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XG

Each Assembly Position Sketch Map

()

Contents
1 1

Fig 1

Front-mounted Dozer Blade


(1)

2 2

Fig 2

Front Additional Weight


(3)

3 3
4 4

Fig 3
Fig 4

Front Frame
(5)
Frame Assembly
(7)

Fig 5

Worm gear box assembly


(9)

5 6
6 7

Fig 6
Fig 7

Working Equipment
(12)
Mouldboard
(15)

7 8

Fig 5

Penduluming Assy
(17)

8 9 Fig 9 Ripper Teeth


(19)
9 10 Fig 10 Accelerograph Control System
(21)

10 11 Fig 11 Hand Break Assembly


(23)

11 12 Fig 12 Feet Break Assembly


(25)
12 13 Fig 13 Board Control System
(28)

13 14 Fig 14 (1) Electrical System


(30)

15 Fig 15 (2) Electrical System


(32)
14 16 Fig 16 Cab
(35)

15 17 Fig 17 Air Conditioner System


(38)

16 18 Fig 18 Engine Assembly


(40)
17 19 Fig 19 (XG31651,XG31802) Inlet And Exhaust System
(43)

20 Fig 20 (XG32201) Inlet And Exhaust System


(45)

(XG3190SXG3200SXG3240S)
18 21 Fig 21 Fuel Supplies System
(47)

19 22 Fig 22 Transmission Assy


(49)

23 Fig 23 WG180 WG180 Transmission Assy


(51)
42 Fig 42 YD13 YD13 Transmission Assy
(93)

20 61 Fig 61 Shield Assy


(135)

62 Fig 62 (XG3200S) Sheild Assy


(138)
21 63 Fig 63 Transmission
(140)
22 67 Fig 67 Rear Frame
(150)

23 68 Fig 68 Rear Additional Weight


(152)
24 69 Fig 69 Front Axle Assy
(154)

70 Fig 70 Construction of front axle


(156)

71 Fig 71 Steering mechanism


(158)
25 72 Fig 72 Working Pump and Valve
(160)

26 73 Fig 73 Hydraulic Steering System


(163)

()

27 74 Fig 74 1 Hydraulic Working System(1)


(165)

75 Fig 75 1(XG32201) Hydraulic Working System(1)


(167)
28 76 Fig 76 2 Hydraulic Working System(2)
(169)

29 77 Fig 77 3 Hydraulic Working System(3)


(172)

30 78 Fig 78 Oil Tank Assy


(174)
31 79 Fig 79 Ripper-Scarifier
(177)


Front-mounted Dozer Blade

1
Fig 1
1


Front-mounted Dozer Blade

No.

Part No.

Name
Joint

Q'ty

Remark

20030010 [1CH-22-22]

21020146 [2SL12L/L-6300 M221.5] Hydraulic Hose

10030023 M845 [GB5783]

Bolt

13010004 8 [GB93]

Washer

20030001 [1CM-22-18WD]

Joint

21020162 [2SL12L/L-1200]

Hydraulic Hose

22080048 [HSGF-130/70X385AE]

Cylinder

12020018 M20 [GB6170]

Nut

13010010 20 [GB93]

Washer

10

10020043 M2090 [GB5782]

Bolt

11

10020019 M10100 [GB5782]

Bolt

12

13010005 10 [GB93]

Washer

13

12020007 M10 [GB6170]

Nut

14

82010328

Concatenation
Hander

15

33060253

Shaft Liner

16

35050101

Pin

17

16070003 M10X1 [JB7940.1]

Grease Cup

18

35050104

Pin

19

82210162

Spring Washer

20

22060051 [9301540]

Double-direction
Hydraulic-clock

21

30200563

Scaper Edge

22

10010048 M1655 [GB10]

Bolt

18

23

13010008 16 [GB93]

Washer

18

24

12020014 M16 [GB6170]

Nut

18

1372153


Front Additional Weight

2
Fig 2
3


Front Additional Weight

No. Part No.


1

Name

Q'ty

Remark

82210135

Additional Weight

XG31651

82210135

Additional Weight

XG31802

82210138

Additional Weight

XG3190S

82210138

Additional Weight

XG32001

82210135

Additional Weight

XG3200S

82210142

Additional Weight

XG32201

82210135

Additional Weight

XG3240S

13010010 20 [GB93]

Washer

10030079 M2050 [GB5783 8.8]

Bolt


Front Frame

3
Fig 3
5


Front Frame

No. Part No.

Name

Q'ty

Remark

82040385

Frame

30030071

Cover Plate

10030015 M8X16 [GB5783 8.8]

Bolt

12

13010004 8 [GB93]

Washer

12

82010444

Front Frame

XG31651

82010432

Front Frame

XG31802

82010432

Front Frame

XG3190S

82010445

Front Frame

XG32001

82010417

Front Frame

XG3200S

82010445

Front Frame

XG32201

82010431

Front Frame

XG3240S

33060137

Shaft Liner

81010052

Rock Bit

33020125

Cover Plate

10030040 M1235 [GB5783 8.8]

Bolt

18

10

13010006 12 [GB93]

Washer

38

11

33020127

Cover Plate

12

10030038 M1225

Bolt

20

13

33060136

Shaft Liner

14

15050020 GEG90ES [GB9163]

Joint Bearing

15

35010059

Shaft


Frame Assembly

4
Fig 4
7


Frame Assembly

No. Part No.

Name

Q'ty

Remark

30350009

Stay Plate

13010012 24 [GB93]

Washer

11020060 M2450 [GB70.1 12.9]

Screw

15050021 GE100S [GB9163]

Bearing

25050171

Rubber Boot

82010330

Drawber

XG31651

82010331

Drawber

XG31802

82010331

Drawber

XG3190S

82010357

Drawber

XG32001

82010357

Drawber

XG3200S

82010357

Drawber

XG32201

82010357

Drawber

XG3240S

25050172

Rubber Boot

12010042 M24 [GB889.1 8]

Nut

13020016 24 [GB97.1 200HV]

Washer

12

10

11020077 M2480 [GB70.1 8.8]

Screw

11

25210096 [HX8000]

Nut

12

12010030 M242 [GB889.2 8]

Nut

13

25050173

Rubber Boot

14

13020017 30 [GB97.1 200HV]

Washer

15

10040009 M242130 [GB5785]

Bolt

16

33080147

Shim

17

33080148

Shim

18

36210085

Bearing Block

19

16070003 M101 [JB7940.1]

Oil Cup

20

10030106 M2080 [GB5783]

Bolt

21

12020017 M20 [GB6170]

Nut


Worm gear box assembly

5
Fig 5
9


Worm gear box assembly

No.

Part No.

Name

Q'ty

Remark

HX8000-7

Cover

HX8000-4

Seals

HX8000-6

Bearing Cover

GB/T297-94

32015(75X115X25)

Bearing

HX8000-2

Cover

HX8000-18

Mat

GB3452.1-92

O 250X3.55G

O-Ring

HX8000B.1

Turbine

JB100177

M16X1.5

Plug

10

JB1002-77

16

Washer

11

HX8000-16

Shell

12

HX8000-12

Sleeve

13

GB3452.1-92

O50X2.65G

O-Ring

14

HX8000-17

Bearing Cage

15

GB/T5782-2000

M8X25

Bolt

18

16

GB/T93-87

Washer

26

17

GB/T301-95

51209

Bearing

18

HX8000-5

Adjust mat

19

GB/T297-94

32215(75X130X33.25) Bearing

20

HX8000-19

Ring

21

GB/T9877.1-88

FB95X130X12

Oil Seal

22

HX8000B-1

Driving wheel

23

HX8000-13

Dish

24

HX8000B-2

25

GB3452.1-92

O69X3.55

O-Ring

26

HX8000-9

Bearing Cage

27

HX8000-10

28

HX8000-11

Axis

29

GB/T5783-2000

M6X15

Bolt

30

GB/T93-87

Washer

10


Worm gear box assembly

No.

Part No.

31

GB/T70.1-2000

M12X30

Bolt

32

GB/T93-87

12

Washer

33

GB/T73-85

M8X20

Bolt

34

JB1002-77

35

JB/T7941.2-95

A42

36

GB/T70.1-2000

M8X70

37

HX8000-1

Name

Screw

Q'ty

Remark

8
1

11


Working Equipment

6
Fig 6
12


Working Equipment

No.

Part No.

Name

Q'ty

Remark

GB9459

M302

Nut

33080150

Washer

GB91

6.350

Pin

82010198

Circle

30200318

Plate

GB28

M24150

Washer

GB91

550

Pin

GB97.1

24

Screw

GB6178

M24

Nut

10

GB91

880

Nut

11

33080152

Washer

12

GB97.1

36

Washer

13

GB9457

M363

Nut

14

GB6178

M30

Nut

15

GB850

30

Washer

16

GB849

30

Washer

17

GB93

30

Washer

18

GB91

6.371

Pin

19

36020026

Bearing Block

20

35050040

Pin

21

GB70.1

M1070

Screw

22

GB5783

M1650

Washer

23

33060132

Sleeve

24

GB93

16

Washer

25

36020027

Bearing Block

26

JB7940.1

M81

Oil Cup

27

33060131

Sleeve

28

30050146

Plate

29

GB93

10

Washer

30

GB5783

M1020

Blot

13


Working Equipment

No.

Part No.

Name

Q'ty

Remark

31

GB5783

M1640

Bolt

32

30200318

Plate

33

GB889.1

M10

Nut

14


Mouldboard

7
Fig 7
15


Mouldboard

No. Part No.

Name

Q'ty

Remark

31200050

Border Cutter

31200096

Scrape Edge

XG31651

31200048

Scrape Edge

XG31802

31200048

Scrape Edge

XG3190S

31200048

Scrape Edge

XG32001

31200109

Scrape Edge

XG3200S

31200109

Scrape Edge

XG32201

31200109

Scrape Edge

XG3240S

82010335

Mouldboard

XG31651

82010197

Mouldboard

XG31802

82010197

Mouldboard

XG3190S

82010197

Mouldboard

XG32001

82010360

Mouldboard

XG3200S

82010360

Mouldboard

XG32201

82010360

Mouldboard

XG3240S

31200095

Scrape Edge

XG31651

31200047

Scrape Edge

XG31802

31200047

Scrape Edge

XG3190S

31200047

Scrape Edge

XG32001

31200104

Scrape Edge

XG3200S

31200104

Scrape Edge

XG32201

31200104

Scrape Edge

XG3240S

10010048 M1655 [GB10 4.8]

Bolt

13010008 16 [GB93]

Washer

12020014 M16 [GB6170 8]

Nut

31200049

Border Cutter

16


Penduluming Assy

8
Fig 8
17


Penduluming Assy

No. Part No.

Name

Q'ty

Remark

10020053 M24100 [GB5782 8.8]

Bolt

13010012 24 [GB93]

Washer

33020126

Cover

33040133

Flange

33060133

Shaft Liner

11050003 M616 [GB819.1 4.8]

Screw

33060135

Shaft Liner

36030041

Fork

33060134

Shaft Liner

10

33050042

Cover

11

13010008 16 [GB93]

Washer

12

12

10020030 M1665 [GB5782 8.8]

Bolt

12

13

36020028

Stand

14

16070003 M101 [JB7940.1]

Grease Cup

15

33020124

Cover

16

13010005 10 [GB93]

Washer

17

10030029 M1030 [GB5783 8.8]

Bolt

18

35070024

Shaft

19

36040019

Spring

20

82050032

Soleplate

21

36030040

Rocket

22

14010020 440 [GB91]

Pin

23

14030030 B1440 [GB882]

Pin

24

35040019

Pin

18


Ripper Teeth

9
Fig 9
19


Ripper Teeth

No. Part No.

