Datasheet 8

Fast & Flexible Chip Shooter
SM
SM411
Service Manual
C/S
Free Datasheet http://www.datasheet4u.com/
Fast & Flexible Chip Shooter
SM
SM411
Service Manual
Version 1: 2007 6 (MMI version 0.913)
Calibration
3 . Calibration
Warming-Up
I/O Test
Mirror Offset
Nozzle CheckSystem ConstantVacuum Check Option
Nozzle CheckSystem ConstantTool Option:[80] 1 (default)

1
ANC Type
3-1
Samsung Component Placer SM411 Service Manual
3.1.
Mirror Offset
fly cameraSwing Mirror Offset
Swing Mirror Offset
1. Head Assembly
2. Sys. SetupCalib. <1.Axis Home Calibration>

, System Axis Home & Limit Info.H1F-M1
1
3-2
Calibration
3. ToolsManual ToolManual Control<
Axis>Mirror
2
3
4. Manual Control<Position><R>180
<Move>
1
2
5. 3Idler wheel, CAM driving axis, Mark

3180
3-3

Idler wheel
Driving axis
Cam
Mark
Swing Mirror
Home Position
180Position
6.
7.
8. Current PositionMirror DataOffset
9. PositionMirror180System Axis Limit

Info.<Home Offset>
3-4
Free Datasheet http://www.datasheet4u.com
Calibration
10. <Update>
11. (Homing)(N)
12. (Homing)
3-5
3.2.
Calibration [F9]
XY Gantry,Conveyor Camera
Tool
3.2.1.
Axis Home Calibration
Skew Compensation
Fiducail Camera Scale & Rotation Calibration - CN400 Nozzle, Calibration Tool
Common X-Y (1st)
Conveyor Calibration
X-XY Compensation Calibration Bar
Common X-Y (2nd )
Thermal Mapping
Gantry Mapping
ANC Fiducial Mark Teaching
Head & Camera Calibration - CN040, CN400, LightFly Nozzle, Calibration Tool
Axis Home Calibration

<>
3-6
Calibration
3-1. System Axis Limit Info.
<Motor Select>
G1F-X: Gantry X
G1F-Y: Gantry Y
G1R-X: Gantry X
G1R-Y: Gantry Y
H1F-Z1: Gantry Head 1 Z
H1F-M1GantryMirror
H1F-R1: Gantry Theta (H1, H2)
H1R-Z1: Gantry Head 1 Z
3-7

H1R-M1: Gantry Mirror
H1R-R1: Gantry Theta (H7, H8)
STEF-W: Entry Shuttleconveyer
STEF-S: Entry Shuttle
ST1F-Wconveyer(F2)
ST1R-W: conveyer(F2)
STXF-W: Exit Shuttleconveyer
STXF-S: Exit Shuttle
<Software Limit>
<X-Y Axis Limit Automatic Searching>

XYlimit
<Skew Compensation>
Y . Skew
3.2.2 Skew compensation
Compensation
<Calibrate Home>
<Motor Select>home
<CALIBRATE HOME ALL AXIS>

home
3-8
Calibration
<FIND LIMIT ALL AXIS>
<Home Info>
Mirror<Home Offset>Mirror
<Update>
<Close>
ANC
3-9
3.2.2.
Skew compensation
SkewY1Y2X
Y;
<
>
<>ZY1
Y Home X Home
YYHome
Skew
<(Y)> <> Skew
3-10
Calibration
3.2.3.
Fiducial Camera Scale

SM411Fix CameraFiducial Camera
Fiducial Camera Scale Calibrtion
Fiducial Camera
<1. Fid>
ANCFiducial Mark ToolFidcial
Scale ToolANC Tool
Camera
3-11
1.0 mm
1.6 mm
8 mm
: 1.6mm
[Calibration Tool]
Fiducial Camera Teaching ANCToo1Fiducial Mark
1. Mark Gantry <1. Fid>

<Teach> <Move>Fiducial Camera
Gantry 1 Mark ID "7"Gantry 2 Mark ID "8"
2. Fiducial Mark ANC Too1

