Ship Fuel Oil Calculation

TECHNICAL SPECIFICATIONS
OF FUEL OIL SYSTEM
A.
a
b
c
B.
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.
B.
a.
LIST OF CODE / REFERENCE USED

Roy L Harrington, Marine Engineering
Class NK, Part D Machinery Installations
Project Guide Wartsilla 9L46 Diesel Engine
CALCULATION ALGORITHM
Calculation of fuel weight
HFO storage tank volume calculations
HFO settling tank volume calculations
HFO service tank volume calculations
Calculation of HFO transfer pump
- Calculation of the HFO transfer pump
- Calculation of installation in the engine room
- Calculation of head at the suction pipe
- Calculation of head at the discharge pipe
- Calculation of total head losses
Calculation of feed pump HFO
- Calculation of the HFO feed pump
HSD storage tank volume calculations
HSD service tank volume calculations
Calculation of HSD transfer pump
- Calculation of the HSD transfer pump
Calculation of Heating HFO Storage Tank
Calculation of Heating HFO Settling Tank
Calculation of Heating HFO Service Tank
Calculation of HFO Feed Pump ( BOOSTER UNIT)
Calculation of HFO Circulating Pump ( BOOSTER UNIT)
Calculation of HSD Standby Pump
Calculation of HFO Feed Heater
Separator in Transfer Pump
Calculation of Heater (BOOSTER UNIT)
OUTPUT PARAMETER DESIGN
W HFO
=
Weight of HFO fuel
b. HFO storage tank volume calculations

Vol HFO =
Volume of storage tank
c. HFO settling tank volume calculations
Vol HFO =
Volume of settling tank
d. HFO service tank volume calculations
Design IV
Doc 4211 100 043 - FO
Muhammad Habib Chusnul Fikri
OF FUEL OIL SYSTEM
Vol HFO
Volume of service tank
e. Calculation of HFO transfer pump

hs = Static head pump
hp = Pressure head difference
hv = Velocity head difference
- Calculation of the head tube (hl1)
hl1 = Head in the suction pipe
- Calculation of head at the discharge pipe (hl2)
hl2 = Head in discharge pipe
- Calculation of total head losses (Hl)
Hl = Total head losses
f. Calculation of feed pump HFO
g. HSD storage tank volume calculations
Vol HSD =
h. HSD service tank volume calculations
Vol HSD =
i. Calculation of HSD transfer pump
j. Calculation of Heating HFO Storage Tank
kW = Heating Power
k. Calculation of Heating HFO Settling Tank
kW = Heating Power
l. Calculation of Heating HFO Service Tank
kW = Heating Power
m. Calculation of HFO Feed Pump ( BOOSTER UNIT)
n. Calculation of HFO Circulating Pump ( BOOSTER UNIT)
Design IV
Doc 4211 100 043 - FO
OF FUEL OIL SYSTEM
Design IV
Doc 4211 100 043 - FO
o. Calculation of HSD Standby Pump

p. Calculation of HFO Feed Heater
kW = Heating Power
q. Separator in Transfer Pump
Q
= Separator capacity
r. Calculation of Heater (BOOSTER UNIT)
kW = Heating Power
C.
DETAILS OF CALCULATION
Data and ship engines
This estimation is aimed
Engine MCR power
speed
SLOC cylinder oil (g / kWh)
ship's speed
Distance shipping
shipping time (T)
HFO
= 175
= 13940
= 500
g / kWh
Hp =
Rpm
=
=
=
=
=
=
g / kWh
knots
mile
hours; taken:
day =
168 hours
ton/m3
0.5
18
2992
166.22
7
0.991
10395 kW
a. Calculation of fuel weight

HFO mass
= time x SFOC x kW
-6
HFO mass
= 175 x 10395 x 167 x 10
HFO mass
= 305.6 ton
b. HFO storage tank volume calculations
volume of storage tank
= HFO mass / density of the HFO
= 305.6 / 0.991
3
= 308.39 m
Designed volume of tank
3
498.63 m
c. HFO settling tank volume calculations

=
175 g / kWh =
0.175 kg / kWh
MCR calculation engine
= 10395 kW
3
HFO
=
991 kg / m
time usage
= 24 hour
(Precipitation in 1 day)
margin
= 2%
Volsettlng
Volsettlng
= 24 hour x SFOC x kW / p HFO

3
= 44.06 m
d. HFO service tank volume calculations

known data is
OF FUEL OIL SYSTEM
=
=
=
=

HFO
time usage
Volservice
Volservice
Volservice
175 g / kWh
10395 kW
3
991 kg / m
8 hour
Design IV
Doc 4211 100 043 - FO
0.175 kg / kWh
= (8 hour x SFOC x kW / HFO)

= ((0,175 x 10395 x 8) / 991)
3
= 14.685 m
3
= 15 m
taken
e. Calculation of HFO transfer pump
Pump is planned move of HFO storage tank to the settling tank for 1 hour
time (t)
= 4 hour
pumping capacity (Q)
= V/t
= 44.06
m3/ H = 0.0031 m3/ Second =
= 11.01
Flow rate is
= 1
m/s
Based on calculation above, planned pump specification is :

Brands pumps
= SILIPUMP
Base Plate
Type
= KCB 12/0.13
Casing
Rotation
= 1450
rpm
Shafts
m3/ h
Capacity
= 12
Gears
Head
Motor power
= 0.13
= 5.36
183.56 l/min
(According to the project guide Wartsilla)
:
:
:
:
Cast Iron
Cast Iron
Steel or Alloy Steel
Carbon Steel
MPa
hp
4.00
kW
so that the diameter (D) pipeline that will be used can be calculated:
Q = Axv
2
= ( x D / 4) x v
= (4 x Q / v)
= ((4 x 0.0122) / 3.14 x 1)
D =
0.062
m =
2.46
D
mm
Selected types of carbon steel pipe, standard ANSI

Inside diameter
=
62.71
Thickness
=
5.16
Outside diameter
=
73.03
Nominal pipe size
=
2.50

static head pump discharge side
=
7.4
static head pump suction side
=
0
static pump head (ha)
=
7.4
difference in pressure head (hp)
=
0
m
m
m
m
mm
mm
mm
inch
2.469
0.203
2.875
sch 40
inch
inch
inch
(Height difference Between storage tanks

and service tanks)
OF FUEL OIL SYSTEM
Design IV
Doc 4211 100 043 - FO
difference in velocity head (HV), the speed of the suction side and out at the pipe
2 2
hv
= (1 -1 ) /2g
=
0 m
On suction head due to friction
o
viscosity n
=
380 at 50 cSt C
=
Rn
Rn
= (Vs x ds) / n
=
165.03
then the flow is
2
0.0004 m / s
= laminer
Because the flow is laminar, to calculate use formula 64/Rn

locations to determine the friction lossess () =
0.388
major losses (hf) = x L x v2 / (D x 2g)
pipe length (L) on the suction side of the =
3 m
(0.388 x 3 x 1^2) / ((62.71/1000) * 2 * 9.8)
major losses (hf1) =
0.95
minor losses (head for the accessories that exist in the pipe)
no
type
1 Elbow 90o
2 Strainer
3 T joint
4 Gate valve
head losses
head losses
head losses (hl1)
N
3
1
k
nxk
0.5
1.5
0.5
0.5
1 0.5
0.5
1 0.5
0.5
total
3
= k x v2 / (2g)
= 3 x 1/ 2 x 9.8
= 0.1531 m