Name

Q'ty

Remark

30250069

Armor Plate

82010199

Armor Plate

14020027 1650 [GB879.1]

Pin

32060181

Tube

32060180

Tube

82040181

Holder

35010058

Shaft

82090067

Spring Cotter

35040018

Pin

10

12010032 M161.5 [GB889.2 8]

Nut

11

10040010 M161.5120 [GB5785 8.8] Bolt

20


Accelerograph Control System

10
Fig 10
21


Accelerograph Control System

No. Part No.

Name

Q'ty

Remark

10030010 M620 [GB5783 8.8]

Bolt

13010003 6 [GB93]

Washer

12020003 M6 [GB6170 8]

Nut

31040006

Pole

XG31651, XG31802,
XG32001, XG32201

Pole

(XG3190S
XG3200S XG3240S)

14030004 B622 [GB882]

Pin

14010004 220 [GB91]

Pin

13020009 6 [GB97.1 200HV]

Washer

10050020 M121.525 [GB5786]

Bolt

XG31651, XG31802

13020012 12 [GB97.1]

Washer

XG31651, XG31802

10

13010006 12 [GB93]

Washer

XG31651, XG31802

11

82040239

Bracket

XG31651, XG31802

31050301

Bracket

XG32001, XG32201

82040552

Bracket

XG3190S, XG3240S

12

23040005 [060FF2850H080]

Axis

13

23040028 [103AX1800]

Axis

14

31050002

Board

15

12030020 M201.5 [GB6173]

Nut

16

14030002 B618 [GB882]

Bolt

17

10030011 M625 [GB5783]

Bolt

18

23030001 [ymk-2]

Gun Controller

19

11040016 M660 [GB818]

Bolt

20

26010065

Box

22

180


Hand Break Assembly

11
Fig 11
23


Hand Break Assembly

No. Part

No.

Name

Q'ty

Remark

23030002 [LJ112AX1030]

Hand Break
Controller

13020011 10 [GB97.1]

Washer

10030028 M1025 [GB5783]

Bolt

12020007 M10 [GB6170]

Nut

10030018 M825 [GB5783]

Bolt

13010004 8 [GB93]

Washer

31040001

Clamp

12020005 M8 [GB6170]

Nut

82040386

Bracket

XG31651(YD13)

82040646

Bracket

XG31802, XG3190S, XG32001


XG3200S, XG32201, XG3240S

14030016 B1030 [GB882]

Pin

XG31651(YD13)

14030022 B1230 [GB882]

Pin

XG31802, XG3190S, XG32001


XG3200S, XG32201, XG3240S

11

13010010 20 [GB93]

Washer

12

31050056

Fork

13

13020011 10 [GB97.1]

Washer

XG31651(YD13)

13020012 12 [GB97.1]

Washer

XG31802, XG3190S, XG32001


XG3200S, XG32201, XG3240S

14

12030001 M101 [GB6171]

Nut

15

14010017 425 [GB91]

Pin

16

10030078 M2045 [GB5783 10.9] Bolt

17

10030034 M1045 [GB5783]

10

Blot

24


Feet Break Assembly

12
Fig 12
25


Feet Break Assembly

No. Part No.

Name

Q'ty

Remark

25110021

Right brake pipe

11020021 M830 [GB70.1]

Bolt

25040030 6 [JB/ZQ4497]

Single-tube clip

20070029 [620.02.012.60]

Adapter

20050034 [BC-18]

Adapter

25110020

Left brake pipe

21030209 [1SL10L/L90-2200]

Hydraulic Hose

16030029 14 [JB982]

Washer

12

20080023 [700M-14]

Hollow bolt

10

20030003 [1CM-30-26WD]

Adapter

11

16010024 O802.65 [GB3452.1]

O-ring

12

20030001 [1CM-22-18WD]

Adapter

13

20040011 [2C9-22]

Adapter

14

36060132

Bolt

15

36010108

Adapter Seat

16

20030097 [1CM-18-16WD]

Adapter

17

21020137 [1SL10L/L-430]

Hydraulic Hose

18

20050010 [CC-18]

Adapter

19

13010004 8 [GB93]

Washer

14

20

12020005 M8 [GB6170]

Nut

14

21

31060190

Folding

22

10030018 M825 [GB5783]

Bolt

23

16030034 27 [JB982]

Washer

24

22210008 [NXQ-L1/20-H]

Accumulator

25

21030042 [1SL12L/L90-850]

Hydraulic Hose

26

10030029 M1030 [GB5783]

Bolt

27

13010005 10 [GB93]

Washer

28

22020023 [CBW/FB-E316]

Gear Pumps

29

21030081 [1SL20L/L90-750]

Hydraulic Hose

30

21030367 [1SL10L/L90-1800]

Hydraulic Hose

26


Feet Break Assembly

No. Part No.

Name

Q'ty

Remark

31

21030160 [1SL12L/L90-1170]

Hydraulic Hose

32

21030066 [1SL06L/L90-1270]

Hydraulic Hose

33

20040017 [2C9-18]

Adapter

34

20030050 [1CM-18WD]

Adapter

35

20030017 [1CM-14-12WD]

Adapter

36

22060055 [LT06-3X/150B40/02M]

AccumulatorValve

37

13010003 6 [GB93]

Washer

38

11020070 M680 [GB70.1]

Bolt

39

21030198 [1SL10L/L90-1300]

Hydraulic Hose

40

10030020 M830 [GB5783]

Botl

41

22060054 [LT05MKA-3X/100-02M12] Braking Valve

42

24060022 [900014525]

Oil pressure sensor

43

24060021 [901003598]

Oil pressure sensor

27


Board Control System

13
Fig 13
28


Board Control System

No.

Part No.

Name

Q'ty

Remark

25060013

Handle

10

35060039

Curved lever

35060038

straight-bar

33030138

shaft block

10

GB5783

M10X20

Bolt M10x20

10

GB93

10

Spring Washer

10

30100258

Pole

10

33030139

Ring

10

GB9161

SI10E

oscillating bearing10

10

GB290

HK253216

rolling bearing

20

11

25060015

Nylon pad

12

12

GB6170

M10

Nut M10

30

13

35060040

joy stick

10

14

36030045

Fork

30

15

26030307

Steel.

10

16

26030306

Set

10

17

GB91

3.216

Pin

24

18

GB882

B1026

pin roll

20

19

26030312

connecting bar

10

20

GB73

M68

Screw

21

26030308

adjusting shim

22

26030309

Axis

23

26010127

Stent

24

26030310

Axis

25

26030311

table-flap

26

26030304

Set

27

GB882

B1026

pin roll

28

26030305

table-flap

Spring

29

29

(1)
Electrical System

14
Fig 14
30

(1)
Electrical System

No.

Part No.

Name

Q'ty

Remark

24080008 [JK861]

Power Switch

10030020 M85

Bolt

13010004 8 [GB93]

Washer

13020010 8 [GB97.1]

Washer

12020005 M8 [GB6170]

Nut

26030379

Instrument Panel

24050014 [ICE911-243005]

Oil TEM. Gauge

24050009 [YT-202B 2.5MPa]

Oil VOL. Gauge

24030002 [ENA-22 24V ]

Instrument Lamp

10

24030001 [ENA-22 24V ]

Instrument Lamp

11

24030007 [AD17-SM/DC 24V]

Flashing buzzer

12

24050016 [ICE911-243002]

Water TEM. Gauge

13

24050001 [ICE914-243001]

Voltmeter

14

24050019 / [2212R24-00500]

Fule Level
Gauge/Hour Meter

15

24050007 [ICE913-243002]

Oil Pressure
Gauge

16

24030008 [DF204 24V]

Shaft Liner

17

24030010 [DL50D 24V]

Mono speaker

18

24060004 [Y2(WG-Z) ZG1/8"]

Temperature
Sensor

[GB5783]

31

(2)
Electrical System

15
Fig 15
32

(2)
Electrical System

No.

Part No.

Name

Q'ty

Remark

24020014 [ HDF-02 24V]

Light

24100129

Routes

24110013 [400]

Ears plugs

20

24110009 [UT-1-4]

Wire connector

15

26030380

Hand control panel

24100075

Routes

24110002 [2]

Connector

24110012 [DJ221 DJ3061]

On the plug

16

24110001 [1]

Connector

10

24110008 [OT12 300A]

Wire connector

11

24060003 [Y2(WG-Z) ZG1/2"]

Temperature Sensor

12

24060001 [YG201]

Oil pressure sensor

13

24030008 [DF204 24V]

Buzzer

14

11040010 M612 [GB818 4.8]

Screw

15

13010003 6 [GB93]

Washer

16

13020009 6 [GB97.1]

Washer

17

12020003 M6 [GB6170 8]

Nut

18

24020012 [ XH8-17 24V]

Light

19

24080032 [ZB2-BE101C]

Contact

20

24090002 [JD259 24V]

Starting relay

21

24130003 [4150]

Strapping

25

22

24130004 [4200]

Strapping

15

23

24130002 [3150]

Strapping

10

24

24130006

Black tape

25

24090003 [JD2914]

Small Relay

26

11050002 M516 [GB819.1 4.8]

Screw

27

13010002 5 [GB93]

Washer

28

13020008 5 [GB97.1]

Washer

29

12020002 M5 [GB6170]

Nut

30

24080016 2 [XB2-BD21C]

2 selector switch

33

(2)
Electrical System

No. Part No.

Name

Q'ty

Remark

31

24080009 [XB2-BA21C]

Flat button

32

24080010 [XB2-BA22C]

Flat button

33

24120006 [BX508]

8 file boxes

34

36210010 [HM400D.6.4]

Shorted copper

35

24100001 [BVR 1mm2]

Wire

26

36

24100002 [BVR 2.5mm ]

Wire

10

37

24110005 [OT4 3A]

Wire connector

15

38

24110006 [OT5 5A]

Wire connector

20

39

24080003 [JK406]

Preheat starter
switch

40

24100018

Routes

41

24130008 []

Battery
connector sheath

42

24130009 []

Battery
connector sheath

43

24100013 [QBVR 45mm2 YZ20B]

Battery cable
set

44

24010001 [N120]

Battery

46

13010001 4 [GB93]

Washer

47

13020007 4 [GB97.1]

Washer

48

11040003 M412 [GB818]

Screw

34


Cab

16
Fig 16
35


Cab

No.

Part No.

Name

Q'ty

Remark

23060035

Cab

23060042

Cab

23070002

Box

82040473

Foot

26030298

Armor plate

GB818

M612

Screws

12

GB97.1

Gasket

12

GB93

Gasket

12

26030299

Fold

33030141

Gasket

10

25050100

Antirattler

11

33080006

Gasket

12

GB5782

M24100

Bolt

13

GB97.1

24

Gasket

14

GB93

24

Gasket

15

GB6170

M24

Nut

16

82210059

Foot plate

17

GB5783

M10X45

Bolt

18

GB93

10

Gasket

19

GB6170

M10

Nut

20

25050099

Rubber tile

21

30080124

Armor plate

22

82210058

Stairs

23

26030300

Fold

24

GB5783

M1025

Bolt

25

GB93

10

Gasket

26

GB5783

M816

Bolt

27

GB97.1

Gasket

28

GB93

Gasket

29

26020041

Control box

36

board

board


Cab

No.

Part No.

Name

Q'ty

Remark

30

23070005

Seat

31

11040010

M10

Rings screws

37


Air Conditioner System

17
Fig 17

38


Air Conditioner System

No.

Part No.