Fiducial Mark Too1 Fiducial Mark 1.6mm
3. Fiducial Mark
<OK>
4. Gantry 2
<2. >
Fiducial Camera
3-12
Calibration
Fiducial CameraScale(um/pixel)Rotation(deg)
ANC fiducial mark
Fiducial Camera(Fiducial Camera)

1. <> <1. >
2. <2. > ANC

[] Fiducial CameraANC Fiduci
al Mark <> ANCToo1
Too1Fiducial CameraANCToo1
<Next>
3. [] <>
SMVisionFiducial Mark
<>
3-13
4. Calibration
<>
"
Fiducial Camera
Fiducial Camera (FOV 12)

ScaleX:23.0~27.0(m/pixel)
ScaleY: 23.0~27.0 (m/pixel)
3.2.4.
Common XY Calibration
1F 1R
3-14
Free Datasheet http://www.datasheet4u.c
Calibration
3-2. Gantry-to-Gantry Common XY
<Automatic Next>
<Next>Gantry
<Manual>
Teaching BoxGantryGantry
<>
<Device>
Fiducial Camera
<Move>
GatryFiducial Camera
<Light>
3-15
3.2.4.1.
Procedure
1. <Move>Fiducial Camera
2. Teaching BoxFiducial CameraSMVision
conveyerFiducial Mark
Gantry Camera
3. <Get>
4. <Automatic Next><Next>
5. <Update>
2. Fiducial
CameraSMVision
conveyerFiducial MarkGantry
Camera
3. <Get>
4. Gantry1
5. <Get>
6. GantryHome
Gantry Mapping(D
isable ) Gantry Mapping(Enable)
(Disable)
3-16
Calibration
3-17
3.2.5.
(Calibration)()
3-3. "Conveyor Calibration"
<Station>
(Station)
<Positon>
StationFiducial Mark<H
ome All>conveyer(Home Position)
1. #1: (Station)(fiducial mark)
2. #2: (Station)(fiducial mark)
<Home>
<Home All> : Home
<> : (Station)ShuttleShuttleHome
(F1, F3)
<> : (Station)
<Teach>
<Move>
:
<Get>
Fiducial Mark
<Fiducial Teach>
StationFiducial Mark<Scan>
3-18
Calibration
Administrators Guide 6.3 (Fiducial Mark)
<Edge Offset Teach>

Fiducial Mark EdgeOffseEdge Offset
<Teach All>Fiducial Mark
3-4. Teach Rails Edges
<Edge Offset>
Fiducial
MarkRail(Edge)
<Move>
Downward Camera(Fiducial
Mark
Camera)StationFiducial
<Get>
Fiducial Mark
<Light>
<Update>
3-19
3.2.5.1.
Procedure
1. Conveyor Calibration <Home All>
2. <Stations> Station
3. <Fiducial Teach>StationFiducial Mark

<Scan>
4. <OK>Fiducial Mark
5. < Edge Offset Teach>
6. <>Station
7. #1<><>
3-20
Calibration
8. Fiducial CameraFiducial MarkBackup Table

TeachboxAXISXYSMVision Conveyor
FrameMODEJogY(+)
9. Get
10. #2<><>
11. #1 #2
F1_Ref#2
3-21

12. StationFiducial MarkFiducial Mark
13. 212Station StationF1

StationF2 -> StationR2 -> StationF3
->
Station R2 Mark
(Mark ID 13)
Station F1 Mark
Station F2 Mark
Station F3 Mark
(MarkID 11)
(Mark ID 12)
(Mark ID 14)
F2_Ref#1
F2_Ref#2
F3_Ref#1
F3_Ref#2
14. ,Conveyor Configuration Stopper Board

3-22
Calibration
Positioning Sensor
1
Station
< X> <>

X
1
2
Enter
X
Board Positining Stopper
<Stopper>Stopper<
>Stopper< X>
3-23
2
1
3
3.2.6.
</>Up Stopper(Teaching Box)