Head losses discharge (HLD)
Reynolds number
Reynolds number (Rn) =
o
viscosity n
=
380 at 50 cSt C
=
2
0.0004 m / s
Rn = (Vs x ds) / n
Rn = (1 x 62.71/1000) / 0.00038
Rn = 165.03
then the flow is = laminer
locations to determine the friction losses () =
0.388
pipe length (L) on the discharge side of the pipe=
9.50 m
0.388 x 9,5 x 12 / (62.71/1000) x 2 x 9.8
2.997 m
OF FUEL OIL SYSTEM
Design IV
Doc 4211 100 043 - FO
no
type
N k
nxk
o
1 Elbow 90
3 0.5
1.5
2 Gate valve
1 0.5
0.5
3 NRV
0 1.5
0
4 T joint
0 0.5
0
total
2
head losses
head losses (hl2)
head losses (hl2)
Total Head
Total Head
Flow
=
=
=
= k x v2 / (2g)
2
= 2 x 1 / 2 x 9.8
0.102 m
hs + hp + hv + (hf1 hf2 + + hl1 + hl2)

11.60 m =
0.1136 MPa
3
m
/
h
11.01
Based on calculation above, total head lossess is 5,99. So pump the pump is qualified as transfer pump.
Brands pumps
= SILIPUMP
Base Plate
:
Cast Iron
Type
= KCB 12/0.13
Casing
:
Cast Iron
Rotation
= 1450
rpm
Shafts
:
3
m
/
h
Capacity
= 12
Gears
:
Carbon Steel
Head
= 0.13
MPa
Motor power
= 5.36
hp
=
4.00 kW
f. Calculation of HFO feed pump

Pump is planned move of HFO settling tank to service tank for 2 hour
time (t)
= 2 hour
= Vservice tank / t
Flow rate is
= 15 m3 / 2 h
m3/ H =
= 7.50
= 1
m/s
3
0.0021 m / Second

Brands pumps
= SILIPUMP
Base Plate
Type
= KCB 8/0,33
Casing
Rotation
= 1450
rpm
Shafts
m3/ h
Capacity
= 8
Gears
Head
Motor power
= 0.3
= 4.02
MPa
hp
2.96
7500
l/h
kW
Q = Axv
:
:
:
:
Cast Iron
Cast Iron
Carbon Steel
OF FUEL OIL SYSTEM
Design IV
Doc 4211 100 043 - FO
2
= ( x D / 4) x v
D = (4 x Q / v)
= ((4 x 0.001) / 3.14 x 1)
D =
0.052
m =
2.028 inch

Inside diameter
=
52.50 mm
2.067
Thickness
=
3.91 mm
0.154
Outside diameter
=
60.33 mm
2.375
Nominal pipe size
=
2.00 inchi
inch
inch
inch
Schedule 40
=
3.4
=
0
=
3.4
m
m
m
(Height difference Between settling tanks and

service tanks)
2 2
hv
= (1 -1 )/2g
=
0 m
dipipa suction head due to friction
o
2
viscosity n
= 380 at 50 cSt C
= 0.0004 m / s
Rn = (Vs x ds) / n
of the project guide
Rn = (1 x 52,5 X 0,001) / 0.00038
Rn = 138.16
then the flow is
= laminer
0.463
5.5 m
(0,463 x 5,5 x 1^2) / ((52,5/1000) * 2 * 9.8)
2.48
no
1
2
3
4
type
Elbow 90o
Filter
T Joint
Gate valve
N k
3 0.5
1 0.5
1 0.5
3 0.5
total
nxk
1.5
0.5
0.5
1.5
4
OF FUEL OIL SYSTEM
head losses
head losses
head losses (hl1)
Design IV
Doc 4211 100 043 - FO
= k x v2 / (2g)
= 4 x 1^2 /x 2 x9.8
= 0.2041 m

Reynolds number
o
2
viscosity n
= 380 at 50 cSt C
= 0.0004 m / s
Rn = (Vs x ds) / n
Rn = (0.6 x 82.8/1000) / 0.0007
Rn = 138.16
0.463
10.00 m
2
0.902
x
5
x
0.6
/
(82.8/1000)
x
2 x 9.8
4.502 m
no
type
N k
nxk
o
1 Elbow 90
3 0.5
1.5
2 Filter
0 0.5
0
3 NRV
1 1.5
1.5
4 T Joint
2 0.5
1
5 Gate valve
2 0.5
1
total
5
head losses
head losses (hl2)
head losses (hl2)
Total Head
Total Head
Flow
=
=
=
= k x v2 / (2g)
2
= 5 x 1 / 2 x 9.8
0.255 m
hs + hp + hv + (hf1 hf2 + + hl1 + hl2)

10.84 m
= 0.1061 MPa
3
7.50 m / h
Based on calculation above, total head lossess is 10,79. So pump the pump is qualified as feed pump.
Brands pumps
= SILIPUMP
Base Plate
:
Cast Iron
Type
= KCB 8/0,33
Casing
:
Cast Iron
Rotation
= 1450
rpm
Shafts
:
m3/ h
Capacity
= 8
Gears
:
Carbon Steel
Head
Motor power
= 0.33
= 4.02
MPa
hp
3.00
kW
OF FUEL OIL SYSTEM
Design IV
Doc 4211 100 043 - FO
g. HSD storage tank volume calculations

volume HSD
volume HSD
volume HSD
= Time x FOC
= 127 x 166 x 3
= 63246 liter
3
= 63.246 m
FOC Genset
Number of Genset
Trip hour
= 127 l / hr
= 3 Genset
= 166 hour
for the tank spare volume, the tank increased 2% HSD from the HSD volume obtained from previous
calculations. So we get the volume of tank =
= HSD vol + 2% x Vol HSD

3
=
64.5 m
Designed HFO storage tank =
126
Vol tank
m3
h. HSD service tank volume calculations

volume HSD = T x FOC
volume HSD = 8 x 127 x 3
volume HSD =
3048 liter
3
= 3.048 m
FOC Genset
Number of Genset
Duration of use
= 127 l / hr
= 3 Genset
= 8 hours
for the tank spare volume, the tank increased 2% HSD from the HSD volume obtained from previous
calculations. So we get the volume of tank =
Vol tank
= HSD vol + 2% x Vol HSD

m3
= 3.109
HSD planned a service tank with dimensions of 3 m x 1.1 m x 1 m
3
3.3 m
i. Calculation of HSD transfer pump

Pump is planned move of HSD storage tank to service tank for 0.5 hour
time (t)
= 0.5 hour
= V/t
= 3.11/ 0.5
m3/ H = 0.0017 m3/ Second
= 6.22
Flow rate is
= 1
m/s

Brands pumps
= SILIPUMP
Base Plate
Type
= KCB-8/0,33
Casing
Rotation
= 1450
rpm
Shafts
3
m
/
h
Capacity
= 8
Gears
Head
= 0.33
MPa
Motor power
= 4.023
hp
=
3.0
kW
:
:
:
:
Cast Iron
Cast Iron
Carbon Steel
OF FUEL OIL SYSTEM
Design IV
Doc 4211 100 043 - FO
j. Calculation of heating HFO storage tank (4 hours heating)
m
P
c
HFO mass for each tank @ 50 m

