INDEX

SL.NO. 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. 12. 13. 14. 15. TOPIC SCOPE OF WORK (NOT INCLUDED) 30 TPD CPC PROJECT AT A GLANCE CAPITAL COST LAND & SITE DEVELOPMENT CIVIL & STRUCTURAL WORK PLANT & MACHINERY MISCELLANEOUS FIXED ASSETS PRELIMINARY & CAPITAL ISSUE EXPENDITURE PRE-OPERATIVE EXPENDITURE FOR SIX MONTHS PROVISION FOR CONTINGENCIES CALCULATION OF INTEREST & DEPRECIATION MANPOWER REQUIREMENT COST OF PRODUCTION SALES REALISATION & BREAK EVEN ANALYSIS CALCULATION OF WORKING CAPITAL PAGE 01 02 03 04 05 06 07 07 09 10 11 12-13 14 15 16

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02. 25 TPD CPC PROJECT AT A GLANCE

01. PRODUCT 02. INSTALLED CAPACITY PER ANNUM 03. CAPACITY UTILIZATION 04. PROJECT COST 05. WORKING CAPITAL 06. MEANS OF FINANCE (A) EQUITY SHARE CAPITAL
60% OF PROJECT COST 25% OF WORKING CAPITAL

: : : : :

CPC 8750 MT 100% 125.24 LACS 40.04 LACS

: 75.14 10.01 85.15 : 50.10 30.03 80.13

85.15 LACS

(B) LONG TERM LOAN

40% OF PROJECT COST 75% OF WORKING CAPITAL

80.13 LACS

07. RAW MATERIAL REQUIRED PER YEAR (A) RPC (B) FUEL OIL 08. COST OF POWER REQUIRED PER YEAR 09. COST OF PRODUCTION PER YEAR 10. SALES REALISATION PER YEAR
: :

11,375 MT 4,375 L 10.94 LACS 2,058.65 LACS 2,292.50 LACS

:
:

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03. CAPITAL COST

SL.NO.

PARTICULARS

TOTAL COST
(RS IN LACS)

01. 02. 03. 04. 05. 06. 07. 08.

LAND & SITE DEVELOPMENT CIVIL & STRUCTURAL WORK PLANT & MACHINERY MISCELLANEOUS FIXED ASSETS PRELIMINERY & CAPITAL ISSUE EXPENSES PREOPERATIVE EXPENSES PROVISION FOR CONTINGENCIES ENGINEERING & CONSULTANCY CHARGES TOTAL

55.00 50.00 3.00 8.00 1.24 8.00 125.24

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04. LAND & SITE DEVELOPMENT

SL.NO.

PARTICULARS

TOTAL COST
(RS IN LACS)

01. 02. 03.

COST OF LAND (2 ACRES OF LAND) COST OF SURVEY, LEVELING, DEVELOPMENT COST OF FENCING & GATE

TOTAL

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05. CIVIL & STRUCTURAL WORK

SL.NO.

PARTICULARS

TOTAL COST
(RS IN LACS)

01. 01.

TOTAL CIVIL WORK FOR PLANT TOTAL STRUCTURAL WORK FOR PLANT

25.00 30.00

TOTAL

55.00

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06. PLANT & MACHINERY

SL.NO.

PARTICULARS

TOTAL COST
(RS IN LACS)

01.

KILN COOLER & ITS ACCESSORIES AND ALL OTHER BOUGHT OUT ITEMS TOTAL

50.00

50.00

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07. MISCELLANEOUS FIXED ASSETS

SL.NO.

PARTICULARS

TOTAL COST
(RS IN LACS)

01. 02. 03. 04.

OFFICE FURNITURE FIRE FIGHTING EQUIPMENTS MATERIAL HANDLING EQUIPMENT MISCELLANEOUS EQUIPMENTS ETC

TOTAL

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08. PRELIMINARY & CAPITAL ISSUE EXPENDITURE

SL.NO.

PARTICULARS

TOTAL COST
(RS IN LACS)

01. 02. 03.

PRELIMINARY EXPENDITURE BROKERAGE & COMMISSION OTHER MISCELLANEOUS EXPENDITURE

1.00 1.00 1.00

TOTAL

3.00

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09. PRE-OPERATIVE EXPENDITURE FOR FOUR MONTHS

SL.NO.

PARTICULARS

TOTAL COST
(RS IN LACS)

01. 02. 03. 04. 05. 06.

ESTABLISHMENT RENTS, RATES & TAXES TRAVELLING & CONVEYANCE EXPENDITURE INTEREST CHARGES DURING CONSTRUCTION INSURANCE CHARGES DURING CONSTRUCTION MISCELLANEOUS EXPENDITURE

1.00 1.00 1.00 3.00 1.00 1.00

TOTAL

8.00

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10. PROVISION FOR CONTINGENCIES

SL.NO.