Stopper
<Get> Stopper X X
StationF2, StationR2
</>Down Stopper
X-XY Compensation
XXYThermal
Mapping
Gantry
MappingX-XY CompensationMapping
(Disable)
3-24
Calibration
X-XY Compensation
Tool
Skip
3-5. "X-XY Compensation"
Mode
<Calibration>
X-XY Compensation
<Measure>
X-XY CompensationY
<Gantry>
Gantry1:StationF2 Tool
Gantry2: StationR2 Tool
<Axis>
Gantry2: StationR2 Tool
X
<Light>
ToolFiducial MarkMark
<Move / Get>
ToolFiducial Mark
<Start X / Start Y>

3-25

Tool0Fiducial MarkFiduci
al Camera Mark<Get>
<Cur Temp>
<Station>
ToolStationStation<Move Rail
>conveyer
<BUT Up / Down>
ToolStation<BUT Up>BackUp Table
<BUT Down>BackUp TableStaion
<EdgeFixer>
ToolStationBackUp Table Tool
<Front / Rear>
StationF2StationR2 ToolStationF1
Rear Lane
ShuttleStation Tool
<Import>
ScaleImport
<Start>
0Fiducial Mark
<Finish>
0Fiducial Mark
<Print to File>
Text
<Conv. Util>
<Update>
3-26
Calibration
3-27
3.2.7.
Gantry Thermal Mapping

screwXY
Fiducial Mark 3
Grid
3-6. Gantry Thermal Mapping
<Gantry>
Thermal MappingGantry
<Move>
GantryFiducial CameraGridFiducial Mark
<Get>
Fiducial Mark
<>
<Mapping Time Mode>

Mapping
Auto: Mapping
Manual:Mapping
<Automatic Next>
<Next>Gantry Thermal Mapping
<Manual>
"Enable Thermal Mapping" Mapping Time Mode
Mapping Time ModeManual
<>
3-28
Calibration
3.2.7.1.
Procedure
Gantry Thermal Mapping;
1. 3
Gantry 1 Mark
Gantry 2 Mark
4. <Get>
5. Fiducial Mark 1 3
6. Gantry1F3Fiducial MarkGantry1R 3Fiducial Mark
Gantry 1F
7. "Enable Thermal Mapping"Mapping Time Mode
Mapping Time ModeManual
8. <Update>
3-29
3-30
Calibration
3.2.8.
Gantry Mapping
(Gantry Mapping)
6 (fixed rail)
Gantry 1 Mark
Gantry 2 Mark
3-7. Calibration Wizard- Gantry Mapping
<Gantry>
Gantry Mapping
3-31
<Move>
GantryFiducial CameraGridFiducial Mark
<Get>
Fiducial Mark
<>
<Mapping Time Mode>

Mapping
Auto: Mapping
Manual:Mapping
<Automatic Next>
<Next>Gantry Thermal Mapping
<Manual>
Gantry Gantry Thermal
Mapping
3-32
Calibration
3.2.8.1.
Procedure
Gantry Mapping;
1. 6
Order of movement
Order of movement
4. <Get>
5. Fiducial Mark2~6
6. Gantry1F4Gantry1R4
Gantry 1F
3-33
3-34
Calibration
3.2.9.
ANC Pos. Scan

ANCFiducial Mark 2 ANC
Administrators Guide 6.3 (Fiducial Mark)
3-35
3.2.10.
Head & Camera Calibration

;
-
Fiducial Camera Offset Calibration (Calibration Tool)
Head Z & R Offset Calibration (CN040 Nozzle)
Light Mapping (LightFly Nozzle)
Head Offset Calibration
Fly Camera Scale & Rotation Calibration
Fly Camera Offset Calibration
Fly To Fix Offset Calibration
R-Axis Offset Calibration
Message box
3-8. Head/ Camera/ Light Calibration
<>
Calibration
Calibration
<Gantry>
Gantry
<>
< >
3.2.10.1. Fiducial Camera Offset Calibration