Name

Q'ty

Remark

GK19-5.0-50-09

Thetrim

GK19-5.0-50-40

Condensingfan

GK19-5.0-50-80

Condengsingfan
stationary

4
5

GK19-5.0-50-50
GKZ7-5.0-20B

Thecondensercore
Evaporationfan

1
1

GK19-5.0-50-130

Thecooler

GK19-5.0-50-90

Importtubecondenser

GK19-5.0-50-110

Liquidreservoirs
importedpipes

GK19-5.0-50-20

RECEIVERBRACKET

10

GK19-5.0-50-30

RECEIVER

11

GK19-5.0-50-120

Liquidreservoirs
exporttube

12

T0015

Expansionvalves,

13

GK19-5.0-50-100

Undertheshell
assembly

14

GK19-5.0-50-140-10

Sealingstrip

15

GKZ23-5.0-30

Theoutlet

16

GK7-5.0A1-50

Thecontrolpanel
assembly

17

T1600

Compressor,

18

17-480

V-Belt

19

GK19-5.0-20

Evaporatorto
compressorhose

20

GK19-5.0-10

Compressorto
condenserhose

39


Engine Assembly

18
Fig 18
40


Engine Assembly

No.

Part No.

Name

Q'ty

Remark

82040179

Bracket

XG31651/XG31
802

82040549

Bracket

XG190S/XG320
0S/XG3240S

23080041

(6BTA5.9-C175)

Diesel Engine

XG31651

23080026

(6BTA5.9-C180)

Diesel Engine

XG31802

23080053

(C6121ZG53B)

Diesel Engine

XG3190S

23080050

(C6121ZG55B)

Diesel Engine

XG3200S

23080052

(C6121ZG61B)

Diesel Engine

XG3240S

20080017

Adapter

GB5783

M1020

Bolt

GB93

10

Washer

179904-11~19

Clip Ring

36050059

Hose

43828D-51~76

Clip Ring

10

21050109

Hose

11

23090028

Radiator Assembly

12

GB5783

M1250

Bolt

13

GB93

12

Washer

12

14

GB97.1

12

Washer

15

43828C-40~64

Clip Ring

16

21050111

Hose

17

33040241

Flang

18

GB5783

M835

Bolt

19

GB93

Washer

20

GB6170

M14

Nut

18

21

GB93

14

Washer

18

Bracket

22

23

D6114A-86-60-00

Absorber

24

GB5783

M1255

Bolt

41


Engine Assembly

No.

Part No.

Name

Q'ty

Remark

82040180

Bracket

XG31651/XG31
802

82040548

Bracket

XG190S/XG320
0S/XG3240S

26

GB5783

M2060

Bolt

27

GB93

20

Washer

25

42

(XG31651,XG31802)
Inlet And Exhaust System

19
Fig 19
43

(XG31651,XG31802)
Inlet And Exhaust System

No.

Part No.

Name

Q'ty

Remark

82210021

Clip Ring

GB5783

M8X20

Bolt

GB93

Washer

GB5783

M8X30

Bolt

GB6170

M8

Nut

P001-010

Air Cleaner

25080074

Hose

149437-139.7

Clip Ring

21050059

Hose

10

XS202-1

Muffler

11

MBXSQ-100-T

Clip Ring

12

KCCT-XSQ-100

Exhaust Pipe

13

GB5783

M10X35

Bolt

14

GB93

10

Washer

15

GB6170

M10

Nut

16

11ZH4-9911-87

Clip Ring

17

21050110

Hose

18

11ZH4-9921-112

Clip Ring

19

82070165

Hose

20

21050018

Intake pipe

21

AH19225

Air Cleaner

44

(XG32201)
Inlet And Exhaust System

20
Fig 20
45

(XG32201)
Inlet And Exhaust System

No.

Part No.

Name

Q'ty

Remark

GB5783

M8X30

Bolt

82210141

Clip Ring

GB93

Washer

GB6170

M8

Nut

P006-010

Air Cleaner

25080074

Hose

149437-139.7

Clip Ring

21050059

Hose

23100039

Exhaust Pipe

10

82040419

Frame

11

11ZH4-9921-112

Clip Ring

12

21050122

Hose

13

82070168

Intake pipe

14

31810027

Clip Ring

15

GB5783

M840

Bolt

16

21050123

Hose

17

GB5783

M8X25

Bolt

18

A751-010

Air Cleaner

46


Fuel Supplies System

21
Fig 21
47


Fuel Supplies System

No.

Part No.

Name

Q'ty

Remark

20080007

Adapter

25070006

Adapter

36050043

Hose

36050082

Hose

21010058

Hose Joints

1QT9-18-04SP

Adapter

20080306

Adapter

GB5783

M8X20

Bolt

GB93

Washer

10

1QH-18-14

Adapter

11

23010022

Fuel Filter

12

JB982

14

Washer

13

20080015

Adapter

48

11~19

1119G-019


Transmission Assy

22
Fig 22
49


Transmission Assy

No.

Part

No.

Name

Q'ty

Remark

23140019

Gear Box

YD13 606 036(XG31651)

23140010

Gear Box

6WG180/207(XG31802)
4644 0062 62(XG3190S,
XG32001, XG3200S,
XG32201, XG3240S)

23140021

Gear Box

GB93

10

Washer

12

GB5783

M10X35

Bolt

12

JB982

14

Washer

20080024

Adapter

HFJ1-P1-3-P-2.2

Hose

20080019

Adapter

50

Torque Converter Assembly

23
Fig 23

51

Torque Converter Assembly

No.

Part No.

Name

Q'ty

Remark

010 4166 330 152

Bell housing

060 0636 101 031 M830 DIN912 8,8

Hex. bolt

30

GB70-85

070 0630 003 006 8,413 DIN433 200HV

Washer

30

GB848-85()

080 4166 330 230

Gasket

240 0635 331 223 6010 C3 / J 508016

Ball bearing

270 0635 290 050 AS6590 65901

Axial washer

275 0635 290 041 AS6085 60851

Axial washer

280 0635 290 054 WS81113 65905,25

Washer for shaft

285 0635 290 058 GS81112 62854,75.

Housing washer

290 0750 115 323 KF81112 60857,5

Roller thrust
bearing

300 0735 320 805 K81113L 65907,5

Roller thrust
bearing

320 4166 330 146 ()

Flange (Pump
pulley)

330 4166 330 231

Gasket

340 0636 102 009 M820 DIN6912 8,8

Bolt

12

GB5783-86

350 0630 003 006 8,413 DIN433 200HV

Washer

12

GB848-85()

500 4166 330 187

Pump pulley

510 4166 230 033

Turbine Group

520 4166 230 030

Guide pulley
Group

52

GB/T276-94

Housing Assembly

24
Fig 24

53

Housing Assembly

No.

Part No.

Name

010 4644 301 304

Q'ty

Remark

Housing

Plug

O-ring

Nameplate

Rivet

Plug screw

O-ring

080 4644 301 007

Cover Plate

090 4644 301 192

Cover Plate

030 0636 302 027

M301.5

032 0634 304 275 O

272

DIN908 5,8
ZFN744

040 0730 365 867


H
050 0631 311 009

35

060 0636 305 045

AM141.5

070 0634 306 522 O

DIN1476
DIN7604

112 ZFN 744

100 0636 015 278

M816

110 0630 001 012

DIN125 200HV

8,4

DIN933 8.8 Hex. bolt

120 4466 351 081


140 0634 801 098

A3036

DIN7603

GB5783-86

Washer

GB848-85

Sealing cover

Washer

150 0636 305 023

AM301.5

DIN7604

Plug

410 0637 510 206

AM301.5

DIN7604

Plug

O-ring

Breather cap

414 0634 304 275 O

272

ZFN744

530 0750 131 027


535 0501 131 028
780 0636 304 020

GB827-86

1
M20

DIN580

54

GB825-76

Input Assembly

25
Fig 25

55

Input Assembly

No.

Part No.

Name

010 4644 302 188

Q'ty

Remark

Turbine shaft

012 0631 329 267

2.55 DIN1481

Pin

GB879-86

014 0631 329 124

1.55 DIN1481

Pin

GB879-86

Ball bearing

Washer

Retaining ring

Input gear

Needle bearing

070 0734 317 252

Sealing ring

080 4644 302 250

Oil feed flange

090 4644 302 211

Gasket

100 4642 301 136

Bearing Seat

110 4644 301 262

Gasket

Hex. bolt

130 0734 401 078

Sealing ring

140 0735 298 027

Needle bearing

150 0750 111 231

Sealing ring
for shaft

160 4644 311 893

Stand-by drive
shaft

170 0634 402 025

Sealing ring

180 4644 301 265

Gasket

184 0501 208 765

Gear Pump

Ball bearing

Key

Ball bearing

Hex. bolt

GB5782-86

Bolt

GB5782-86

Retaining ring

020 0750 116 139 6308 C3

409023

030 0769 120 427


040 0630 501 031

401.75

050 4644 302 016


060 0750 118 200

NJ209 E / C3 458519

120 0636 015 092

M828 DIN933 8.8

HK758316

186 0750 116 104 6206 RS / J


190 0631 501 514

306216

A6628 DIN6885

194 0750 116 104 6206 RS / J


200 0636 010 111
210 0636 010 123

306216

M885 DIN931 8.8

M8115 DIN931 8,8

220 0630 501 024

301.5 DIN471

56

GB5783-86

GB1096-79

Output Assembly

26
Fig 26

57

Output Assembly

No.

Part No.

Name

Q'ty

Remark

010 4644 303 216

Output shaft

020 4644 303 226

Output gear

030 0635 416 285 NJ213 EC3 / J 6512023

Roller bearing

034 1204 308 062

Regulating
shim

040 4620 303 247

Press plate

Bolt

060 1269 302 164

Bolt retainer

070 0750 111 116

Sealing ring
for shaft

080 0750 116 134

Ball bearing

Retaining ring
for hole

100 0769 120 338

Regulating
shim

110 0730 062 296

Sleeve

140 4644 303 815 7C

Output flange

050 0636 015 127 M1030

DIN933 8,8

6311 C3 5512029

090 0630 502 048

1204 DIN472

58

GB/T283-94

GB5783-86

GB/T276-94

Control Valve

27
Fig 27

59

Control Valve

No.

Part No.

Name

Q'ty

Remark

010 4642 306 050

Lower baffle

020 4644 306 464

Sealing pad

024 4644 306 466

Sealing pad

030 4642 306 149

060 0635 460 027

Oil-line plate
Throttle
nozzle
Throttle
nozzle
Steel ball

070 0732 041 226

Spring

Bolt

GB70-85

100 0636 101 035 M845 DIN912 8.8

Socket screw

GB70-85

120 0636 101 032 M835 DIN912 8.8

Socket screw

GB70-85

140 4642 306 163

Upper baffle

150 4642 306 318

Sealing pad

154 4642 306 320

Sealing pad

160 0636 101 035 M845 DIN912 8.8

Socket screw

10

GB70-85

180 0636 101 124 M875 DIN912 8.8

Socket screw

GB70-85

260 0636 304 019 M101 DIN910

Plug screw

JB1000-77

270 0634 801 152 A1013.5 DIN7603

Copper screw

280 0631 610 025 M1010 DIN913 10,9

Set screw

290 0634 801 152 A1013.5 DIN7603

Copper screw

350 0636 304 019 M101 DIN910

Plug screw

360 0634 801 152 A1013.5 DIN7603

Copper washer

050 4642 306 089


055 4642 306 167

080 0636 101 031 M830

DIN912 8,8

60

1
1
2

GB308-89

JB1000-77

Speedometer

28
Fig 28

61

Speedometer

No.

Part No.

Name

090 0634 801 251 A3642

DIN7603

100 0636 302 018 M361.5

DIN908

270 4644 308 216 L=39

Q'ty

Remark

Washer

Plug screw

1
1

62

Idle Wheel

29
Fig 29

63

Idle Wheel

No.

Part No.