PARTICULARS

TOTAL COST
(RS IN LACS)

01. 02. 03. 04. 05. 06. 07.

LAND & SITE DEVELOPMENT CIVIL & STRUCTURAL WORK PLANT & MACHINERY MISCELLANEOUS FIXED ASSETS PRELIMINARY & CAPITAL ISSUE EXPENDITURE PRE-OPERATIVE EXPENDITURE CONSULTANCY FEES

55.00 50.00 3.00 8.00 8.00

TOTAL CONTINGENCIES @ 1%

124.00 1.24

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11. CALCULATION OF INTEREST & DEPRECIATION

(A) INTEREST 1. INTEREST ON LOAN FOR P.C. OF RS. 2. INTEREST ON LOAN FOR W.C. OF RS.
CONSIDERING INTEREST OF

50.10

LACS LACS

5.51 LACS 3.30 LACS

30.03 11%

TOTAL ANNUAL INTEREST INTEREST PER TON OF CPC

8.81 LACS 100.73 RS

(B) DEPRECIATION - WDV METHOD 1. COMPOUND WALL, FENCING, ROAD, ETC. 2. BUILDINGS 3. PLANT & MACHINERY 4. MISCELLANEOUS FIXED ASSETS TOTAL DEPRECIABLE ASSETS ANNUAL DEPRECIATION @ 10% DEPRECIATION PER TON OF CPC LACS

55.00 LACS 50.00 LACS LACS

105.00 LACS 10.50 LACS 120.00 RS

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12. MANPOWER REQUIREMENT

SL DESCRIPTION NO 1 INCHARGE 2 SHIFT INCHARGE 3 ELECTRICIAN 4 WELDER 5 PURCHASE AND STORES 6 HELPER 7 LABOURS 8 SECURITY GUARDS TOTAL TOTAL PRODUCTION PER YEAR TOTAL SALARY PER MONTH TOTAL SALARY PER YEAR SALARY PER TON OF CPC

EXPNC YEARS 3 2 2 2 2 -------

QUALF

QTY NOS 1 3 3 4 1 12 12 4

SALARY RS 15,000 7,000 7,000 7,000 4,500 3,500 3,000 4,000

TOTAL

-----------------

15,000 21,000 21,000 28,000 4,500 42,000 36,000 16,000

1,83,500

8,750 MT 1.84 LACS 22.02 LACS 251.66 RS

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13. COST OF PRODUCTION

BASED ON 100% CAPACITY UTILISATION CONSUMPTION NORMS
(A)

UNIT

PRICE

COST PER TON OF CPC

VARIABLE COST 1.300 0.500 25.000 TONS LITRES KWH 17,500.00 60.00 5.00 100.00 22,750.00 30.00 125.00 100.00

1. RPC (85% MIN) 2. FUEL, OIL 3. POWER 4. CONSUMABLES REPAIRS AND MAINTENANCE

TOTAL (A) (B) FIXED COST 1. SALARIES & WAGES 2. ADMINISTRATION OVER HEADS & SELLING COST 3. DEPRECIATION (WDM) 4. INTEREST TOTAL (B) TOTAL(A)+(B)

23,005.00

251.66 50.00 120.00 100.73 522.39 23,527.39

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14. SALES REALISATION & BREAK EVEN ANALYSIS

(AT 100% CAPACITY UTILISATION) QUANTITY (MT) RATE/TON (IN RS) TOTAL COST (IN LACS)

(A) SALES REALISATION 1. CPC GRADE-A 2. CPC GRADE-B (FC - 95% MIN) (FC - 93% MIN) 7,000 1,750 26,500.00 25,000.00 TOTAL 1,855.00 437.50 2,292.50

(B) BREAK EVEN ANALYSIS 1. 2. 3. 4. 5. 6. 7. NET SALES REALISATION (IN LACS) VARIABLE COST (IN LACS) GROSS CONTRIBUTION (IN LACS) FIXED COST (IN LACS) PROFIT - VOLUME % RATIO BREAK EVEN POINT (VALUE IN LACS) BREAK EVEN CAPACITY % 2,292.50 2,012.94 279.56 45.71 12.19% 374.83 16.35%

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15. CALCULATION OF WORKING CAPITAL

(AT 100% CAPACITY UTILISATION FOR SL PARTICULARS NO QUANTITY

7 DAYS)
UNIT PRICE (IN RS) AMOUNT (IN LACS)

01. RPC 02. FUEL OIL (LDO) 03. REPAIRS & MAINTENANCE

228 MT 0.09 KL 175 UNIT

17,500.00

39.81 0.05 0.18

60,000.00

100.00

TOTAL

40.04