CALCULATION OF PIPE SUPPORT JN-1106 - 44" TRUNKLINE SSIV - WEIGHT 550 T 20 SUPPORT LOCS.

General Data Total Weight, W Safety Factor, SF Number of pipe, N Calculated Weight, W c = W*SF/N Total Length, Lt Sketch : W = = = = = 505000,00 1,5 20 37875,00 1200 kg = 1113335 lbs

kg mm

= =

83500 47,24

lbs in

Pipe Support

Z Y X

Lt

Support Plate

Pipe Data ( 12 Sch STD ) Outside Diameter, OD Inside Diameter, ID Nominal Thickness, tnom Minimum Thickness, tmin Calculated Inside Diameter, CID Section Area, A Moment of Inertia x-x, Ix Section Modulus x-x, Sx Radius of Gyration x-x, rx = = = = = = = = = 304,80 284,18 10,31 9,02 286,75 8384,6 9177 602 105 mm mm mm mm mm mm2 cm4 cm3 mm = = = = = = = = = 12,000 11,188 0,406 0,355 11,290 13,00 220,49 36,75 4,12 in in in in in in2 in4 in3 in

Material Data (SA-106 B) Elastic Modulus, E Allowable Yield Stress, Sa Allow. Tensile Stress, Sta = 0.6*S Allow. Comp. Stress, Sca Allow. Bending Stress, Sba = 0.66*Sa Allow. Shear Stress, Ssa = 0.4*Sa Allow. Shear Stress, Sbra = 0.9*Sa = = = = = = = 199947,95 248,21 148,93 141,20 163,82 99,28 223,39 MPa MPa MPa MPa MPa MPa MPa = = = = = = = 29000000 36000 21600 20480 23760 14400 32400 psi psi psi psi psi psi psi

Allow. Comp. Stress Effective Length Factor, K Ratio of Effective Profile Area, Q = 1,00

Axial Stress Reduction Factor, Qs Slenderness Ratio,

=
2

1,00 126,10 11,47

' c

2 E Q sQ a S

= =

K.Lt rx
K.Lt / r x C 'c
Allow. Comp. Stress, Sca *

= =

0,091 141,20 MPa = 20480 psi

Stress Calculation Compressive Stress, Sc = W c / A Bending Stress, Sb = W c OD / (2 Sx) = = 44,30 94,00 MPa MPa = = 6425 13633 psi psi

Calc'n Check Compressive Stress Bending Stress Unity Check: Coefficient Applied to Bending, Cmx Euler Stress,
F ' ex = 12 2 E KLt 23 rx Cmx
2

= = = =

SAFE SAFE 1 1135090

Ratio Ratio

= =

31,4% 57,4%

Formula 1.6-1a,

Sc + Sca Sc 1 Sb F ' ex

OK

Ratio

31,4%

Formula 1.6-1b,

Sc Sb + St a Sba

OK

Ratio

87,1%

CALCULATION OF PIPE SUPPORT JN-1106 - 44" INLINE TEE - WEIGHT 113 T 12 SUPPORT LOCS.
General Data Total Weight, W Safety Factor, SF Number of pipe, N Calculated Weight, W c = W*SF/N Total Length, Lt Sketch : W = = = = = 113000,00 1,5 12 14125,00 1200 kg = 249122 lbs

kg mm

= =

31140 47,24

lbs in

Pipe Support

Z Y X

Lt

Support Plate

Pipe Data ( 12 Sch STD ) Outside Diameter, OD Inside Diameter, ID Nominal Thickness, tnom Minimum Thickness, tmin Calculated Inside Diameter, CID Section Area, A Moment of Inertia x-x, Ix Section Modulus x-x, Sx Radius of Gyration x-x, rx = = = = = = = = = 304,80 284,18 10,31 9,02 286,75 8384,6 9177 602 105 mm mm mm mm mm mm2 cm4 cm3 mm = = = = = = = = = 12,000 11,188 0,406 0,355 11,290 13,00 220,49 36,75 4,12 in in in in in in2 in4 in3 in