Fiducial CameraGantryHead(Head 1, Head7)Offset.
Auto Nozzle ChangeMan
3-36
Calibration
ual Mode
Move Camera(Fiducial Camera)Move Camera Offset
Fix Camera Calibration Move Camera Scale Calibration
Calibration Tool
Fiducial Camera Offset
1. <2. 1>
Z[]
Z<>
2. Head Assembly Z
3. 1[]
2Calibration Tool
<>
4. [1][] He
ad AssemblyFix1 Camera <>
Fiducial CameraANC Tool<Next>
ToolToolFiducial MarkSMVision
3-37
"
ToolANC Tool
5. [] , <>
SMVision Calibration Tool Ficucial
Mark <>
6. Calibration
<>
3-38
Calibration
7. 1[]
1Calibration Tool
<>
Head1 <Next>
ANC Tool
Head Offset
"
Fiducial Camera Offset (FOV 12)
Gantry1
Offset X : -208.5mm ~ -209.5mm, Offset Y : -0.5mm ~ -0.5mm
Gantry2
Offset X : -208.5mm ~ -209.5mm, Offset Y : -0.5mm ~ -0.5mm
3-39
3.2.10.2. Head Z / R Offset Calibration

PCBZHomeZ Offset PCB
Offset
R Offset 0Offset
Z Offset CN040
1. <Nozzle Prepare> Head
CN040ANC3Gantry1ANC3 Gantry2
ANC3CN040
Z OffsetANC Tool3mm
Tool
3mm
2. <Grid>Head Z<Automatic>
<Detect Z Offset>Head1
3-40
Calibration
3. HeadANCHead1
Head6Spindle
4. <Grid>Z
HeadCN040VacuumHead
Spindle
5. Gantry1<Gantry>
Gantry2
6. <Update>
3-41
"
Z
Head1~ Head6: 77.5 ~ 80.5 mm
Z Offsethome
LM
R Offset Calibration
1. <Grid>HeadR0
2. <Grid> HeadR <>
( Head 1)
3. Please Check and Register Nozzle CNT0 to ANC 1-2 Hole. First, We m
ust Put all Nozzles from Heads manually. To Moving Down Z Axis, Click [N
ext]. Z <Next
>
CNT0ANC1HeadCNT0Pick
4. Up to Align Height and Mirror Close To Move, Click [Next]
Fly CameraHead Spindle
Mirror<Next>
3-42
Calibration
5. <>
6. '( )'R
1~2 3~4 5~6

3-43
7. R<>
8. Head 2 ~ Head 6
9. Gantry1<Gantry> Gantry2
10. <Update>
3-44
<Start>
Mapping
<Test>
MappingTestLeve1
<Refine Mapping Result> Mapping
Camera (Test Mapping Camera) / ( Camera )

(I: Inner Level, O: Outer Level, S: Side Level, Back: Back Level)
<>
<Import>
Map
MappingFileDataLight Level
<Import All> <Import>
<>
<>
Light Level10
Light
Level
10
Side
15 15 15 15 20 24 34
50
65
80
94
11
12
13
14
15
109 123 136 148 156
Outer 15 15 15 21 34 63 86 111 136 155 167 174 180 185 190 195
3-48
Calibration
3.2.10.4. Head Offset Calibration

GantryFiducial CameraHead(XY Offset)
Head XY OffsetCalibtation Tool
ANCCalibtation Tool
Head XY Offset
1. <Nozzle Prepare>ANC1CN400
2. <Automatic Next> <10. Head Offset>
Gantry
<No Real Motion[Manual]> Head
<Next>
<Automatic> <Manual>
Head<Next>
<10. .>
Z []
Z <>
3. , Head AssemblyZ
3-49
4. 1[]
1Calibration Tool
<>
5. [1] []
Assembly Fix1 Camera <>
Head
6. [] , <>
SMVisionCalibration ToolFicucial Mark
<>
7. Calibration Calibration <>
3-50
Calibration
8.
Next, Remove the Calibration Tool from Head 1. Click [Next] for Moving
Down Head . \nAfter Moving, Remove the Tool Manually.1
Calibration Tool <>
9.
1Head 2~ 6
10.
<>
11. <Gantry>Gantry2Gantry1
Head Offset
3-51
"
Head XY Offset Calibration
Head 1 X : -0.04mm ~ 0.04mm, Head 1 Y : -0.03mm ~ 0.03mm
Head 2 X : 29.96mm ~ 30.04mm, Head 2 Y : -0.03mm ~ 0.03mm
3-52
Calibration
3.2.10.5. Fly Camera Scale Calibration

