Professional Documents
Culture Documents
Undertaken at
CESC LIMITED
ACKNOWLEDGEMENT
In the end of such compassionately gruelling but informative training I felt myself much more confident and competitive. The entire credit goes to excellent and competent personnel of your esteemed company. Your training and guidance showered on me by Swapan kumar Chatterjee(assistant manager), Ashok Sarkar(assistant manager), Asim pal(senior assistant engineer), Pijus Mukherjee(senior assistant engineer), put me in solid rock to garner courage and expertise in facing any challenges in the years to come. I am thankful rather grateful for such whole hearted cooperation of not only them but also all members of CESCS who helped me with their patient & friendly behaviour throughout the training tenure to demonstrate & illustrate the plant & helping us in every single step & to bring up this report.
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CESC AT A GLANCE:
Starting as India's first fully integrated electrical utility; cesc has been generating and distributing electrical power in Kolkata and Howrah since 1899. It is the sole distributor of electricity within an area of 567 sq km of Kolkata and Howrah serving 2.5 million consumers which includes domestic, industrial and commercial users. cesc owns and operate four thermal power plants generating 1225 MW of power. These are Budge Budge Generating Station (750 MW), Southern Generating Station (135 MW), Titagarh Generating Station (240 MW) and New Cossipore Generating Station (100 MW). More than 80% of customers electricity requirement is met from our own generating plants, balance electricity is purchased from third parties. About 50% of the coal requirement is sourced from captive mines. We own and operate the Transmission & Distribution system through which we supply electricity to consumers.
This system comprises of 474 km circuit of transmission lines linking the Company's generating and receiving stations with 85 distribution stations; 3,837 km circuit of HT lines further linking distribution stations with LT substations, large industrial consumers and 9,867 km circuit of LT lines connecting the LT substations to LT consumers.
CESC is in process of setting up a number of power stations in the country.CESC Limited is a flagship company of RP-Sanjiv Goenka Group, India's youngest business group born in 1820.
L.T. districts:
1. 2. 3. 4. 5. 6. 7. 8. 9. Calcutta central district Calcutta south district Calcutta southwest district Calcutta west sub-urban district Calcutta Southern district Calcutta northern district Calcutta north district Calcutta north sub-urban district Howrah district
10.
Serampore district
General Construction - HT Cables upto 33 KV (Earthed System) Conductor: HT XLPE Power CablesThe conductors made from E.C. grade aluminium wires
are stranded together and compacted. All sizes of conductors of single or three core cables for HT cable are circular compacted.
Conductor Screening: Conductor screening is provided for all cables above 3.3KV grade
in the form of an extruded layer of semi conducting extrusion or semi conducting tape over the conductor.
XLPE Insulation: High quality XLPE unfilled insulating compound of natural colour is used
for insulation. Insulation is applied by extrusion process and is as per IS:7098/(Part-2) & IEC:60502.
Insulation Screening: The cables rated above 3.3 KV are provided with insulation
shielding over the insulation. The screening is provided with an extruded layer of semi conducting compound. Over the semi conducting covering, a metallic screen in the form of copper tape or wire is provided.
Core Shielding: XLPE insulation, conductor screening and insulation screening are all
extruded in one operation by a special process called Triple Extrusion i.e. all three layers in one operation. This process ensures perfect bonding of inner and outer shielding with insulation. The formation of voids/protrusions at the interface of the semiconducting layer and insulation, too is eliminated in the triple extrusion process. Core Identification.
Armouring: Armouring is applied over the inner sheath and normally comprises of
Galvanized Steel Strips for multi core cables and galvanized steel wire can be offered as per customer requirements. For Mining use and other special applications, double Wire/Strip armoured cables with Tinned Copper wires can also be offered. Single core armoured cables are provided with non-magnetic armour consisting of hard drawn flat or round aluminium wires to avoid magnetic hysteresis losses on A.C. System.
Outer Sheath : A tough Outer Sheath of Heat Resisting PVC compound (Type ST2) as per
IS:5831 is extruded over the armouring in case of armoured cables or over non-magnetic metallic tape covering the insulation screening in case of unarmoured single core cables. This is always black in color for best resistance to outdoor exposure. Outer sheath can be FR / FRLS depend upon customer requirement
To limit the chance of damage to the cable prior to removing the cable drum battens, a check should be done to ensure that the drum-spindle is level and permits even rotation of the drum. During pulling there is a tendency for cable slack to accumulate on the drum, slack shall be avoided and one possible method to achieve this is to limit drum rotation by using plank brake shoes against one or both flanges of the drum. If the inner end of the cable on the drum, referred to as the Z end, protrudes through the side of the drum, then it should be watched during pulling to ensure it is not damaged. It is advisable to tie a rope to the Z end, and pull through any slack cable that appears. Pulling through Z end prevents buckling, and possible damage to the inner coils on the drum.
