FCV INTERNAL USE ONLY

MUST NOT BE COPIED

Work instruction:

JXFM
PWB Development Section

WORK INSTRUCTION OF USING OIL AND GREASE IN MAINTENANCE JOB OF PWB PRODUCTION MACHINE

WORK INSTRUCTION OF USING OIL AND GREASE IN MAINTENANCE JOB OF PWB PRODUCTION MACHINE 1. Purpose : In order to climate forced degrading of equipments though appropriate lubrication. 2. Scope of application : This instruction is applicable to production and testing equipments used at FCVs PWB factory .PM staff must understand and apply this instruction. 3.Oil classification : Here is a list of oil and grease using at FCVs PWB machine. Oil type Daphin supper multi ,Vicosity #2 Daphin supper multi ,Vicosity #10 Daphin supper multi ,Vicosity #32 ISO AW 32 Tellux 32 Daphin supper multi ,Vicosity #46 Daphin supper multi ,Vicosity #68 Daphin supper CS 100 ,Vicosity #100 Mobil DTE 27 Daphin supper multi ,Vicosity #150 Barlemsarmu 20 Maker Idemitsu Idemitsu Idemitsu Cosmo Shell Idemitsu Idemitsu Idemitsu Mobil Idemitsu Matsumura

Magplus-Br 20 Matsumura Mobil ATF 210 Mobil Exponex-EP (Grease) consistency 355-385 Idemitsu Autorx EW (Grease) consistency 265-295 Idemitsu MMG-CG (Grease) consistency 220-250 Yamada MMG-MO (Grease) consistency 154-205 Yamada (*) If oil amount during operation period become smaller than as required ,the additional supply with the same oil type is given. (*) When due date of oil exchange is reached ,a test on oil degradation should be executed to determine whether to change or continue using . 4. Oil used : There are 2 kinds of oil system should be distinguished : Closed oil system (Force circulation ,Oil-bath): Oil of this system need to be changed periodically and amount of it is often large . Open oil system(no feedback or re-using) : Oil of this system only need to be replacement as required (no need to be change periodically except special case) and amount of it is often small . (1)For lubrication of closed oil system :

Creation section
STD. NO
02 10/03/2005 NQ.GIANG B.T.DAT P.T.HOAN Refer revision history

BEE

JXFM 325/152E
STD DIV FCV INC. SHEET / 6

REV DATE 26/05/1999 FCV

DATE DESIGN SECTION BE

CHECK APPR DESIGN

N.A.CHI

DESCRIPTION CHECK APPR CHI K.ARAI

FCV STANDARD SHEET

FCV INTERNAL USE ONLY

MUST NOT BE COPIED

Work instruction:

JXFM
PWB Development Section

WORK INSTRUCTION OF USING OIL AND GREASE IN MAINTENANCE JOB OF PWB PRODUCTION MACHINE

Oil type

Where to use

Cooling oil

Oil cooler of NC drilling machine Oil cooler of NC routing machine Spindle of milling machine Spindle of lathe machine Hydraulic pump of sharing machine Hydraulic pump of press machine Die lifter, Die clamper

Oil (*) exchange period 12 months 06 months 24 months 24 months 24 months 24 months 12 months 24 months 24 months 1 months 24 months 24 months 24 months 06 months 24 months 24 months 24 months 12 months

Oil amount/ Machine 32L 32L 30L 12L 2L 240L(**) 4L 30L 2L 7L 44L 15L 4L 2L 1L 400(**) 5L 15L 28 8 1 1 1 6 1 1 4 4 1 1 1 1 3 6 1 1

Machine amount

Daphin super multi 10 Daphin super multi 10 ISO AW 32 Tellux 32 Daphin super multi 46

Hydraulic pump of oil press machine Hydraulic pump of A5,A10,D7,D10L lay-up line Daphin super CS 100 Vacuum pump of press machine Mobil DTE 100 Gear box of punching machine Daphin super multi 150 Gear box of plating machine , B/O machine, Prepreg cutting machine , Cooling machine Temperature exchanger of press machine Cooling system of threading machine Cluth/Break of punching machine