Fly-Camera(Scale)Fly-Camera Scale
ToolANC Tool
Fly-Camera Scale Calibration
2. <Automatic Next> <11. Fly Cam. Scale>
Gantry
<Next>
Head<Next>
<11. >
Z []
Z <>
3. , Head AssemblyZ
4. 1[]
1Calibration Tool
<>
5. Move To Center Position of Calibration Tool. To Move, Click [Next].
Head AssemblyANCCalibrration Tool <Next>
6. [] <>
7. 1Fly CameraAlign Mirror
8. []. <>Fly1 Ca
m <>SMVisonCalibration Tool
3-53

Fiducoal Mark<>
9. Fly-Camera ToolFiducial Mark 2 Tool

ANC Tool ToolFiducial Mark 2
3-54
Calibration
11. Next, Remove the Calibration Tool From Head 1. Click [Next] for Movi
ng Down Head. After Moving, Remove the Tool Manually.
1Calibration Tool <>
12. Fly Camera1Fly Camera
Fly Camera
2~6
13. <Gantry> Gantry2Gantry1

System SetupCamera
3-55
"
Fly Camera
FOV 16
ScaleX: 33.34~35.42 (m/pixel)
FOV 16 (MEGA)
ScaleX: 15.39~16.35 (m/pixel)
3-56
Calibration
3.2.10.6. Fly Camera Offset Calibration

Fly CameraHead Spindle Fly CameraHead Spi
ndle OffsetFly Camera Calibration Head Z Offset Calibration
(Calibration Tool)
HeadReference Fiducail MarkReference Fiducial Offset
HeadReference Fiducial MarkSystem SetupCamera
DefaultUse
Fly-Camera Offset
1. <NozzlePrepare> ANC1CN400<Automatic
Next>
2. <12. Fly Cam. Offset> Gantry<No
Real Motion[Manual]> Head
<Next><Automatic> <Manual>
Head<Next>
<12. >
Z []
Z <>
3. , Head AssemblyZ
4. Next Attach the Calibration Tool to Head 1. Click [Next] for Moving Down
Head. After Moving, Attach the Calibration Nozzle to head Manually.
1CN400<Next>
5. Up to Align Height and Mirror Close, Click [Next]. <
>
6. 1Fly CameraAlign Mirror
[]. <>
Fly1 Cam <> SMVision
Calibration Tool Fiducoal Mark<>
3-57
7. HeadReference Fiducial MarkFly-CameraR Offset

Fly-Camera ToolFiducial Mark 2Fly-CameraScale
9.
Next, Remove the Calibration Tool From Head 1. Click [Next] for Moving
Down Head. After Moving, Remove the Tool Manually.1
Calibration Tool <>
10. 1Head 2~6
3-58
Calibration
11. Gantry1<Gantry>
Gantry2
System SetupCamera
"
Head-Fly Offset (FOV 25)
Offset X : -0.75 ~ 0.75 (mm)
Offset Y : -0.75 ~ 0.75 (mm)
Offset R : -1.0 ~ 1.0
Head-Fly Offset (FOV 16 , MEGA)
Offset X : -0.60 ~ 0.60 (mm)

3-59
Offset Y : -0.60 ~ 0.60 (mm)
Offset R : -1.0 ~ 1.0
Head-Fly Offset (FOV 15)
Offset X : -0.45 ~ 0.45 (mm)
Offset Y : -0.45 ~ 0.45 (mm)
Offset R : -1.0 ~ 1.0
Head-Fly Offset
Offset X : -0.5 ~ 0.5 (mm)
Offset Y : -0.5 ~ 0.5 (mm)
3-60
Calibration
3.2.10.7. Fly to Fix Camera & Fly Runout Offset Calibration