Heater capacity kw
1.7 kJ/kg.K
from 20 C to 40 C
Q = m.C.T
Q = 2E+06 kJ
p = Q / 4 hours
=
117.0 kW
k. Calculation of heating HFO settling tank (20 hours heating)
Q = m.C.T
Q = 741268 kJ
m
P
T
c
=
=
= Q / 20 hours
=
10.3 kW
HFO mass for each tank @ 44m3

Heater capacity kw
from 40oC to 50oC
1.7 kJ/kg.K
l. Calculation of heating HFO service tank (7 hours heating)
Q = m.C.T
Q = 252705 kJ
m
P
T
c
=
=
= Q / 7 hours
=
10.0 kW
HFO mass for each tank @ 15m3

Heater capacity kw
from 50oC to 60oC
1.7 kJ/kg.K
m. Calculation of HFO feed pump (Booster Unit)

depend on engine project guide Wartsilla 9L46, HFO Feed Pump (booster unit) is regulated with
specification :
Capacity
Design Pressure
=
=
3
2.2 m / h
16 bar
36 liters/minute
Its recommended use screw pump as feed pump.

Based on requirements above, planned pump specification is :
Brands pumps
= Allweiler
Type
= SN 40/46
(screw pump)
Rotation
= 1450
rpm
Capacity
= 41
liters/minute
=
2.44
Pressure
= 20
bar
Motor power
= 1.57
kW
m3/ h
n. Calculation of HFO circulating pump (Booster Unit)

depend on engine project guide Wartsilla 9L46, HFO Circulating Pump (booster unit) is regulated
with specification :
3
Capacity
= 8.6 m / h
= 143 liters/minute
Design Pressure
= 16 bar
OF FUEL OIL SYSTEM
0
C
Design Temperature
=
150
Brands pumps
= Allweiler
Type
= SN 80/46
(screw pump)
Rotation
= 2900
rpm
Capacity
= 163
liters/minute
=
9.78
Pressure
= 20
bar
Motor power
= 6.38
kW
Design IV
Doc 4211 100 043 - FO
m3/ h
o. Calculation of HSD Circulation pump

depend on Auxiliary engine Specifications, HSD circulating pump is chosen with following
specification :
= 381
l/h
= 16 bar
Total for all AE

Design Pressure
6.4 liter/minute
Its recommended use screw pump as circulating pump.

Brands pumps
= Allweiler
Type
= SPF 10-28 (screw pump)
Rotation
= 1140
rpm
Capacity
= 9.3
liters/minute
Pressure
= 20
bar
Motor power
= 0.52
kW
p. Calculation of HFO feed heater

The required minimum capacity of the heater is :
= ( )/1700
=
P =
8600
50.6
l/h
Kw
P
Q
T
= heater capacity (kW)

= Circulating pump flow
= Temperature rise in heater (from 50 to 60 C)
q. Separator in Transfer System

Q (l / h) = P x b x 24 (hr) / ( x t)
max. continuous rating of the diesel engine (s) [kW]

specific fuel consumption + 15% safety margin [g / kWh]
density of the fuel [kg/m3]
daily separating time for self-cleaning separator [h] (usually = 23 h or 23.5 h)
P
b
=
=
=
=
= 10395 x (175 + (15% x 175)) x 24 /(991 x 23.5)

=
2156 liter/hour
3
=
2.16 m /h
OF FUEL OIL SYSTEM
Design IV
Doc 4211 100 043 - FO
So that the separator is used with the following data:

brand
= Alva Laval MAB 206
Power
= 12 kW
capacity
= 10500 l / h
(adjusted with calculation of HFO feed pump)
Main supply
= 3-phase 380 volt
Frequency
= 50 Hz
r. Calculation of HFO Separator Preheater
Q =
p
P =
Q =
7500
= Q X T /1700
=
44.1 kW
T =
Heater capacity kw
Capacity [l/h]
o
o
from 40 C to 50 C
s. Total Power of Heating
P = HFO Heating + LO Heating + HFO Separator Preheater + Estimated accomodation heater

=
= 285
kW
Heater Specification
brand
type
load factor
= GESAB
= TOH 04
=
349
kW
=
0.82
s. Calculating of Steam Consumption

Steam heat capacity = 2.08 kJ/kg.K at temperature 423 K =
Steam coil heat coeff. =
Steam coil conductivity =
Item
2500
360
2o
150 Celcius
W/m C at thickness =
W/m.K
Q required
Heat
Temp
o
HFO storage tank
117.0 kW
40 C
HFO settling tank
10.3
kW
50 C
HFO service tank
10.0
kW
60 C
HFO separator heater =
44.1
kW
50 C
HFO feed heater
50.6
kW
o
60 C
LO separator heater
38.2
kW
95 C
Accomodation heater =
15.0
kW
o
25 C
o
o
o
2 mm
SPESIFIKASI TEKNIS SISTEM BAHAN BAKAR
Project : Desain IV
Doc. No. 09 - 42 11 043 - FO
Rev. No.
Page : 13
Design IV
Design IV
Design IV
tsilla)
Design IV
Design IV
Design IV
ed as transfer pump.
tsilla)
Design IV
Design IV
Design IV
60 3.3
5 0.3
HSD transfer
1.8
Design IV
113
13
4.2
Ar 6.2
L
D
318
127
P 342
torque
36033
x2
72066
HFO
1.1 inch
Design IV
HSD
0.5 inch
Design IV
Outside Diameter, Identification, Wall Thickness, Inside Diameter

