakan pa"a ana(i%i% R8I ini. F) 'rittle (racture # r'a"i aki-a# a"an&a $ak#or= $ak#or % p r#i # mp ra#ur r n"ah2 low thoughness fracture2 "an # r'a"in&a p n!! #a%an 4 m-ri##( m n#6 aki-a# # r- n#ukn&a $a%a %i!ma< pro% % te%pering. Pa"a %o$#7ar DN* OR8IT2 mo"u( rittle fractule han&a m mp rhi#un!kan $ak#or &an! "i% -a-kan o( h # mp ra#ur r n"ah. F) Mechanical (atigue (!nt!( pipa) - rpo# n%i # r'a"i pa"a %i%# m p rpipaan k #ika # r"apa# - -an "inamik &an! # r'a"i pa"a %i%# m p rpipaan # r% -u#. 8 -an=- -an2 % p r#i - -an %ik(ik "ari :i-ra%i o( h N reciprocating pu%ps6co%pressorN2 p ru-ahan a(iran< # kanan &an! # r'a"i pa"a pipa2 "an p nam-ahan - ra# pa"a -a!ian &an! #i"ak # r"apa# #umpuan 4 pipe support62 "apa# m n& -a-kan %ua#u %i%# m p rpipaan m mi(iki k mun!kinan un#uk !a!a( aki-a# fatigue. 6.6. P r1it!n$an + 7!n$(inan + $a$a%an ()ikelihood o (ailure) . mun!kinan k !a!a(an "ari p ra(a#an a#au pipa a"a(ah $un!%i "ari (a'u m kani%m k ru%akan &an! # r'a"i. Lan!kah=(an!kah "a(am m n!hi#un! k mun!kinan k !a!a(an a"a(ah; ) n!i" n#i$ika%i m kani%m k ru%akan ) mpr "ik%i (a'u " !ra"a%i ) ni(ai k $ k#i$an "ari ' ni%=' ni% in%p k%i &an! # (ah "i(akukan % - (umn&a "a(am m n" # k%i m kani%m k ru%akan &an! mun!kin # r'a"i ) mp r#im-an!kan umur 4+a#a#an O pa"a ana(i%i% R8I ini2 (ima 4?6 #ahun "i- rikan un#uk m (iha# #in!ka# r %iko p ra(a#an pa"a #ahun 201C. 1a( ini "i(akukan un#uk m n!i" n#i$ika%i p ra(a#an " n!an r %iko m ( -ihi #ar! # in%p k%i.