Material Data (SA-106 B) Elastic Modulus, E Allowable Yield Stress, Sa Allow. Tensile Stress, Sta = 0.6*S Allow. Comp. Stress, Sca Allow. Bending Stress, Sba = 0.66*Sa Allow. Shear Stress, Ssa = 0.4*Sa Allow. Shear Stress, Sbra = 0.9*Sa = = = = = = = 199947,95 248,21 148,93 141,20 163,82 99,28 223,39 MPa MPa MPa MPa MPa MPa MPa = = = = = = = 29000000 36000 21600 20480 23760 14400 32400 psi psi psi psi psi psi psi

Allow. Comp. Stress Effective Length Factor, K Ratio of Effective Profile Area, Q = 1,00

Axial Stress Reduction Factor, Qs

2

1,00 126,10 11,47

Slenderness Ratio,

' c

2 E Q sQ a S =
=

K.Lt rx
K.Lt / r x C 'c
Allow. Comp. Stress, Sca *

= =

0,091 141,20 MPa = 20480 psi

Stress Calculation Compressive Stress, Sc = W c / A Bending Stress, Sb = W c OD / (2 Sx) = = 16,52 35,06 MPa MPa = = 2396 5084 psi psi

Calc'n Check Compressive Stress Bending Stress Unity Check: Coefficient Applied to Bending, Cmx Euler Stress,
F ' ex = 12 2 E KLt 23 rx Cmx
2

= = = =

SAFE SAFE 1 1135090

Ratio Ratio

= =

11,7% 21,4%

Formula 1.6-1a,

Sc + Sca Sc 1 Sb F ' ex

OK

Ratio

11,7%

Formula 1.6-1b,

Sc Sb + St a Sba

OK

Ratio

32,5%

CALCULATION OF PIPE SUPPORT JN-1106 - APACHE KUFPEC FLOWLINE SSIV - WEIGHT 337 T 16 SUPPORT LOCS.
General Data Total Weight, W Safety Factor, SF Number of pipe, N Calculated Weight, W c = W*SF/N Total Length, Lt Sketch : W = = = = = 337000,00 1,5 16 31593,75 1200 kg = 742958 lbs

kg mm

= =

69652 47,24

lbs in

Pipe Support

Z Y X

Lt

Support Plate

Pipe Data ( 12 Sch STD ) Outside Diameter, OD Inside Diameter, ID Nominal Thickness, tnom Minimum Thickness, tmin Calculated Inside Diameter, CID Section Area, A Moment of Inertia x-x, Ix Section Modulus x-x, Sx Radius of Gyration x-x, rx = = = = = = = = = 304,80 284,18 10,31 9,02 286,75 8384,6 9177 602 105 mm mm mm mm mm mm2 cm4 cm3 mm = = = = = = = = = 12,000 11,188 0,406 0,355 11,290 13,00 220,49 36,75 4,12 in in in in in in2 in4 in3 in

Material Data (SA-106 B) Elastic Modulus, E Allowable Yield Stress, Sa Allow. Tensile Stress, Sta = 0.6*S Allow. Comp. Stress, Sca Allow. Bending Stress, Sba = 0.66*Sa Allow. Shear Stress, Ssa = 0.4*Sa Allow. Shear Stress, Sbra = 0.9*Sa = = = = = = = 199947,95 248,21 148,93 141,20 163,82 99,28 223,39 MPa MPa MPa MPa MPa MPa MPa = = = = = = = 29000000 36000 21600 20480 23760 14400 32400 psi psi psi psi psi psi psi

Allow. Comp. Stress Effective Length Factor, K Ratio of Effective Profile Area, Q = 1,00

Axial Stress Reduction Factor, Qs

2

1,00 126,10 11,47

Slenderness Ratio,

' c

2 E Q sQ a S =
=

K.Lt rx
K.Lt / r x C 'c
Allow. Comp. Stress, Sca *

= =

0,091 141,20 MPa = 20480 psi

Stress Calculation Compressive Stress, Sc = W c / A Bending Stress, Sb = W c OD / (2 Sx) = = 36,95 78,41 MPa MPa = = 5359 11372 psi psi

Calc'n Check Compressive Stress Bending Stress Unity Check: Coefficient Applied to Bending, Cmx Euler Stress,
F ' ex = 12 2 E KLt 23 rx Cmx
2