Pipe Size
(inches)
Outside
Diameter
Wall
Thickness
Identification
Inside
Diameter
Iron Pipe
Size
Schedule
No.
Stainless
Steel
Schedule
No.
.
40
80
10S
40S
80S
.049
.068
.095
.307
.269
.215
(inches)
Steel
-t-
-d-
(inches)
(inches)
For all pipe sizes the outside diameter (O.D.) remains relatively
constant. The variations in wall thickness affects only the inside
diameter (I.D.).
Welded and Seamless Wrought Steel Pipe
To distinguish different weights of pipe, it is common to use the
Schedule terminology from ANSI/ASME B36.10 Welded and
Seamless Wrought Steel Pipe:
0.13
1/8
0.405
.
STD
XS
0.25
1/4
0.540
.
STD
XS
.
40
80
10S
40S
80S
.065
.088
.119
.410
.364
.302
0.38
3/8
0.675
.
STD
XS
.
40
80
10S
40S
80S
.065
.091
.126
.545
.493
.423
0.5
1/2
0.840
.
.
.
.
5S
10S
.065
.083
.710
.674
STD
40
40S
.109
.622
XS
.
XXS
80
160
.
80S
.
.
.147
.187
.294
.546
.466
.252
.
.
.
.
5S
10S
.065
.083
.920
.884
STD
0.75
1.25
1.5
2.5
3/4
1 1/4
1 1/2
2 1/2
3 1/2
1,050
1,315
1,660
1,900
2,375
2,875
40
40S
.113
.824
XS
80
80S
.154
.742
.
XXS
160
.
.
.
.219
.308
.612
.434
5S
.065
1,185
.
STD
XS
.
40
80
10S
40S
80S
.109
.133
.179
1,097
1,049
.957
.
XXS
160
.
.
.
.250
.358
.815
.599
5S
.065
1,530
.
STD
.
40
10S
40S
.109
.140
1,442
1,380
XS
80
80S
.191
1,278
.
XXS
160
.
.
.
.250
.382
1,160
.896
5S
.065
1,770
.
STD
.
40
10S
40S
.109
.145
1,682
1,610
XS
80
80S
.200
1,500
.
XXS
160
.
.
.
.281
.400
1,338
1,100
5S
.065
2,245
.
STD
.
40
10S
40S
.109
.154
2,157
2,067
XS
80
80S
.218
1,939
.
XXS
160
.
.
.
.344
.436
1,687
1,503
5S
.083
2,709
.
STD
XS
.
40
80
10S
40S
80S
.120
.203
.276
2,635
2,469
2,323
.
XXS
160
.
.
.
.375
.552
2,125
1,771
5S
.083
3,334
.
STD
.
40
10S
40S
.120
.216
3,260
3,068
3,500
XS
.
XXS
80
160
.
80S
.
.
.300
.438
.600
2,900
2,624
2,300
4,000
.
.
STD
XS
.
.
40
80
5S
10S
40S
80S
.083
.120
.226
.318
3,834
3,760
3,548
3,364
4,500
.
.
STD
XS
.
.
XXS
.
.
40
80
120
160
.
5S
10S
40S
80S
.
.
.
.083
.120
.237
.337
.438
.531
.674
4,334
4,260
4,026
3,826
3,624
3,438
3,152
5,563
.
.
STD
XS
.
.
XXS
.
.
40
80
120
160
.
5S
10S
40S
80S
.
.
.
.109
.134
.258
.375
.500
.625
.750
5,345
5,295
5,047
4,813
4,563
4,313
4,063
6,625
.
.
STD
XS
.
.
XXS
.
.
40
80
120
160
.
5S
10S
40S
80S
.
.
.
.109
.134
.280
.432
.562
.718
.864
6,407
6,357
6,065
5,761
5,501
5,187
4,897
5S
.109
8,407
8,625
Light Wall
Schedule 10 (Sch/10, S/10)
Standard Weight (ST, Std)
Extra Strong (Extra Heavy, EH, XH, XS)
Double Extra Strong (Double extra heavy, XXH, XXS)
Stainless Steel Pipe

For stainless steel pipes thru 12-inch, schedule numbers from
Schedule 5S to schedule 80S are used as published in ANSI/ASME
36.19M Stainless Steel Pipe.
Schedule 5S (Sch/5S, S/5S)
- Schedule 80S (Sch/80S, S/80S)
-
STD, XS and XXS

To distinguish different weights of pipe, three long standing
traditional designations are used:
- standard wall - STD
- extra strong wall - XS
- double extra strong wall - XXS
The last two designations are sometimes referred to as extra heavy
wall (XH), and double extra heavy wall (XXH).
6.2.1. The bilge pumping units, or pumps, required by 6.1 may also
be used for ballast, fire or general service duties of an intermittent
nature, but they are to be immediately available for bilge duty when
required, see also SOLAS 1974 as amended Reg. II
8,625
10S
.148
8,329
20
.250
8,125
30
.277
8,071
STD
.
40
60
40S
.
.322
.406
7,981
7,813
XS
80
80S
.500
7,625
.
.
100
120
.
.
.594
.719
7,437
7,187
140
.812
7,001
XXS
.
.
160
.
.
.875
.906
6,875
6,813
10
12
14
16
18
20
22
10,750
12.75
14.00
16.00
18.00
20.00
22.00
5S
.134
10,482
10S
.165
10,420
.
.
20
30
.
.
.250
.307
10,250
10,136
STD
40
40S
.365
10,020
XS
.
60
80
80S
.
.500
.594
9,750
9,562
.
.
.
.
100
120
140
160
.
.
.
.
.719
.844
1,000
1,125
9,312
9,062
8,750
8,500
.
.
.
.
5S
10S
.156
.180
12,438
12,390
.
.
20
30
.
.
.250
.330
12,250
12,090
STD
.
.
40
40S
.
.375
.406
12,000
11,938
XS
.
.
60
80S
.
.500
.562
11,750
11,626
80
.688
11,374
.
.
.
.
100
120
140
160
.
.
.
.
.844
1,000
1,125
1,312
11,062
10,750
10,500
10,126
.
.
.
.
5S
10S
156
.188
13,688
13,624
.
.
10
20
.
.
.250
.312
13,500
13,376
STD
.
XS
30
40
.
.
.
.
.375
.438
.500
13,250
13,124
13,000
.
.
60
80
.
.
.594
.750
12,812
12,500
.
.
.
..
100
120
140
160
.
.
.
.
.938
1,094
1,250
1,406
12,124
11,812
11,500
11,188
.
.
.
.
5S
10S
.165
.188
15,670
15,624
10
.250
15,500
20
.312
15,376
STD
30
.375
15,250
XS
.
40
60
.
.
.500
.656
15,000
14,688
.
.
.
80
100
120
.
.
.
.844
1,031
1,219
14,312
13,938
13,562
.
.
140
160
.
.
1,438
1,594
13,124
12,812
5S
.165
17,670
10S
.188
17,624
.
.
STD
.
XS
.
.
.
.
.
.
.
10
20
.
30
.
40
60
80
100
120
140
160
.
.
.
.
.
.
.
.
.
.
.
.
.250
.312
.375
.438
.500
.562
.750
.938
1,156
1,375
1,562
1,781
17,500
17,376
17,250
17,124
17,000
16,876
16,500
16,124
15,688
15,250
14,876
14,438
5S
.188
19,624
.
.
STD
XS
.
.
.
.
.
.
.
.
10
20
30
40
60
80
100
120
140
160
10S
.
.
.
.
.
.
.
.
.
.
.218
.250
.375
.500
.594
.812
1,031
1,281
1,500
1,750
1,969
19,564
19,500
19,250
19,000
18,812
18,376
17,938
17,438
17,000
16,500
16,062
.
.
.
STD
XS
.
.
10
20
30
5S
10S
.
.
.
.188
.218
.250
.375
.500
21,624
21,564
21,500
21,250
21,000
22
24
26
28
30
32
34
36
42
22.00
60
.875
20,250
80
1,125
19.75
100
1,375
19.25
.
.
.
120
140
160
.
.
.
1,625
1,875
2,125
18.75
18.25
17.75
.
.
.
10
5S
10S
.218
.250
23,564
23,500
STD
20
.375
23,250
XS
.
.
30
.
.
.500
.562
23,000
22,876
40
.688
22,624
60
.969
22,062
.
.
80
100
.
.
1,219
1,531
21,562
20,938
120
1,812
20,376
24.00
.
.
140
160
.
.
2,062
2,344
19,876
19,312
10
.312
25,376
26.00
STD
XS
.
20
.
.
.375
.500
25,250
25,000
10
.312
27,376
STD
XS
.
.
20
30
.
.
.
.375
.500
.625
27,250
27,000
26,750
28.00
30.00
5S
.250
29,500
10
10S
.312
29,376
STD
XS
.
.
20
30
.
.
.
.375
.500
.625
29,250
29,000
28,750
10
.312
31,376
STD
XS
.
20
.
.
.375
.500
31,250
31,000
.
.
30
40
.
.
.625
.688
30,750
30,624
10
.344
33,312
STD
.375
33,250
XS
.
.
20
30
40
.
.
.
.500
.625
.688
33,000
32,750
32,624
.
STD
10
.
.
.
.312
.375
35,376
35,250
36.00
XS
.
.
20
30
40
.
.
.
.500
.625
.750
35,000
34,750
34,500
42.00
STD
XS
.
.
.
20
30
40
.
.
.
.
.375
.500
.625
.750
41,250
41,000
40,720
40,500
32.00
34.00
Area of Metal,
Internal Area, Moment
External Surface, Elastic Section Modulus
AreaTransverse
of
Moment ofof Inertia, Weight Pipe, Weight
ExternalWater,Elastic
Pipe Size
(inches)
Metal
(square
inches)
Transverse Internal Area