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. mun!kinan k !a!a(an "ihi#un! - r"a%arkan p mikiran -ah7a k !a!a(an #i-a= #i-a # r'a"i pa"a %aa# (a'u " !ra"a%i &an! # r'a"i ( -ih , pa# "ari &an! "ip rkirakan. O( h kar na p rhi#un!an m (iha# pa"a k mun!kinan (a'u koro%i &an! # r'a"i a"a(ah "ua a#au -ahkan mpa# ka(i "ari &an! # (ah "ipr "ik%i "an m n!hi#un! k mun!kinan k !a!a(an " n!an m m-an"in!kan # rha"ap kon"i%i op ra%i. P rhi#un!an ini 'u!a m ma%ukkan $ak#or in%p k%i &an! # (ah "i(akukan % - (umn&a "an k mampuan in%p k%i # r% -u# "a(am m n" # k%i (a'u "ari m kani%m k ru%akan &an! # r'a"i. 0ak#or=$ak#or ini k mu"ian "ikom-ina%ikan o( h %o$#7ar un#uk m n!ha%i(kan % -uah ni(ai k mun!kinan k !a!a(an un#uk % #iap m kani%m k ru%akan. Ni(ai ini "i% -u# likelihood factor "imana ni(ai ini akan "iap(ika%ikan k generic failure fre#uency &an! ni(ain&a - r!an#un! pa"a ' ni% p ra(a#an "an pipa. Apa-i(a #i"ak a"a m kani%m k ru%akan &an! # r'a"i2 likelihood factor akan m nun'ukkan ni(ai 02? &an! m n!in"ika%ikan -ah7a kompon n # r% -u# m mi(iki k mun!kinan k !a!a(an &an! k ,i(. Apa-i(a # r"apa# k mun!kinan # r'a"in&a m kani%m k ru%akan &an! parah "an p ra(a#an # r% -u# - (um p rnah "iin%p k%i un#uk 7ak#u # r# n#u2 likelihood factor &an! mun,u( akan - rni(ai ri-uan &an! m n!in"ika%ikan -ah7a in%p k%i %an!a# "ip r(ukan % ! ra. P n" ka#an umum un#uk m n! #ahui #in"akan apa &an! p r(u "i(akukan un#uk m nurunkan likelihood factor "i#un'ukkan pa"a Ta- ( ?. 6.9. P r1it!n$an +on' (! n'i + $a$a%an 8 r"a%arkan P5ID "an "i%ku%i " n!an ah(i pro% %2 % #iap p ra(a#an "an pipa "ik (ompokkan pa"a % -uah inventory group. Inventory group m 7aki(i $(ui"a &an! "apa# k (uar apa-i(a # r'a"i k -o,oran pa"a %a(ah %a#u p ra(a#an a#au pipa pa"a %a#u inventory group. Da$#ar inventory group "i- rikan pa"a (ampiran 8. S #iap p ra(a#an "an pipa m mi(iki "ua inventory2 $(ui"a &an! # rkan"un! "i "a(am para(a#an a#au pipa i#u % n"iri "an $(ui"a pa"a group inventory. .on% ku n%i k !a!a(an "ihi#un! - r"a%arkan 'um(ah $(ui"a &an! k (uar %aa# # r'a"i k -o,oran. Jum(ah "an (a'u $(ui"a &an! k (uar - r!an#un! pa"a $ak#or= $ak#or % p r#i - %arn&a (u-an!2 :i%ko%i#a% "an " n%i#a% $(ui"a2 "an # kanan op ra%i. P ,ahn&a pipa a#au - 'ana " n!an "iam # r "an # kanan &an! - %ar akan m mi(iki kon% ku n%i &an! - r- "a "i-an"in!kan " n!an -o,oran k ,i( pa"a pipa " n!an # kanan "an "iam # r &an! k ,i(. S #iap p ra(a#an "an pipa m mi(iki pro-a-i(i#a% !a!a( aki-a# -o,oran k ,i(2 % "an!2 - %ar2 "an p ,ah # r# n#u.

Ta- ( ?. Tin"akan un#uk % #iap likelihood factor Ni%ai )ikelihood Tin)a(an (actor *ikelihood !actor P Tin"akan % , pa#n&a p r(u "i(akukan. Pi(ih p ra(a#an

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1000

100Q*ikelihood !actorQ1000 10Q*ikelihood !actorQ100 1Q*ikelihood !actorQ10

a#au pipa &an! m mi(iki #in!ka# r %iko pa(in! #in!!i "a(am ka# !ori ni(ai ini "an (akukan #in"akan &an! # pa#. Lan!kah p r#ama % -aikn&a a"a(ah m m rik%a u(an! ma%ukan "a#a un#uk m n! , k apakah a"a k %a(ahan a#au #i"ak. Apa-i(a ini #i"ak m n& ( %aikan ma%a(ah2 in%p k%i " n!an k $ k#i$an #in!!i "an # pa# un#uk m kani%m k ru%akan &an! # r'a"i p r(u "i(akukan. P ra(a#an "an pipa ini m n'a"i priori#a% % (an'u#n&a. Uru#kan - r"a%arkan #in!ka# r %iko P ra(a#an "an pipa ini m n'a"i priori#a% % (an'u#n&a. Uru#kan - r"a%arkan #in!ka# r %iko Priori#a%kan p ra(a#an "an pipa pa"a ka# !ori ini # rakhir. Tin"akan pa"a p ra(a#an "an pipa ini "apa# "i#an!!uhkan %ampai % mua p ra(a#an "an pipa (ainn&a # (ah "i#in"ak(an'u#i a#au %ampai 7ak#u # r# n#u2 mi%a(n&a pa"a %aa# shutdown &an! # (ah "ir n,anakan pa"a ana(i%i% R8I.

