Professional Documents
Culture Documents
Introduction
The Project Guide provides main engine data and system proposals for the early design phase of engine installations. For contracted projects specific instructions for planning the installation are always delivered. The 2/1997 issue replaces all previous ones of the Vasa 32 Project Guide. Major revisions of issue 2/1997: The heat balance of the low NOX engines is revised according to the latest laboratory measurements. Major revisions of issue 1/1997: Information concerning the low NOX emission model, Vasa 32 LN, is now presented in parallel with information on the basic Vasa 32. Where no distinction is made, the data applies to both engine types. Technical data is revised in accordance with the current engine specifications. Exhaust gas pipe dimensions are for some cylinder numbers increased. Lists of suitable fuel and lubricating oil separators are included. Instructions on engine room ventilation are added. Emission control methods are described. The code numbers of electrical components are new. Engine seating instructions are extended. Piping interface points are better defined with reference to standard and pressure class. The information provided in this Project Guide is subject to revision without notice. Comments and suggestions to the contents of the Project Guide are welcome.
This publication is designed to provide as accurate and authoritative information regarding the subjects covered as was available at the time of writing. However, the publication deals with complicated technical matters and the design of the subject and products is subject to regular improvements, modifications and changes. Consequently, the publisher and copyright owner of this publication cannot take any responsibility or liability for any errors or omissions in this publication or for discrepancies arising from the features of any actual item in the respective product being different from those shown in this publication. The publisher and copyright owner shall not be liable under any circumstances, for any consequential, special, contingent, or incidental damages or injury, financial or otherwise, suffered by any part arising out of, connected with, or resulting from the use of this publication or the information contained therein.
Copyright 1997 by Wrtsil Diesel Oy All rights reserved. No part of this publication may be reproduced or copied in any form or by any means, without prior written permission of the copyright owner.
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Introduction
Table of contents
Chapter 1. 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 2. 2.1. 2.2. 2.3. 2.4. Page Chapter 9. 10. Page General data and outputs . . . . . . . . . . . . . 3 Main technical data . . . . . . . . . . . . . . . . . . . 3 Fuel specification. . . . . . . . . . . . . . . . . . . . . 3 Lubricating oil quality. . . . . . . . . . . . . . . . . . 3 Max. continuous output . . . . . . . . . . . . . . . . 4 Reference conditions. . . . . . . . . . . . . . . . . . 5 Principal dimensions and weights . . . . . . . . 5 Operational data . . . . . . . . . . . . . . . . . . . . 9 Dimensioning of propellers . . . . . . . . . . . . . 9 Loading capacity for generating sets. . . . . 11 Restrictions for low load operation and idling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Overhaul intervals and expected life times of engine components . . . . . . . . . . . . . . . . 13 Technical data . . . . . . . . . . . . . . . . . . . . . 14 Wrtsil Vasa 4R32. . . . . . . . . . . . . . . . . . 14 Wrtsil Vasa 6R32. . . . . . . . . . . . . . . . . . 18 Wrtsil Vasa 8R32. . . . . . . . . . . . . . . . . . 22 Wrtsil Vasa 9R32. . . . . . . . . . . . . . . . . . 26 Wrtsil Vasa 12V32. . . . . . . . . . . . . . . . . 30 Wrtsil Vasa 16V32. . . . . . . . . . . . . . . . . 34 Wrtsil Vasa 18V32. . . . . . . . . . . . . . . . . 38 Engine description . . . . . . . . . . . . . . . . . 42 Wrtsil Vasa 32 D & E . . . . . . . . . . . . . . 42 Wrtsil Vasa 32 D & E Low NOX . . . . . . . 43 Fuel system . . . . . . . . . . . . . . . . . . . . . . . 44 General . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Internal fuel system . . . . . . . . . . . . . . . . . . 44 Design of the external fuel system . . . . . . 44 Flushing instructions . . . . . . . . . . . . . . . . . 55 Lubricating oil system . . . . . . . . . . . . . . 56 Internal lubricating oil system . . . . . . . . . . 56 Design of the external lubricating oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Flushing instructions . . . . . . . . . . . . . . . . . 64 Cooling water system . . . . . . . . . . . . . . . 65 General . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Internal cooling water system . . . . . . . . . . 65 Design of the external cooling water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Conventional cooling water system. . . . . . 79 Starting air system . . . . . . . . . . . . . . . . . 83 Internal starting air system . . . . . . . . . . . . 83 Design of the external starting air system . 85 Turbocharger turbine washing system . 88 Engine room ventilation and combustion air. . . . . . . . . . . . . . . . . . . . . 89 Crankcase ventilation . . . . . . . . . . . . . . . 90 Exhaust gas system . . . . . . . . . . . . . . . . 91 Emission control options . . . . . . . . . . . . 93 Methods . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Options for further reduction of NOX . . . . . 93 Control and monitoring system . . . . . . . 95 Normal start and stop of the diesel engine 95 Automatic and emergency stop; overspeed trip . . . . . . . . . . . . . . . . . . . . . 96 Speed control . . . . . . . . . . . . . . . . . . . . . . 96 Speed measuring system . . . . . . . . . . . . . 97 Blocking of alarms . . . . . . . . . . . . . . . . . . . 97 Electric prelubricating pump . . . . . . . . . . . 97 Electric built-on fuel feed pump . . . . . . . . . 98 Preheating of cooling water. . . . . . . . . . . . 98 Monitoring system . . . . . . . . . . . . . . . . . . 102 Seating . . . . . . . . . . . . . . . . . . . . . . . . . . 103 General . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Rigid mounting . . . . . . . . . . . . . . . . . . . . 103 Flexible mounting of generating sets. . . . 107 Flexible pipe connections . . . . . . . . . . . . 108 Dynamic characteristics . . . . . . . . . . . . 109 General. . . . . . . . . . . . . . . . . . . . . . . . . . 109 External forces and couples . . . . . . . . . . 109 Torque variations. . . . . . . . . . . . . . . . . . . 110 Power transmission . . . . . . . . . . . . . . . 112 Connection to driven equipment. . . . . . . 112 Torsional vibrations . . . . . . . . . . . . . . . . . 114 Alternator feet design . . . . . . . . . . . . . . . 115 Engine room arrangement . . . . . . . . . . 117 Arrangement of generating sets . . . . . . . 117 Arrangement of main engines . . . . . . . . . 118 Transportation dimensions . . . . . . . . . . . 120 Dimensions and weights of engine parts. . . 122 List of symbols . . . . . . . . . . . . . . . . . . . 125
11. 12. 13. 13.1. 13.2. 14. 14.1. 14.2. 14.3. 14.4. 14.5. 14.6. 14.7. 14.8. 14.9. 15. 15.1. 15.2. 15.3. 15.4. 16. 16.1. 16.2. 16.3. 17. 17.1. 17.2. 17.3. 18. 18.1. 18.2. 18.3. 19. 20.
3. 3.1. 3.2. 3.3. 3.4. 3.5. 3.6. 3.7. 4. 4.1. 4.2. 5. 5.1. 5.2. 5.3. 5.4. 6. 6.1. 6.2. 6.3. 7. 7.1. 7.2. 7.3. 7.4. 8. 8.1. 8.2
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The fuel specification corresponds to fuel according to ISO 8217 : 1996 (E) categories up to ISO-F-RMK 55. Maximum limits for sodium, water content before engine and asphaltenes have been added. Provided the fuel treatment system can remove water and solids. Sodium contributes to hot corrosion on exhaust valves when combined with high vanadium content. Sodium also contributes strongly to fouling of the exhaust gas turbine blading at high load. The aggressiveness of the fuel depends not only on its proportions of sodium and vanadium but also on the total amount of ash. Hot corrosion and deposit formation are, however, also influenced by other ash constituents. It is therefore difficult to set strict limits based only on the sodium and vanadium content of the fuel. Also a fuel with lower sodium and vanadium contents than specified above can cause hot corrosion on engine components.
Speed
Engine
The system oil should be of viscosity class SAE 40 (ISO VG 150). Oils of viscosity class SAE 30 (ISO VG 100) may also be used. The content of additives should meet the requirement of MIL-L-2104C or API Service CD. The alkalinity, TBN, of the system oil should be 25 - 40 mg/KOH/g]; higher at higher sulphur content of the fuel. During the warranty period, lubricating oil of an approved type has to be used.
Turbocharger
For ABB turbochargers with roller bearings a turbine oil must be used. The oil may be a mineral oil or a synthetic oil having a viscosity of 30 - 55 cSt/50C. Other makes of turbochargers and turbochargers with sleeve bearings are lubricated from the main lubricating oil circuit of the engine.
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Auxiliary engines
Engine 720 RPM, 60 Hz Engine kW 4R32D 6R32D 8R32D 9R32D 12V32D 16V32D 18V32D 1480 2220 2960 3330 4440 5920 6660 Alternator kVA 1790 2680 3570 4020 5360 7140 8030 kWe 1430 2140 2860 3210 4280 5710 6430 750 RPM, 50 Hz Engine kW 1500 2250 3000 3375 4500 6000 6750 Alternator kVA 1810 2710 3620 4070 5430 7240 8149 kWe 1450 2170 2890 3260 4340 5790 6510
Speed governor
The speed governor can use both turbine and engine oil.
For auxiliary engines the permissible overload is 10% for one hour every twelve hours. The maximum fuel rack position is mechanically limited to 110% continuous output. The alternator outputs are calculated for an efficiency of 0.965 and a power factor of 0.8. The above output is also available from the free end of the engine, if necessary. The cylinder output P can be calculated as follows:
720 RPM kW 1620 2430 3240 3645 4860 6480 7290 HP 2200 3300 4410 4960 6610 8810 9910
750 RPM kW 1640 2460 3280 3690 4920 6560 7380 HP 2230 3350 4460 5020 6690 8920 10040
P (kW) = pe (bar) x n (RPM) x 0.0235 P (hp) = pe (bar) x n (RPM) x 0.0319 where P = output per cylinder pe = mean effective pressure n = engine speed
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total barometric pressure 1.0 bar air temperature relative humidity 25C 30%
charge air coolant temperature 25C For other than ISO 3046/I conditions the same standard gives correction factors. The influence of an engine driven lube oil pump on the specific fuel consumption is about 2 g/kWh and of each engine driven cooling water pump about 1 g/kWh, at full load and nominal speed.
Engine 4R32 6R32 8R32 9R32 Engine 4R32 6R32 8R32 9R32
* Turbocharger at flywheel end ** Weight with liquids (wet sump) but without flywheel
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V-engines (3V58E0437b)
* Turbocharger at flywheel end ** Weight with liquids (wet sump) but without flywheel
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Weight [ton]* 34 45 63 70
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2. Operational data
2. Operational data
2.1. Dimensioning of propellers
Controllable pitch (CP) propellers
Controllable pitch propellers are designed so that 100% of the maximum continuous engine output at nominal speed can be utilized. The propeller is usually optimized for service speed and draft at about 85% engine MCR and a sea margin of 10 - 15%. Shaft generators must be considered when dimensioning propellers, if the generator will be used at sea. Overload protection or load control is recommended in all installations. In installations where several engines are connected to the same propeller, overload protection or load control is necessary. The graph 4V93L0383 shows the operating range for a CP-propeller installation. The recommended combinator curve and the 100% load curve are valid for a singleengine installation. For twin-engine installations a lighter combinator program is used if only one engine is in operation. The idling (clutch-in) speed should be as high as possible and will be decided separately in each case.
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2. Operational data
In ships intended for towing, the propeller can be designed for 95% of the maximum continuous output of the engine at nominal speed in bollard pull or at towing speed. The absorbed power at free running and nominal speed in usually then relatively low, 55 - 75% of the output at bollard pull. In ships intended for operation in heavy ice, the additional torque of the ice shall be considered. The graph 4V93L0423 shows the permissible operating range for an FP-propeller installation as well as the recommended design point at 85% MCR and nominal speed. The min. speed will be decided separately for each installation. It is recommended that the speed control system is designed to give a speed boost signal to the speed governor in order to prevent the engine speed from decreasing when clutching-in. The clutch should be dimensioned for a slipping time of 5 - 8 seconds. A propeller shaft brake should be used to enable fast manoeuvering (crash-stop).
10
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2. Operational data
The stated values of loading performance as presented in 1V93F0093 are guidance values; the values will also be affected by the mass-moment of inertia of the set, the governor adjustment and nominal output. Unless otherwise agreed the present requirements of the classification societies for load application on generating sets at an instant speed drop of 10% are: American Bureau of Shipping Bureau Veritas Det Norske Veritas Germanischer Lloyd Registro Italiano Navale Maritime Register Lloyds Register of Shipping 0 - 50 - 100% 50% on base load of 0 - 50% 0 - 50 - 100% 0 - 50 - 100% 0 - 50 - 100% 0 - 50 - 100% 0 - 800/pe [800/pe + (100 - 800/pe)] - 100%
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2. Operational data
t2 =
t4 =
Absolute idling
(declutched main engine, unloaded generator) Max. 10 min., (recommended 3 - 5 min.), if the engine is to be stopped after the idling. Max. 6 hours if the engine is to be loaded after the idling.