-a-A(square
(square
inches)
feet)
Inertia
-l4
(inches )
Weight
Weight
(poundsPipe
per
foot)
Waterper
(pounds
foot)
Surface
(square
feet
per foot of
Section
3
(in )
1/8
.0548
.0720
.0925
.0740
.0568
.0364
.00051
.00040
.00025
.00088
.00106
.00122
.19
.24
.31
.032
.025
.016
.106
.106
.106
.00437
.00523
.00602
1/4
.0970
.1250
.1574
.1320
.1041
.0716
.00091
.00072
.00050
.00279
.00331
.00377
.33
.42
.54
.057
.045
.031
.141
.141
.141
.01032
.01227
.01395
3/8
.1246
.1670
.2173
.2333
.1910
.1405
.00162
.00133
.00098
.00586
.00729
.00862
.42
.57
.74
.101
.083
.061
.178
.178
.178
.01736
.02160
.02554
1/2
.1583
.1974
.2503
.3200
.3836
.5043
.3959
.3568
.3040
.2340
.1706
.050
.00275
.00248
.00211
.00163
.00118
.00035
.01197
.01431
.01709
.02008
.02212
.02424
.54
.67
.85
1.09
1.31
1.71
.172
.155
.132
.102
.074
.022
.220
.220
220
.220
220
.220
.02849
.03407
.04069
.04780
.05267
.05772
.2011
.2521
.3326
.4335
.6648
.6138
.5330
.4330
.00462
.00426
.00371
.00300
.02450
.02969
.03704
.04479
.69
.86
1.13
1.47
.288
.266
.231
.188
.275
.275
.275
.275
.04667
.05655
.07055
.08531
3/4
.5698
.7180
.2961
.148
.00206
.00103
.05269
.05792
1.94
2.44
.128
.064
.275
.275
.10036
.11032
.2553
.4130
.4939
.6388
.8365
10,760
11,029
.9452
.8640
.7190
.5217
.282
.00766
.00656
.00600
.00499
.00362
.00196
.04999
.07569
.08734
.1056
.1251
.1405
.87
1.40
1.68
2.17
2.84
3.66
.478
.409
.375
.312
.230
.122
.344
.344
.344
.344
.344
.344
.07603
.11512
.1328
.1606
.1903
.2136
1 1/4
.3257
.4717
.6685
.8815
11,070
1,534
1,839
1,633
1,495
1,283
1,057
.630
.01277
.01134
.01040
.00891
.00734
.00438
.1038
.1605
.1947
.2418
.2839
.3411
1.11
1.81
2.27
3.00
3.76
5.21
.797
.708
.649
.555
.458
.273
.435
.435
.435
.435
.435
.435
.1250
.1934
.2346
.2913
.3421
.4110
.3747
.6133
2,461
2,222
.01709
.01543
.1579
.2468
1.28
2.09
1,066
.963
.497
.497
.1662
.2598
1 1/2
1 1/2
2 1/2
3 1/2
10
12
14
.7995
2,036
.01414
.3099
2.72
.882
.497
.3262
1,068
1,767
.01225
.3912
3.63
.765
.497
.4118
1,429
1,885
1,406
.950
.00976
.00660
.4824
.5678
4.86
6.41
.608
.42
.497
.497
.5078
.5977
.4717
.7760
3,958
3,654
.02749
.02538
.3149
.4992
1.61
2.64
1.72
1.58
.622
.622
.2652
.4204
1,075
1,477
3,355
2,953
.02330
.02050
.6657
.8679
3.65
5.02
1.45
1.28
.622
.622
.5606
.7309
2,190
2,656
2,241
1,774
.01556
.01232
1,162
1,311
7.46
9.03
.97
.77
.622
.622
.979
1,104
.7280
5,764
.04002
.7100
2.48
2.50
.753
.4939
1,039
5,453
.03787
.9873
3.53
2.36
.753
.6868
1,704
2,254
4,788
4,238
.03322
.02942
1,530
1,924
5.79
7.66
2.07
1.87
.753
.753
1,064
1,339
2,945
4,028
3,546
2,464
.02463
.01710
2,353
2,871
10.01
13.69
1.54
1.07
.753
.753
1,638
1,997
.8910
8,730
.06063
1,301
3.03
3.78
.916
.7435
1,274
8,347
.05796
1,822
4.33
3.62
.916
1,041
2,228
7,393
.05130
3,017
7.58
3.20
.916
1,724
3,016
4,205
5,466
6,605
5,408
4,155
.04587
.03755
.02885
3,894
5,032
5,993
10.25
14.32
18.58
2.6
2.35
1.80
.916
.916
.916
2,225
2,876
3,424
1,021
1,463
11,545
11,104
.08017
.07711
1,960
2,755
3.48
4.97
5.00
4.81
1,047
1,047
.9799
1,378
2,680
3,678
9,886
8,888
.06870
.06170
4,788
6,280
9.11
12.50
4.29
3.84
1,047
1,047
2,394
3,140
1,152
14.75
.10245
2,810
3.92
6.39
1,178
1,249
1,651
3,174
4,407
14.25
12.73
11.50
.09898
.08840
.07986
3,963
7,233
9,610
5.61
10.79
14.98
6.18
5.50
4.98
1,178
1,178
1,178
1,761
3,214
4,271
5,595
10.31
.0716
11.65
19.0
4.47
1,178
5,178
6,621
8,101
9.28
7.80
.0645
.0542
13.27
15.28
22.51
27.54
4.02
3.38
1,178
1,178
5,898
6,791
1,868
22.44
.1558
6,947
6.36
9.72
1,456
2,498
2,285
4,300
22.02
20.01
.1529
.1390
8,425
15.16
7.77
14.62
9.54
8.67
1,456
1,456
3,029
5,451
6,112
18.19
.1263
20.67
20.78
7.88
1,456
7,431
7,953
9,696
11,340
16.35
14.61
12.97
.1136
.1015
.0901
25.73
30.03
33.63
27.04
32.96
38.55
7.09
6.33
5.61
1,456
1,456
1,456
9,250
10,796
12,090
2,231
2,733
32.24
31.74
.2239
.2204
11.85
14.40
7.60
9.29
13.97
13.75
1,734
1,734
3,576
4,346
5,581
8,405
10.70
28.89
26.07
23.77
.2006
.1810
.1650
28.14
40.49
49.61
18.97
28.57
36.39
12.51
11.29
10.30
1,734
1,734
1,734
8,496
12.22
14.98
13.32
15.64
21.15
18.84
.1469
.1308
58.97
66.33
45.35
53.16
9.16
8.16
1,734
1,734
17.81
20.02
2,916
55.51
.3855
26.44
9.93
24.06
2,258
6,131
3,941
54.48
.3784
35.41
13.40
23.61
2,258
8,212
6.57
51.85
.3601
57.72
22.36
22.47
2,258
13.39
7.26
51.16
.3553
63.35
24.70
22.17
2,258
14.69
8.40
10.48
12.76
50.03
47.94
45.66
.3474
.3329
.3171
72.49
88.73
105.7
28.55
35.64
43.39
21.70
20.77
19.78
2,258
2,258
2,258
16.81
20.58
24.51
14.96
17.84
43.46
40.59
.3018
.2819
121.3
140.5
50.95
60.71
18.83
17.59
2,258
2,258
28.14
32.58
19.93
21.30
21.97
38.50
37.12
36.46
.2673
.2578
.2532
153.7
162.0
165.9
67.76
72.42
74.69
16.68
16.10
15.80
2,258
2,258
2,258
35.65
37.56
38.48
4.36
5.49
8.24
86.29
85.28
82.52
.5992
.5922
.5731
63.0
76.9
113.7
15.19
18.65
28.04
37.39
36.95
35.76
2,814
2,814
2,814
11.71
14.30
21.15
10.07
11.90
80.69
78.86
.5603
.5475
137.4
160.7
34.24
40.48
34.96
34.20
2,814
2,814
25.57
29.90
16.10
18.92
22.63
74.66
71.84
68.13
.5185
.4989
.4732
212.0
244.8
286.1
54.74
64.43
77.03
32.35
31.13
29.53
2,814
2,814
2,814
39.43
45.54
53.22
26.24
30.63
34.02
64.53
60.13
56.75
.4481
.4176
.3941
324.2
367.8
399.3
89.29
104.13
115.64
27.96
26.06
24.59
2,814
2,814
2,814
60.32
68.43
74.29
6.17
7.11
9.82
12.87
14.58
121.50
120.57
117.86
114.80
113.10
.8438
.8373
.8185
.7972
.7854
122.4
140.4
191.8
248.4
279.3
20.98
24.17
33.38
43.77
49.56
52.65
52.25
51.07
49.74
49.00
3,338
3,338
3,338
3,338
3,338
19.2
22.0
30.2
39.0
43.8
15.77
19.24
21.52
26.03
31.53
36.91
41.08
47.14
111.93
108.43
106.16
101.64
96.14
90.76
86.59
80.53
.7773
.7528
.7372
.7058
.6677
.6303
.6013
.5592
300.3
361.5
400.4
475.1
561.6
641.6
700.5
781.1
53.52
65.42
73.15
88.63
107.32
125.49
139.67
160.27
48.50
46.92
46.00