Balemsarmu 20 Magplus-Br 20 Mobil ATF 210

(*) If oil amount during operation period becomes smaller than required ,The additional supply with the same oil type is given (**) When due date of oil exchange is reached ,a test on oil degrading should be executed to determine whether to change or continue using . (2)Lubrication of opened oil system (no feedback for re-using) Oil type Where to use Daphin super multi 32 ISO AW 32 Tellux 32 Spindle ,Air cylinder ,Shaft bearing of the following machine CCD drilling ,X-Ray ,Polishing,Hole cleaning ,Layup(A12,A13,D5),Plating ,Prepreg ,Drilling machine ,Overload protector tank of punching machine. Sliding table of lathe ,Sliding tasble of milling Hand oil pump ,Connecting rod oil tight Ball screws and LM guides Grease box ,rolling bearing (high-range speed) Sliding surface Grease box,Rolling bearing (low-range ,middle-range speed and low-range ,middle range load) Sliding surface

Oil replacing period As required

Oil amount/ Machine As required

Daphin super multi 68 Daphin super CS 100 Exponex EP0 (Grease)Consistency 355385 Autorex-EW (Grease)Consistency 265295

As required

As required

As required As required As required Periodic inspection check As required Periodic inspection check STD. NO

02

10/03/2005

NQ.GIANG

B.T.DAT

P.T.HOAN

Refer revision history

JXFM 325/152E
STD DIV FCV INC. SHEET / 6

REV DATE 26/05/1999 FCV

DATE DESIGN SECTION BE

CHECK APPR DESIGN

N.A.CHI

DESCRIPTION CHECK APPR CHI K.ARAI

FCV STANDARD SHEET

FCV INTERNAL USE ONLY

MUST NOT BE COPIED

Work instruction:

JXFM
PWB Development Section
MMG-CG (Grease)Consistency 154205 MMG-MO (Grease)Consistency 154205

WORK INSTRUCTION OF USING OIL AND GREASE IN MAINTENANCE JOB OF PWB PRODUCTION MACHINE

Any parts (Gear ,bearing)with high temperature or high load. Any parts (Gear ,bearing)with high temperature or high load.

Periodic inspection check Periodic inspection check

As required

As required

5. Oil and grease supplying procedures performed by maintenance staff. (1) Oil supplying procedures. Method Manual lubrication Dripfeed lubrication Spray Lubrication Centralized lubrication Description Supplying oil through a hole with a manual lubricator Supplying oil through a narrow hole with a dropping bottle-type lubricator. Supplying oil that is misted with pressure air using bottle-type lubricator Supplying oil using pump ,Distribution valves ,and controllers Using tool Can ,bottle with funnel Dropping type-bottle Spray-Type bottle Pump unit

(2) Grease supplying procedure :

Method Filled greasing Gun greasing

Description Supplying grease directly to friction surface of roll bearing s, Transmission gears Supplying grease through a nipple using a grease gun

Using tool By hand Grease gun

6. Periodical oil exchange table (Every year) Oil exchange table-year xxxx

Manager

Supervisor

Engineer

Machine name (oil type)

Frequenc y (Month) 12 12 12

Confirmation (Date,Signature)

Last time

Next time

Next time

Next time

Next time

Next time

NC drilling No.1 (Cooling oil) NC drilling No.2 (Cooling oil) NC drilling No.3 (Cooling oil)

Change date Person in charge Change date Person in charge Change date Person in charge

~ ~ ~ STD. NO

02

10/03/2005

NQ.GIANG

B.T.DAT

P.T.HOAN

Refer revision history

JXFM 325/152E
STD DIV FCV INC. SHEET / 6

REV DATE 26/05/1999 FCV

DATE DESIGN SECTION BE

CHECK APPR DESIGN

N.A.CHI

DESCRIPTION CHECK APPR CHI K.ARAI

FCV STANDARD SHEET

FCV INTERNAL USE ONLY

MUST NOT BE COPIED

Work instruction:

JXFM
PWB Development Section
NC drilling No.4 (Cooling oil) NC drilling No.5 (Cooling oil) NC drilling No.6 (Cooling oil) NC drilling No.7 (Cooling oil) NC drilling No.8 (Cooling oil) NC drilling No.9 (Cooling oil) NC drilling No.10 (Cooling oil) NC drilling No.11 (Cooling oil) NC drilling No.12 (Cooling oil) NC drilling No.13 (Cooling oil) NC drilling No.14 (Cooling oil) NC drilling No.15 (Cooling oil) NC drilling No.16 (Cooling oil) NC drilling No.17 (Cooling oil) NC drilling No.18 (Cooling oil) NC drilling No.19 (Cooling oil) NC drilling No.20 (Cooling oil) NC drilling No.21 (Cooling oil) NC drilling No.22 (Cooling oil) NC drilling No.23 (Cooling oil) NC drilling No.24 (Cooling oil) NC drilling No.25 (Cooling oil) NC drilling No.26 (Cooling oil) 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