6.=. P r1it!n$an R 'i(o (Risk) R %iko a"a(ah p rka(ian an#ara k mun!kinan k !a!a(an " n!an kon% ku n%i k !a!a(an % p r#i "i#un'ukkan $ormu(a "i -a7ah ini; RIS+ H )ikelihood o (ailure I Conse#uence o (ailure Risk ini akan m n'a"i "a%ar un#uk m mpriori#a%kan p ra(a#an "an pipa mana %a'a &an! p r(u un#uk "iin%p k%i. In%p k%i han&a akan m mp n!aruhi ni(ai k mun!kinan k !a!a(an 4 likelihood of failure6 # #api #i"ak m mp n!aruhi kon% ku n%i k !a!a(an 4conse#uence of failure6. S -an&ak apapun in%p k%i &an! "i(akukan2 conse#uence of failure #i"ak akan # rp n!aruh. O( h kar na i#u2 pa"a %aa# p ra(a#an a#au pipa &an! m mi(iki #in!ka# r %iko #in!!i "ip n!aruhi o( h ni(ai conse#uence2 #in"akan (ain % p r#i ana(i%i% pa"a 7uantitaive Risk .sses%ent "an m nin!ka#kan %i%# m mi#i!a%i p r(u "i(akukan. 1a%i( ri%k un#uk #iap p ra(a#an "an pipa "i#un'ukkan pa"a (ampiran E=2. *ikelihood of failure "an conse#uence of failure "i :a(ua%i % ,ara in" p n" n un#uk #iap p ra(a#an "an pipa. 1a%i(n&a akan "i(aporkan % -a!ai ma#rik% ? E ? " n!an ka# !ori likelihood "i#un'ukkan " n!an an!ka 1 %ampai ? "an ka# !ori conse#uence "i#un'ukkan " n!an huru$ A %ampai E. .a# !ori un#uk likelihood "an conse#uence "i#un'ukkan pa"a Ta- ( C. Ta- ( C. .a# !ori un#uk likelihood "an conse#uence +at $ori )ikelihood 1 2 3 Fa(tor )ikelihood RQ1 P1=10 P10=100

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4 ? +at $ori Conse#uence A 8 + D E

P100=1000 P1000 (inancial Conse#uence (CUS) RQ10k P10k=100k P100k=1000k P1000k=10000k P10000k Ar a Con' <! n# ('<."t) 0=10 10=100 100=1000 1000=10000 P10000

6.A. P 7;!atan R n#ana In'p ('i Da#a &an! m n'a"i kun,i "a(am p n&u%unan r n,ana in%p k%i a"a(ah likelihood factor. *ikelihood factor un#uk #iap p ra(a#an "an pipa a"a(ah p n'um(ahan "ari likelihood factor #iap=#iap m kani%m k ru%akan % p r#i "i#un'ukkan "i -a7ah ini; *ikelihood factor )*!+ 8 *!thinning 9 *!-"" 9 ...... .ar na in%p k%i &an! "i(akukan p r(u "i% %uaikan " n!an m kani%m k ru%akan &an! # r'a"i2 maka "ip r(ukan p r#im-an!an=p r#im-an!an "i -a7ah ini; Jum(ah likelihood factor &an! #in!!i. Overall risk &an! #in!!i. *ikelihood factor un#uk #iap m kani%m k ru%akan. Pro-a-i(i%#ik %i%a umur p ra(a#an &an! p n" k a#au no(.

S p r#i &an! # (ah "i% #u'ui o( h pihak P r#amina RU=I* +i(a,ap2 ana(i%a R8I ini m n!!unakan inspection planning target un#uk m m-ua# r n,ana in%p k%i. Un#uk % mua p ra(a#an "an pipa2 m kani%m k ru%akan %an!a# p r(u "ii" n#i$ika%i un#uk p n&u%unan in%p k%i. 8 r"a%arkan inspection planning targets2 likelihood factor un#uk % #iap m kani%m k ru%akan akan "ir "uk%i " n!an m m- rikan 'um(ah "an k $ k#i$an in%p k%i &an! % %uai. R8I inspection planning guideline "i#un'ukkan pa"a (ampiran 0=3.

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P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