Instant unloading
time elapsing before the speed has stabilized at the initial value (speed droop = 0%) = 2 seconds t5 = time elapsing before the speed has stabilized at the new value determined by the speed droop (speed droop = 4%) = 1.8 seconds n1 = increase in speed at instant unloading (speed droop = 0%) = 8% n2 = increase in speed at instant unloading (speed droop = 4%) <10% t3 =
12
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2. Operational data
Component Fuel quality Piston Piston rings Cylinder liner Cylinder head Inlet valve Exhaust valve Injection valve nozzle Injection pump Main bearing Big end bearing
Time between overhauls [h] HFO 12000 - 20000 12000 - 20000 12000 - 20000 12000 - 20000 12000 - 20000 12000 - 20000 2000 16000 16000 - 20000 12000 - 20000 MDO 20000 - 24000 20000 - 24000 20000 - 24000 20000 - 24000 20000 - 24000 20000 - 24000 2000 16000 16000 - 20000 20000 - 24000
Expected lifetime [h] HFO 24000 - 40000 12000 - 20000 60000 - 100000 60000 - 100000 24000 - 40000 12000 - 20000 4000 - 8000 16000 - 24000 32000 - 40000 12000 - 20000 MDO 40000 - 48000 20000 - 24000 60000 - 100000 60000 - 100000 40000 - 48000 24000 - 32000 8000 32000 32000 - 40000 20000 - 24000
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3. Technical data
3. Technical data
3.1. Wrtsil Vasa 4R32
Engines speed Engine output Engine output Cylinder bore Stroke Swept volume Compression ratio Compression pressure, max. Firing pressure, max Charge air pressure Mean effective pressure Mean piston speed Idling speed RPM kW HP mm mm dm bar bar bar bar m/s RPM kg/s C C C C 8) 8) 8) 8) 2, 8) 2, 8) 2, 8) 2, 8) kg/s kg/s kg/s kg/s C C C C C bar mm kW kW kW kW kW kW bar bar bar bar m/h g/kWh g/kWh g/kWh kg/h bar bar bar bar bar C C C 720 1480 2010 320 350 112.6 12:1 105 145 2.53 21.9 8.4 500 3.2 45 40...70 70 80 3.3 (3.2) 2.9 (2.8) 2.6 (2.4) 1.9 (1.4) 305 (310) 300 (310) 300 (325) 299 (370) 3.4 (3.3) 3.0 (2.9) 2.7 (2.5) 2.0 (1.5) 300 (315) 295 (305) 295 (320) 294 (365) 500 0.03 450 1500 180 340 447 980 62 4 5 3 6 1.4/0.9 188 193 202 1.3 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 78 (84) 190 194 200 191 191 197 1.3 4.2 3.5 2.5 0.8 0.5 63 (77) 80 (90) 78 (84) 3.6 (3.5) 3.1 (3.0) 2.8 (2.6) 2.1 (1.6) 315 (320) 305 (315) 300 (325) 300 (370) 3.3 3.5 45 40...70 70 80 3.7 (3.6) 3.2 (3.1) 2.9 (2.7) 2.2 (1.7) 340 (360) 340 (355) 335 (350) 295 (365) 500 0.03 450 1640 188 378 513 1110 64 4 5 3 6 1.4/0.9 192 193 199 2.6 21.3 8.75 2.8 24.0 8.4 500 3.6
D
750 1500 2040 720 1620 2200
E
750 1640 2230 320 350 112.6 12:1 110 155 2.85 23.3 8.75
1)
Heat balance
Effective output Lubricating oil Jacket water Charge air Exhaust gases Radiation
3)
1480 176 327 433 970 62 1620 184 370 496 1110 64
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
6) 6) 6)
14
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3. Technical data
D
750 46 41 720 44 40 13.4/16.3 0.67 2.0 15 1.5 0.6
E
750 46 41 44 40 13.4/16.3 0.67 2.0 15 1.5 0.8
4)
9)
48 44
48 44
6)
48 44
48 44
7)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. At remote and automatic starting, the consumption may be 50% higher. At constant speed. Figures in brackets at speed acc. to propeller curve. Tolerance +0.3 g/kWh
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3. Technical data
LN D
720 1480 2010 320 350 112.6 13.8:1 120 155 2.35 21.9 8.4 500 3.1 45 40...70 70 80 3.2 2.9 2.6 1.9 322 316 315 315 3.3 (3.3) 3.0 (2.8) 2.7 (2.5) 2.0 (1.6) 317 (317) 311 (319) 310 (325) 310 (371) 500 0.03 450 1500 174 288 442 1025 58 4 5 3 6 1.4/0.9 185 189 196 1.3 187 190 198 3.2 2.4 21.3 8.75 750 1500 2040
LN E
720 1620 2200 320 350 112.6 13.8:1 130 165 2.6 24.0 8.4 500 3.3 45 40...70 70 80 3.4 3.0 2.8 2.0 328 318 315 315 3.5 (3.5) 3.1 (3.0) 2.9 (2.7) 2.1 (1.7) 323 (323) 313 (321) 310 (324) 310 (369) 500 0.03 450 1640 183 313 500 1112 65 4 5 3 6 1.4/0.9 186 187 194 1.3 187 188 195 3.4 2.65 23.3 8.75 750 1640 2230
1)
Heat balance
Effective output Lubricating oil Jacket water Charge air Exhaust gases Radiation
3)
1480 169 290 415 994 58 1620 177 316 476 1093 65
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
6) 6) 6)
16
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3. Technical data
LN D
720 44 40 13.4/16.3 0.67 2.0 15 1.5 0.6 750 46 41
LN E
720 44 40 13.4/16.3 0.67 2.0 15 1.5 0.8 750 46 41
4)
9)
48 44
48 44
6)
48 44
48 44
7)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. At remote and automatic starting, the consumption may be 50% higher. At constant speed. Figures in brakets at speed acc. to propeller curve. Tolerance +0.3 g/kWh.
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3. Technical data
D
750 2250 3060 320 350 168.9 12:1 105 145 2.53 21.9 8.4 500 4.6 45 40...70 70 80 4.7 (4.6) 4.1 (3.9) 3.7 (3.5) 2.7 (2.4) 313 (320) 308 (320) 310 (330) 295 (335) 4.9 (4.8) 4.3 (4.2) 3.9 (3.7) 2.9 (2.6) 308 (315) 303 (315) 303 (325) 290 (330) 500 0.03 600 2250 258 510 386 288 1455 92 4 5 3 6 1.4/1.7 186 190 196 2.0 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 78 (84) 4.3 4.0 188 191 197 189 188 196 5.2 (5.1) 4.5 (4.3) 4.2 (3.9) 2.9 (2.6) 318 (325) 313 (325) 308 (330) 300 (340) 4.8 5.1 2.6 21.3 8.75 2.8 24.0 8.4 720 2430 3300
E
750 2460 3350 320 350 168.9 12:1 110 155 2.85 23.3 8.75 500 5.3 45 40...70 70 80 5.4 (5.3) 4.7 (4.5) 4.3 (4.1) 3.1 (2.8) 314 (320) 308 (320) 303 (325) 295 (335) 500 0.03 600 2460 270 562 444 326 1640 96 4 5 3 6 1.4/1.7 190 191 198 2.0 4.3
1)
Heat balance
Effective output Lubricating oil Jacket water Charge air, HT-circuit Charge air, LT-circuit Exhaust gases Radiation
3)
2220 252 504 369 286 1415 92 2430 263 551 424 319 1600 96
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
6) 6) 6)
18
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3. Technical data
D
750 59 53 720 57 51 13.4/16.3 1.3 3.0 15 1.5 0.6
E
750 59 53 57 51 13.4/16.3 1.3 3.0 15 1.5 0.8
4)
9)
72 66
72 66
6)
72 66
72 66
7)
9)
If priming pump is connected, 400 RPM. At an ambient temperature of 25C. The figures are without margins at 100% load, and constant speed. Capacities at 50 and 60 Hz at 100% load. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance + 5%. The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. At remote and automatic starting, the consumption in 2...3 times higher. At constant speed. Figures in brackets at speed acc. to propeller curve. Tolerance +0.3 g/kWh.
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3. Technical data
LN D
720 2220 3020 320 350 168.9 13.8:1 120 155 2.35 21.9 8.4 500 4.5 45 40...70 70 80 4.6 4.1 3.7 2.8 322 315 313 309 4.8 (4.8) 4.3 (4.1) 3.9 (3.6) 2.9 (2.4) 317 (317) 310 (319) 308 (325) 304 (353) 500 0.03 600 2250 245 425 358 288 1498 86 4 5 3 6 1.4/1.7 182 186 192 2.0 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 78 (84) 4.3 184 187 194 4.7 2.4 21.3 8.75 750 2250 3060
LN E
720 2430 3300 320 350 168.9 13.8:1 130 165 2.6 24.0 8.4 500 4.9 45 40...70 70 80 5.0 4.4 4.0 3.0 328 318 314 310 5.1 (5.1) 4.6 (4.4) 4.2 (3.9) 3.1 (2.6) 323 (323) 313 (321) 309 (324) 305 (354) 500 0.03 600 2460 256 462 416 315 1626 96 4 5 3 6 1.4/1.7 183 184 190 2.0 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 78 (84) 4.3 184 185 191 5.0 2.65 23.3 8.75 750 2460 3350
1)
Heat balance
Effective output Lubricating oil Jacket water Charge air, HT-circuit Charge air, LT-circuit Exhaust gases Radiation
3)
2220 237 429 319 287 1453 86 2430 248 466 378 319 1598 96
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
6) 6) 6)
20
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3. Technical data
LN D
720 57 51 13.4/16.3 1.3 3.0 15 1.5 0.6 750 59 53
LN E
720 57 51 13.4/16.3 1.3 3.0 15 1.5 0.8 750 59 53
4)
9)
72 66
72 66
6)
72 66
72 66
7)
9)
If priming pump is connected, 400 RPM. At an ambient temperature of 25C. The figures are without margins at 100% load, and constant speed. Capacities at 50 and 60 Hz at 100% load. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance + 5%. The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. At remote and automatic starting, the consumption in 2...3 times higher. At constant speed. Figures in brackets at speed acc. to propeller curve. Tolerance +0.3 g/kWh.
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3. Technical data
D
750 3000 4080 320 350 225.2 12:1 105 145 2.53 21.9 8.4 500 6.1 45 40...70 70 80 6.3 (6.2) 5.6 (5.4) 5.2 (4.8) 3.5 (2.8) 310 (315) 305 (320) 305 (330) 310 (375) 6.5 (6.5) 5.8 (5.6) 5.3 (4.9) 3.7 (2.9) 305 (310) 300 (315) 300 (325) 303 (370) 500 0.03 600 3000 340 672 514 385 1915 122 4 5 3 6 1.9/2.4 186 190 196 2.6 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 79 (84) 4.2 4.0 188 191 197 189 190 196 7.0 (6.9) 6.2 (6.0) 5.7 (5.3) 4.0 (3.2) 318 (325) 305 (325) 305 (330) 308 (375) 6.3 6.8 2.6 21.3 8.75 2.8 24.0 8.4 720 3240 4410
E
750 3280 4460 320 350 225.2 12:1 110 155 2.85 23.3 8.75 500 7.0 45 40...70 70 80 7.2 (7.1) 6.4 (6.2) 5.8 (5.4) 4.1 (3.3) 313 (320) 305 (320) 300 (325) 303 (370) 500 0.03 600 3280 355 743 590 433 2175 128 4 5 3 6 1.9/2.4 190 191 198 2.6 4.2
1)
Heat balance
Effective output Lubricating oil Jacket water Charge air, HT-circuit Charge air, LT-circuit Exhaust gases Radiation
3)
2960 332 664 492 382 1895 122 3240 345 731 566 426 2145 128
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Lea k fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
6) 6) 6)
22
=HE A 2H
''%
3. Technical data
D
750 73 65 720 70 62 20.8/25.4 1.66 4.0 15 1.5 0.6
E
750 73 65 70 62 20.8/25.4 1.66 4.0 15 1.5 0.8
4)
9)
96 89
96 89
6)
96 89
96 89
7)
1) 2) 3) 4) 5) 6) 7) 8) 9)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. At remote and automatic starting, the consumption in 2...3 times higher. At constant speed. Figures in brackets at speed acc. to propeller curve. Tolerance +0.3 g/kWh.
=HE A 2H
''%
23
3. Technical data
LN D
720 2960 4030 320 350 225.2 13.8:1 120 155 2.35 21.9 8.4 500 5.9 45 40...70 70 80 6.1 5.5 5.0 3.6 322 316 316 321 6.4 (6.4) 5.7 (5.5) 5.2 (4.8) 3.7 (3.0) 317 (317) 311 (320) 311 (326) 316 (371) 500 0.03 600 3000 327 567 478 383 1997 115 4 5 3 6 1.9/2.4 182 186 192 2.6 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 79 (84) 4.2 184 187 194 6.2 2.4 21.3 8.75 750 3000 4080
LN E
720 3240 4410 320 350 225.2 13.8:1 120 165 2.6 24.0 8.4 500 6.4 45 40...70 70 80 6.6 5.8 5.4 3.9 328 318 315 320 6.8 (6.8) 6.1 (5.8) 5.6 (5.2) 4.0 (3.3) 323 (323) 313 (321) 310 (325) 315 (369) 500 0.03 600 3280 341 616 555 420 2169 128 4 5 3 6 1.9/2.4 183 184 190 2.6 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 79 (84) 4.2 184 185 192 6.6 2.65 23.3 8.75 750 3280 4460
1)
Heat balance
Effective output Lubricating oil Jacket water Charge air, HT-circuit Charge air, LT-circuit Exhaust gases Radiation
3)
2960 316 572 425 382 1936 115 3240 331 621 503 425 2130 128
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
6) 6) 6)
24
=HE A 2H
''%
3. Technical data
LN D
720 70 62 20.8/25.4 1.66 4.0 15 1.5 0.6 750 73 65
LN E
720 70 62 20.8/25.4 1.66 4.0 15 1.5 0.8 750 73 65
4)
9)
96 89
96 89
6)
96 89
96 89
7)
1) 2) 3) 4) 5) 6) 7) 8) 9)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. At remote and automatic starting, the consumption in 2...3 times higher. At constant speed. Figures in brackets at speed acc. to propeller curve. Tolerance +0.3 g/kWh.