Fly Camera
Offset Run-OutFiducial Ca
meraFly-Camera
ToolANC Tool
Fly to Fix Offset
2. <Automatic Next> <13. Fly to Fix Offset>
Gantry
<Next>
Head<Next>
<13.>
Z [].
Z <>
3. , Head AssemblyZ
4. Z Axis moving down . Please Wait for a Moment.

1CN400<Next>
5. Move To Center Position of Calibration Tool. To Move, Click [Next].
Head AssemblyANCCalibrration Tool
<Next>
6. Up to Align Height and Mirror Close, Click [Next]. <
>
7. , Head 1 Fly Camera Align Mirror
3-61

[] <>
SMVisionCalibration Tool Fiducial Mark
<>
8. 45 ToolFly-Camera ToolFiducial
Mark 2 ToolANC ToolFiducial Ca
mera ToolFiducial Mark 2
Pick90Fiducial Camera Tool
Fiducial Mark 2Head900
90180270
9.
3-62
Calibration
10. 1Head 2~6 Ca

libration
11. Gantry1<Gantry> Gantry2

Fly-Fix Offset
3-63
"
Fly to Fix Offset
Offset X : -0.050 ~ 0.050(mm)
Offset Y : -0.050 ~ 0.050(mm)
Fly Runout Offset
Offset X : -0.020 ~ 0.020(mm)
Offset Y : -0.020 ~ 0.020(mm)
3-64
Calibration
3.2.10.8. R-Axis Offset Calibration

RVisionR
RMotionR-Axis Offset
ToolANC Tool
R-Axis Offset
R-Axis Offset
2. <Automatic Next> <14. R-Axis Offset>
Gantry
<Next>
Head<Next>
<14 R->
Z[]
Z <>
3. , Head AssemblyZ
4. 1[]
1 Calibration Tool
, <>
5. Z Head1
(Y), Calibration (N), <
>
3-65
6. [1][]Head Assem
bly Fix1 Camera<>
7. [] <>
SMVision Calibration ToolFiducial Mark
<>
8. Head-3603605Fly-Camera Tool
Fiducial Mark 2
9. Calibration
3-66

Passwordadmin)
11.2.4.1. Standard CMOS features
Drive A: None
Halt On : All Errors
11.2.4.2. Advanced BIOS features
First Boot Device : CDROM
Second Boot Device : HDD-0
Third Boot Device : Disabled
Boot Up Floppy Seek : Disabled
11.2.4.3. Integrated peripherals
Onboard I/O Chip Setup:PWRON After PWR Fail:On
/ATX
11.2.4.4. Power management setup
ACPI Func : Disabled
11-6
PC
11.3.
Recovery CD
Recovery CD
Recovery CDMMI PartDB

, SystemPCB ( H
DDDATA)
Recovery CD , MMI
Recovery CDCD-ROM , BIOS CDROM CD

2 Enter
1. Boot from Hard Disk
2. Boot from CD-ROM
21
1. Restore Hard Drive from CD-ROM
2. Start computer with CD-ROM support
3. Start computer without CD-ROM support
11-7
Button
Restore
HDD
HDDO/S
H D D D ATA
Restore OS
O/SHDDC:
O/S
C: DATA
Cancel
5~6Recovery CDO/S
11-8
NO
TOOL NAME
PART NO
IMAGE
REMARK
Feeder Station Alignment for

SM Feeder
J8307001A
Z Phase Encoder Setting

Calble
J8100156A
Panasonic Amp data cable
J8100154A
Z AMP Parameter Download

Cable
J90661001A
SM411
10
Z Phase Indicator Cable
J90661002A
SM411
15-2

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2. Fiducial Mark ANC Too1

Free Datasheet http://www.datasheet4u.com/

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