Name

Q'ty

Remark

010 4644 308 618

Idle wheel
shaft

020 0634 313 529 O 573 ZFN744

O-ring

090 4644 308 560

Idle wheel

100 0636 104 146 M12100 DIN7984 10,9

Bolt

110 0750 118 216

Roller bearing

114 4644 330 229

Washer

170 0630 362 824

Cover

64

Parking Brake

30
Fig 30

65

Parking Brake

No.

Part No.

Name

010 0501 003 819

Parking Brake

Q'ty

Remark

100 4644 309 002

110 4644 309 001

140 0636 015 166 M1025 DIN933 10,9

Bolt

150 0630 001 014 10.5 DIN125 200HV

Washer

230 4644 309 066

Washer

240 0730 107 676

Washer

244 0630 101 014 10,5 DIN125 200HV

Washer

248 0636 010 159 M1040 DIN931 10,9

Bolt

250 0636 015 115 M1022 DIN933 10,9

Bolt

254 0630 503 016

260 0634 306 017 O 17.32.4 ZFN744

O-ring

270 0634 306 024 O 25.32.4 ZFN744

O-ring

66

Pressure Valve

31
Fig 31

67

Pressure Valve

No.

Part No.

Name

Q'ty

Remark

710 0635 460 029 20mm KL.3 DIN5401

Steel ball

720 0732 041 352 2,516,9557,2

Pressure
spring

730 4644 320 042

Valve buckle

740 4644 320 034

Valve core

750 0732 042 251 2,816,8487,1

Spring

760 0630 001 017 1428 DIN125 200HV

Valve seat

68

GB308-89

GB97.1-85

Suction Pipe

32
Fig 32

69

Suction Pipe

No.

Part No.

Name

Q'ty

Remark

010 4644 221 885

Suction pipe
assy.

020 4644 221 821

Suction pipe
assy.

030 4644 321 244

Gasket

Hex. bolt

070 0634 801 050

Copper screw

20

080 0501 204 427

Hose tube

100 0501 204 674

Hose tube

110 0501 204 523

Hose tube

120 0501 204 422

Hose tube

130 0501 204 427

Hose tube

140 0501 204 427

Hose tube

170 0637 842 509

Adaptor

250 0737 835 153

Hollow bolt

050 0636 010 089 M850

DIN931 8.8

70

GB5782-86

Engine Connection Assembly

33
Fig 33

71

Engine Connection Assembly

No.

Part No.

Name

010 4644 330 144


030 0636 015 243

M1035

DIN933 10,9

Q'ty

Remark

Connection
casing

Bolt

12

GB5783-86

040 0631 329 163

1028

DIN1481

Pin

GB879-86

044 0631 329 069

630

DIN1481

Pin

GB879-86

Cover

Bolt

GB5783-86

Nut

GB6170-86

070 4644 230 801


H

Diaphragm

080 0635 015 280 M1018 DIN933 10,9

Bolt

100 0636 015 120

Bolt

12

150 4166 330 858

Casing flange

154 4166 330 232

Gasket

260 4166 330 123

Washer

O-ring

Retaining ring

GB894,1-86

Bolt

GB5782-86

530 4644 330 164 (SAE2/s=30)

Plate

532 0636 010 186 M1080 DIN931 8,8

Bolt

534 0637 006 022 M10 DIN934 8

Nut

514 4644 330 119 M1018 DIN933 10,9

Bolt

518 0769 120 527

Washer

050 4644 330 981


056 0636 015 032

M610

058 0637 006 014

M6

DIN934 8

M1025

270 0634 313 260 O 253


280 0630 502 015
300 0636 010 460

DIN933 8,8

DIN933 8,8

ZFN744
301,2

M1050

DIN472

DIN931 10,9

72

GB5783-86

Oiling Pipe Assembly

34
Fig 34

73

Oiling Pipe Assembly

No.

Part No.

Name

Q'ty

Remark

030 4642 331 216

Oiling pipe
assy.
Gasket

040 0636 010 089 M850 DIN931 8.8

Hex. bolt

060 4644 231 100

Dipstick assy.

080 4642 331 056

Baffle

130 4644 301 016

Cover plate

150 0636 015 289 M816 DIN933 8,8

Bolt

160 0636 305 016 AM221,5 DIN7604

Plug screw

170 0634 801 074 A2227 DIN7603

Washer

010 4642 231 005

74

3
GB5782-86

GB5783-86

Filter Assembly

35
Fig 35

75

Filter Assembly

No.

Part No.

Name

Q'ty

Remark

3300 4644 138 001

Filter assy.

010 0750 131 053 5100cm^2

Screw-in
filter

76

KV+K1 Clutch Assembly

36
Fig 36

77

KV+K1 Clutch Assembly

No.

Part No.

Name

Q'ty

Remark

012 4644 351 049

Axle

040 0634 313 536 O

O-ring

050 0734 401 106

Sealing ring

060 0636 610 014 M818 DIN939 8,8

Stud

GB898-88

070 0637 006 018 M8 DIN934 8

Nut

GB6170-86

080 0769 120 468

Regulating shim

100 4644 351 026

Gear

110 0730 150 777

Thrust washer DUP

130 0750 118 111 F-2034 3581,520,4

Bearing

140 4644 308 071

Press board

150 4644 351 070

Piston

160 0750 112 139

Sealing ring

170 4644 351 094

Limit plate

174 4642 308 555

Limit plate

200 0750 112 140

Sealing ring

220 0732 041 183

Pressured spring

230 4642 308 083

Guide ring

240 0630 531 346

Retaining ring

250 4642 308 084

Guide ring

260 0635 303 203 F3526 354226

Needle bearing

270 0730 513 610

Retaining ring

280 0635 303 205 F4026 404726

Needle bearing

290 0730 513 611

Retaining ring

300 0769 124 126

Retaining ring

310 0730 150 779

Thrust washer DUP

320 4644 351 004

Gear

324 0630 502 037 752,5 DIN472

Retaining ring

330 0769 120 556

Regulating shim

340 0750 115 109 455327,8

Needle set

350 4644 351 029

Retaining ring

78

GB893,1-86

KV+K1 Clutch Assembly

No.

Part No.

Name

Q'ty

Remark

352 0635 460 021

Steel ball

356 4642 351 015

Straight pin

358 0631 612 025 M1220 DIN915 8,8

Screw

360 0750 116 100 6009 MAC3 457516

Ball bearing

390 4644 251 043

Clutch assy.

420 0501 309 330

Ex. frictional
disc

432 4644 308 329

In. frictional
disc

434 4644 308 330

In. frictional
disc

436 0769 129 022

In frictional
disc

440 0501 309 330

Ex. frictional
disc

450 4644 308 329

In. frictional
disc

452 4644 308 330

In. frictional
disc

454 0769 129 022

In. frictional
disc

79

GB308-89
GB79-85

KR+K2 Clutch Assembly

37
Fig 37

80

KR+K2 Clutch Assembly

No.

Part No.

Name

Q'ty

Remark

012 4644 352 062

Alex

040 0634 313 536 O

O-ring

050 0734 401 106

Sealing ring

060 0636 610 014 M818 DIN939 8,8

Stud

GB898-88

070 0637 006 018 M8 DIN934 8

Nut

GB6170-86

080 0769 120 468

Regulating shim

084 0730 150 759

Thrust washer DUP

090 4644 303 529

Limit plate

100 4644 308 043

Gear

110 0730 150 777

Limit plate

114 0730 150 773

Thrust washer DUP

130 0750 115 028 35,255,237

Needle set

138 4644 308 266

Washer

140 4644 308 071

Press board

150 4644 351 070

Piston

160 0750 112 139

Sealing ring

170 4644 351 094

Limit plate

174 4642 308 555

LImit plate

200 0750 112 140

Sealing ring

220 0732 041 183

Pressure spring

230 4642 308 083

Guide ring

240 0630 531 346

Retaining ring

250 4642 308 084

Guide ring

260 0635 303 203 F3526 354226

Needle bearing

270 0730 513 610

Regulating shim

280 0635 303 205 F4026 404726

Needle bearing

290 0730 513 611

Regulating shim

300 0769 124 126

Regulating shim

310 0730 150 779

Thrust washer DUP

320 4644 252 065

Gear

81

KR+K2 Clutch Assembly

No.

Part No.

Name

360 0750 115 211 K457532,2/24,4

Q'ty

Remark

370 0501 308 830

Regulating shim

390 4644 252 088

Clutch assy.

420 0501 309 330

Ex. frictional
disc

432 4644 308 329

In. frictional
disc

434 4644 308 330

In. frictional
disc

436 0769 129 022

In. frictional
disc

440 0501 309 330

Ex. frictional
disc

450 4644 308 329

In. frictional
disc

452 4644 308 330

In. frictional
disc

456 0769 129 022

In. frictional
disc

82

K4+K3 Clutch Assembly

38
Fig 38

83

K4+K3 Clutch Assembly

No.

Part No.

Name

Q'ty

Remark

012 4644 353 058

Alex

040 0634 313 536 O

O-ring

050 0734 401 106

Sealing ring

Stud

GB898-88

Nut

GB6170-86

080 0769 120 468

Regulating shim

084 0730 150 759

Thrust washer DUP

090 4644 303 534

Limit plate

100 4644 308 167

Gear

110 0730 150 777

Thrust washer DUP

130 0735 358 069 K3550,0630

Needle bearing

140 4642 308 185

Press board

150 4644 353 051

Piston

160 0750 112 141

Sealing ring

170 4644 351 094

Limit plate

174 4642 308 555

Limit plate

200 0750 112 140

Sealing ring

220 0732 041 183

Pressure spring 2

230 4642 308 083

Guide ring

240 0630 531 346

Sealing ring

250 4642 308 084

Guide ring

260 0750 115 182 354220

Needle bearing

270 0730 513 610

Retaining ring

280 0635 303 204 F4042 404720

Needle bearing

290 0730 513 611

Retaining ring

300 0769 124 115

Retaining ring

310 0730 150 779

Thrust washer DUP

312 0730 109 643

Washer

320 4644 308 859

Gear

340 0750 115 109 455327,8

Needle set

060 0636 610 014 M818


070 0637 006 018 M8

DIN939 8,8

DIN934 8

84

K4+K3 Clutch Assembly

No.

Part No.

Name

360 0750 119 048

Q'ty

Remark

12

390 4644 253 045

Clutch assy.

420 0501 309 329

EX. frictional
disc

10

430 4642 308 330

In. frictional
disc

432 4642 308 332

In. frictional
disc

434 4642 308 331

In. frictional
disc

436 0769 129 011

In. frictional
disc

440 0501 309 329

Ex. frictional
disc

450 4642 308 330

In. frictional
disc

452 4642 308 332

In. frictional
disc

454 4642 308 331

In. frictional
disc

456 0769 129 011

In. frictional
disc

85

PTO1 P.T.O2 Assembly

39
Fig 39

86

PTO1 P.T.O2 Assembly

No.

Part No.

Name

Q'ty

Remark

020 4644 311 011

P.T.O1 shaft

060 0750 116 259 6209 N/C3

Ball bearing

070 0630 503 011

Flexible
retaining ring

080 0630 501 033 451,75 DIN471

Retaining ring
for shaft

100 4644 311 214

Gasket

Bolt

11

120 4644 311 806

Output housing
hub

130 4644 311 007

Tran. Gear

140 0630 513 068

Flexible
retaining ring

150 0635 303 104 HK4516 455216

Needle bearing

160 0630 513 016

Retaining ring
for hole

110 0636 015 077 M820

DIN933 8,8

87

GB5783-86

GB290-89

PTO2 P.T.O2 Assembly

40
Fig 40

88

PTO2 P.T.O2 Assembly

No.

Part No.