WORK INSTRUCTION OF USING OIL AND GREASE IN MAINTENANCE JOB OF PWB PRODUCTION MACHINE

Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge

~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ STD. NO

02

10/03/2005

NQ.GIANG

B.T.DAT

P.T.HOAN

Refer revision history

JXFM 325/152E
STD DIV FCV INC. SHEET / 6

REV DATE 26/05/1999 FCV

DATE DESIGN SECTION BE

CHECK APPR DESIGN

N.A.CHI

DESCRIPTION CHECK APPR CHI K.ARAI

FCV STANDARD SHEET

FCV INTERNAL USE ONLY

MUST NOT BE COPIED

Work instruction:

JXFM
PWB Development Section
NC drilling No.27 (Cooling oil) NC drilling No.28 (Cooling oil) NC routing No.1 (cooling oil) NC routing No.2 (cooling oil) NC routing No.3 (cooling oil) NC routing No.4 (cooling oil) NC routing No.5 (cooling oil) NC routing No.6 (cooling oil) NC routing No.7 (cooling oil) NC routing No.8 (cooling oil) NC Jig routing (Cooling oil) HP 1 (Vacuum oil) HP 1 (Thermal oil) HP 1 (Hydraulic oil) HP 21 (Vacuum oil) HP 2 (Thermal oil) HP 2 (Hydraulic oil) HP 3 (Vacuum oil) HP 3 (Thermal oil) HP 3 (Hydraulic oil) HP 4 (Vacuum oil) HP 4 (Thermal oil) HP 4 (Hydraulic oil) 12 12 06 06 06 06 06 06 06 06 12 20 days 24 24 20 days 24 24 20 days 24 24 20 days 24 24

WORK INSTRUCTION OF USING OIL AND GREASE IN MAINTENANCE JOB OF PWB PRODUCTION MACHINE

Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge

~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~

~ ~ STD. NO

02

10/03/2005

NQ.GIANG

B.T.DAT

P.T.HOAN

Refer revision history

JXFM 325/152E
STD DIV FCV INC. SHEET / 6

REV DATE 26/05/1999 FCV

DATE DESIGN SECTION BE

CHECK APPR DESIGN

N.A.CHI

DESCRIPTION CHECK APPR CHI K.ARAI

FCV STANDARD SHEET

FCV INTERNAL USE ONLY

MUST NOT BE COPIED

Work instruction:

JXFM
PWB Development Section
CP 1 (Hydraulic oil) CP 1 (Thermal oil) CP 2 (Hydraulic oil) CP 2 (Thermal oil) Punching machine ISO VG 100 Punching machine ISO VG 32 Punching machine Mobil ATF 210 Milling machine Multi 10 Milling machine Multi 68 Lathe machine Multi 68 Threading machine MagplusBr 20 Plating machine Multi 150 B/O machine Multi 150 Prepreg cutting machine Multi 150 Cooling machine Multi 150 24 24 24 24 12 12 12 12 24 24 24

WORK INSTRUCTION OF USING OIL AND GREASE IN MAINTENANCE JOB OF PWB PRODUCTION MACHINE

Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge

~~

~ ~ ~ ~ ~ ~ ~

24 24 24 24

Change date Person in charge Change date Person in charge Change date Person in charge Change date Person in charge

~ ~ ~ ~

Note : For amount of change oil and where to change oil ,Please refer to 4.(1) Revision History Changed content 1/ Modify item 4 (1) 2/ Deleted Item NC drilling 41 &42 3/ Add Item NC Routing 5~8 4/ Add Items NC Drilling 21~28 5/ Modify frequency of changing vacuum oil for press machine

Revision 02

STD. NO
02 10/03/2005 NQ.GIANG B.T.DAT P.T.HOAN Refer revision history

JXFM 325/152E
STD DIV FCV INC. SHEET / 6

REV DATE 26/05/1999 FCV

DATE DESIGN SECTION BE

CHECK APPR DESIGN

N.A.CHI

DESCRIPTION CHECK APPR CHI K.ARAI

FCV STANDARD SHEET