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LECTURE XII-XIII
Pendahuluan
Heat Treatment
Hardenability
Tempering
Age Hardening
Dosen:
Fahmi Mubarok, ST., MSc.
Metallurgy Laboratory
Mechanical Engineering
ITS- Surabaya http://www.its.ac.id/personal/material.php?id=fahmi
2008
Pendahuluan Fahmi Mubarok
Heat treatment
• Process Annealing
– Proses perlakuan panas untuk melunakkan dan menaikkan kembali keuletan
benda kerja agar dapat dideformasi lebih lanjut.
– Low %C steel 1 hr @ 600-650°C (no austenizing)
– Recrystallizes cold worked ferrite
– Y.S and UTS drastically reduced
• Stress relief Annealing
– Process perlakuan panas untuk menghilangkan tegangan sisa atau tegangan
dalam akibat proses sebelumnya.
– Low %C Structural
Struktur mikro
• Full annealed (1oC/min) • Normalized (10 oC/min)
Spheroidizing microstructure
Metallurgy Lab. Mech. Eng. Dept. ITS Surabaya xi 8
Process Anneal Fahmi Mubarok
• 1 hr @ 600-650oC
• Recrystallizes cold worked ferrite
• Yield Strength and UTS drastically reduced
• Sometimes used to selectively treat localized cold worked areas
• Used in production of steel wire, nails etc.
Stress relief
©2003 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning™ is a trademark used herein under license.
Hardening/ Pengerasan
• Proses pelakuan panas untuk meningkatkan kekerasan, ketahanan aus atau
ketangguhan dengan kombinasi kekerasan
• Kekerasan sangat tergantung dari:
– Temperatur pemanasan (Austenitizing Temperature)
– Lama pada temperatur tersebut (Holding Time)
– Laju pendinginan (Cooling Rate)
– Komposisi kimia (%C and Alloying)
– Kondisi Permukaan (Surface Condition)
– Ukuran dan berat benda kerja (Size and Mass)
• Kekerasan maksimum didapatkan dari pembentukan fase martensite atau
atau fase karbida pada struktur mikro baja
• Hasil quench hardening -> menghasilkan produk yang keras tetapi getas
• Menghasilkan tegangan sisa
• Keuletan dan ketangguhan turun
Martempering (Marquenching)
1. Austenitize the steel at the appropriate temperature
2. Quench to a temperature just above the Ms
(usually, into an oil or molten salt bath)
3. Hold in the quenchant to obtain uniform
temperature throughout the steel
4. Cool at a moderate rate through the martensite
transformation region.
Microstrukture Transformation
Induction Hardening
LECTURE XIV
Surface Hardening
-Methods
-Applications
Dosen:
Fahmi Mubarok, ST., MSc.
Metallurgy Laboratory
Mechanical Engineering
ITS- Surabaya
2008