Name

Q'ty

Remark

010 4644 319 804

P.T.O2 shaft

020 4644 311 011

Trans gear

030 0630 513 068

Sealing ring

040 0635 303 104 HK4516 455216

Needle bearing

050 0630 513 016

Sealing ring

060 0750 116 259 6209 N/C3

Ball bearing

SP85 DIN 5417


070 0630 503 011
H

Sealing ring

080 0630 501 033 451,75 DIN471

Sealing ring

100 4044 319 804

Pump flange

110 4644 311 209

Gasket

120 0636 015 077 M820 DIN933 8,8

Bolt

140 0501 205 628

Hose tube

150 4642 211 001

Oil piping

160 0637 835 003 A8

DIN7623

170 0634 801 038 A1428 DIN7603

89

Copper screw

GB290-89

GB5783-86

Control Valve Assembly

41
Fig 41

90

Control Valve Assembly

No.

Part No.

Name

Q'ty

Remark

010 4642 306 152

Valve body

020 4620 306 248

Locking plate

030 0732 040 838

Spring

040 4620 306 245

Valve core

050 0732 040 837

Spring

060 0730 061 778

Screw-in sleeve 1

070 0769 120 747

Shim

080 4620 306 247

Bushing

090 4642 306 094

Valve core

100 0732 041 254

Spring

110 4620 306 252

Backing pin

120 0634 303 118 O-

O-ring

130 4620 306 413

Valve core

140 0732 041 390

Backing pin

150 4620 306 414

Fixing plate

160 4644 306 549

Valve core

170 4644 306 241

Fixing plate

180 4620 306 255

Valve core

190 0732 041 154

Spring

200 0732 041 254

Spring

210 4642 306 093

Valve core

220 4620 306 252

Backing pin

230 0634 303 118 O-

O-ring

240 4642 306 049

Locking plate

250 4644 306 549

Backing pin

260 0732 041 254

Spring

270 4642 306 095

Valve core

280 0732 041 254

Spring

290 4642 306 096

Valve core

300 4620 306 252

Backing pin

91

GB5783-86

GB290-89

Control Valve Assembly

No.

Part No.

Name

Q'ty

Remark

310 0634 303 118 O-

O-ring

320 4620 306 415

Cover

330 4620 306 479

Gasket

340 0636 015 244 M518 DIN933 8.8

Hex. bolt

11

350 0501 315 338

Solenoid valve

360 0636 101 129 M512 DIN912 8.8

Socket bolt

GB70-85

370 0630 305 012 5 DIN7980

Spring washer

GB859-87

380 4620 206 019

Cable set

Slotted screw

GB65-85

410 0630 302 076

Saddle flexible
washer

GB860-88

460 4620 306 259

Solenoid valve
housing

470 0634 303 951 O-

O-ring

480 4620 306 241

Clamp

470 0634 303 951 O-

O-ring

480 4620 306 241

Clamp

490 0636 304 019 M101 DIN910

Plug

500 0634 801 152 A1013.5 DIN7603

Copper washer

400 0636 404 299

M412 DIN84 4.8

92

GB5783-86

JB1000-77

Torque Converter Assembly

42
Fig 42

93

Torque Converter Assembly

No.

Part

No.

Name
Bell housing

Q'ty

Remark

010 4166 330 152

060 0636 101 031

M830 DIN912 8.8 Hex. bolt

30

GB70-85

070 0630 003 006

8.413 DIN433 200HV

Washer

30

GB848-85()

080 4166 330 230

Gasket

240 0635 331 223

6210 C3/J 508016

Ball bearing

270 0635 290 050

AS6590 65901

Axial washer

275 0635 290 041

AS6585 60851

Axial washer

280 0635 290 054

WS81113 65905.25

Washer for
shaft

285 0635 290 058

GS81112 62854.75 Housing washer

290 0750 115 323

KF81112
60857.5

Roller thrust
bearing

300 0735 320 805

K81113
65907.5 INA

Roller thrust
bearing

320 4166 330 146

()

Flange (Pump
pulley)

330 4166 330 231

Gasket

340 0636 102 009

M820 DIN6912

Bolt

12

GB5783-86

350 0630 003 006

8.413

Washer

12

GB848-85()

500 4166 330 187

Pump pulley

510 4166 230 033

Turbine Group

520 4166 230 030

Guide pulley
Group

DIN433

94

8.8
200HV

GB/T276-94

Housing Assembly

43
Fig 43

95

Housing Assembly

No.

Part

No.

Name

Q'ty

Remark
Single
powertake-off
structure

010 YD13 301 001

(500)

Housing

030 0636 305 019

AM261.5

Plug

032 0634 303 233 H

O- 232

O-ring

040 403091A

Nameplate

050 GB/T827-1986

35

Rivet

060 0636 305 007

AM141.5

Plug screw

070 0634 306 522

O- 112

O-ring

080 YD13 301 002

Baffle

090 YD13 301 003

Slinger

100 GB/T5783-2000

M816

Bolt

110 GB/T848-1985

Washer

120 4466 351 081

80

Sealing cover

140 0634 304 275

O- 272

O-ring

150 0636 305 023

AM301.5

Plug screw

320 0636 305 023

AM301.5

Plug screw

330 0634 304 275

O- 272

O-ring

410 0637 510 206

M301.5

Plug screw

530 0750 131 027

Breather cap

600 YD13 301 004

Lube-in cover

610 0634 313 529

O- 573

O-ring

620 GB/T5782-2000

M870

Bolt

630 YD13 301 007

Oil-in cover

632 YD13 301 008

Gasket

640 GB/T5783-2000

M820

Bolt

650 0636 305 011

AM181.5

Plug screw

652 0636 306 524

O- 152

O-ring

780 GB/T825-1988

M16

Screw

140HV

96

Input Assembly

44
Fig 44

97

Input Assembly

No.

Part

No.

Name

Q'ty

Remark

010 YD13 302 002

Turbine shaft

020 GB/T276-1994

6308 409023

Ball bearing

030 0769 120 427

Regulating
shim

040 0630 501 031

401.75

Retaining ring

050 YD13 302 004

Z=50

Input gear

060 GB/T283-1994

NJ209E 458519

Roller bearing

070 0734 317 252

Sealing ring

080 YD13 302 001

Oil feed
flange

090 4644 302 211

Gasket

100 4642 301 136

Bearing seat

110 YD13 302 005

Gasket

120 GB/T5783-2000

M825

Bolt

130 0734 401 078

Sealing ring

140 0735 298 027

HK758316

Needle bearing

150 0750 111 231

7510010

Sealing ring
for shaft

160 YD13 302 003

Stand-by drive
shaft

170 0634 402 025

Sealing ring

180 4644 301 265

Gasket

184 0501 004 171

Gear pump

186 GB/T276-1994

6206-RS 306216

Ball bearing

190 GB/T1096-1979

622

Key

194 GB/T276-1994

6206-RS 306216

Ball bearing

200 GB/T5782-2000

M885

Bolt

210 GB/T5782-2000

M8110

Bolt

220 0630 501 024

301.5

Retaining ring

98

Output Assembly

45
Fig 45

99

Output Assembly

No.

Part

No.

Name

Q'ty

Remark

010 YD13 303 001

Output shaft

020 YD13 303 003

Z=53

Output gear

030 GB/T283-1994

NJ213E 6512023

Roller bearing

034 1204 308 062

Regulating
shim

040 4620 303 247

Press plate

050 GB/T5783-2000

M1030

Bolt

060 1269 302 164

Bolt retainer

070 0750 111 116

WTB,9012013

Sealing ring
for shaft

080 GB/T276-1994

6311 5512029

Ball bearing

090 0630 502 048

1204

Retaining ring
for hole

100 0769 120 338

Regulating
shim

110 0730 062 296

L=20

Sleeve

140 YD13 303 006

(SAE 7C)

Output flange

100

Control Valve

46
Fig 46

101

No.

Part

No.

Control Valve

Name

Q'ty

Remark

010 4642 306 050

Lower baffle

020 4644 306 464

Sealing pad

024 4644 306 466

Sealing pad

030 4642 306 149

050 4642 306 089

055 4642 306 167

060 0635 460 027

Oil-line plate
Throttle
nozzle
Throttle
nozzle
Steel ball

070 0732 041 226

Spring

080 0636 101 031

8030 DIN912 8.8

Bolt

GB70-85

100 0636 101 035

M845 DIN912 8.8

Socket screw

GB70-85

120 0636 101 032

M835 DIN912 8.8 Socket screw

GB70-85

140 4642 306 163

Upper baffle

150 4642 306 318

Sealing pad

154 4642 306 320

Sealing pad

160 0636 101 035

M845 DIN912 8.8

Socket screw

10

GB70-85

180 0636 101 124

M875 DIN912 8.8

Socket screw

GB70-85

260 0636 304 019

M101 DIN910

Plug screw

JB1000-77

270 0634 801 152

A1013.5 DIN7603

Copper screw

280 0631 610 025

M1010 DIN913 10.9

Set screw

290 0634 801 152

A1013.5 DIN7603

Copper screw

350 0636 304 019

M101 DIN910

Plug screw

360 0634 801 152

A1013.5 DIN7603

Copper washer

102

1
1
2

GB308-89

JB1000-77

Speedometer

47
Fig 47

103

Speedometer

No.

Part

No.

Name

Q'ty

Remark

090 Q20-03

36

Washer

100 0636 302 018

M361.5

Plug screw

230 0636 305 011

AM181.5

Plug screw

240 0636 306 524

O 152

O-ring

104

Idle Wheel

48
Fig 48

105

Idle Wheel

No.

Part

No.

YD13 308 003

Name

Q'ty

Remark

Idle wheel
shaft

020 0634 313 529

O 573

O-ring

050 4644 308 542

Thrust shim

080 GB/T119.2-2000

A410

Pin

090 YD13 308 001

Z=34

Idle wheel

100 GB/T5783-2000

M820

Bolt

110 YD13 308 002

Roller group

140 GB/T97.2-1985

10 200HV

Washer

150 0501 308 832

Retaining ring

170 GB/T5783-2000

M1020

Bolt

010

106

Parking Brake

49
Fig 49

107

Parking Brake

No.

Part

No.

Name

010 YD13 209 001

(DFX.2-13B)

Parking Brake

020 GB/T5783-2000

M1430

Bolt

022 GB/T93-1987

14

Washer

110 YD13 303 005

Parking brake
flange

140 GB/T5783-2000

M1025

Bolt

150 GB/T93-1987

10

Washer

108

Q'ty

Remark

Pressure Valve

50
Fig 50

109

Pressure Valve

No.

Part

No.

Name

Q'ty

Remark

710 GB/T308-1989

20

Steel ball

720 0732 041 352

Pressure
spring

730 YD13 320 001

Valve buckle

740 4044 306 022

Valve core

750 4068 306 029

Spring

760 YD13 320 002

Valve seat

110

Suction Pipe

51
Fig 51

111

Suction Pipe

No.

Part

No.

Name

Q'ty

Remark

010 YD13 221 001

Suction pipe
assy.

Group unit

020 4644 221 821

Suction filter
assy.

Group unit

030 4644 321 244

Gasket

050 GB/T5782-2000

M850

Bolt

070 Q20-03

16

Washer

20

080 0501 204 427

L=516/2,16

Hose tube

KV

100 0501 204 673

L=530/2,16

Hose tube

KR

110 0501 204 523

L=818/1,16/1,M181,5

Hose tube

K1

120 0501 204 422

L=525/1,16/1,M181,5

Hose tube

K2

130 0501 204 427

L=516/2,16

Hose tube

K3

140 0501 204 427

L=516/2,16

Hose tube

K4

170 0637 842 509

M18/161,5

Adaptor

250 0737 835 153

M161,5

Hollow bolt

700 YD13 221 002

M22

Suction tube

710 Q21-18

M221.5

Hollow bolt

714 Q20-03

22

Washer

720 YD13 221 003

M14

Suction tube

730 Q21-19

M141.5

Hollow bolt

734 Q20-03

14

Washer

750 0636 305 007

AM141.5

Plug screw

760 Q20-03

14

Washer

112

GB5782-86

Engine Connection Assembly

52
Fig 52

113

Engine Connection Assembly

No.