= = = =

SAFE SAFE 1 1135090

Ratio Ratio

= =

26,2% 47,9%

Formula 1.6-1a,

Sc + Sca Sc 1 Sb F ' ex

OK

Ratio

26,2%

Formula 1.6-1b,

Sc Sb + St a Sba

OK

Ratio

72,7%

CALCULATION OF PIPE SUPPORT JN-1106 - 24" AND 14" FLOWLINE SSIV - WEIGHT 377 T 16 SUPPORT LOCS.
General Data Total Weight, W Safety Factor, SF Number of pipe, N Calculated Weight, W c = W*SF/N Total Length, Lt Sketch : W = = = = = 377000,00 1,5 16 35343,75 1200 kg = 831143 lbs

kg mm

= =

77920 47,24

lbs in

Pipe Support

Z Y X

Lt

Support Plate

Pipe Data ( 12 Sch STD ) Outside Diameter, OD Inside Diameter, ID Nominal Thickness, tnom Minimum Thickness, tmin Calculated Inside Diameter, CID Section Area, A Moment of Inertia x-x, Ix Section Modulus x-x, Sx Radius of Gyration x-x, rx = = = = = = = = = 304,80 284,18 10,31 9,02 286,75 8384,6 9177 602 105 mm mm mm mm mm mm2 cm4 cm3 mm = = = = = = = = = 12,000 11,188 0,406 0,355 11,290 13,00 220,49 36,75 4,12 in in in in in in2 in4 in3 in

Material Data (SA-106 B) Elastic Modulus, E Allowable Yield Stress, Sa Allow. Tensile Stress, Sta = 0.6*S Allow. Comp. Stress, Sca Allow. Bending Stress, Sba = 0.66*Sa Allow. Shear Stress, Ssa = 0.4*Sa Allow. Shear Stress, Sbra = 0.9*Sa = = = = = = = 199947,95 248,21 148,93 141,20 163,82 99,28 223,39 MPa MPa MPa MPa MPa MPa MPa = = = = = = = 29000000 36000 21600 20480 23760 14400 32400 psi psi psi psi psi psi psi

Allow. Comp. Stress Effective Length Factor, K Ratio of Effective Profile Area, Q = 1,00

Axial Stress Reduction Factor, Qs

2

1,00 126,10 11,47

Slenderness Ratio,

' c

2 E Q sQ a S =
=

K.Lt rx
K.Lt / r x C 'c
Allow. Comp. Stress, Sca *

= =

0,091 141,20 MPa = 20480 psi

Stress Calculation Compressive Stress, Sc = W c / A Bending Stress, Sb = W c OD / (2 Sx) = = 41,34 87,72 MPa MPa = = 5996 12722 psi psi

Calc'n Check Compressive Stress Bending Stress Unity Check: Coefficient Applied to Bending, Cmx Euler Stress,
F ' ex = 12 2 E KLt 23 rx Cmx
2

= = = =

SAFE SAFE 1 1135090

Ratio Ratio

= =

29,3% 53,5%

Formula 1.6-1a,

Sc + Sca Sc 1 Sb F ' ex

OK

Ratio

29,3%

Formula 1.6-1b,

Sc Sb + St a Sba

OK

Ratio

81,3%

Appendices

475

APPENDIX L

ALLOWABLE COMPRESSIVE STRESS FOR COLUMNS, F A

Above = 130, use Table L-3 which is for steel of 36,000 psi

20

40

60

80 100 120 Slenderness Ratio (L/r)

140

160

180

200

Reprinted by permission of the James F. Lincoln Arc Welding Foundation

(a)
(b) (c) (d)

Buckled shape of column is shown by dashed line

Theoretical K value Recommended design value when ideal conditions are approximated

0.5 0.65

0.7

1.0 1.2

1.0 1.O

i'
(e)

2.0

0.80

2.10

2.0

--

"t"
End condition code

Rotation fixed and translation fixed Rotation free and translation fixed Rotation fixed and translation free Rotation free and translation free

7
p

476

Pressure Vessel Design Manual Table L-2

33,000-psi-Yield Steel

Above Ur of 130, the higher-strength steels offer no advantage as to allowable compressive stress (fa). Above this point, use Table L-3 for the more economical steel of 36,000-psi-yield strength.

Table L-3
36,000-psi-Yield Steel

Above U r of 130, the higher-strength steels offer no advantage as to allowable compressive stress (fa). Above this point, use this table.