44.04
41.66
39.33
37.52
34.89
3,338
3,338
3,338
3,338
3,338
3,338
3,338
3,338
47.1
56.7
62.8
74.6
88.1
100.7
109.9
122.6
6.78
8.16
10.80
13.42
16.05
18.66
21.21
24.98
147.15
145.78
143.14
140.52
137.88
135.28
132.73
128.96
10,219
10,124
.9940
.9758
.9575
.9394
.9217
.8956
162.6
194.6
255.3
314.4
372.8
429.1
483.8
562.3
23.07
27.73
36.71
45.61
54.57
63.44
72.09
85.05
63.77
63.17
62.03
60.89
59.75
58.64
57.46
55.86
3,665
3,665
3,665
3,665
3,665
3,665
3,665
3,665
23.2
27.8
36.6
45.0
53.2
61.3
69.1
80.3
14
16
18
20
22
31.22
122.72
.8522
678.3
106.13
53.18
3,665
98.2
38.45
115.49
.8020
824.4
130.85
50.04
3,665
117.8
44.32
109.62
.7612
929.6
150.79
47.45
3,665
132.8
50.07
55.63
103.87
98.31
.7213
.6827
1027.0
1117.0
170.28
189.11
45.01
42.60
3,665
3,665
146.8
159.6
8.21
192.85
13,393
257.3
27.90
83.57
4,189
32.2
9.34
12.37
191.72
188.69
13,314
13,103
291.9
383.7
31.75
42.05
83.08
81.74
4,189
4,189
36.5
48.0
15.38
185.69
12,895
473.2
52.27
80.50
4,189
59.2
18.41
24.35
182.65
176.72
12,684
12,272
562.1
731.9
62.58
82.77
79.12
76.58
4,189
4,189
70.3
91.5
31.62
169.44
11,766
932.4
107.50
73.42
4,189
116.6
40.14
160.92
1,175
1155.8
136.61
69.73
4,189
144.5
48.48
56.56
152.58
144.50
10,596
10,035
1364.5
1555.8
164.82
192.43
66.12
62.62
4,189
4,189
170.5
194.5
65.78
72.10
135.28
128.96
.9394
.8956
1760.3
1893.5
223.64
245.25
58.64
55.83
4,189
4,189
220.0
236.7
9.25
245.22
17,029
367.6
31.43
106.26
4,712
40.8
10.52
243.95
16,941
417.3
35.76
105.71
4,712
46.4
13.94
17.34
240.53
237.13
16,703
16,467
549.1
678.2
47.39
58.94
104.21
102.77
4,712
4,712
61.1
75.5
20.76
24.17
27.49
233.71
230.30
226.98
16,230
15,990
15,763
806.7
930.3
1053.2
70.59
82.15
93.45
101.18
99.84
98.27
4,712
4,712
4,712
89.6
103.4
117.0
30.79
40.64
223.68
213.83
15,533
14,849
1171.5
1514.7
104.67
138.17
96.93
92.57
4,712
4,712
130.1
168.3
50.23
61.17
204.24
193.30
14,183
13,423
1833.0
2180.0
170.92
207.96
88.50
83.76
4,712
4,712
203.8
242.3
71.81
80.66
90.75
182.66
173.80
163.72
12,684
12,070
11,369
2498.1
2749.0
3020.0
244.14
274.22
308.50
79.07
75.32
70.88
4,712
4,712
4,712
277.6
305.5
335.6
11.70
13.55
302.46
300.61
21,004
20,876
574.2
662.8
39.78
46.06
131.06
130.27
5,236
5,236
57.4
66.3
15.51
298.65
20,740
765.4
52.73
129.42
5,236
75.6
23.12
30.63
36.15
290.04
283.53
278.00
20,142
19,690
19,305
1113.0
1457.0
1703.0
78.60
104.13
123.11
125.67
122.87
120.46
5,236
5,236
5,236
111.3
145.7
170.4
48.95
61.44
265.21
252.72
18,417
17,550
2257.0
2772.0
166.40
208.87
114.92
109.51
5,236
5,236
225.7
277.1
75.33
87.18
100.33
111.49
238.83
226.98
213.82
202.67
16,585
15,762
14,849
14,074
3315.2
3754.0
4216.0
4585.5
256.10
296.37
341.09
379.17
103.39
98.35
92.66
87.74
5,236
5,236
5,236
5,236
331.5
375.5
421.7
458.5
12.88
14.92
367.25
365.21
25,503
25,362
766.2
884.8
43.80
50.71
159.14
158.26
5,760
5,760
69.7
80.4
17.08
25.48
363.05
354.66
25,212
24,629
1010.3
1489.7
58.07
86.61
157.32
153.68
5,760
5,760
91.8
135.4
33.77
58.07
73.78
346.36
322.06
306.35
24,053
22,365
21,275
1952.5
3244.9
4030.4
114.81
197.41
250.81
150.09
139.56
132.76
5,760
5,760
5,760
117.5
295.0
366.4
89.09
291.04
20,211
4758.5
302.88
126.12
5,760
432.6
104.02
276.12
19,175
5432.0
353.61
119.65
5,760
493.8
118.55
132.68
261.59
247.45
18,166
171,840
6053.7
6626.4
403.00
451.06
113.36
107.23
5,760
5,760
550.3
602.4
16.29
436.10
30,285
1151.6
55.37
188.98
6,283
96.0
18.65
433.74
30,121
1315.4
63.41
187.95
6,283
109.6
27.83
36.91
424.56
415.48
29,483
28,853
1942.0
2549.5
94.62
125.49
183.95
179.87
6,283
6,283
161.9
212.5
41.39
50.31
70.04
411.00
402.07
382.35
28,542
27,921
26,552
2843.0
3421.3
4652.8
140.68
171.29
238.35
178.09
174.23
165.52
6,283
6,283
6,283
237.0
285.1
387.7
87.17
365.22
25,362
5672.0
296.58
158.26
6,283
472.8
24
108.07
126.31
142.11
159.41
344.32
326.08
310.28
292.98
23,911
22,645
21,547
20,346
6849.9
7825.0
8625.0
9455.9
367.39
429.39
483.12
542.13
149.06
141.17
134.45
126.84
6,283
6,283
6,283
6,283
570.8
652.1
718.9
787.9
26
25.18
30.19
40.06
505.75
500.74
490.87
35,122
34,774
34,088
2077.2
2478.4
3257.0
85.60
102.63
136.17
219.16
216.99
212.71
6,806
6,806
6,806
159.8
190.6
250.5
28
27.14
32.54
43.20
53.75
588.61
583.21
572.56
562.00
40,876
40,501
39,761
39,028
2601.0
3105.1
4084.8
5037.7
92.26
110.64
146.85
182.73
255.07
252.73
248.11
243.53
7,330
7,330
7,330
7,330
185.8
221.8
291.8
359.8
23.37
29.10
683.49
677.76
47,465
47,067
2585.2
3206.3
79.43
98.93
296.18
293.70
7,854
7,854
172.3
213.8
30
34.90
46.34
57.68
671.96
660.52
649.18
46,664
45,869
45,082
3829.4
5042.2
6224.0
118.65
157.53
196.08
291.18
286.22
281.31
7,854
7,854
7,854
255.3
336.1
414.9
32
31.06
37.26
49.48
61.60
67.68
773.19
766.99
754.77
742.64
736.57
53,694
53,263
52,414
51,572
51,151
3898.9
4658.5
6138.6
7583.4
8298.3
105.59
126.66
168.21
209.43
230.08
335.05
332.36
327.06
321.81
319.18
8,378
8,378
8,378
8,378
8,378
243.7
291.2
383.7
474.0
518.6
34
36.37
39.61
52.62
65.53
72.00
871.55
868.31
855.30
842.39
835.92
60,524
60,299
59,396
58,499
58,050
5150.5
5599.3
7383.5
9127.6
9991.6
123.65
134.67
178.89
222.78
244.77
377.67
376.27
370.63
365.03
362.23
8,901
8,901
8,901
8,901
8,901
303.0
329.4
434.3
536.9
587.7
34.98
41.97
55.76
982.90
975.91
962.11
68,257
67,771
66,813
5569.5
6658.9
8786.2
118.92
142.68
189.57
425.92
422.89
416.91
9,425
9,425
9,425
309.4
369.9
488.1
36
36
42
69.46
83.06
948.42
934.82
65,862
64,918
10868.4
12906.1
236.13
282.35
417.22
405.09
9,425
9,425
603.8
717.0
49.08
1336.3
10627
167
579.3
10.99
506.1
65.18
81.28
97.23
1320.2
1304.1
1288.2
.
.
.
14037
17373
20689
222
276
330
572.3
565.4
558.4
10.99
10.99
10.99
668.4
827.3
985.2
A.
a
b
c
B.
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.
B.
a.
LIST OF CODE / REFERENCE USED