2 Drum Positioning
Cable drums shall be positioned in line with the direction of cable pull.
5 Pulling Speed
To avoid damage due to overruns, the cable should be pulled just fast enough to keep the drum rotating smoothly. Higher speeds are possible when pulling small cables into straight trenches or ducts with good conditions at the feeding and pulling ends. Drums with long lengths of cable, however, should not be rotated rapidly as overrun can cause cable damage if pulling is slowed or stopped suddenly.
7 Laying to Poles
Where cables are to be laid to termination poles, a complete loop shall be buried on the property boundary side of the pole to allow sufficient slack for future replacement of the pole or failed cable termination. The loop shall have a radius not less than the maximum, being the radius of the cable. The cable shall be protected by cable slabbing and marker tape around the loop.
11 Cable Sealing
On completion of the pull, any pulling eyes fitted should be removed and the cable resealed unless about to do termination. Resealing is required to repair any damage that may have occurred to the cable seal through pulling.
I only observed the process of determining the faulty cable among other cables using cat and genny and cutting it before the jointing process. Faults in cable
In an electric power system, a fault is any abnormal electric current. For example, a short circuit is a fault in which current bypasses the normal load. An open-circuit fault occurs if a circuit is interrupted by some failure.
The faults which are most likely to occur in the cables are:1. Ground or Earth Faults (Break-down of cable insulation):
When the insulation of the cable gets damaged, the current starts flowing from core to earth or to cable sheath.
Precise Cable Fault Location (Pinpointing) Cable Identification Fault Marking and Repair Cable Testing and Diagnosis Switch on Power
Cable testing: To locate a fault in the cable, the cable must first be tested for faults. Cable
testing is therefore usually performed first in cable fault location. During the cable test, flash-overs are generated at the weak points in the cable, which can then be localised.
Pre-location
Pre-location is used to determine the fault distance. There are predominantly two methods for this.
Transient method
In the transient method, a breakdown is triggered at the cable fault. This effects a lowresistance short circuit for a few milliseconds. This in turn produces two travelling waves diffusing in opposite directions. These waves are reflected at the cable ends so that they then travel toward each other again in the direction of the cable fault. The waves are unable to pass the fault because of the arc produced by the short circuit, so they are therefore reflected back again as with the pulse reflection method, which due to the burning short circuit results in a reversal of polarity. There are various ways to decouple and analyse these transients.
Route tracing is used to determine where the faulty cable lies and pinpointing is the process of determining the exact position of the cable fault.
Cable identification
In cable identification, the faulty cables are identified from the fault-free cables at the already determined site. We used CAT (Cable Avoidance Tool) & Genny for that purpose.
3. Sensitivity control 4. Function switch Selects locate mode: Power, Radio, Genny. 5. Battery compartment To replace batteries, open the access cover using a screwdriver or coin. Use eight LR6 or AA alkaline batteries.
GENNY :
The features of the Genny Transmitter (Figure 2) are as follows: ON/OFF BUTTON (1) When the On/Off button is pressed with no accessory connected to the Genny an induction signal is radiated.
CONNECTION SOCKET (2) When an accessory is connected to the Genny Connection Socket the signal is applied via the accessory. Induction mode is automatically disabled. LOUDSPEAKER (3) To reduce the audio level press and hold the On/Off button at switch on. BATTERY COMPARTMENT (4) Open the access cover (using screwdriver/coin) to replace 4 LR20 (D) 1.5 V alkaline batteries.
MICRO TUNNELING FOR LAYING OF UNDERGROUND CABLES (300sqmm-3 core-XLPE (Al)-11kv-grade cable) Horizontal Directional Drilling (HDD)
Horizontal Directional Drilling (HDD), or Trenchless Construction has enabled pipelines and cables to be installed beneath highways and river systems around the world that would otherwise prove to be too expensive, difficult or environmentally destructive. Trenchless construction is a proven and recognized system that is environmentally friendly and imposes minimal disruption to the community and surrounding infrastructure.