=HE A 2H
''%
25
3. Technical data
D
750 3375 4590 320 350 253.4 12:1 105 145 2.53 21.9 8.4 500 6.9 45 40...70 70 80 7.1 (7.1) 6.2 (6.0) 5.6 (5.3) 4.2 (3.9) 318 (325) 310 (325) 305 (325) 300 (335) 7.4 (7.3) 6.6 (6.3) 5.8 (5.5) 4.3 (4.0) 313 (320) 303 (320) 300 (320) 295 (330) 500 0.03 700 3375 378 738 992 2235 138 4 5 3 6 1.9/2.4 186 190 196 3.0 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 79 (84) 188 191 197 189 190 196 7.7 (7.6) 6.8 (5.8) 6.1 (5.8) 4.5 (4.2) 323 (330) 313 (330) 310 (330) 299 (335) 7.2 7.5 2.6 21.3 8.75 2.8 24.0 8.4 720 3645 4960
E
750 3690 5020 320 350 253.4 12:1 110 155 2.85 23.3 8.75 500 7.8 45 40...70 70 80 8.0 (7.9) 7.1 (6.9) 6.4 (6.0) 4.6 (4.3) 318 (325) 308 (325) 303 (325) 295 (330) 500 0.03 700 3690 391 831 1144 2465 144 4 5 3 6 1.9/2.4 190 191 198 3.0 4.2 3.5 2.5 0.8 0.5 63 (77) 80 (90) 79 (84)
1)
Heat balance
Effective output Lubricating oil Jacket water Charge air Exhaust gases Radiation
3)
3330 369 729 964 2185 138 3645 380 818 1108 2410 144
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
6) 6) 6)
26
=HE A 2H
''%
3. Technical data
D
750 73 71 720 70 68 20.8/25.4 1.84 4.6 15 1.5 0.6
E
750 73 71 70 68 20.8/25.4 1.84 4.6 15 1.5 0.8
4)
9)
108 100
108 100
6)
108 100
108 100
7)
1) 2) 3) 4) 5) 6) 7) 8) 9)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. At remote and automatic starting, the consumption in 2...3 times higher. At constant speed. Figures in brackets at speed acc. to propeller curve. Tolerance +0.3 g/kWh.
=HE A 2H
''%
27
3. Technical data
LN D
720 3330 4530 320 350 253.4 13.8:1 120 155 2.35 21.9 8.4 500 6.7 45 40...70 70 80 6.9 6.2 5.7 4.2 322 315 313 309 7.2 (7.2) 6.5 (6.2) 5.9 (5.5) 4.3 (3.6) 317 (317) 310 (319) 308 (325) 304 (353) 500 0.03 700 3375 368 638 968 2247 129 4 5 3 6 1.9/2.4 182 186 192 3.0 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 79 (84) 184 187 194 7.0 2.4 21.3 8.75 750 3375 4590
LN E
720 3645 4960 320 350 253.4 13.8:1 130 165 2.6 24.0 8.4 500 7.2 45 40...70 70 80 7.4 6.5 6.1 4.5 328 318 314 310 7.7 (7.7) 6.9 (6.5) 6.3 (5.9) 4.6 (3.9) 323 (323) 313 (321) 309 (324) 305 (354) 500 0.03 700 3690 384 693 1097 2440 144 4 5 3 6 1.9/2.4 183 184 190 3.0 4.2 3.5 2.5 0.8 0.5 63 (77) 80 (90) 79 (84) 184 185 192 7.5 2.65 23.3 8.75 750 3690 5020
1)
Heat balance
Effective output Lubricating oil Jacket water Charge air Exhaust gases Radiation
3)
3330 356 644 908 2179 129 3645 372 699 1044 2397 144
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
6) 6) 6)
28
=HE A 2H
''%
3. Technical data
LN D
720 70 68 20.8/25.4 1.84 4.6 15 1.5 0.6 750 73 71
LN E
720 70 68 20.8/25.4 1.84 4.6 15 1.5 0.8 750 73 71
4)
9)
108 100
108 100
6)
108 100
108 100
7)
1) 2) 3) 4) 5) 6) 7) 8) 9)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. At remote and automatic starting, the consumption in 2...3 times higher. At constant speed. Figures in brackets at speed acc. to propeller curve. Tolerance +0.3 g/kWh.
=HE A 2H
''%
29
3. Technical data
D
750 4500 6120 320 350 337.8 12:1 105 145 2.53 21.9 8.4 500 9.0 45 40...70 70 80 9.2 (9.1) 8.0 (7.6) 7.4 (7.0) 5.3 (4.7) 315 (320) 310 (320) 310 (330) 295 (335) 9.7 (9.5) 8.4 (8.2) 7.6 (7.4) 5.8 (5.1) 10.3 (10.1) 8.8 (8.4) 8.2 (7.7) 5.7 (5.1) 318 (325) 315 (325) 310 (330) 300 (340) 9.5 10.0 2.6 21.3 8.75 2.8 24.0 8.4 720 4860 6610
E
750 4920 6690 320 350 337.8 12:1 110 155 2.85 23.3 8.75 500 10.4 45 40...70 70 80 10.7 (10.5) 9.2 (8.8) 8.4 (8.0) 6.2 (5.5)
1)
308 (315) 305 (315) 305 (325) 289 (330) 500 0.03 800 2 x 600 4500 504 984 762 573 2880 160 4 5 3 6 3.0/3.8
313 (320) 310 (320) 305 (325) 294 (335) 500 0.03 800 2 x 600 4920 527 1110 870 638 3240 168 4 5 3 6 3.0/3.8
Heat balance
Effective output Lubricating oil Jacket water Charge air, HT-circuit Charge air, LT-circuit Exhaust gases Radiation
3) 4440 492 972 731 567 2800 160 4860 516 1096 837 629 3165 168
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
184 188 194 4.0 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84)
187 188 194 4.0 4.2 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84)
6) 6) 6)
30
=HE A 2H
''%
3. Technical data
D
750 94 90 720 90 86 21.0/25.5 1.88 6.1 15 1.5 0.6 68
E
750 94 90 90 86 21.0/25.5 1.88 6.1 15 1.5 0.8 68
4)
10)
71
71
144 133
144 133
6, 7)
144 133
144 133
8)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. 6) The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. 7) Including lubricating oil cooler. 8) At remote and automatic starting, the consumption is 2...3 times higher. 9) At constant speed. Figures in brackets at speed acc. to propeller curve. 10) Tolerance +0.3 g/kWh. Subject to revision without notice.
=HE A 2H
''%
31
3. Technical data
LN D
720 4440 6040 320 350 337.8 13.8:1 120 155 2.35 21.9 8.4 500 9.0 45 40...70 70 80 9.2 8.2 7.6 5.5 322 315 313 309 9.7 (9.7) 8.5 (8.2) 7.9 (7.3) 5.8 (4.8) 9.5 2.4 21.3 8.75 750 4500 6120
LN E
720 4860 6610 320 350 337.8 13.8:1 130 165 2.6 24.0 8.4 500 9.8 45 40...70 70 80 10.1 8.8 8.2 6.0 330 320 316 312 10.4 (10.4) 9.3 (8.9) 8.5 (7.9) 6.3 (5.2) 10.1 2.65 23.3 8.75 750 4920 6690
1)
317 (317) 310 (319) 308 (325) 305 (353) 500 0.03 800 2 x 600 4500 490 850 717 575 2997 172 4 5 3 6 3.0/3.8
325 (325) 315 (323) 311 (326) 307 (356) 500 0.03 800 2 x 600 4920 517 934 855 639 3322 193 4 5 3 6 3.0/3.8
Heat balance
Effective output Lubricating oil Jacket water Charge air, HT-circuit Charge air, LT-circuit Exhaust gases Radiation
3) 4440 474 858 637 573 2905 172 4860 501 942 776 647 3263 194
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
182 186 192 4.0 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84)
185 186 192 4.0 4.2 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84)
6) 6) 6)
32
=HE A 2H
''%
3. Technical data
LN D
720 90 86 21.0/25.5 1.88 6.1 15 1.5 0.6 68 750 94 90
LN E
720 90 86 21.0/25.5 1.88 6.1 15 1.5 0.8 68 750 94 90
4)
10)
71
71
144 133
144 133
6, 7)
144 133
144 133
8)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. 6) The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. 7) Including lubricating oil cooler. 8) At remote and automatic starting, the consumption is 2...3 times higher. 9) At constant speed. Figures in brackets at speed acc. to propeller curve. 10) Tolerance +0.3 g/kWh. Subject to revision without notice.
=HE A 2H
''%
33
3. Technical data
D
750 6000 8160 320 350 450.4 12:1 105 145 2.53 21.9 8.4 500 12.3 45 40...70 70 80 12.6 (12.4) 13.0 (12.8) 12.7 13.5 2.6 21.3 8.75 2.8 24.0 8.4 720 6480 8810
E
750 6560 8920 320 350 450.4 12:1 110 155 2.85 23.3 8.75 500 13.9 45 40...70 70 80 13.8 (13.6) 14.2
1)
304 (310) 300 (315) 300 (325) 305 (370) 500 0.03 900 2 x 700 6000 664 1304 1764 3805 216 4 5 3 6 4.2/5.2
314 (320) 304 (320) 298 (325) 303 (370) 500 0.03 900 2 x 700 6560 762 1456 2020 4310 230 4 5 3 6 4.2/5.2
Heat balance
Effective output Lubricating oil Jacket water Charge air Exhaust gases Radiation
3) 5920 648 1288 1712 3745 216 6480 686 1440 1964 4255 230
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
184 188 194 5.2 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84)
6) 6) 6)
34
=HE A 2H
''%
3. Technical data
D
750 128 112 720 123 108 32.3/39.3 2.41 8.1 15 1.5 0.6 87
E
750 128 112 123 108 32.3/39.3 2.41 8.1 15 1.5 0.8 87
4)
10)
91
91
192 177
192 177
6, 7)
192 177
192 177
8)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. 6) The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. 7) Including lubricating oil cooler. 8) At remote and automatic starting, the consumption is 2...3 times higher. 9) At constant speed. Figures in brackets at speed acc. to propeller curve. 10) Tolerance +0.3 g/kWh. Subject to revision without notice.
=HE A 2H
''%
35
3. Technical data
LN D
720 5920 8050 320 350 450.4 13.8:1 120 155 2.35 21.9 8.4 500 12.0 45 40...70 70 80 12.3 11.0 10.2 7.3 322 316 316 321 12.9 (12.9) 11.4 (11.0) 10.5 (9.7) 7.5 (6.1) 12.6 2.4 21.3 8.75 750 6000 8160
LN E
720 6480 8810 320 350 450.4 13.8:1 130 165 2.6 24.0 8.4 500 13.1 45 40...70 70 80 13.4 11.8 10.9 7.8 330 320 317 322 13.9 (13.9) 12.4 (11.8) 11.3 (10.6) 8.1 (6.7) 13.6 2.65 23.3 8.75 750 6560 8920
1)
317 (317) 311 (320) 311 (326) 316 (371) 500 0.03 900 2 x 700 6000 653 1133 1723 3996 229 4 5 3 6 4.2/5.2
325 (325) 315 (323) 312 (327) 317 (371) 500 0.03 900 2 x 700 6560 690 1245 1992 4429 258 4 5 3 6 4.2/5.2
Heat balance
Effective output Lubricating oil Jacket water Charge air Exhaust gases Radiation
3) 5920 632 1144 1614 3873 229 6480 668 1256 1897 4351 259
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
182 186 192 5.2 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84)
6) 6) 6)
36
=HE A 2H
''%
3. Technical data
LN D
720 123 108 32.3/39.3 2.41 8.1 15 1.5 0.6 87 750 128 112
LN E
720 123 108 32.3/39.3 2.41 8.1 15 1.5 0.8 87 750 128 112
4)
10)
91
91
192 177
192 177
6, 7)
192 177
192 177
8)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. 6) The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. 7) Including lubricating oil cooler. 8) At remote and automatic starting, the consumption is 2...3 times higher. 9) At constant speed. Figures in brackets at speed acc. to propeller curve. 10) Tolerance +0.3 g/kWh. Subject to revision without notice.
=HE A 2H
''%
37
3. Technical data
D
750 6750 9180 320 350 506.7 12:1 105 145 2.53 21.9 8.4 500 14.5 45 40...70 70 80 15.2 (15.0) 13.4 (13.1) 12.1 (11.5) 8.8 (8.1) 16.0 (15.8) 14.0 (13.7) 12.7 (12.2) 9.1 (8.4) 323 (330) 300 (315) 294 (315) 285 (320) 14.8 15.6 2.6 21.3 8.75 2.8 24.0 8.4 720 7290 9910
E
750 7380 10040 320 350 506.7 12:1 110 155 2.85 23.3 8.75 500 16.1 45 40...70 70 80 16.5 (16.3) 14.6 (14.3) 13.1 (12.6) 9.4 (8.7)
1)
303 (310) 290 (305) 285 (305) 280 (315) 500 0.03 1000 2 x 700 6750 750 1458 2044 4440 240 4 5 3 6 4.2/5.2
318 (325) 294 (310) 290 (310) 280 (315) 500 0.03 1000 2 x 700 7380 779 1620 2336 5080 260 4 5 3 6 4.2/5.2
Heat balance
Effective output Lubricating oil Jacket water Charge air Exhaust gases Radiation
3) 6660 733 1430 1976 4395 240 7290 762 1600 2278 5005 260
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
189 189 198 6.0 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84)
191 190 196 6.0 4.2 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84)
6) 6) 6)
38
=HE A 2H
''%
3. Technical data
D
750 128 125 720 123 120 32.3/39.3 2.67 9.2 15 1.5 0.6 99
E
750 128 125 123 120 32.3/39.3 2.67 9.2 15 1.5 0.8 99
4)
10)
103
103
216 200
216 200
6, 7)
216 200
216 200
8)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. 6) The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. 7) Including lubricating oil cooler. 8) At remote and automatic starting, the consumption is 2...3 times higher. 9) At constant speed. Figures in brackets at speed according to propeller curve. 10) Tolerance +0.3 g/kWh. Subject to revision without notice.