Part

No.

Name

Q'ty

Remark

010 YD13 330 004

SAE2

Connection
casing

030 GB5783-1986

M1035 DIN933 10.9

Bolt

12

GB5783-86

040 0631 329 163

1028 DIN1481

Pin

GB879-86

044 0631 329 069

630 DIN1484

Pin

GB879-86

050 YD13 330 003

Cover

052 YD13 330 006

Gasket

054 GB5783-1986

M610

Bolt

070 4644 330 849 H

Diaphragm

080 0636 015 280

M1018 DIN933 10.9

Bolt

GB5783-86

100 0636 015 120

M1025 DIN933 8.8

Bolt

12

GB5783-86

150 4166 330 858

Casing flange

154 4166 330 232

Gasket

260 4166 330 123

Washer

270 0634 313 260

O 253 ZFN744

O-ring

280 0630 502 015

301.2 DIN472

Retaining ring

114

GB894.1-86

Oiling Pipe Assembly

53
Fig 53

115

Oiling Pipe Assembly

No.

Part

No.

Name

Q'ty

Remark

=0.8

Oiling pipe
assy.
Gasket

040 GB5783-86

M850

Bolt

060 4644 231 086

(A=279)

Dipstick assy.

080 4642 331 056

Baffle

130 4644 301 016

Cover plate

150 GB5783-86

M816

Bolt

160 0636 305 016

AM221.5

Plug screw

170 JB/T982-1977

22

Composition
washer

010 4642 231 005

030 4642 331 216

116

Filter Assembly

54
Fig 54

117

Filter Assembly

No.

Part

No.

010 0750 131 053

Name
Screw-in
filter

118

Q'ty

Remark

KV+K1 Clutch Assembly

55
Fig 55

119

KV+K1 Clutch Assembly

No.

Part

No.

Name

Q'ty

Remark

012 YD13 351 008

(151)

Axle

040 0634 313 536

O 493

O-ring

050 0734 401 106

Sealing ring

060 GB/T898-1988

M818

Stud

070 GB/T6170-2000

M8

Nut

080 0769 120 468

Regulating shim

100 YD13 351 006

(KV/R) Z=50

Gear

110 0730 150 774

Thrust washer DUP

130 YD13 351 007

(WTB356438)

Bearing

140 4642 308 185

Press board

150 4644 353 051

Piston

155 4644 353 051

Piston

160 0750 112 141

Sealing ring

170 4644 351 094

Limit plate

174 4642 308 555

Limit plate

200 0750 112 140

Sealing ring

220 0732 041 183

Pressured spring

230 4642 308 083

Guide ring

240 0630 531 346

AV55

Retaining ring

250 4642 308 084

Guide ring

260 0750 115 182

354220

Needle bearing

270 0730 513 610

Retaining ring

280 0635 303 204

Needle bearing

290 0730 513 611

Retaining ring

300 0769 124 115

Retaining ring

310 0730 150 779

Thrust washer DUP

320 YD13 351 011

(K1) Z=25

Gear

324 0630 502 037

752,5

Retaining ring

DIN 472

330 0769 120 556

Regulating shim

DIN 988

340 0750 115 109

Needle set

FAG/INA

120

KV+K1 Clutch Assembly

No.

Part

No.

Name

Q'ty

Remark

350 4644 351 029

Retaining ring

352 GB/T308-1989

Steel ball

356 4642 351 015

Straight pin

GCr15

358 GB/T79-2000

M1220

Screw

8,8

360 GB/T276-1994

6009 457516

Ball bearing

FAG/SKF

390 YD13 251 001

Clutch assy.

420 0501 309 329

S=2,0

Ex. frictional
disc

13

432 4642 308 330

S=1.5

In. frictional
disc

434 4642 308 332

S=2.0

In. frictional
disc

436 0769 129 011

S=1,5/2,0/2,5

In frictional
disc

440 0501 309 329

D=137,5 S=2,0

Ex. frictional
disc

450 4642 308 330

S=1,5

In. frictional
disc

452 4642 308 332

S=2,0

In. frictional
disc

456 0769 129 011

S=1,5/2,0/2,5

In. frictional
disc

121

16MnCr5

For
regulating

For
regulating

KR+K2 Clutch Assembly

56
Fig 56

122

KR+K2 Clutch Assembly

No.

Part

No.

Name

Q'ty

Remark

012 YD13 352 009

(152)

Axle

ZF7B

040 0634 313 536

O 493

O-ring

ZFN 744

050 0734 401 106

Sealing ring

RIKEN
CORPORATION

060 GB/T898-1988

M818

Stud

DIN 939

070 GB/T6170-2000

M8

Nut

DIN 934

080 0769 120 468

Regulating
shim

C45/DIN172
22/17200

100 YD13 351 006

(KV/R) Z=50

Gear

ZF7

110 0730 150 774

Thrust washer
DUP

FA.DUPONT

130 YD13 351 007

WTB356438

Bearing

FAG/INA

140 4642 308 185

Press board

St2K50/DIN1624

150 4644 353 051

Piston

155 4644 353 051

Piston

160 0750 112 141

Special
sealing ring

ZF 12000

170 4644 351 094

Limit plate

DIN 17210

174 4642 308 555

Limit plate

DIN 17210

200 0750 112 140

Sealing ring

ZF 12000

220 0732 041 183

Pressured spring

DIN 17225

230 4642 308 083

Guide ring

DIN 1623

240 0630 531 346

AV55

Retaining ring

250 4642 308 084

Guide ring

DIN 1623

260 0750 115 182

354220

Needle bearing

INA/TORRINGTON

270 0730 513 610

Retaining ring

MOLLIFICIO

280 0635 303 204

Needle
retaining ring

FA.TORRINGTON

123

FA.ORBIS

KR+K2 Clutch Assembly

No.

Part

No.

Name

Q'ty

Remark

290 0730 513 611

Retaining ring

MOLLIFICIO

300 0769 124 115

Retaining ring

SPRINGSTEE
L/SB133

310 0730 150 779

Thrust washer DUP

FA.DUPONT

320 YD13 252 009

(K2) Z=64/23

Gear

Group
unit

360 YD13 352 015

Roller bearing

FAG/INA

370 YD13 352 010

Retaining ring

SEEGERORIIOS

390 YD13 251 001

Clutch assy.

ZF7B
Group unit

420 0501 309 329

S=2,0

Ex. frictional
disc

13

HOERBIGER

432 4642 308 330

S=1,5

In. frictional
disc

C60GBK/DIN
17222

434 4642 308 332

S=2.0

In. frictional
disc

C60GBK/DIN
17222

436 0769 129 011

S=1,5/2,0/2,5

In. frictional
disc

DIN 17222
For
regulating

440 0501 309 329

S=2,0

Ex. frictional
disc

HOERBIGER

450 4642 308 330

S=1,5

In. frictional
disc

C60GBK/DIN
17222

452 4642 308 332

S=2,0

In. frictional
disc

C60GBK/DIN
17222

456 0769 129 011

S=1,5/2,0/2,5

In. frictional
disc

DIN 17222
For
regulating

124

K4+K3 Clutch Assembly

57
Fig 57

125

K4+K3 Clutch Assembly

No.

Part

No.

Name

Q'ty

Remark

012 YD13 353 012

(153)

Axle

040 0634 313 536

O 493

O-ring

050 0734 401 106

Sealing ring

060 GB/T898-1988

M818

Stud

070 GB/T6170-2000

M8

Nut

080 0769 120 468

Regulating
shim

100 YD13 353 002

(K4) Z=32

Gear

110 0730 150 774

Thrust washer
DUP

130 YD13 351 007

WTB356438

Bearing

140 4642 308 185

Press board

150 4644 353 051

Piston

155 4644 353 051

Piston

160 0750 112 141

Sealing ring

170 4644 351 094

Limit plate

174 4642 308 555

Limit plate

200 0750 112 140

Sealing ring

220 0732 041 183

Pressured
spring

230 4642 308 083

Guide ring

240 0630 531 346

AV55

Retaining ring

250 4642 308 084

Guide ring

260 0750 115 182

354220

Needle bearing

270 0730 513 610

Flexible
retaining ring

280 0635 303 204

Needle bearing

290 0730 513 611

Flexible
retaining ring

126

K4+K3 Clutch Assembly

No.

Part

No.

Name

Q'ty

Remark

300 0769 124 115

Flexible
retaining ring

310 0730 150 779

Thrust washer
DUP

320 YD13 353 011

(K3) Z=55

Gear

340 0750 115 109

Needle bearing

360 0750 119 048

Roller set

390 YD13 253 001

Clutch assy.

420 0501 309 329

S=2,0

Ex. frictional
disc

430 4642 308 332

S=2.0

In. frictional
disc

432 4642 308 330

S=1.5

In. frictional
disc

434 4642 308 331

S=2,5

In. frictional
disc

436 0769 129 011

S=1,5/2,0/2,5

In. frictional
disc

440 0501 309 329

S=2,0

Ex. frictional
disc

450 4642 308 332

S=2.0

In. frictional
disc

454 4642 308 331

S=2.5

In. frictional
disc

456 0769 129 011

S=1,5/2,0/2,5

In. frictional
disc

127

Assembling

For
regulating

For
regulating

PTO1 P.T.O2 Assembly

58
Fig 58

128

PTO1 P.T.O2 Assembly

No.

Part

No.

Name

Q'ty

Remark

020 4644 311 011

P.T.O1 shaft

060 0750 116 259

6209 N/C3 458019

Ball bearing

070 0630 503 011 H

SP85 DIN5417

Flexible
retaining ring

080 0630 501 033

451.75 DIN471

Retaining ring
for shaft

100 YD13 354 005

Gasket

110 0636 015 077

M820 DIN933 8.8

Bolt

12

120 YD13 354 011

Output housing
hub

130 YD13 354 002

Tran. Gear

140 0630 513 068 H

SW47

Flexible
retaining ring

150 0635 303 104

HK4516 455216

Needle bearing

160 0630 513 016 H

SB52

Retaining ring
for hole

129

GB5783-86

GB290-89

PTO2 P.T.O2 Assembly

59
Fig 59

130

PTO2 P.T.O2 Assembly

No.

Part

No.

Name

Q'ty

Remark

010 YD13 355 026

P.T.O2 shaft

020 YD13 354 002

Trans gear

040 GB/T276-1994

6209 458519

Bearing

060 0750 116 259

6209 458519

Bearing

100 YD13 355 025

Pump flange

110 YD13 355 004

Gasket

120 0636 015 077

M820 DIN933 8.8

Bolt

140 YD13 221 006

M14

Suction pipe

150 4642 211 001

Oil piping

160 YD13 321 002

M141.5/M181.5

Joint

170 0634 801 038

14

Copper washer

122 GB/T6170-1986

M8

Nut

124 GB/T96-1985

Gasket

131

GB/T2761994

GB/T8981988

Q20-03

Control Valve Assembly

60
Fig 60

132

Control Valve Assembly

No.

Part

No.