BAB III ,ASIL

Ana(i%a R8I Uni# 1? Propane Manufacturing Plant "i"a%arkan pa"a "a#a &an! "ikumpu(kan "i "a(am Lampiran +. Jum(ah #o#a( e#uip%ent "an %i%# m p rpipaan - ruru#an a"a(ah D "an 43. 1a%i( ana(i%i% Uni# 1? Propane Manufacturing Plant "apa# "irin!ka% % -a!ai - riku#. 1a%i( screening analysis un#uk Uni# 1? 0O+ I "apa# "i(iha# pa"a (ampiran D. S (an'u#n&a % mua p ra(a#an % r#a %i%# m p rpipaan "iana(i%i% % ,ara " #ai( 4detailed analysis6 " n!an rin!ka%an #in!ka# r %iko )Risk *evel+ % -a!ai k (uaran "ari software ORBIT "i%ampaikan pa"a ',ecutive -u%%ary "an "a#a ( n!kapn&a "i%ampaikan pa"a Lampiran E %ampai " n!an Lampiran 1 "a(am (aporan ini. 5.1. Ran$(!7an R 'i(o P ra%atan )an Si't 7 P rpipaan E@ #!ti/ S!77ar& 1 (Li1at .ata L 7;ar E@ #!ti/ S!77ar&-1) .i'tri;!'i Tin$(at R 'i(o (Risk Distribution) Di%#ri-u%i Tin!ka# R %iko )Risk $istri ution+ un#uk Uni# 1? "in&a#akan "a(am Total "ost p r #ahun. Ra#a=ra#a #in!ka# r %iko &an! pa(in! #in!!i "ia(ami o( h pipe " n!an total cost p r #ahun kuran! "ari 2>0.000 USD<#ahun2 k mu"ian "i%u%u( o( h e,changer "an colu%n " n!an total cost p r #ahun ma%in!=ma%in! kuran! "ari 30.000 USD<#ahun. S m n#ara i#u2 pipe 'u!a m mi(iki r %iko kumu(a#i$ &an! pa(in! #in!!i " n!an ni(ai ( -ih - %ar "ari 11.000.000 USD<#ahun. M (ani'7 + r!'a(an &an$ A(ti" (Active Damage Mechanism) ) kani%m . ru%akan &an! Ak#i$ 4.ctive $a%age Mechanis%6 "iakumu(a%i # rha"ap p ra(a#an " n!an $a%age !actor "ia#a% an!ka 10. ) kani%m k ru%akan pa"a pipe "i"omina%i o( h thinning " n!an p r% n#a% ( -ih "ari 10@. S "an!kan2 m kani%m k ru%akan pa"a e,changer "i"omina%i o( h e,ternal da%age " n!an p r% n#a%i ( -ih "ari 10@. P n$ar!1 In'p ('i T r1a)ap R 'i(o (E ect on Risk) Pa"a -a!ian ini "i#un'ukkan -ah7a imp( m n#a%i r n,ana in%p k%i ha%i( ana(i%i% R8I &an! "ipro& k%ikan "i #ahun 201C "apa# m n!aki-a#kan %ua#u p ra(a#an "an %i%# m p rpipaan m n!a(ami p nurunan #in!ka# r %iko2 k naikan #in!ka# r %iko a#au r %iko # #ap. P nurunan #in!ka# r %iko m nun'ukkan -ah7a r n,ana in%p k%i ha%i( R8I ana(&%i% m mi(iki $ k#i$i#a% &an! 'auh ( -ih #in!!i "i-an"in!kan " n!an k naikan k mun!kinan # r'a"in&a k ru%akan p ra(a#an "an %i%# m p ra(a#an &an! a"a % hin!!a #in!ka# k p r,a&aan pa"a kon"i%i a(a# un#uk - rop ra%i " n!an aman m n'a"i ( -ih #in!!i. . naikan #in!ka# r %iko m nun'ukkan -ah7a #in!ka# $ k#i$i#a% r n,ana in%p k%i #i"ak "apa# m n!im-an!i k naikan k mun!kinan # r'a"in&a k ru%akan pa"a #ahun 201C. R %iko &an! # #ap "apa# # r'a"i 'ika %ua#u p ra(a#an a#au %i%# m p rpipaan m mi(iki #in!ka# r %iko &an! %an!a# r n"ah )*ow Risk+ % hin!!a #i"ak p r(u "i(akukan in%p k%i "an %ampai #ahun 201C ma%ih 'auh "ari -a#a% #in!ka# r %iko &an! "ip r-o( hkan. Un#uk Uni# 1? -i(a in%p k%i "i(akukan m nuru# %aran OR8IT maka 1C@ i# m akan m n!a(ami p nurunan #in!ka# Risk2 D3@ " n!an Risk # #ap #i"ak - ru-ah2 "an