=HE A 2H
''%
39
3. Technical data
LN D
720 6660 9060 320 350 506.7 13.8:1 120 155 2.35 21.9 8.4 500 13.4 45 40...70 70 80 13.8 12.3 11.4 8.2 322 315 313 309 500 0.03 1000 2 x 700 6660 711 1287 1815 4357 258 4 5 3 6 4.2/5.2 182 186 192 6.0 4.0 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84) 184 187 194 6750 735 1275 1938 4496 258 14.5 12.8 11.9 8.7 317 310 308 305 14.1 2.4 21.3 8.75 750 6750 9180
LN E
720 7290 9910 320 350 506.7 13.8:1 130 165 2.6 24.0 8.4 500 14.7 45 40...70 70 80 15.1 13.3 12.3 9.0 330 320 316 312 500 0.03 1000 2 x 700 7290 752 1413 2134 4895 291 4 5 3 6 4.2/5.2 185 186 192 6.0 4.2 3.5 2.5 0.8 0.5 63 (77) 80 (90) 81 (84) 186 187 194 7380 776 1400 2241 4982 290 15.6 13.9 12.8 9.4 325 315 311 307 15.2 2.65 23.3 8.75 750 7380 10040
1)
Heat balance
Effective output Lubricating oil Jacket water Charge air Exhaust gases Radiation
3)
Fuel system
Pressure before built-on feed pump, nom. Pressure before built-on feed pump, max. Pressure before built on feed pump, min. Pressure before injection pumps Pump capacity (built-on feed pump) Fuel consumption (100% load) ( 75% load) ( 50% load) Leak fuel quantity, clean fuel (100% load)
4) 5) 5) 5)
6) 6) 6)
40
=HE A 2H
''%
3. Technical data
LN D
720 123 120 32.3/39.3 2.67 9.2 15 1.5 0.6 99 750 128 125
LN E
720 123 120 32.3/39.3 2.67 9.2 15 1.5 0.8 99 750 128 125
4)
10)
103
103
216 200
216 200
6, 7)
216 200
216 200
8)
If priming pump is connected, 400 RPM At an ambient temperature of 25C. The figures are without margins at 100% load and constant speed. Capacities at 50 and 60 Hz respectively. According to ISO 3046/l, lower calorific value 42700 kJ/kg, at constant engine speed, with engine driven pumps. Tolerance +5%. 6) The figures in brackets apply to low load, for engines with load dependent temperature control of the cooling water. 7) Including lubricating oil cooler. 8) At remote and automatic starting, the consumption is 2...3 times higher. 9) At constant speed. Figures in brackets at speed according to propeller curve. 10) Tolerance +0.3 g/kWh. Subject to revision without notice.
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Connecting rod
The connecting rods are forged and machined of alloy steel. The big end is split diagonally to allow removal of piston and connecting rod parts. Two connecting rod bolts are hydraulically tightened by means of the same tool which is used for the side screws of the main bearing cap and the holding down bolts of the engine. The gudgeon pin bearing is of the same tri-metal design as the big end bearing. Oil is led to the gudgeon pin bearing and piston through a bore in the connecting rod.
Cylinder liner
The cylinder liners are centrifugally cast of special alloyed cast iron. The top collar of the cylinder liner is provided with bore cooling for efficient control of the liner temperature. The liner is equipped with an anti-polishing ring, preventing bore polishing.
Piston
The piston is of the composite type with steel top and nodular cast iron skirt. The piston skirt/cylinder liner is lubricated by a piston skirt lubricating system featuring four lubricating bores in a groove on the piston skirt. The piston top is cooled by means of the shaker effect. The piston ring grooves are hardened.
Crankshaft
The crankshaft is forged in one piece. The connecting rods, at the same crank in the V-engines, are arranged side-by-side in order to achieve as vast standardization as possible of the in-line and V-engine details. For the same reason the diameters of the crank pins and journals are equal irrespective of the cylinder number.
Piston rings
The piston ring set consists of three chromium-plated compression rings and one spring-loaded oil scraper ring with chromium-plated edges.
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Cylinder head
The cylinder head is made of grey cast iron. The flame plate is relatively thin and is cooled efficiently with cooling water. The mechanical load is absorbed by a strong intermediate deck which together with the upper deck and the side walls forms a box section. The cylinder head is mounted on the engine block with four hydraulically tensioned cylinder head studs. The exhaust valve seats are directly water cooled.
Injection equipment
The injection pumps are one-cylinder pumps with built-in tappets. The delivery commencement is carefully adjusted by the manufacturer; the tolerances of the engine block and the camshaft are eliminated by a plate, calibrated by the engine manufacturer. Therefore, it is possible to change an injection pump without readjusting the start of delivery. The injection pumps are of the flowthrough type for heavy fuel operation. The injection valve is centrally located in the cylinder head and the fuel supply is through a high pressure connection screwed into the nozzle holder. The injection pipe between the injection pump and the high pressure connection has a double wall design.
Exhaust pipes
The exhaust pipes are of nodular cast iron. The connections are of the clamp ring type. The complete exhaust system is enclosed in an insulating box consisting of easily removable plates supported by a pipe frame. Mineral wool is the insulating material.
Camshaft drive
The camshafts are driven by the cranskshaft through a gear train. The driving gearwheel is fixed to the crankshaft by flange connections.
Connecting rod
The connecting rod is of a three-piece design, which gives a minimum dismantling height and enables the piston to be dismounted without opening the big end bearing. The connecting rod is of forged alloy steel and machined with round sections. All connecting rod studs are hydraulically tightened. The gudgeon pin bearing is of tri-metal type.
Piston rings
The piston ring set consists of two chromium-plated compression rings and one spring-loaded oil scraper ring with chromium-plated edges.
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5. Fuel system
5. Fuel system
5.1. General
The engine is designed for continuous heavy fuel operation. It is, however, possible to operate the engine also on diesel fuel without any alterations. The engine can be started and stopped on heavy fuel provided that the engine and fuel system are preheated to operating temperature. and therefore the recommendations for the design of the separators should be closely followed. In multi-engine installations, the following main principles should be followed when dimensioning the fuel system: Recommended maximum number of engines connected in parallel to the same fuel feed system is three. For main engines, separate fuel feed circuits are recommended for each propeller shaft (two-engine installations); in four-engine installations so that one from each shaft is fed from the same circuit. Main and auxiliary engines are recommended to be connected to separate circuits.
Tank heating
In ships intended for operation on heavy fuel, steam or thermal oil, heating coils must be installed in the bunker tanks. In cargo vessels, fuel heating is usually one of the most important items to consider when evaluating the heating requirements. All heat consumers should be considered: bunker tanks day and settling tanks trace heating fuel separators fuel booster modules The heating requirement of tanks is calculated from the maximum heat losses from the tank and from the requirement of raising the temperature by typically 1C/h. The heat loss can be assumed to the 15 W/mC between tanks and shell plating against the sea and 3 W/mC between tanks and cofferdams. The heat capacity of fuel oil can be taken as 2 kJ/kgC. For pumping, the temperature of fuel storage tanks must always be maintained 5 - 10C above the pour point typically at 35 - 40C. The heating coils can be designed for a temperature of 50C. The day amd settling tank temperatures are usually in the range 50 - 70C. A typical heating capacity is 12 kW each. Trace heating of insulated fuel pipes requires about 1.5 W/mC. The area to be used is the total external area of the fuel pipe. Fuel separators require typically 7 kW/installed engine MW and booster units 30 kW/installed engine MW. See also formulas presented later in this chapter.
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System components 01 02 03 04 05 06 07 08 Fuel feed pump, electrically driven Duplex fine filter Injection pump Injection valve Pressure regulating valve Bypass non-return valve Alarm switch, fuel pipe leakage Alarm switch, broken injection pipe
Pipe connentions, engine 101 102 103 104 Fuel inlet Fuel return Leak fuel drain, clean fuel Leak fuel drain, dirty fuel
In-line engines
Pipe dimensions Engine 4 - 9R32 12 - 18V32 101 OD28 OD32 102 OD28 OD32 103 OD22 OD22 104 OD22 OD22
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5. Fuel system
Preheater, separator
The preheater is dimensioned according to the feed pump capacity and a given settling tank temperature. The heater surface temperature must not be too high in order to avoid cracking of the fuel. The heater should be thermostatically controlled for maintaining the fuel temperature within 2C. The recommended preheating temperature for heavy fuel is 98C. Design data: The required minimum capacity of the heater is: P kW = m l/h t 1700 C
m = capacity of the separator feed pump t = temperature rise in heater For heavy fuels t = 38C can be used, i.e. a settling tank temperature of 60C. Fuels having a viscosity higher than 5 cSt at 50C need preheating before the separator.
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5. Fuel system
System components 10 11 12 13 14 Settling tank Suction filter Feed pump Heater Separator 15 16 17 18 20 Transfer pump Bunker tank Overflow tank Sludge tank Day tank
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5. Fuel system Alfa-Laval fuel separators / Engine MCR [MW] Separator MMPX 303 MMPX 304 MOPX 205 MOPX 207 MOPX 309 MOPX 310 MOPX 213 FOPX 605 MFPX 307 FOPX 609 FOPX 610 FOPX 613 GO 5.2 9.3 17.7 29.0 41.9 60.9 77.0 12.2 27.3 41.6 41.6 63.9 MDO 60 4.8 8.1 15.3 25.0 35.9 52.4 58.1 12.2 27.3 41.6 41.6 63.9 3.2 5.6 10.5 17.7 25.4 36.7 40.7 9.2 20.6 31.5 31.5 48.3 100 3.0 5.2 10.1 16.9 24.2 35.1 39.1 8.8 19.8 30.2 30.2 46.2 Fuel viscosity [cSt/50C] 180 2.8 4.8 8.9 14.9 21.4 31.4 34.7 8.0 17.6 26.9 28.4 40.3 380 1.8 3.0 6.0 9.7 14.1 20.2 22.6 5.0 11.3 17.6 21.0 29.4 460 600 700
Westfalia fuel separators / Engine MCR [MW] Separator OCS 4-nn-066/3 OCS 4-nn-066/4 OCS 4-nn-066/5 OSA 7-nn-066/7 OSA 7-nn-066/8 OSA 20-nn-066/14 OSA 20-nn-066/20 OSA 20-nn-066/25 OSB 30-nn-066/30 OSB 35-nn-066/35 OSB 35-nn-066/40 GO 6.4 8.0 10.2 13.8 17.3 27.9 37.7 46.6 57.6 70.9 94.9 MDO 60 4.9 6.2 8.0 10.6 14.6 21.3 29.3 39.2 44.3 54.5 73.6 4.9 6.2 8.0 10.6 14.6 21.3 29.3 39.2 44.3 54.5 73.6 100 4.7 6.0 7.7 10.3 14.2 20.6 28.4 38.0 42.8 52.9 71.3 Fuel viscosity [cSt/50C] 180 4.2 5.3 6.6 8.9 12.4 17.7 24.8 33.2 36.8 46.6 62.1 380 2.6 3.1 4.0 5.3 7.3 10.6 14.8 19.5 22.0 27.9 37.2 460 2.0 2.4 3.1 4.3 5.8 8.6 11.8 15.7 17.8 22.3 29.7 1010 kg/m) 600 1.6 2.0 2.5 3.5 4.6 7.1 9.3 12.4 14.0 17.8 23.5 700 1.4 1.7 2.3 3.1 4.2 6.2 8.4 11.3 12.6 15.7 21.3
Separator
The fuel oil separator should be sized according to the recommendations of the separator maker. The maximum service throughput of a separator for the specific application should be: Q l/h = P= b= = t= P kW b g / kWh kg / m
!
The percentage can vary according to fuel type and separator make. For final dimensioning the separator maker should be consulted. For MDO (max viscosity 11 cSt at 50C) a flow rate of 80% and a preheating temperature of 45C are recommended. The flow rates recommended for the separator and the grade of fuel in use must not be exceeded. The lower the flow rate the better the separation efficiency. Suitable Alfa Laval and Westfalia separators are presented in the tables above.
24 h t h
in which
max. continuous rating of the diesel engine specific fuel consumption + 15% safety margin density of the fuel daily separating time for selfcleaning separator (usually = 23 h or 23.5 h)
This maximum service throughput of the separator depends on the type of HFO. It is typically expressed as a percentage of the nominal capacity of the separator. Fuel viscosity (cSt at 50C) 700 380 180 Max.service throughput (% of nominal capacity) 16 26 40
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a gravity tank min. 15 m above the engine centerline a pneumatic emergency pump a single phase electric motor driven pump fed from an emergency supply
Suction strainer
A suction strainer with a fineness of 0.5 mm should be installed for protecting the feed pumps. The strainer should be equipped with jacket heating. The strainer may be either of the duplex type with changeover valves or have two simplex strainers in parallel. The design should prevent air suction.