Name

Q'ty

Remark

010 4642 306 152

Valve body

020 4620 306 248

Locking plate

030 0732 040 838

Spring

040 4620 306 245

Valve core

050 0732 040 837

Spring

060 0730 061 778

Screw-in
sleeve

070 0769 120 747

Shim

080 4620 306 247

Bushing

090 4642 306 094

Valve core

100 0732 041 254

Spring

110 4620 306 252

Backing pin

120 0634 303 118

O-

O-ring

130 4620 306 413

Valve core

140 0732 041 390

Backing pin

150 4620 306 414

Fixing plate

160 4644 306 549

Valve core

170 4644 306 241

Fixing plate

180 4620 306 255

Valve core

190 0732 041 154

Spring

200 0732 041 254

Spring

210 4642 306 093

Valve core

220 4620 306 252

Backing pin

230 0634 303 118

O-

O-ring

240 4642 306 049

Locking plate

250 4644 306 549

Backing pin

260 0732 041 254

Spring

270 4642 306 095

Valve core

280 0732 041 254

Spring

290 4642 306 096

Valve core

133

Control Valve Assembly

No.

Part

No.

Name

Q'ty

Remark

300 4620 306 252

Backing pin

310 0634 303 118

O-

O-ring

320 4620 306 415

Cover

330 4620 306 479

Gasket

340 0636 015 244

M518 DIN933 8.8

Hex. bolt

11

350 0501 315 338

Solenoid valve

360 0636 101 129

M512 DIN912 8.8 Socket bolt

GB70-85

370 0630 305 012

5 DIN7980

Spring washer

GB859-87

380 4620 206 019

Cable set

400 0636 404 299

M412 DIN84 4.8

Slotted screw

GB65-85

410 0630 302 076

Saddle flexible
washer

GB860-88

460 4620 306 259

Solenoid valve
housing

470 0634 303 951

O-

O-ring

480 4620 306 241

Clamp

490 0636 304 019

M101 DIN910

Plug

500 0634 801 152

A1013.5 DIN7603

Copper washer

134

GB5783-86

JB1000-77


Shield Assy

61
Fig 61
135


Shield Assy

No.

Part

No.

GB6170

M6

Nut

GB97.1

Washer

11

GB93

Spring Washer

13

GB5783

M625

Bolt

GB5783

M620

Bolt

23020001

NBS510A Hood Lock

30250169

Stay Plate

GB6170

M10

Nut

GB97.1

10

Washer

10

GB93

10

Spring Washer

11

GB5783

M1050

Bolt

12

82210299

Bracket

XG31651, XG31802

82210299

Bracket

XG32001, XG32201

82210300

Bracket

XG3190S, XG3240S

13

GB5783

M840

Bolt

14

25030006

Absorber

15

36210382

Link

16

JB/T8108.2

T8

T8-Chain Standars

17

36210383

Ring

18

25080092

Shell

XG31651, XG31802

25080073

Shell

XG32001, XG32201

25080081

Shell

XG3190S, XG3240S

19

GB6170

M8

Nut

13

20

GB97.1

Washer

26

21

GB5783

M1055

Bolt

22

23020038

Rod Gas Springs

XG31651, XG31802

23020038

Rod Gas Springs

XG32001, XG32201

23020067

Rod Gas Springs

XG3190S, XG3240S

25080071

Shell

XG31651, XG31802

25080072

Shell

XG32001, XG32201

23

Name

136

Q'ty

Remark


Shield Assy

No.

Part

No.

Name

Q'ty

Remark

25080072

Shell

24

81210019

Loose-leaf

25

81210020

Loose-leaf

26

GB5783

M830

Bolt

15

27

GB93

Spring Washer

28

28

GB5783

M850

Bolt

137

XG3190S, XG3240S

(XG3200S)
Sheild Assy

62
Fig 62
138

(XG3200S)
Sheild Assy

No.

Part No.

Name

Q'ty

Remark

25210264

12020010 M12 [GB6170 8]

13020012 12 [GB97.1 200HV]

13010006 12 [GB93]

10030039 M12X30 [GB5783 8.8]

12020005 M8 [GB6170 8]

82080280

13020010 8 [GB97.1 200HV]

10

13010004 8 [GB93]

10

10

10020008 M870 [GB5782 8.8]

11

10030018 M825 [GB5783 8.8]

12

10030042 M1240 [GB5783 8.8]

139


Transmission

63
Fig 63
140


Transmission

No. Part

No.

Name

Q'ty

Remark

10020053 M24100 [GB5782]

Bolt

23110026 PY180.39SM

Rear Axle

XG31651,XG31802,XG31
90S,XG3200S,XG3240S

23110029 [XPRC1334D017]

Rear Axle

XG32001,XG32201

13020016 24 [GB97.1]

Washer

16

13010012 24 [GB93]

Spring Washer

12020021 M24 [GB6170]

Nut

25020003

Intermeadiate
Shaft

36060168 1/2"50(20/)

Bolt

XG31651,XG31802,XG31
90S,XG3200S,XG3240S

10040001 M121.550 [GB5785]

Bolt

XG32001,XG32201

10040001 M121.550 [GB5785]

Bolt

10

13010006 12 [GB93]

Spring Washer

Rim

Tyre

L-3

( )
[L-3A 17.5-25PR12]

Tyre

13

Locking Ring

14

Circlip

11
12

23120014 [17.5-25PR12 L-3]


23120020

141

1023130023

Balancing Box

64
Fig 64

142

Balancing Box

No.

Part No.

1,2 70001627

Name

Q'ty

Remark

Drain Plug

50000153

Balancing Box

40607028

33113

Bearing

65X110X34

70002653

Sprocket Wheel

40906452

FB115X140X12B

Oil Seal

40904079

O 412X5.3G

O-Ring

50000212

Wheel Hu

70002666

Washer

10

40607020

32018

Bearing

11

40906450

FB100X125X12B

Oil Seal

12

50000216

Sleeve

13

50000217

Shim

14

70002669

Seal Cage

15

70002667

Sleeve

16

70002668

Nut

17

50000215

Screw

18

40904099

O 1285.3G

O-Ring

19

70002639

Bearing Cage

20

40501026

12

Washer

56

21

40120025

M12X35

Bolt

24

22

41414005

Plug

23

50000134

Sleeve

24

40901041

O 250X5.3G

O-Ring

25

70002659

Cover

26

40501023

Washer

12

27

40120035

M8X16

Bolt

12

28

70002643

Sprocket Wheel

29

41308002

32B-1X52

Roller Chain

30

70002649

Bearing cage

31

40632001

22317CA

Bearing

143

90X140X32

85X180X60

Balancing Box

No.

Part No.

Name

Q'ty

Remark

32

70002648

Cover

33

70002647

Cover

34

40321015

M12X35

Screw

8.8

35

40118230

M12X40

Bolt

8.8

36

40321017

M16X50

Screw

34

8.8

37

40501024

16

Washer

18

38

40120021

M12X35

Bolt

24

39

40501026

12

Washer

56

40

40120033

M16X40

Bolt

18

41

99300058

Breather

42

70002661

Plate

43

41201003

Grease

44

70002660

Plate

45

70002654

Sprocket Wheel

46

40501023

Washer

24

8.8

47

40120009

M8X25

Bolt

24

10.9

48

40120033

M16X40

Screw

16

8.8

49

40120009

M8X25

Bolt

48

8.8

144

Nozzle

8.8
10.9

Carrier assy

65
Fig 65

145

Carrier assy

No.

Part No.

Name

Q'ty

Remark

PY180-H.1-4

PY180-H.1.2

GB/T5782-2000

M8X25

Bolt

GB/T93-87

Washer

GB/T5782-2000

M12X50

Bolt

GB/T93-87

12

Washer

PY180-H.1-2

Plate

FB75X95X10F

Oil Seal

12

30311

Bearing

Bearing Cage

8,9 GB/T9877.1-88
10,14 GB/T297-94

Nut

1
1

8.8
10.9

55X120X31.5

11

PY180-H.1-5

12

PY180-H.1-1

13

PY180-H.1-6

15

PY180-H.1-3

16

GB/T283-94

NJ307E

Bearing

35X80X21

17

GB/T5783-2000

M6X10

Bolt

8.8

18

GB/T848-2002

Washer

19

PY180-H.1-9

20

PY180-H.1-8

Nut

21

JB/T1000-77

42

Washer

22

JB/T7941.2-95

42

23

GB/T5782-2000

M8X25

Bolt

24

GB/T93-87

Washer

25

PY180-H.1-11

Cover

26

PY180-H.1-7

27

PY180-H.1-7

28

GB/T297-94

32016

29

PY180-H.1.1

30

PY180-H.1-10

31

PY180-H.1-13

32

PY180-H.1-16

Bearing

Cover

146

8.8

Carrier assy

No.

Part No.

33

GB/T879.1-2000

16X40

34

GB/T6172.1-2000

M20

Nut

04

35

GB/T79-2000

M20X80

Screw

36

GB/T70.1-2000

M6X80

Screw

12

10.9

37

GB/T5782-2000

M16X40

Bolt

20

10.9

38

PY180-H.1.1-1

39

PY180-H.1.1

40

PY180-H.1.1-2

41

67035

42

66843

43

66842

44

66960

45

66983

Name

Q'ty

Remark

147

Wheel-end

66
Fig 66

148

Wheel-end

No.

Part No.

Name

Q'ty

Remark

PY180-H-8

GB/T9877.1-97

FB165X190X13F

OilSeal

GB/T297-94

33022

Bearing

PY180-H-7

GB/T297-94

32019

PY180-H-1

PY180-H-10

12

PY180-H-15

672

PY180-H-12

10

PY180-H-13

30

11

PY180H-9

12

PY180-H-2

13

PY180-H-6

14

PY180-H-5

15

PY180-H-11

16

PY180-H-4

17

PY180-H-3

2
Bearing

149


Rear Frame

67
Fig 67
150


Rear Frame

No. Part No.

Name

Q'ty

Remark

12020005 M8 [GB6170 8]

Nut

13010004 8 [GB93]

Washer

82010143

Cover Plate

35060007

Connecting-rod

25050009

Pin

15050009 GE50ES-2RS [GB9163] Joint Bearing

82010322

Rear Frame

XG31651, XG31802

82010418

Rear Frame

XG3190S, XG3200S,
XG3240S

82010359

Rear Frame

XG32001, XG32201

10030018 M825 [GB5783 8.8]

Bolt

31060190

Table-flap

10

16070003 M101 [JB7940.1]

Grease Cup

11

30250087

Armor Plate

12

35040002

Pin

13

14010024 540 [GB91]

Pin

151


Rear Additional Weight

68
Fig 68
152


Rear Additional Weight

No. Part

No.

Name

Q'ty

Remark

82210140

Additional Weight

XG31651, XG32001,
xG3240S

82210137

Additional Weight

XG31802, XG3190S,
XG32001, XG3200S

10020046 M20200 [GB5782]

Bolt

12020017 M20 [GB6170]

Nut

13010010 20 [GB93]

Washer

153


Front Axle Assy

69
Fig 69
154


Front Axle Assy

No. Part No.

Name

Q'ty

Remark

23110017 [PY180-Q]

Front Axle

33080143

Bolt

16040001 d90 [JB/ZQ4608]

Sealing Ring

33080146

Washer

33020120

Cover

13010006 12[GB93]

Washer

16070003 M101 [JB7940.1]

Oil Cup

10030038 M1225 [GB5783]

Bolt

Rim

10

Locking Ring

11

Circlip

Tyre

L-3

Tyre

12

23120014 [17.5-25PR12 L-3]


23120020

( )
[L-3A 17.5-25PR12]

155

23130014


Construction of front axle

70
Fig 70
156


Construction of front axle

No.

Part No.

Name

Q'ty

Remark

Wheel-end

Steering mechanism

Housing

Tie rod assy.

Drag rod assy.

CPQ180
1

GB/T297-94

32018

Bearing

NRB

NK55/25/YE

Bearing

GB/T4605-84

889112

Bearing

GB/T9164-88

GAS40S

Bearing

50000198

Ring

50000292

RimNut

20

PY180-H.2-11

Washer

20

50000317

RimBolt

20

157


Steering mechanism

71
Fig 71
158


Steering mechanism

No.