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

2@ m n!a(ami k naikan Risk. I# m " n!an #in!ka# r %iko #i"ak - ru-ah 4D3@6 "i% -a-kan kar na i# m # r% -u# m mi(iki #in!ka# Risk &an! r n"ah % hin!!a #i"ak p r(u "i(akukan in%p k%i m nuru# OR8IT. Tin$(at R 'i(o ' ;a$ai F!n$'i )ari Ga(t! )an P n$!ran$an Tin$(at R 'i(o (Risk !ver"ime and Risk Reduction) Pa"a -a!ian ini "i#un'ukkan Risk Overti%e "an Risk Reduction pa"a kon"i%i #ahun 2011 "an p rkiraan "i #ahun 201C un#uk Uni# 1? 'ika #i"ak "an 'ika "i(akukan in%p k%i % %uai ha%i( ana(i%i% R8I. Di #ahun 2011 #in!ka# Risk "i Uni# 1? a"a(ah 12.011.1D4 USD<#ahunI -i(a #i"ak "i(akukan in%p k%i hin!!a #ahun 201C maka #in!ka# Risk akan m n,apai 14.D92.0D> USD<#ahun. Namun -i(a "i# rapkan inspection plan % %uai %aran OR8IT maka #in!ka# r %iko akan m n'a"i 2>3.403 USD<#ahun &an! - rar#i m n!a(ami p n!uran!an #in!ka# r %iko % - %ar 9D@ "i-an"in!kan " n!an kon"i%i "i #ahun 201C #anpa in%p k%i. + an)a%an P ra%atan (E#uipment Reliability) . an"a(an P ra(a#an % ,ara m ra#a "in&a#akan "a(am Fmin!!uG " n!an a,uan )T80 4Mean Ti%e Between !ailure6 un#uk uni# 1?. 8i(a #i"ak "i(akukan in%p k%i maka EAuipm n# R (ia-i(i#& uni# 1? "a(am )T80 a"a(ah 14D2 min!!u % "an!kan -i(a "i(akukan in%p k%i m nuru# %aran OR8IT )T80 m n'a"i ( -ih pan'an! &ai#u 234DC? min!!u. E@ #!ti/ S!77ar& 6 (Li1at .ata L 7;ar E@ #!ti/ S!77ar&-6) Ran!kuman ha%i( ana(i%a r %iko "i#ampi(kan "a(am ma#rik% ? E ? &an! # r"iri "ari *ikelihood )Pro a ility of !ailure "ategory 6 "an !inancial "onse#uence )Risk Total/"ost+ pa"a ',ecutive -u%%ary 2. Ti!a ha%i( Ri%k )a#rik% "ari a#a% k -a7ah m mp r(iha#kan #i!a %k nario; = Pro$i( Risk %aa# ini #ahun 2011 % - (um in%p k%i 4-a!ian a#a%6 8 r"a%arkan pro$i( risk #ahun 2011 % - (um in%p k%i2 # r"apa# 0 i# m &an! - ra"a pa"a ka# !ori 0igh/Risk2 D i# m pa"a ka# !ori Mediu% 0igh/Risk "an 40 i# m pa"a ka# !ori Mediu%/Risk. Si%a 10 i# m # rma%uk pa"a ka# !ori *ow/Risk P rkiraan pro$i( Risk #ahun 201C #anpa "i(akukan in%p k%i 4-a!ian # n!ah6 Pa"a #ahun 20112 p rkiraan pro$i( r %iko #anpa "i(akukan in%p k%i m nun'ukkan # r"apa# 0 i# m - ra"a pa"a ka# !ori 0igh/Risk2 10 i# m pa"a ka# !ori Mediu% 0igh/Risk "an 3D i# m pa"a ka# !ori Mediu%/Risk. Si%a 10 i# m - ra"a pa"a ka# !ori *ow/Risk. 1a( ini m nun'ukkan # r'a"in&a k naikan $ak#or likelihood - r"a%arkan pr "ik%i (a'u k !a!a(an &an! "iaki-a#kan o( h m kani%m k ru%akan &an! ak#i$. P rkiraan pro$i( Risk #ahun 201C % # (ah imp( m n#a%i in%p k%i ha%i( R8I S # (ah "i(akukan in%p k%i ha%i( r kom n"a%i ana(i%i% R8I - r"a%arkan #ar! # r %iko &an! # (ah "i# #apkan2 p rkiraan pro$i( r %iko "ip r(iha#kan pa"a ma#rik% "i -a!ian -a7ah. 1a%i(n&a m nun'ukkan a"a 0 i# m - ra"a pa"a ka# !ori 0igh/Risk2 2 i# m pa"a ka# !ori Mediu% 0igh/Risk2 4? i# m pa"a ka# !ori Mediu%/Risk "an %i%a 11 i# m - ra"a pa"a ka# !ori *ow/ Risk. 1a( ini m nun'ukkan p n!uran!an r %iko "ip rkirakan % # (ah

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

imp( m n#a%i "ari r kom n"a%i in%p k%i ,ukup m kani%m k ru%akan &an! # r'a"i.