Feed pump
The feed pump maintains the pressure in the fuel feed system. A high temperature resistant screw pump is recommended. Design data: capacity to cover the total consumption of the engines and flushing of the automatic filter operating pressure operating temperature 6 bar 100C
The tank and pumps should be placed so that a positive static pressure of 0.3...0.5 bar is obtained on the suction side of the pumps.
De-aeration tank
The volume of the tank should be about 100 l. It should be equipped with a vent valve, controlled by a level switch. It should also be insulated and equipped with a heating coil. The vent pipe should, if possible, be led downwards, e.g. to the overflow tank.
Black-out start
In installations where standby generating sets are fed from the diesel fuel day tank sufficient fuel pressure for a safe start must also be ensured in the case of a black-out. This can be done with
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5. Fuel system
Circulation pump
The purpose of this pump is to maintain a pressure of 6 bar at the injection pumps. It also circulates the fuel in the system to maintain the viscosity and keep the piping and injection pumps at operating temperature when the engine feed pumps are not in operation and works as a stand-by pump in the event that the engine feed pumps.
Design data: Min. capacity same as the sum of the engine mounted pumps and the flushing of the automatic filter operating pressure operating temperature 8 bar 150C
System components 20 21 22 23 24 25 26 27 29 30 31 32 36 37 Day tank heavy fuel Day tank diesel fuel Change-over valve Suction strainer Feed pump Strainer Flow meter De-aeration tank Circulation pump Heater Automatically cleaned fine filter Viscosimeter Overflow valve Leak fuel tank, clean fuel
38 39
Pipe connections, engine 101 102 103 104 Fuel inlet Fuel return Leak fuel drain, clean fuel Leak fuel drain, dirty fuel
Pipe dimensions Engine 4 - 9R32 12 - 18V32 101 OD28 OD32 102 OD28 OD32 103 OD22 OD22 104 OD22 OD22
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5. Fuel system
System components 20 21 22 23 24 25 26 27 29 30 31 32 33 34 35 36 Day tank, heavy fuel Day tank, diesel fuel Change-over valve Suction strainer Feed pump Strainer Flow meter De-aeration tank Circulation pump Heater Automatically cleaned fine filter Viscosimeter Suction filter Emergency pump Filter Overflow valve
37 38 39
Leak fuel tank, clean fuel Leak fuel tank, dirty fuel Pressure control valve
Pipe connections, engine 101 102 103 104 Fuel inlet Fuel return Leak fuel drain, clean fuel Leak fuel drain, dirty fuel
Pipe dimensions Engine 4 - 9R32 12 - 18V32 101 OD28 OD32 102 OD28 OD32 103 OD22 OD22 104 OD22 OD22
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5. Fuel system
System components 20 21 22 23 24 26 28 29 30 31 32 37 38 Day tank, heavy fuel Day tank, diesel fuel Change-over valve Suction strainer Feed pump Fuel consumption meter De-aeration tank Circulation pump Heater Automatically cleaned fine filter Viscosimeter Leak fuel tank, clean fuel Leak fuel tank, dirty fuel
Pipe connections, engine 101 102 103 104 Fuel inlet Fuel return Leak fuel drain, clean fuel Leak fuel drain, dirty fuel
Pipe dimensions Engine 4 - 9R32 12 - 18V32 101 OD28 OD32 102 OD28 OD32 103 OD22 OD22 104 OD22 OD22
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5. Fuel system
Heater
The heater(s) is dimensioned to maintain an injection viscosity of 14 cSt (for fuels with a viscosity higher than 380 cSt/50C, the temperature at the engine inlet should not exceed 135C), according to the maximum fuel consumption and a given tank temperature. To avoid fuel cracking the surface temperature in the heater must not be too high. The surface power of electric heaters must not be higher than about 1.5 W/cm. The output of the heater is controlled by a viscosimeter. A thermostat control may be fitted as a reserve. The set point of the viscosimeter shall be somewhat lower than the required viscosity at the injection pumps to compensate for losses in the pipes. Design data: The required minimum capacity of the heater is: P [kW] = m= m [l / h] t [ C] 1700
maximum recommended pressure drop for normal filters at 14 cSt: - clean filter 0.2 bar - dirty filter 0.8 bar - alarm 1.5 bar If a mesh size finer than 25 m is specified, the automatic filter must be placed between the feeder pumps and the deaeration tank to avoid clogging of the filter mesh due to fuel cracking.
Viscosimeter
For the control of the heater(s) a viscosimeter has to be installed. A thermostatic control must be fitted, for safety purposes in the event the viscosimeter is out of order. The viscosimeter design must withstand the pressure peaks caused by the injection pumps of the diesel engine. Design data: viscosity range at injection pumps 10 - 24 cSt operating temperature operating pressure 180C 40 bar
evaluated by multiplying the specific fuel consumption of the engines by the total max. output of the engines temperature rise, higher with increased fuel viscosity.
t=
The following values can be used: Fuel viscosity [cSt at 50C] 700 380 180 Temperature rise in heater [C] 80 (65 in day tank) 75 (60 in day tank) 65 (55 in day tank)
Safety filter
Since no fuel filters are built on the engine, one duplex type safety filter is installed between the booster module and the engine. The filter should be located as close to the engine as possible. A common filter is used for all engines and is equipped with an alarm contact for high differential pressure. fineness 34 - 37 m
To compensate for heat losses due to radiation, the above values should be increased by 10 % + 5 kW.
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5. Fuel system
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5. Fuel system
With steam heaters Booster module for engine output of A B C D F H K L P R HFO inlet Fuel to engine Drain from unit Deaeration line to overflow tank MDO inlet Return from engine Steam inlet Condensate outlet Sludge from automatic filter Instrument air inlet Weight dry kg 3, 5, 7 and 12 MW DN50 DN32 R2" DN32 DN50 DN32 DN32 DN32 DN50 10 mm 2100 15 and 18 MW DN65 DN50 R2" DN50 DN65 DN50 DN32 DN32 DN50 10 mm 2300
With electric heaters 3, 5, 7 and 12 MW DN50 DN32 R2" DN32 DN50 DN32 DN32 DN32 DN50 10 mm 2450 15 and 18 MW DN65 DN50 R2" DN50 DN65 DN50 DN32 DN32 DN50 10 mm 2650
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System components 01 02 03 04 05 06 08 09 10 11 Lubricating oil main pump Prelubricating oil pump Centrifugal filter Oil cooler Thermostatic valve Fine filter Pressure regulating valve Shut-off valve, only when stand-by pump is installed Non return valve Valve arrangement
Pipe connections, engine 202 207 208 213 214 Lubricating oil outlet (from oil sump) Lubricating oil to el. driven pump Lubricating oil from el. driven pump Lubricating oil from separator and filling (if wet sump) Lubricating oil to separator and drain (if wet sump)
Pipe dimensions Engine 202 207 208 213 4-6R32 DN150 DN80 DN65 DN40 8-9R32 DN150 DN100 DN80 DN40 202 Flange, PN10 207 DIN 2576, PN10 208 DIN 2576, PN10 213 DIN 2576, PN10 214 DIN 2576, PN10 214 DN40 DN40
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System components 01 03 08 09 10 Lubricating oil main pump Centrifugal filter Pressure regulating valve Shut-off valve, only when stand-by pump installed Non-return valve
Pipe connections, engine 201 202 203 204 205 207 213 214 Lubricating oil inlet Lubricating oil outlet (if dry sump) Lubricating oil to engine driven pump Lubricating oil from engine driven pump Lubricating oil to priming pump Lubricating oil to el. driven pump Lubricating oil from separator and filling (if wet sump) Lubricating oil to separator and drain (if wet sump)
Pipe dimensions Engine 12-18V32 201 202 203 204 205 207 213 214 201 DN100 202 DN150 203 DN125 204 DN100 205 DN80 207 DN125 213 DN40 214 DN40
DIN 2576, PN10 Flange, PN10 DIN 2576, PN10 DIN 2576, PN10 DIN 2576, PN10 DIN 2633, PN10 DIN 2576, PN10 DIN 2576, PN10
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Separator
The separator should be dimensioned for continuous centrifuging. Main engines as well as auxiliary engines operating on heavy fuel should have continuous centrifuging of the lubricating oil, either according to the bypass or batch principles. Auxiliary engines operating on fuels having a viscosity of max. 380 cSt/50C may have intermittent separation, with separation of a stopped engine. Alternatively, the used oil can be drained to a tank, from where it is separated to a storage tank for used oil. Three auxiliary engines can have a common separator. Installations with more than three auxiliary engines should have two separators. The separators should preferably be of a type with controlled discharge of the bowl to minimize the lubricating oil losses. Design data: Flow through the separator in relation to rated capacity Rate of circulation of the entire oil volume in 24 hours Centrifuging temperature System tank oil volume 22 - 25% 4 - 5 (not valid for wet sump) 90 - 95C see Technical Data
Prelubricating pump
The prelubricating pump is a motor driven screw pump equipped with a safety valve. The pump is used for: Filling of the diesel engine lubricating oil system before starting e.g. when the engine has been out of operation for a long time Continuous prelubrication of a stopped diesel engine through which heavy fuel is circulating Continuous prelubrication of stopped diesel engine(s) in a multi-engine installation always when one of the engines in running Providing additional capacity to the direct driven lubricating oil pump in installations where the diesel engine speed drops below a certain value. In these cases, the pump should start and stop automatically on signals from the speed measuring system. In V-engines which have no built-on prelubricating oil pump, the prelubrication should be arranged by means of an external pump or the stand-by pump operating at reduced speed. Concerning flows and pressure, see Technical Data. The suction height of the built-on prelubricating pump should not exceed 3.5 m.
The following rule, based on the above data and a separation time of 23 h/day, can be used for estimating the nominal capacity of the separator: Vnom (l/h) = 1.2 - 1.5 P (kW) P = total engine output
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Suitable Alfa-Laval and Westfalia separators are presented in the tables below:
Preheater
The preheater can be a steam or an electric heater. The surface temperature of the heater must not be too high in order to avoid coking of the oil. Design data: For main engines with centrifuging during operation, the heater should be dimensioned for this operating condition. The temperature in the separate system oil tank in the ships bottom is normally 65 - 75C. For auxiliary engines with centrifuging when the engine is not operating, the heater should be dimensioned large enough to allow centrifuging at the optimal rate of the separator without a heat supply from the diesel engine.
Valve system
In auxiliary engines with wet sump operation and a common separator, the standard engine is delivered with interconnected valves to make a replacement of flexible connections possible without draining the oil sump. Normally these valves will be open. The valves in the outside pipes have to be closed and opened when the oil is centrifuged.
Automatic filter
In order to extend the operating time of the cartridges of the built-on lubricating oil filters in the main engines, an automatic filter in series with the cartridge type filter is recommended. Design data: Lubricating oil viscosity Operating pressure, max. Test pressure, max. Operating temperature, max. Fineness Max. recommended pressure drop for normal filters: - dirty filter - alarm SAE 40 (SAE 30) 8 bar 12 bar 100C 35 m (absolute mesh size)
Separator pump
The separator pump can be driven directly by the separator or by an electric motor. The flow should be adapted to achieve the above mentioned optimum.
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Suction strainer
If necessary, a suction strainer completed by magnetic bars can be fitted in the suction pipe to protect the lubricating oil pump. The suction strainer as well as the suction pipe diameter should be amply dimensioned to minimize the flow loss. The suction strained should always be provided with alarm for high differential pressure. Fineness 0.5 - 1.0 mm
Oil viscosity class Fresh water temperature before cooler, max. Oil temperature to engine inlet, nominal Operating pressure, max.
Thermostatic valve
A thermostatic valve of direct acting type is installed on all in-line engines. For V-engines, the thermostatic valve shall be fitted in the external system. Design data: Inlet oil temperature to be kept constant, set point 63 C Operating pressure, max. 8 bar
Centrifugal filter
In addition to the full-flow filters, the engines are equipped with centrifugal filters in by-pass. Capacity per filter Filtering properties 3.5 m/h down to 1 m
Starting-up filter
All dry sump engines are provided with a temporary fullflow paper cartridge filter in the oil inlet line to each main bearing.
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System components 20 21 22 23 24 25 26 27 28 Suction strainer Lubricating oil pump, stand-by Automatic filter Suction strainer Separator pump Heater Separator System oil tank Sludge tank
Pipe connections, engine 202 203 205 208 209 210 Lubricating oil outlet (from oil sump) Lubricating oil to engine driven pump Lubricating oil to priming pump Lubricating oil from el. driven pump Lubricating oil to external filter Lubricating oil from external filter
Pipe dimensions Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 202 DN150 DN150 DN150 DN150 DN150 DN150 DN150 203 DN80 DN80 DN100 DN100 DN125 DN125 DN125 205 DN50 DN50 DN65 DN65 DN65 DN80 DN80 208 DN65 DN65 DN80 DN80 DN100 DN100 DN100 209 DN65 DN65 DN80 DN80 DN100 DN100 DN100 210 DN65 DN65 DN80 DN80 DN100 DN100 DN100
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Pipe connections, engine System components 23 24 25 26 28 29 30 31 Suction strainer Separator pump Heater Separator Sludge tank Renovating tank New oil tank Renovated oil tank 213 214 215 Lubricating oil from separator and filling Lubricating oil to separator and drain Lubricating oil filling
Pipe dimensions Engine 4R - 18V32 213 DN40 214 DN40 215 M48 x 2
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Oil = SAE 40 Oil temperature after cooler = 63C Max. pressure drop on oil side = 80 kPa Fresh water temperature before cooler = 48C Max. pressure drop on fresh water side = 80 kPa
Medium
Flow [m/h] 71 144 90 192 102 216 71 144 90 192 102 216
Weight [kg] Empty 421 943 977 416 943 977 Oper. 511 1080 1130 505 1080 1130
Cooler size 1 2 2 1 2 2
Dimensions [mm] A 434 273 313 428 273 313 B 1255 1065 1065 1255 1065 1065 C 1455 1150 1150 1455 1150 1150
L.O. F.W. L.O. F.W. L.O. F.W. L.O. F.W. L.O. F.W. L.O. F.W.