Roy L Harrington, Marine Engineering
Machinery Outfitting Design Manual Vol. I
Project Guide Wartsilla 7L32 Diesel Engine
CALCULATION ALGORITHM
- Calculation of the HFO transfer pump
- Calculation of the HFO feed pump
MDF storage tank volume calculations
MDF service tank volume calculations
Calculation of MDF transfer pump
- Calculation of the MDF transfer pump
Calculation of MDF Standby Pump
OUTPUT PARAMETER DESIGN
W HFO
=
Weight of HFO fuel
b.

Vol HFO
=
c.

Vol HFO
=
Volume of settling tank
d.

Vol HFO
=
e.
f.
g.

hs
=
Static head pump
hp
=
Pressure head difference
hv
=
Velocity head difference
hl1
=
Head in the suction pipe
hl2
=
Head in discharge pipe
Hl
=
Total head losses
hs
=
Static head pump
hp
=
hv
=
hl1
=
hl2
=
Hl
=
Total head losses
Vol MDF
=
h.
MDF service tank volume calculations

Vol MDF
=
i.

hs
=
Static head pump
hp
=
hv
=
hl1
=
hl2
=
Hl
=
Total head losses
kW
=
Heating Power
kW
=
Heating Power
kW
=
Heating Power
Calculation of MDF Standby Pump
kW
=
Heating Power
j.
k.
l.
m.
n.
o.
p.
q.
r.
C.

Q
=
Separator capacity
kW
=
Heating Power
DETAILS OF CALCULATION
Data and ship engines
Engine MCR power
speed
SLOC oil system
SLOC cylinder oil (g / kWh)
ship's speed
Distance shipping
shipping time (T)
=
=
=
=
=
=
=
=
=
=
=
HFO
volume expansion
a.
b.
c.

HFO mass
HFO mass
HFO mass

This estimation is aimed x T x MCR (kWh) x FG x 10-6

144 x 182 x 3500 x 1.5 x 10-6
137.6
ton

volume increase
volume increase
volume increase
=
=
=
=
=
=

HFO
time usage
margin
=
=
=
=
=
Volsettlng
Volsettlng
d.
=
=
=
=
=
HFO mass / density of the HFO

137.6 / 0.991
138.84
mass of HFO / HFO + Vol HFO stor
(137.6/0.991) + (138.84 x 0.02)
141.62
182
3500
991
24
2%
(This estimation is aimed x T x MCR / HFO) x (1 + 0.02)

m3
15.74

known data is
HFO
time usage
=
=
=
=
182
3500
991
8
=
=
=
=
Volservice
Volservice
Volservice
taken
e.
(This estimation is aimed x T x MCR / HFO) x (1 + 0.02)

((0,182 x 3500 x 8) / 991) x (1 +0.02)
m3
5.245
5.4
m3

Pump is planned move of HFO storage tank to the settling tank for 1 hour
time (t)
=
1
=
V/t
=
15.74/1
=
15.74
Flow rate is
=
0.6
hour