$ k#i$ "a(am m n" # k%i

E@ #!ti/ S!77ar& 5 (Li1at .ata L 7;ar E@ #!ti/ S!77ar&-5) S 'a(an " n!an umumn&a ka'ian R8I &an! -ia%a "i(akukan2 hukum Par #o an#ara cu%ulative risk "an p r% n#a% i# m "apa# "ip rkirakan - r"a%arkan pr "ik%i -ah7a r %iko ma&ori#a% i# m "apa# "ip ro( h "ari ha%i( ana(i%a % -a!ian k ,i( "ari % mua i# m &an! "i#in'au. Ham-ar &an! # r"apa# pa"a ',ecutive -u%%ary 1 m mp r(iha#kan -ah7a % ki#ar 10@ p ra(a#an "an %i%# m p rpipaan &an! "i#in'au - rkon#ri-u%i # rha"ap 9C@ r %iko "ari Uni# 1?. 1a( ini - rar#i " n!an m n!kon% n#ra%ikan pa"a k an"a(an 10@ p ra(a#an "an %i%# m p rpipaan2 akan $ k#i$ un#uk m n!on#ro( 9C@ ni(ai r %iko pa"a Uni# 1?. S (an'u#n&a ha( ini akan m n"oron! u%aha op#imi%a%i &an! %i!ni$ikan "ari %um- r"a&a in%p k%i "an p m (iharaan "a(am ran!ka m n!uran!i r %iko % - %ar mun!kin pa"a Uni# 1?. Da$#ar 10 i# m 4Top Ten Ite%6 "i Uni# 1? &an! m mi(iki r %iko # r#in!!i % r#a p r% n#a% kon#ri-u%i r %ikon&a "apa# "i(iha# "a(am Ta- ( ',ecutive -u%%ary 3. P ra(a#an # r% -u# a"a(ah 1 e,changer "an %i%an&a pipa. 1a%i( ana(i%i% R8I m nun'ukkan -ah7a likelihood factor "ari % -a!ian p ra(a#an # r% -u# "iaki-a#kan o( h thinning "an fatigue2 % r#a % -a!ian k ,i( (ainn&a "i% -a-kan o( h e,ternal da%age. Ti"ak a"a p ra(a#an &an! m mi(iki ka# !ori conse#uence E. 5.6. Ran$(!7an Li( %i1oo) (Pro;a;i%it& o" Fai%!r ) )an Con' <! n# Dari ?D i# m &an! "iana(i%i% "a(am Uni# 1? "i Tahun 2011 "ip ro( h "a#a &an! ma%uk k "a(am ka# !ori *ikelihood ?2 42 32 22 "an 1 % ,ara - ruru#an a"a(ah 2 i# m2 3 i# m2 4 i# m2 4 i# m2 "an 4? i# m. ) kani%m k ru%akan &an! - rkon#ri-u%i # r#in!!i # rha"ap k mun!kinan # r'a"in&a !a!a( 4likelihood6 a"a(ah thinning "i pipe % r#a e,ternal da%age pa"a e,changer. . ru%akan thinning "imun!kinkan kar na - - rapa p ra(a#an "i uni# ini m n!an"un! sour water &an! , " run! koro%i$ # rha"ap ma# ria( -a'a kar-on "an low alloy steel. 8 r"a%akan ' ni% m kani%m k ru%akan &an! # r'a"i pa"a Uni# 1? ini2 pro!ram in%p k%i un#uk m n" # k%i "an : ri$ika%i # r'a"in&a thinning "an e,ternal da%age p r(u "imp( m n#a%ikan. Dari ?D i# m &an! "iana(i%i% "a(am Uni# 1? "i Tahun 2011 #i"ak a"a i# m &an! ma%uk ka# !ori conse#uence E. T r"apa# 2C i# m &an! ma%uk "a(am ka# !ori D2 21 i# m &an! ma%uk ka# !ori conse#uence +2 "an 11 i# m ma%uk k "a(am ka# !ori 8. P n&um-an! u#ama conse#uence pa"a uni# 1? a"a(ah conse#uence aki-a# fla%%a ility "ari LPH.