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Automatic lubricating oil filters, if installed, must be bypassed during the first hours of flushing. If the cartridges of the normal safety or fine filter are used for flushing, these must be replaced before starting up the engine(s). The flushing is more effective if the lubricating oil is heated and the lubricating oil separators should be in operation prior to and during the flushing. The minimum recommended flushing time is 24 hours. During this time the welds in the lubricating oil piping should be gently knocked at with a hammer to release slag and the flushing filter inspected and cleaned at regular intervals. For the flushing either a separate flushing oil or the approved engine oil can be used. If an approved engine oil is used it can be maintained provided that it is separated 4 - 5 times over after the flushing has been terminated and the filter inserts remain clean from any visible contamination.
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A B, C and F
Pipe connections, engine 401 402 404 406 408 451 452 454 457 HT-water inlet HT-water outlet HT-water air vent. Water from preheater to HT-circuit HT-water from stand-by pump LT-water inlet LT-water outlet LT-water air vent LT-water from stand-by pump
System components 01 02 03 04 06 09 10 HT-cooling water pump LT-cooling water pump Charge air cooler Lubricating oil cooler LT-thermostatic valve Turbocharger Shut-of valve, only when stand-by pump and 06 are installed
Pipe dimensions Engine 4R32 6-9R32 12V32 16-18V32 401 DN80 DN100 DN125 DN150 402 DN80 DN100 DN125 DN150 404 OD12 OD12 OD12 OD12 406 DN25* DN25* DN40 DN40 408 DN80 DN100 DN125 DN150 451 DN80 DN100 DN125 DN150 452 DN80 DN100 DN125 DN150 454 M20 x 1.5 M20 x 1.5 OD12 OD12 457 DN80 DN100 DN125 DN150
* If flexibly mounted OD35 401 402 404 406 408 451 452 454 457 DIN 2576, PN10 DIN 2576, PN10 DIN 2353, PN100 R: Flange, PN10 (without pump) DIN 2353, PN10 (with pump) V: Flange, PN10 (turbocharger at driving end) DIN 2576, PN10 (turbocharger at free end) DIN 2576, PN10 DIN 2576, PN10 DIN 2576, PN10 R: Plug V: DIN 2353, PN100 R: DIN 2633, PN16
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A B, C and F
Pipe connections, engine 401 402 404 406 408 451 452 454 457 HT-water inlet HT-water outlet HT-water air vent. Water from preheater to HT-circuit HT-water from stand-by pump LT-water inlet LT-water outlet LT-water air vent LT-water from stand-by pump
System components 01 02 03 04 06 07 09 10 HT-cooling water pump LT-cooling water pump Charge air cooler Lubricating oil cooler LT-thermostatic valve Charge air cooler (HT) Turbocharger Shut-of valve, only when stand-by pump and 06 are installed
Pipe dimensions Engine 4R32 6-9R32 12V32 16-18V32 401 DN80 DN100 DN125 DN150 402 DN80 DN100 DN125 DN150 404 OD12 OD12 OD12 OD12 406 DN25* DN25* DN40 DN40 408 DN80 DN100 DN125 DN150 451 DN80 DN100 DN125 DN150 452 DN80 DN100 DN125 DN150 454 M20 x 1.5 M20 x 1.5 OD12 OD12 457 DN80 DN100 DN125 DN150
* If flexibly mounted OD35 401 402 404 406 408 451 452 454 457 DIN 2576, PN10 DIN 2576, PN10 DIN 2353, PN100 R: Flange, PN10 (without pump) DIN 2353, PN10 (with pump) V: Flange, PN10 (turbocharger at driving end) DIN 2576, PN10 (turbocharger at free end) DIN 2576, PN10 DIN 2576, PN10 DIN 2576, PN10 R: Plug V: DIN 2353, PN100 R: DIN 2633, PN16
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cast iron cast iron or bronze stainless steel mechanical see Technical Data.
Especially the sea water suction pipes should be designed and installed to minimize the flow resistance as much as possible.
Main dimensions Cooler size 1 2 3 D 981 1885 2160 E 460 610 780 G 225 298 353 H 719 1294 1478 I 420 450 620
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Central cooler (with 1-stage charge air coolers), Wrtsil Vasa 32 E (750 RPM)
P kW 1 x 4R32E 2 x 4R32E 3 x 4R32E 1 x 6R32E 2 x 6R32E 3 x 6R32E 1 x 8R32E 2 x 8R32E 3 x 8R32E 1 x 9R32E 2 x 9R32E 3 x 9R32E 1 x 12V32E 2 x 12V32E 1 x 16V32E 2 x 16V32E 1 x 18V32E 2 x 18V32E 1079 2158 3237 1602 3204 4806 2121 4242 6363 2366 4732 7098 3145 6290 4178 8356 4735 9470 Medium Flow [m/h] 54 70 108 141 162 211 81 105 162 211 243 316 108 140 216 281 324 421 121 158 243 316 364 474 161 209 322 419 216 280 431 561 242 315 485 630 Press. drop [bar] 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 Weight [kg] empty 269 328 880 297 877 969 328 937 1590 345 965 1630 877 1590 937 1680 965 1740 oper. 315 420 1020 366 1020 1190 420 1130 2050 449 1180 2130 1020 2030 1130 2270 1180 2420 Cooler size 1 1 2 1 2 2 1 2 3 1 2 3 2 3 2 3 2 3 A B C
FM SW FM SW FM SW FM SW FM SW FM SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW
209 416 284 310 278 430 420 375 562 469 424 621 278 553 375 724 424 828
655 1255 1065 905 1065 1365 1255 1365 1805 1255 1365 1805 1065 1805 1365 1805 1365 1805
855 1455 1150 1105 1150 1450 1455 1450 2070 1455 1450 2070 1150 2070 1450 2070 1450 2070
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69
Central cooler (with 1-stage charge air coolers), Wrtsil Vasa 32 LN E (750 RPM)
P kW 1 x 4R32 LN E 2 x 4R32 LN E 3 x 4R32 LN E 1 x 6R32 LN E 2 x 6R32 LN E 3 x 6R32 LN E 1 x 8R32 LN E 2 x 8R32 LN E 3 x 8R32 LN E 1 x 9R32 LN E 2 x 9R32 LN E 3 x 9R32 LN E 1 x 12V32 LN E 2 x 12V32 LN E 1 x 16V32 LN E 2 x 16V32 LN E 1 x 18V32 LN E 2 x 18V32 LN E 996 1992 2988 1449 2898 4347 1932 3864 5796 2174 4348 6522 2945 5890 3927 7854 4417 8834 Medium Flow Press. drop [m/h] [bar] 52 68 104 136 157 204 78 106 156 203 235 305 104 135 208 271 313 406 117 152 235 305 352 457 156 203 312 406 208 271 416 541 234 304 468 609 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 0.6 1.2 Weight [kg] empty 265 318 870 290 863 953 318 918 1550 339 953 1590 866 1530 922 1660 950 1720 oper. 307 404 1000 350 989 1160 404 1090 1960 436 1160 2050 996 1940 1100 2210 1150 2350 Cooler size 1 1 2 1 2 2 1 2 3 1 2 3 2 3 2 3 2 3 A B C
FM SW FM SW FM SW FM SW FM SW FM SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW FW SW
192 386 265 274 253 403 386 342 504 440 403 567 259 508 348 684 396 783
655 905 1065 905 1065 1365 905 1365 1205 1255 1365 1805 1065 1205 1365 1805 1365 1805
855 1105 1150 1105 1150 1450 1105 1450 1470 1455 1450 2070 1150 1470 1450 2070 1450 2070
70
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where: qLT [m/h] = nom. LT-pump capacity, see Technical Data kW = heat dissipated from jackets Tout = HT-water temperature after engine (= 91 C) Tin = HT-water temperature before engine (= 38 C) Pressure drop on the fresh water side max. 0.6 bar
If the flow resistance in the external pipes is high it should be noted when designing the cooler. Sea water flow acc. to cooler manufacturer, normally 1.2 1.5 x fresh water flow normally 0.8 - 1.4 bar
Fresh water temperature after cooler (before engine) max. 38C Heat to be dissipated Safety margin to be added see Technical data 15% + margin for fouling
g
71
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Dimensions DN 100 125 150 L 403 489 489 H 218 241 254
The set point of the HT-thermostatic valve is 91C. The HT-thermostatic valve may also be installed to control the inlet temperature of several engines. In such a case, the set point shall be 85C.
Expansion tank
The expansion tank should compensate for volume changes in the cooling water system, serve as venting arrangement and provide sufficient static pressure on the cooling water. Pressure from the expansion tank Volume 0.7 - 1.5 bar min. 10% of the system water volume, however, min. 100 litres see Technical Data
The tank should be equipped so that it is possible to dose water treatment agents. The vent pipe of each engine should be drawn to the tank separately, continuously rising, and so that mixing of air into the water cannot occur (the outlet should be below the water level).
Drain tank
It is recommended to provide a drain tank to which the engines and coolers can be drained for maintenance so that the water and cooling water treatment can be collected and reused. For the water volume in the engine, see Technical Data (HT-circuit).
72
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Pipe connection in/outlet DN40 DN40 DN40 DN40 DN40 DN40 DN40 DN40 DN50 DN50
Dimensions [mm] A 1050 1050 1050 1050 1050 1250 1250 1250 1260 1260 B 700 700 700 700 700 900 900 900 900 900 C 610 660 660 700 700 700 755 755 835 885 D 190 240 240 290 290 290 350 350 400 450 E 425 450 450 475 475 475 505 505 575 600
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73
Counter flanges DIN 2633 or DIN 2576 NP16 included. Pump capacity [m/h] DN50 DN50 DN25 DN25 3 3 5.4 8 8 10 13 13
Dimensions Heater capacity [kW] 12 18 36 24 54 72 72 108 Type 3-12S 3 -18S 5, 4-36S 8-24S 8-54S 10-72S 13-72S 13-108S
74
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Preheating pump
Engines which are started on heavy fuel require preheating of the HT cooling water. Stand-by auxiliary engines should have preheated cooling water, also if started on MDF. Design data of the pump: Capacity Pressure 0.4 m/h x cyl. about 0.8 bar
The set point of this valve should be 85C. To maximize the FW production, installation of a circulating pump for maintaining a constant flow of the HT-water through the FW generator, regardless of the engine load, is recommended.
Preheater
The energy required for heating of the HT-cooling water can be taken from a running engine or a separate source. In both cases a separate circulating pump should be used. If the cooling water systems of the main and auxiliary engines are separated from each other in other respects, it is recommended that the energy is transmitted through heat exchangers. When preheating, the cooling water temperature of the engines should be kept as near the operating value as possible. Design data: Preheating temperature Required heating power min. 70C about 3 kW/cyl
Preheating unit
A complete preheating unit can be supplied as an option. The unit consists of the following parts: Electric or steam heaters Circulating pump Control cabinet for heaters and pump Safety valve One set of thermometers For installations with several engines the preheater unit can be chosen for heating up two or more engines. The heat from a running engine can be used and therefore the power consumption of the heaters will be less than the nominal capacity.
It should be noted that typically about 10% of the heat dissipated to the HT-circuit will be lost through the expansion tank and leaks at the thermostatic valves.
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75
System components 21 24 25 29 32 33 36 HT-stand-by pump LT-stand-by pump HT-thermostatic valve Central cooler HT-preheating pump HT-preheater Expansion tank 38 39 40 42 43 47 Sea-water pump Sea-water standby pump Sea-water filter Gear cooler Discharge valve Air venting
Pipe connections, engine 401 402 404 408 451 452 454 457 HT-water inlet HT-water outlet HT-water air vent. HT-water from standby pump LT-water inlet LT-water outlet LT-water air vent. LT-water from standby pump
Pipe dimensions Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 401 DN80 DN100 DN100 DN100 DN125 DN150 DN150 402 DN80 DN100 DN100 DN100 DN125 DN150 DN150 404 OD12 OD12 OD12 OD12 OD12 OD12 OD12 408 DN80 DN100 DN100 DN100 DN125 DN150 DN150 451 DN80 DN100 DN100 DN100 DN125 DN150 DN150 452 DN80 DN100 DN100 DN100 DN125 DN150 DN150 454 M20 x 1.5 M20 x 1.5 M20 x 1.5 M20 x 1.5 OD12 OD12 OD12 457 DN80 DN100 DN100 DN100 DN125 DN150 DN150
76
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System components 25 29 32 33 36 47 HT-thermostatic valve Central cooler HT-preheating pump HT-preheater Expansion tank Air venting
Pipe connections, engine 401 402 404 406 451 452 454 HT-water inlet HT-water outlet HT-water air vent. Water from preh. to HT-circ. LT-water inlet LT-water outlet LT-water air vent.