Part No.

Name

Q'ty

Remark

Wheel Hub

Knuckle Spindle

RollerBearing

Kingpin

ThrustBearing

Knuckle

M12X30

Tigthentorque

110130N.M

M20X45

Tigthentorque

540650N.M

32018

ClearanceofBearing

0.10.15mm

159


Working Pump and Valve

72
Fig 72
160


Working Pump and Valve

No. Part No.

Name

Q'ty

Remark

21030277 [1SL20L/L90-1700]

Hydraulic Hose

20040002 [2C9-30]

Adapter

20030033 [1CH-30-27]

Adapter

22060137 [AX31003-4]

Mutiple Valve

20030082 [4HN-22]

Plug

20030024 [1DH-30-27]

Adapter

20040006 [2D9-30]

Adapter

21030001 [1SL20L/L90-2100]

Hydraulic Hose

22060136 [AX31003-3]

Mutiple Valve

10

12020007 M10 [GB6170]

Nut

11

13010005 10 [GB93]

Washer

20

12

10030033 M1040 [GB5783]

Bolt

8.8

13

21030316 [2SL16L/F90-1150]

Hydraulic Hose

M302/FL3/4

14

16010049 O1253.55 [GB3452.1] O- Ring

15

13010006 12 [GB93]

Washer

16

10030040 M1235 [GB5783]

Bolt

17

16010039 O47.53.55 [GB3452.1] O- Ring

18

10030031 M1035 [GB5783]

Bolt

19

21050112 [F8111919242424-800]

Hydraulic Hose

20

33040160

Flange

21

22020041

Double Gear Pump

22

20070032 [FL-12]

Flange

23

10030029 M1030 [GB5783]

Bolt

24

20050003 [CC-14]

Adapter

25

20040013 [2C9-14]

Adapter

26

20030017 [1CM-14-12WD]

Adapter

27

22060053

Previory Valve

28

20030100 [1CM-26-22WD]

Adapter

29

20030001 [1CM-22-18WD]

Adapter

161

8.8
8.8

8.8


Working Pump and Valve

No. Part No.

Name

Q'ty

Remark
M302
/M261.5

30

21030320 [2SL16L/L90-1100 ]

Hydraulic Hose

31

13010004 8 [GB93]

Washer

32

10020008 M870 [GB5782]

Bolt

8.8

33

12020005 M8 [GB6170]

Nut

34

21030225 [2SL16L/F90-1050]

Hydraulic Hose

M261.5/FL3/4"

162


Hydraulic Steering System

73
Fig 73
163


Hydraulic Steering System

No. Part No.

Name

Q'ty

Remark

23070006 [360]

Steering Wheel

23070025 [FZ1-300a-HEaF]

Bolt

20030017 [1CM-14-12WD]

Adapter

20040013 [2C9-14]

Adapter

21030144 [1SL06L/L90-1650]

Hydraulic Hose

21030159 [2SL12L/L90-1500]

Hydraulic Hose

13010004 8 [GB93]

Washer

10030020 M830 [GB5783]

Bolt

21020044 [2SL12L/L-1380]

Hydraulic Hose

10

20030001 [1CM-22-18WD]

Adapter

11

22080092

Cylinder

12

21030374 [2SL12L/L45-1300]

Hydraulic Hose

13

30080157

Suopport Plate

14

25050093

Hose Sleeve

15

20050021 [AC-22]

Adapter

16

21030278 [1SL12L/L90-2200]

Hydraulic Hose

17

21020146 [2SL12L/L-6300]

Hydraulic Hose

18

22070006 [BZZ5-E200C]

Steering Gear

19

13010005 10 [GB93]

Washer

20

10030029 M1030 [GB5783]

Bolt

164

8.8

8.8

1
Hydraulic Working System(1)

74
Fig 74
165

1
Hydraulic Working System(1)

No.

Part No.

Name

Q'ty

Remark

1CH-22-22

Adapter

21020181

Hydraulic Hose

1CM-22-18WD

Adapter

18

22060049

Double-Pass

21020069

Hydraulic Hose

22080035

Cylinder

22080020

Cylinder

22080019

Cylinder

22060051

Double-Pass

10

GB5783

M845

Bolt

11

GB93

Washer

12

21020131

Hydraulic Hose

13

21030479

Hydraulic Hose

14

GB5783

M870

Bolt

166

8.8

8.8

1(XG32201)
Hydraulic Working System(1)

75
Fig 75
167

1(XG32201)
Hydraulic Working System(1)

No.

Part No.

Name

Q'ty

Remark

1CH-22-22

Adapter

21020181

Hydraulic Hose

1CM-22-272WD

Adapter

22060091

Valve

20080182

Adapter

JB982

27

Washer

21030146

Hydraulic Hose

36060132

Bolt

22210008

Accumulator

10

GB93

Washer

14

11

GB6170

M8

Nut

12

1CM-22-18WD

Adapter

18

13

22060049

Double-Pass

14

CC-22

Adapter

15

21020069

Hydraulic Hose

16

22080035

Cylinder

17

22080020

Cylinder

18

22080019

Cylinder

19

22060051

Double-Pass

20

GB5783

M845

Bolt

21

21020131

Hydraulic Hose

22

21030479

Hydraulic Hose

23

GB5783

M870

Bolt

168

8.8

8.8

2
Hydraulic Working System(2)

76
Fig 76
169

2
Hydraulic Working System(2)

No.

Part No.

Name

Q'ty

Remark

1CH-22-22

Adapter

12

22080022

Cylinder

1CM-22-18WD

Adapter

22080025

Cylinder

21030141

Hydraulic Hose

2CD-22-24

Adapter

81040118

Valve

GB93

12

Washer

GB5783

M1225

Bolt

10

22040007

Hydro Motor

11

GB5783

M1030

Bolt

12

GB93

10

Washer

13

1CM-14-10WD

Adapter

14

21030223

Hydraulic Hose

15

GB3452.1

O693.55

O-Ring

16

21020183

Hydraulic Hose

XG31651

21020151

Hydraulic Hose

XG31802

21020151

Hydraulic Hose

XG3190S

21020186

Hydraulic Hose

XG32001

21020186

Hydraulic Hose

XG3200S

21020186

Hydraulic Hose

XG32201

21020186

Hydraulic Hose

XG3240S

17

25050092

Bushing Ring

18

21020157

Hydraulic Hose

XG31651

21020157

Hydraulic Hose

XG31802

21020157

Hydraulic Hose

XG3190S

21020151

Hydraulic Hose

XG32001

21020151

Hydraulic Hose

XG3200S

21020151

Hydraulic Hose

XG32201

21020151

Hydraulic Hose

XG3240S

170

8.8
8.8

2
Hydraulic Working System(2)

No.

Part No.

Name

Q'ty

Remark

19

2C9-22

Adapter

20

1CO-22-10

Adapter

21

22080034

Cylinder

22

21020031

Hydraulic Hose

171

3
Hydraulic Working System(3)

77
Fig 77
172

3
Hydraulic Working System(3)

No.

Part No.

Name

Q'ty

Remark

1CH-22-22

Adapter

22080023

Cylinder

1CM-22-18WD

Adapter

10

CC-22

Adapter

21030085

Hydraulic Hose

21030042

Hydraulic Hose

21030146

Hydraulic Hose

22080033

Cylinder

25050094

Washer

10

33070051

Ring

11

GB91

880

Pin

12

GB882

B50140

Pin

13

21020148

Hydraulic Hose

XG31651

21020148

Hydraulic Hose

XG31802

21020148

Hydraulic Hose

XG3190S

21020146

Hydraulic Hose

XG32001

21020146

Hydraulic Hose

XG3200S

21020146

Hydraulic Hose

XG32201

21020146

Hydraulic Hose

XG3240S

14

2C9-22

Adapter

15

GB5783

M845

Blot

16

GB93

Washer

17

22060051

Double-Pass

18

21030373

Hydraulic Hose

19

22080024

Cylinder

20

21030247

Hydraulic Hose

173

8.8


Oil Tank Assy

78
Fig 78
174


Oil Tank Assy

No.

Part No.

Name

Q'ty

Remark

22110001

Liquidometer

22100001

Air Cleaner

GB70.1

M5X10

Bolt

25050268

Layer

33020101

Packing Gland

GB93

Washer

16

GB70.1

M820

Bolt

12

8.8

82030142

Tank

XG31651

82030142

Tank

XG31802

82030144

Tank

XG3190S

82030144

Tank

XG32001

82030144

Tank

XG3200S

82030144

Tank

XG32201

82030144

Tank

XG3240S

1CM-30-26WD

Adapter

10

GB93

10

Spring Washer

11

GB5783

M1030

Bolt

12

1CM-30-33WD

Adapter

13

1CM-22-18WD

Adapter

14

CC-22

Adapter

15

QC/T385-M30x2

M302

Magnetic Plug

16

JB982

30

Washer

17

1CM-18WD

Adapter

18

1CM-14-12WD

Adapter

19

GB6170

M12

Nut

20

GB93

12

Washer

10

21

GB97.1

12

Washer

22

GB5782

M1280

23

36010076

24

GB3452.1

O602.65

Bolt
Piping
Connection
O-ring

175

1
1

8.8

8.8

8.8


Oil Tank Assy

No.

Part No.

25

Name

Q'ty

Remark

RFB-10010Y

Oil Filter

RFBE-10010

Filter

26

GB93

Washer

10

27

GB70.1

M6X30

Bolt

28

GB3287-N8-3/4-Zn-C

Adapter

29

Rc3/4

Gate Valve

30

GB3287-T9-3/4-Zn-C

Pipe Stopper

31

22090002

Oil Filter

32

GB3452.1

O82.53.55 O-ring

33

33040012

Flange

34

GB70.1

M630

Bolt

35

GB3452.1

O1403.55

O-ring

36

33040018

Flange

37

GB97.1

Plan Washer

38

GB5783

M830

Bolt

39

FL-24

Flange Assembly

40

GB5783

M1235

Bolt

176

8.8

1
8.8

8.8
8.8


Ripper-Scarifier

79
Fig 79
177


Ripper-Scarifier

No.

Part No.

Name

Q'ty

Remark

GB5782

M16X55

Bolt

GB93

16

Washer

14

GB96

16

Washer

81010077

Support

HSGF-130/70X300AE

Cylinder

GB5782

M16X80

Bolt

1CM-22-18WD

Joint

30610138

Stand

GB5782

M12X100

Bolt

10

GB93

12

Washer

11

GB6170

M12

Nut

12

82040399

Stand

13

35040018

Pin

10

14

82210128

Pin

10

15

30500133

Knife Plate

16

30010015

Washer

10

17

36020107

Tooth

18

GB879.1

2570

Pin

19

GB5782

M2090

Bolt

20

GB93

20

Washer

21

33060200

Copper Bush

22

35050077

Pin

23

33020170

Cover

24

GB93

Washer

25

GB5783

M8X20

Washer

26

JB7940.1

M10X1

Oil Cup

27

GB5782

M12X130

Bolt

28

33060201

Copper Bush

29

35050076

Pin

30

2SL12L/L90-700

Hydraulic Hose

178


Ripper-Scarifier

No.

Part No.

Name

Q'ty

Remark

31

2SL12L/L90-1000

Hydraulic Hose

32

9302540

Double-direction
Hydraulic-clock

33

GB5782

M8X80

Bolt

34

25040067

Pipe Clip

35

30060200

Plate

36

GB901

M1080

Stud

37

GB6170

M10

Nut

38

GB6172.1

M10

Nut

39

1CH-22-22

Joint

179

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