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

5.5. In'p #tion P%an 8 r"a%akan ' ni% m kani%m k ru%akan &an! # r'a"i pa"a Uni# 1? ini # ru#ama a"a(ah thinning "an e,ternal da%age maka pro!ram in%p k%i un#uk m n" # k%i "an : ri$ika%i # r'a"in&a thinning "an e,ternal da%age p r(u "imp( m n#a%ikan. Inspection plan "i%u%un - r"a%arkan m #o"o(o!i &an! # r,an#um pa"a -a!ian 3.9. D #ai( inspection plan % ,ara ( n!kap "i- rikan "i Lampiran 0=3. Da(am Lampiran 0=32 "apa# "i(iha# r n,ana in%p k%i &an! # (ah "i-ua# - r"a%arkan ana(i%i% r %iko "ari p ra(a#an - r# kanan "an %i%# m p rpipaan. Da(am r n,ana in%p k%i # r% -u#2 # (ah "ip r(iha#kan #an!!a( in%p k%i p r#ama % # (ah ana(i%a R8I "i(akukan2 in# r:a( in%p k%i2 % r#a #in!ka# k $ k#i$an in%p k%i &an! haru% "i(akukan. P n' (a%an m n! nai " #ai( in%p k%i &an! haru% "i(akukan un#uk % #iap #in!ka# k $ k#i$an "ip r(iha#kan "a(am Lampiran H. 5.:. Ran$(!7an Remaining )i e R mainin! (i$ &an! "ihi#un! m nuru# software ORBITTM Onshore versi 2.4 pa"a #ahun 2011 un#uk Uni# 1? # r"apa# 1 pipa &an! m mi(iki re%aining life n !a#i$2 Liha# Lampiran E=1. P r(u "i# kankan -ah7a r mainin! (i$ n !a#i$ -ukan - rar#i -ah7a p ra(a#an # r% -u# akan !a!a( % ! ra a#aupun %u"ah !a!a(2 akan # #api p ra(a#an " n!an re%aining life n !a#i$ m rupakan in"ika%i -ah7a imp( m n#a%i in%p k%i un#uk 'u%#i$ika%i p rhi#un!an re%aining life &an! ( -ih akura# haru% % ! ra "i(akukan. Un#uk an#i%ipa%i2 #i"ak a"a p ra(a#an &an! m n,apai re%aining life % - (um a#au %ampai " n!an #ahun 201C. S mua p ra(a#an m mi(iki re%aining life "ia#a% #ahun 201C. 8 - rapa ha( &an! p r(u "i(akukan un#uk m (akukan : ri$ika%i p ra(a#an " n!an re%aining life n !a#i$ a"a(ah % -a!ai - riku#. ) (akukan in%p k%i p n!ukuran k # -a(an p ra(a#an "an pipa "i (oka%i &an! %u"ah "i# n#ukan % ,ara # #ap un#uk kon$irma%i # rha"ap ni(ai (a'u koro%i ) (akukan ana(i%a 0i#n %% $or S r:i, % %uai API ?>9 ) (akukan p rhi#un!an m (a(ui R mainin! Li$ A%% %m n# % %uai API ?>9