Pipe dimensions Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 401 DN80 DN100 DN100 DN100 DN125 DN150 DN150 402 DN80 DN100 DN100 DN100 DN125 DN150 DN150 404 OD12 OD12 OD12 OD12 OD12 OD12 OD12 406 DN25* DN25* DN25* DN25* DN40 DN40 DN40 451 DN80 DN100 DN100 DN100 DN125 DN150 DN150 452 DN80 DN100 DN100 DN100 DN125 DN150 DN150 454 M20 x 1.5 M20 x 1.5 M20 x 1.5 M20 x 1.5 OD12 OD12 OD12
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77
System components 20 21 22 23 24 25 27 HT-cooling water pump HT-standby pump Harbour pump LT-cooling water pump LT-standby pump HT-thermostatic valve HT-cooler 28 32 33 36 37 46 47 LT-cooler HT-preheating pump HT-preheater HT-expansion tank LT-expansion tank Orifice Air venting
Pipe connections, engine 401 402 404 406 451 452 454 HT-water inlet HT-water outlet HT-water air vent. Water from preh. to HT-circ. LT-water inlet LT-water outlet LT-water air vent.
Pipe dimensions Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 401 DN80 DN100 DN100 DN100 DN125 DN150 DN150 402 DN80 DN100 DN100 DN100 DN125 DN150 DN150 404 OD12 OD12 OD12 OD12 OD12 OD12 OD12 406 DN25* DN25* DN25* DN25* DN40 DN40 DN40 451 DN80 DN100 DN100 DN100 DN125 DN150 DN150 452 DN80 DN100 DN100 DN100 DN125 DN150 DN150 454 M20 x 1.5 M20 x 1.5 M20 x 1.5 M20 x 1.5 OD12 OD12 OD12
78
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Expansion tank
The expansion tank should compensate for volume changes in the cooling water system, serve as a venting arrangement and provide sufficient static pressure on the suction side of the pumps. Pressure from the expansion tank 0.5 - 1.5 bar Volume min. 10% of the system water volume, however, at least 100 litres see Technical Data.
The tank should be equipped so that it is possible to dose water treatment agents. To prevent mixing of air with water, there should be a separate, continuously rising vent pipe from each engine to the tank (the outlet should be below the water level).
Preheating pump
To allow the engine to be loaded directly after start, the jacket water must be preheated. Design data: Capacity Pressure 0.3 m/h x cyl. about 0.8 bar
If the flow resistance in the external pipes is high, it should be taken into account when designing the cooler. Sea water flow manuaccording to cooler facturer, normally 1.2 1.5 x water flow Pressure drop on seawater side normally 0.8 - 1.4 bar
Fresh water temperature after cooler (before engine) max. 38C Heat to be dissipated Safety margin to be added see Technical Data 15% + margin for fouling
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79
System components 20 21 23 24 25 26 HT-cooling water pump HT-standby pump LT-cooling water pump LT-standby pump HT-thermostatic valve LT-thermostatic valve 29 30 31 36 47 Central cooler Heat recovery Thermostatic valve Expansion tank Air venting
Pipe connections, engine 401 402 404 451 452 HT-water inlet HT-water outlet HT-water air vent. LT-water inlet LT-water outlet
Pipe dimensions Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 401 DN80 DN100 DN100 DN100 DN125 DN150 DN150 402 DN80 DN100 DN100 DN100 DN125 DN150 DN150 404 OD12 OD12 OD12 OD12 OD12 OD12 OD12 451 DN80 DN100 DN100 DN100 DN125 DN150 DN150 452 DN80 DN100 DN100 DN100 DN125 DN150 DN150
80
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System components 20 21 23 24 25 26 27 28 30 HT-cooling water pump HT-standby pump LT-cooling water pump LT-standby pump HT-thermostatic valve LT-thermostatic valve HT-cooler LT-cooler Heat recovery 31 36 37 38 39 40 43 45 47 Thermostatic valve HT-expansion tank LT-expansion tank Sea-water pump Sea-water standby pump Sea-water filter Discharge valve Pressure control valve Air venting
Pipe connections, engine 401 402 404 451 452 HT-water inlet HT-water outlet HT-water air vent. LT-water inlet LT-water outlet
Pipe dimensions Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 401 DN80 DN100 DN100 DN100 DN125 DN150 DN150 402 DN80 DN100 DN100 DN100 DN125 DN150 DN150 404 OD12 OD12 OD12 OD12 OD12 OD12 OD12 451 DN80 DN100 DN100 DN100 DN125 DN150 DN150 452 DN80 DN100 DN100 DN100 DN125 DN150 DN150
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81
System components 21 24 25 26 29 32 33 36 38 39 40 42 HT-standby pump LT-standby pump HT-thermostatic valve LT-thermostatic valve Central cooler HT-preheating pump HT-preheater Expansion tank Sea-water pump Sea-water stand-by pump Sea-water strainer Gear cooler
43 47
Pipe connections, engine 401 402 404 408 451 452 454 457 HT-water inlet HT-water outlet HT-water air vent. HT-water from stand-by pump LT-water inlet LT-water outlet LT-water air-vent LT-water from stand-by pump
Pipe dimensions Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 401 DN80 DN100 DN100 DN100 DN125 DN150 ND150 402 DN80 DN100 DN100 DN100 DN125 DN150 DN150 404 OD12 OD12 OD12 OD12 OD12 OD12 OD12 408 DN80 DN100 DN100 DN100 DN125 DN150 DN150 451 DN80 DN100 DN100 DN100 DN125 DN150 DN150 452 DN80 DN100 DN100 DN100 DN125 DN150 DN150 454 M20 x 1.5 M20 x 1.5 M20 x 1.5 M20 x 1.5 OD12 OD12 OD12 457 DN80 DN100 DN100 DN100 DN125 DN150 DN150
82
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System components 01 Starting air master solenoid valve 02 Starting air distributor 03 Starting air valve in cylinder head 05 Valve for blocking starting when turning gear engaged 06 Air filter 07 Air container 08 Pneumatic cylinder at each injection pump 09 Starting fuel limiter 10 LT-thermostatic valve 11 Valve for automatic draining 12 Non return valve 13 Pressure control valve 14 Starting booster for speed covernor 15 Flame arrestor 17 Drain valve
Pipe connections, engine 301 302 Starting air inlet Control air inlet
301 302
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83
System components 04 05 06 07 08 09 10 11 13 14 16 Air starter Valve for blocking starting when turning gear engaged Air filter Air container Pneumatic cylinder at each injection pump Starting fuel limiter LT-thermostatic valve Valve for automatic draining Pressure control valve Starting booster for speed governor Air filter
Pipe dimensions Engine 4R32 301 302 301 DN32 302 OD18
Four-cylinder engines are, however, provided with a pneumatic vane wheel starting motor, which drives the engine through a gear rim on the flywheel. All engines started with direct injection of air have builton non-return valves and flame arresters. The compressed air system for operating of the starting fuel limiter, the electro-pneumatic overspeed trip as well as changing set point of the LT thermostat valve has its own connection to the external system.
Pipe connections, engine 301 302 Starting air inlet Control air inlet
84
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American Bureau of Shipping (ABS) Bereau Veritas (BV) Det Norske Veritas (DnV) Germanischer Lloyd (GL) Lloyds Register of Shipping (LRS) Maritime Register (MR) Registro Italiano Navale (RINA)
6 starts 6 6 6 6 6 6
System components 20 21 22 Starting air compressor Oil and water separator Starting air vessel
Pipe connections, engine 301 302 Starting air inlet Control air inlet
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85
In multi-engine installations, the number of starts is dependent on the number of engines. To determine the required volume of the starting air vessel the following values can be used: Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 A= B= with starting motor with direct injection of air A 30 30 30 30 30 30 30 30 B 10 10 6 6 6 10 10 10 C 1.2 0.6 0.6 0.8 0.8 0.6 0.8 1.0
Nominal maximum pressure in bar (absolute maximum pressure 33 bar) Minimum air pressure in bar for a safe start. Applies to an engine room temperature of 20C. At lower temperature higher pressure is required. Starting air consumption (average) per start, in Nm, at 20C.
C=
The above air consumptions apply to a 2 - 3 s long start impulse. This is also the shortest time required for a safe start.
86
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87
System components 10 11 12 Pressure reducing unit with flow meter Rubber hose Bilge or sludge tank
Pipe dimensions Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 501 502 503
Pipe connections, engine 501 502 503 Exhaust gas outlet Cleaning water to turbine Cleaning water from turbine
88
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Combustion air
The air required for combustion is usually taken from the engine room through a filter fitted on the turbocharger. This reduces the risk of too low temperatures and contamination of the combustion air. It is imperative that the combustion air is free for example from sea water, dust and fumes. The combustion air should be delivered through a dedicated duct close to the turbocharger(s), directed towards the turbocharger air intake(s). Auxiliary engines shall also be served by dedicated combustion air ducts. For the required amount of combustion air, see Technical Data. If necessary, the combustion air duct can be directly connected to the turbocharger with a flexible connection piece. To protect the turbocharger a filter must be built into the air duct. The maximum permissible pressure drop in the duct is 100 mmWC. See also Cold operating conditions below.
Ventilation
The amount of air required for ventilation is calculated from the total heat emission to evacuate. To determine , all heat sources should be considered, e.g.: Main and auxiliary diesel engines Exhaust gas piping Alternators Electric appliances and lighting Boilers Steam and condensate piping Tanks It is recommended to consider an outside air temperature of not less than 35C and a temperature rise of 11C for the ventilation air. The amount of air required for ventilation is then calculated from the formula: qL = qv = = = t= c= t c
amount of ventilation air [m/h] total heat emission to be evacuated [kW] density of ventilation air 1.15 kg/m temperature rise in the engine room [C] specific heat capacity of the ventilation air 1.01 kJ/kgK
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89
90
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91
Silencer
When included in the scope of supply, the standard silencer is of the absorption type, equipped with a spark arrester. It is also provided with a soot collector and water drain, but is without mounting brackets and insulation. The silencer can be mounted either horizontally or vertically. The noise attenuation of the standard silencer is either 25 or 35 dB (A).
Attenuation Engine 4R32 6R32 8R32 9R32 12V32 16V32 18V32 NS 450 600 600 700 800 900 1000 D 1100 1300 1300 1500 1700 1800 1900 A 550 705 705 810 920 1020 1120 B 210 300 300 300 300 300 300 L
92
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IMO proposal: NOX limit as a function of engine rated speed According to the IMO proposal the NOX compliance test has to be performed on Marine Diesel Oil and according to ISO 8178 test cycles. Adjustable Injection Timing, Direct Water Injection and SCR-catalysts are options for further reduction of NOX. Emission of sulphur oxides is directly proportional to the sulphur content of the fuel and cannot be influenced by engine design.
Vasa 32
The NOX emissions of the Vasa 32 are typically: HFO operation, 100% load: MDO operation, 100% load: 14 - 16 g/kWh 13 - 15 g/kWh
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93
The required investment (assuming that freshwater is available) consists of the special fuel injectors, high pressure pumps and piping and an electronic control system. For maximum reduction levels the required fresh water supply is typically 100 g/kWh.
Wrtsil Diesel has however been able to reduce these disadvantages by developing Compact SCR. This technology is based on the following features: Low NOx Combustion engines Compact design of combined SCR unit and silencer, also suitable for retrofits Built in dust blowing equipment Can be equipped as a silencer unit only, with possibility of retrofitting SCR A Low NOX Combustion engine provides a platform for applying SCR technology at a reasonable cost because the NOX level is low to begin with. As a consequence the dimensions of the catalyst are moderate. The additional installation volume required for a SCR unit is further reduced by combining the reactor with a silencer which as an independent entity becomes obsolete. This also allows to prepare for SCR technology stepwise fitting at a first stage only a special design silencer, which at an arbitrary later moment can be converted into a fully equipped SCR/silencer. Ease of maintenance and the lifetime of the catalyst is enhanced by built in dust blowing equipment. Due to the minimized size, a compact SCR/ silencer can be fitted into practically any newbuilding and even many existing vessels, however not after an exhaust gas boiler. The required investment consists of the urea mixing and feeding equipment, the SCR unit and relevant instrumentation. Running costs are generated by the consumption of urea and the replacement of catalyst according to a renewal scheme. The urea consumption can be expected to be about 20 - 25 g/kWh of 40 wt-% urea. The lifetime of the catalyst is about 4 years depending on the actual running conditions.
Summary
Wrtsil Diesel can offer a stepwise approach to the reduction of NOx emissions: Reduction [%] Standard engine Adjustable Injection Timing Direct Water Injection SCR catalyst Compact SCR (combined silencer and SCR unit)
1) 2)
100% load, HFO/MDO operation ISO 8178 test fuel (MDO) and test cycle
94
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Auxiliary engine
The procedure for local and remote start of the auxiliary engine can be same as for main engines. All auxiliary engines are provided with the above described starting fuel limiter. The procedure for local and remote shut-down of the auxiliary engine is also the same as that for the main engines. The start is normally performed automatically at black-outs or when an operating generating set reaches the preset output for the start up of the next set. The start can be performed by a start program making e.g. 3 starting attempts. The time interval between each starting attempt of about 4 seconds should be about 20 seconds. The starting program should be disconnected when the engine starts. If the engine fails to start even after the third attempt, an alarm should occur. A nominal generating set reaches the nominal speed 6 - 8 seconds after the starting impulse. The acceleration time for 4R32 sets is somewhat longer, i.e. 10 - 12 seconds.
2.
An automatic starting fuel limiter is installed on all engines, except for those driving fixed pitch propellers (in these engines the fuel injection limiting device is incorporated in the governor). At remote start, the starting solenoid should be energized for 4 seconds 2 seconds through a time relay. A relay in the speed measuring system, the switching point of which is 300 RPM, will indicate when the diesel engine is running.
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95
Main engine
Electro-pneumatic: Nom. max. speed 720 RPM tripping 830 RPM 10 RPM Nom. max. speed 750 RPM tripping 860 RPM 10 RPM Mechanical: Nom. max. speed 720 RPM tripping 850 RPM 10 RPM Nom. max. speed 750 RPM tripping 885 RPM 10 RPM
Auxiliary engines
Electro-pneumatic: Nom. max. speed 720 RPM tripping 815 RPM 10 RPM Nom. max. speed 750 RPM tripping 850 RPM 10 RPM Mechanical: Nom. max. speed 720 RPM tripping 830 RPM 10 RPM Nom. max. speed 750 RPM tripping 860 RPM 10 RPM If the mechanical overspeed trip has been released, the engine cannot start before the spring has been manually loaded again.
96
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Governors for engines connected to a common reduction gear are specially adapted and adjusted for the same speed droop, normally about 4%, to obtain basic load sharing. In addition, external load sharing based on the fuel rack position transducer is recommended. A built-in delay of the speed change rate is standard on governors; the time for speed acceleration from idle to rated speed and vice versa at speed decrease is 10 - 12 seconds.
Provision for the following external connections is standard on the engine: analogue signal indicating the engine speed 0 10 V DC (0 - 1000 RPM) analogue signal indicating the turbocharger speed 0 10 V DC (0 - 30000 RPM) relay, switch point 15 % above nominal speed relay, switch point 300 RPM relay, optional switch point Each relay can be loaded with 24 - 110 V DC, 30 VA.
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97
2.
98
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Wiring diagram for cooling water preheater, prelubricating pump and fuel feed pump (3V50G0621a)
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99
Principal wiring diagram of a start/stop system for a single main engine (3V50L1393c)
100
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Principal wiring diagram of a start/stop system for a single auxiliary engine (3V50L1394c)
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101
All micro switches are of the NO/NC type with three wires connected to the terminal strips in the terminal box. Data for transducers mounted according to the basic engine specification appear from the following table:
Alarm L H Fuel system Pressure before injection pumps Pressure drop over filter Lubricating oil system Pressure before engine Pressure before engine Pressure before engine (priming) Temperature before engine Level in oil sump Pressure drop over filter HT-cooling water system Temperature after engine Temperature after engine Pressure before engine LT-cooling water system Pressure before enigne Charge air Temperature in manifold Exhaust gas Temperature after cylinder Main bearings Temperature Miscellaneous Overload Released overspeed trip Engaged turning gear 3) 4) 1)
Stop L
Type O
Set point A 5.0 bar 1.5 bar 3.0 bar 2.0 bar 0.5 bar 80/90C 1.5 bar
2)
115
1) 2) 3)
Set point MDO: 3 bar Set point 380 cSt/50C: 4 bar Wet sump engines,only Alarm for deviation from the average temperature is to be set as follows: 30% load 70C 100% load 50C V-engines, only
L = Low H = High O = ON/OFF A = Analogue The exhaust gas and main bearing temperature transducers are thermocouples (NiCr/Ni) each of which is connected through compensating cables to its own amplifier mounted on the engine.
4)
102
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15. Seating
15. Seating
15.1. General
Main engines are normally mounted rigidly on the foundation, either on steel or resin chocks. Auxiliary engines are mounted flexibly on rubber elements. Also main engines can be flexibly mounted if required. The foundation should be stiff in all directions to absorb the dynamic forces caused by the engine. Especially the foundation of the propeller thrust bearing (the reduction gear) should be dimensioned and designed so that harmful deformations are avoided. Dynamic forces caused by the engine are presented in chapter 16. The size of the chocks should be 250 x 170 mm and they should have an inclination of 1:100. The chocks are preferably made of steel, although cast iron chocks are permitted. When fitting the chocks, the supporting surface of the seating top plate should be machined so that a good bearing surface on both sides of at least 70% is obtained. The cut out in the chock shall be 44 mm (M42 bolts) for all chocks, except those to be reamed and equipped with fitted bolts. The design of the clearance and the fitted bolts is shown in drawing 1V69L0028. The bolts are designed as tensile bolts, with a reduced diameter, 35, to ensure a sufficient elongation and thus avoid loosening. The bolts are dimensioned so that a sufficient elongation is achieved if using St 52-3 and tightening the bolts to 80% of the yield point. It is, however, recommended to use 34CrNiMo6V (or similar) which will result in a better elongation already when tightened to 60% of the yield point. In order to ensure proper fastening and avoid bending stress in the bolts, the contact faces of the nuts shall be spotfaced. Oil pressure to be used for the hydraulic tool: 34CrNiMo6V St 52-3 phyd = 580 bar ~ 60% of yield point phyd = 330 bar ~ 80% of yield point
In order to assure proper fastening and avoid bending stress in the bolts, the contact faces of the nuts should be spotfaced.
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103
15. Seating
104
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15. Seating
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105
15. Seating
106
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15. Seating
The rubber element in the mounts is designed to withstand both compression and shear loads. In addition, the mounts have built-in buffers to limit the movements of the generating set due to the sea state. The mounts are made of natural rubber and care must be taken that the mounts do not come in contact with oil, oily water or fuel. The compression of all mounts must be equal when the generating set is installed and aligned on the ships foundation. The maximum permissible variation in compression is 2.0 mm when using conical mounts. Adjustments in height are made with steel chocks. If shims are used, the minimum thickness of a shim is 0.5 mm and only one shim per mount is permitted. The transmission of forces emitted by the engine is 10 20% when using conical mounts. For the foundation design, see drawing 3V46L0295 (in-line engines) and 3V46L0294 (V-engines).
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107
15. Seating
The external pipe must be precisely aligned to the fitting or the flange of the engine. Observe that the pipe clamp for the pipe outside the flexible connection must be very rigid and welded to the steel structure of the foundation to prevent vibrations, which could damage the flexible connections. Most problems with bursting of the flexible connection originate from poor clamping. See drawing 4V60L0813 showing how pipes shall be clamped.
108
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109
Engine 4R32D
Frequency [Hz] 24 24 * 25 25 * 36 37.5 48 50 54 56.3 36 37.5 48 50 54 56.3 Frequency [Hz] 24 24 * 25 25 * 36 37.5 48 50 54 56.3 36 37.5 48 50 54 56.3
ML Nm 5600 42240 8730 46670 20850 19330 36910 36850 33940 33960 10790 10010 12820 12880 25980 26000 ML Nm 6900 42240 10500 46670 19200 17900 36300 36300 33900 33900 10000 9300 12600 12600 26000 26000
Frequency [Hz] 48 50 72 75 96 100 108 112.5 72 75 96 100 108 112.5 Frequency [Hz] 48 50 72 75 96 100 108 112.5 72 75 96 100 108 112.5
ML Nm 18450 18430 10650 10490 5400 5180 4210 4000 18440 18170 10150 9730 5960 5650 ML Nm 18100 18100 11200 11000 6200 5900 5000 4700 19400 19100 11600 11100 7000 6700
Frequency [Hz] 72 75 108 112.5 144 150 162 168.8 108 112.5 144 150 162 168.8 Frequency [Hz] 72 75 108 112.5 144 150 162 168.8 108 112.5 144 150 162 168.8
ML Nm 7100 6990 2810 2720 2280 2160 2130 2010 3970 3770 2280 2160 3930 3710 ML Nm 7500 7400 2900 3100 2700 2600 2500 2400 4700 4500 2700 2600 4700 4400
720 750 720 750 720 750 720 750 720 750 720 750 Speed [RPM] 720 750
Engine 4R32E
720 750 720 750 720 750 720 750 720 750 720 750
110
=HE A 2H
''%
LN D & LN E
Engine 4R32 LN D 4R32 LN D idle 6R32 LN D 6R32 LN D idle 8R32 LN D 9R32 LN D 12V32 LN D 12V32 LN D idle 16V32 LN D 18V32 LN D
Speed [RPM] 720 750 720 750 720 750 720 750 720 750 720 750 720 750 720 750 720 750 720 750 Speed [RPM] 720 750 720 750 720 750 720 750 720 750 720 750 720 750 720 750 720 750 720 750
Frequency [Hz] 24 25 24 25 36 37.5 36 37.5 48 50 54 56.3 36 37.5 36 37.5 48 50 54 56.3 Frequency [Hz] 24 25 24 25 36 37.5 36 37.5 48 50 54 56.3 36 37.5 36 37.5 48 50 54 56.3
ML Nm 4600 7100 43000 48000 25000 22000 17000 20000 44000 43000 41000 41000 13000 12000 9000 10000 15000 15000 31000 32000 ML Nm 7900 6900 43000 48000 28000 26000 17000 20000 46000 45000 41000 41000 15000 14000 9000 10000 16000 16000 32000 32000
Frequency [Hz] 48 50 48 50 72 75 72 75 96 100 108 112.5 72 75 72 75 96 100 108 112.5 Frequency [Hz] 48 50 48 50 72 75 72 75 96 100 108 112.5 72 75 72 75 96 100 108 112.5
ML Nm 22000 22000 3900 3900 13000 13000 3500 3600 6000 6100 4000 4100 23000 23000 6100 6200 11000 11000 5700 5800 ML Nm 23000 23000 3900 3900 13000 13000 3500 3600 4800 4800 2800 2800 22000 22000 6100 6200 8900 9000 4000 4000
Frequency [Hz] 72 75 72 75 108 112.5 108 112.5 108 112.5 162 168.8 Frequency [Hz] 72 75 72 75 108 112.5 108 112.5 108 112.5
ML Nm 8800 8800 2400 2400 2700 2800 3800 3900 1200 1300 1000 1000 ML Nm 8400 8400 2400 2400 1900 1900 2600 2600 1200 1300
Engine 4R32 LN E 4R32 LN E idle 6R32 LN E 6R32 LN E idle 8R32 LN E 9R32 LN E 12V32 LN E 12V32 LN E idle 16V32 LN E 18V32 LN E
=HE A 2H
''%
111
112
=HE A 2H
''%
Fig. 1 Rating [kW/RPM] 1.02 1.36 1.77 2.25 2.81 3.46 4.22 5.05 6.00 7.06 8.20 D1 100 110 120 130 140 150 160 170 180 190 200 D2 170 185 200 215 230 250 260 280 300 310 330 E 108 118 130 140 150 162 172 182 195 205 215 F 280 300 325 350 380 405 430 450 480 515 535 H 150 150 150 160 160 180 180 200 200 220 220 K 300 300 300 325 325 370 370 420 420 450 450 N 225 225 225 235 235 280 280 310 310 320 320 Amin 640 640 635 660 680 710 780 1170 1200 1240 1250 B 902 902 902 920 966 1010 1100 1250 1570 1630 1670 Cmin 1023 1023 1020 1040 1090 1134 1245 1410 1730 1800 1838
1) 1) 1) 1) 1)
Fig. 2 Rating [kW/RPM] 2.25 2.81 D 130 140 H 160 160 K 325 325 N 235 235 A 408 408 B 952 930 Cmin 1103 1060
=HE A 2H
''%
113
General
Classification Ice class Operating modes
114
=HE A 2H
''%
6R32
Rmax
8 - 9R32
Rmax
12 - 18V32
Rmax
Alternative: B = 230 L 220 430 590 L/2 110 215 295 L 220 430 590
=HE A 2H
''%
115
116
=HE A 2H
''%
Engine A 4R32 6R32 8R32 9R32 1450 1450 1600 1600 2200 1800 2200 B 1530 1530 1680 1680 2280 1800 2280
Dimensions C 1800 1760 1950 1950 2510 2110 2510 D 2440 2400 2590 2590 3150 2750 3150
The breadth of the common baseplate can vary with the type of alternator.
=HE A 2H
''%
117
transported over adjacent cylinder head covers. Corresponding distances for LN engines are: Min. 2500 Rec. 3000
118
=HE A 2H
''%
over adjacent cylinder head covers. Corresponding distances for LN engines are: Min. 2130 Rec. 2850
=HE A 2H
''%
119
120
=HE A 2H
''%
=HE A 2H
''%
121
Weights [kg]
Engine 1. Turbocharger 2. Charge air cooler insert 1-stage 4R32 6R32 8R32 9R32 12V32 16V32 18V32 640 1030 1680 1680 2 x 1030 2 x 1680 2 x 1680 190 260 300 310 2 x 260 2 x 300 2 x 310 2-stage 450 550 2 x 450 105 120 140 140 3. Lubricating oil cooler insert
Dimensions
Engine A 4R32 6R32 8R32 9R32 12V32 16V32 18V32 1150 1375 1660 1660 1375 1660 1660 B 780 930 1110 1110 930 1110 1110 C 733 746 841 881 746 841 881 1-stage D 410 470 470 470 470 470 470 E 545 605 645 705 605 645 705 C 818 958 818 2-stage D 605 645 605 E 640 710 640 G 1070 1340 1340 1340 H 336 336 336 336
122
=HE A 2H
''%
Item 1. 2. 3. 4. 5. 6. 7.
Connecting rod Piston Cylinder liner Cylinder head Valve Piston ring Injection pump
Injection valve Starting air valve Main bearing shell Split gear wheel Intermediate gear wheel Intermediate gear complete Camshaft gear wheel
Weight [kg] 8 4 4 62 28 56 33
=HE A 2H
''%
123
342 463
Item 1. 2. 3. 4. 5. 6. 7.
Connecting rod Piston Cylinder liner Cylinder head Valve Piston ring Injection pump
Injection valve Starting air valve Main bearing shell Split gear wheel Intermediate gear wheel Intermediate gear complete Camshaft gear wheel
Weight [kg] 8 4 4 62 28 56 33
124
=HE A 2H
''%
=HE A 2H
''%
125