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

BAB IV +ESIMPULAN .AN RE+OMEN.ASI

Ana(i%a R8I # rha"ap Uni# 1? Propane Manufacturing Plant "i(akukan un#uk % mua p ra(a#an "an %i%# m p rpipaan. 1a%i( ana(i%a R8I a"a(ah2 a. ) n!ha%i(kan #in!ka# r %iko 4 Risk Rank6 % (uruh p ra(a#an "an %i%# m p rpipaan pa"a kon"i%i k r'a %aa# ana(i%a R8I ini "i(akukan. -. ) n!i" n#i$ika%i % ,ara " #ai( ' ni% m kani%m k ru%akan &an! # r'a"i pa"a % #iap p ra(a#an "an pipaI "an kon#ri-u%in&a # rha"ap Ri%k L : (. ,. P n&u%unan Inspection Plan un#uk % mua p ra(a#an "an %i%# m p rpipaanI # rma%uk p ra(a#an "an %i%# m p rpipaan &an! m mi(iki #o#a( #in!ka# r %iko #in!!i un#uk % #iap ' ni% m kani%m k ru%akan &an! # r(i-a#. Dari p (ak%anaan ana(i%a R8I 'u!a "i ha%i(kan p n!umpu(an "a#a % ,ara kompr h n%i$ &an! "ima%ukan k "a(am #a-u(ar software ORBITTM Onshore versi 2.4. Da#a # r% -u# m rupakan "a#a ak#ua( ha%i( p n!umpu(an "a#a "ari "entral !ile3 Process 'ngineering3 "ontrol Roo% 2 P rpu%#akaan2 La-ora#orium2 ha%i( %ur: & k (apan!an. D n!an " mikian "a#a ha%i( ana(i%i R8I ini m rupakan "a#a # rkini "an "apa# "iman$aa#kan o( h PT. PERTA)INA 4P r% ro6 RU=I* +i(a,ap un#uk k p r(uan ana(i%a relia ility &an! (ainn&a. Ana(i%i% R8I ini m n!a,u pa"a +o" API ?D1 8RD &an! ,akupan ' ni% k ru%akan &an! "i-aha% a"a(ah # r-a#a%. A"a - - rapa mo"u% k ru%akan (ain m mun!kinkan - rkon#ri-u%i # rha"ap k ru%akan a(a# &an! #i"ak "i-aha% o( h API ?D1. O( h kar na i#u ha%i( ana(i%i% R8I ini haru% 'u!a "i%in r!ikan " n!an pro!ram in%p k%i < pro!ram %aintenance &an! (ain &an! -i%a m n,akup ' ni% k ru%akan (ain "i(uar API ?D1 &ai#u; Ana(i%a k an"a(an a(a# # rha"ap p ru-ahan ' ni% umpan "an param # r pro% % Ana(i%a R+) 4Rotating "enter Maintenance6 "i %i%# m rotating e#uip%ent Ana(i%a ! #aran "i %i%# m valve Ana(i%a Re%aining *ife .sses%ent Ana(i%a . ru%akan 40ai(ur Ana(&%i%6 Ana(i%a !itness for -ervice 400S6 Pro!ram in%p k%i ha%i( ana(i%i% R8I ini %an!a# - r- "a " n!an in%p k%i #ra"i%iona( &an! - r-a%i% 7ak#u. Un#uk m mp ro( h k un#un!an mak%imum "ari ana(i%i% R8I "ip r(ukan u%aha mana' ria( &an! %an!a# #in!!i a!ar pro!ram in%p k%i "apa# "i(akukan " n!an - nar pa"a 7ak#u "an ,ara &an! # pa#. 1a( ini akan m m-u#uhkan p ru-ahan pro% "ur "an prak#ik k r'a &an! "apa# "ip rik%a % ,ara - rka(a "an "ima%ukan k "a(am %i%# m mana' m n. 1a( ini "apa# "i(akukan m (a(ui m #o" k r'a &an! - r-a%i% ana(i%i% "a#a2 in# !ri#a% "ari % mua data ase2 - r-a!ai "a#a " %ain p ra(a#an2 p ru-ahan "a#a op ra%i "an p n!umpu(an "a#a. Di%arankan a!ar PT. PERTA)INA 4P r% ro6 RU=I* +i(a,ap m m- ri p rha#ian &an! - %ar pa"a p m (iharaan "an p m-aharuan "a#a-a% "ari p ra(a#an2 pro% %2 kon"i%i op ra%i2 p ra7a#an2 in%p k%i &an! a"a "i (apan!an.

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II.6 Laporan RBI FOC I Unit 15 Propan Man!"a#t!rin$ P%ant
RU-IV CILACAP
P n&!'!nan Ri'( Ba' ) In'p #tion (RBI) Unt!( Ar a FOC I * LOC I +i%an$ PT. PERTAMINA (P r' ro) RU-IV CILACAP

8 - rapa %aran (ain a"a(ah % -a!ai - riku#; ) n n#ukan T)L 4Thickness Measure%ent *ocation6 &an! # #ap un#uk % mua p ra(a#an "an %i%# m p rpipaan a!ar "i!unakan % ,ara kon%i%# n "a(am p n!am-i(an "a#a k # -a(an "an ana(i%a (a'u koro%i. ) (akukan p n!ukuran (apan!an un#uk m mp ro( h "a#a ak#ua( "ari p ra(a#an "an %i%# m p rpipaan &an! "a#an&a ma%ih - (um ( n!kap % hin!!a "a$#ar a%um%i "apa# "ikuran!i.

8 rkai#an " n!an uni# 1?2 # (ah "i(akukan : ri$ika%i &an! m n!ha%i(kan - - rapa ,a#a#an2 %aran2 "an "a$#ar a%um%i &an! "apa# "i(iha# "i (ampiran I "an J.