Brands pumps
=
IRON PUMP
Type
=
ON-V 8
Rotation
=
850
Capacity
=
18.5
Head
=
20
Motor power
=
2.9
rpm
m3/ h
m
hp
Q
=
Axv
( x D2 / 4) x v
=
D
D
=
=
=
(4 x Q / v)
((4 x 0.0044) / 3.14 x 0.6)
0.096
m =

Inside diameter
Thickness
Outside diameter
Nominal pipe size
minimum thickness (class requirement)
Schedule 80
96.33
=
=
=
=
97.18
8.56
114.30
4.00

(0.62-0.62) X 1/2g
hv
=
=
viscosity n
=
700
at 50 cStoC
Rn
=
(Vs x ds) / n
Rn
=
(0.6 x 97.18) / 0.0007
Rn
=
83.30
then the flow is
(0768 x 9 x 0.62) / ((97.18/1000) * 2 * 9.8)
1.31
no
1
2
3
type
N
4
1
2
Elbow 90o
Strainer
Gate valve
k
0.9
0.58
0.6
nxk
3.6
0.58
1.2
7.18
total
head losses
head losses
head losses (hl1)
=
=
k x v2 / (2g)
7.18 x 0.62/ 2 x 9.8
0.131877551

Reynolds number
at 50 cStoC
viscosity n
=
700
Rn
=
(Vs x ds) / n
Rn
=
(0.6 x 97.18/1000) / 0.0007
Rn
=
83.30
0.768 x 5 x 0.62 / (97.18/1000) x 2 x 9.8
0.726
no
type
o
Elbow 90
1
2
3
4
Safety valve
SDNRV
Gate valve
N
4
1
1
1
k
0.9
2.5
2
0.6
nxk
3.6
2.5
2
0.6
9.9
total
head losses
head losses (hl2)
head losses (hl2)
=
=
k x v2 / (2g)
9.9 x 0.62 / 2 x 9.8
0.182
=
=
=
Total Head
Total Head
Total Head
hs + hp + hv + (hf1 hf2 + + hl1 + hl2)

2.5 + 0 + 0 + (1.31 + 0,131 + 0,726 + 0,182)
4.85
m
Based on calculation above, total head lossess is 4.85. So pump the pump is qualified as transfer pump.
=
=
=
=
=
=
Brands pumps
Type
Rotation
Capacity
Head
Motor power
f.
IRON PUMP
ON-V 8
850
18.5
20
2.9
Calculation of HFO feed pump

Pump is planned move of HFO settling tank to service tank for 1 hour
time (t)
=
1
=
V/t
=
5.4/1
=
5.40
Flow rate is
=
0.6
Brands pumps
=
IRON PUMP
Type
=
ON-V 6
Rotation
=
1150
Capacity
=
5.5
Head
=
15
Motor power
=
1.2
rpm
m3/ H
m
hp
hour
rpm
m3/ h
m
hp
Q
=
Axv
( x D2 / 4) x v
=
D
D
=
=
=
(4 x Q / v)
((4 x 0.00294) / 3.14 x 0.6)
0.056

Inside diameter
Thickness
Outside diameter
Nominal pipe size
minimum thickness (class requirement)
Schedule 40
m =
56.43
=
=
=
=
82.80
3.05
88.90
3.00

(0.62-0.62) X 1/2g
hv
=
=
at 50 cStoC
viscosity n
=
700
Rn
=
(Vs x ds) / n
Rn
=
(0.6 x 97.18) / 0.0007
Rn
=
70.97
then the flow is
(0.902 x 3 x 0.62) / ((82.8/1000) * 2 * 9.8)
0.60
no
1
2
3
4
type
N
4
1
2
2
Elbow 90o
Strainer
AT
Gate valve
k
0.9
0.58
1.8
0.6
nxk
3.6
0.58
3.6
1.2
8.98
total
head losses
head losses
head losses (hl1)
=
=
k x v2 / (2g)
8.98 x 0.62/ 2 x 9.8
0.164938776

Reynolds number
at 50 cStoC
viscosity n
=
700
Rn
=
(Vs x ds) / n
Rn
=
(0.6 x 82.8/1000) / 0.0007
Rn
=
70.97
0.902 x 5 x 0.62 / (82.8/1000) x 2 x 9.8
2.000
no
type
Elbow 90o
1
2
3
4
5
Safety valve
SDNRV
AT
Gate valve
N
4
1
3
1
3
k
0.9
2.5
2
1.8
0.19
nxk
3.6
2.5
6
1.8
0.57
14.47
total
head losses
head losses (hl2)
head losses (hl2)
=
=
=
=
=
Total Head
Total Head
Total Head
k x v2 / (2g)
14.47 x 0.62 / 2 x 9.8
0.266
hs + hp + hv + (hf1 hf2 + + hl1 + hl2)

2.5 + 0 + 0 + (1.31 + 0,131 + 0,726 + 0,182) + 10.08
5.03
m
Based on calculation above, total head lossess is 5.03. So pump the pump is qualified as feed pump.
=
=
=
=
=
=
Brands pumps
Type
Rotation
Capacity
Head
Motor power
g.
IRON PUMP
ON-V 6
1150
5.5
15
1.2
rpm
m3/ h
m
hp
=
=
=
=
volume MDF
volume MDF
volume MDF
T x FOC
(4 x 24 x 6) x 38
21888
21.888
liter
m3
Because of the expansion of the fuel, the tank must be increased 2% MDF from the MDF volume obtained from previou
Vol tank
=
=
=
MDF vol + 2% x Vol MDF

21.88 + (2% x 21.88)
m3
22.32576
h. MDF service tank volume calculations

volume MDF
=
volume MDF
=
volume MDF
=
T x FOC
(4 x 8) x 38
1216
1.216
liter
m3
Because of the expansion of the fuel, the tank must be increased 2% MDF from the MDF volume obtained from previou
=
=
=
Vol tank
MDF vol + 2% x Vol MDF

1.216 + (2% x 1.216)
m3
1.24032
MDF planned a service tank with dimensions of 1.5 m x 1 m x 1 m

i.

Pump is planned move of MDF storage tank to service tank for 0.5 hour
time (t)
=
0.5
=
V/t
=
1.5 / 0.5
=
3.00
Flow rate is
=
0.6
Brands pumps
=
IRON PUMP
Type
=
ON : 2
Rotation
=
1150
Capacity
=
4
Head
=
15
Motor power
=
0.8
j.
=
=
=
(M x C x T)/t
(19 x 1717 x 45)/(3600*6)

49.1
kW
=
=
=
(M x C x T)/t
(11 x 1717 x 25)/(3600*3)

26.2
kW
Calculation of heating HFO service tank

Q
m.
m
hp
Calculation of heating HFO settling tank

Q
l.
(gear pump)
rpm
m3/ h
Calculation of heating HFO storage tank

Q
k.
hour
=
=
=
(M x C x T)/t
(1 x 1717 x 50)/(3600*3)
4.8
kW
Calculation of HFO feed pump (Booster Unit)

depend on engine project guide Wartsilla 7L32, HFO Feed Pump (booster unit) is regulated with specification :
Capacity
=
Design Pressure
=
Static pressure
=
Its recommended use screw pump as feed pump.
1
16
30
m3/ h
bar
kPa

Brands pumps
=
Allweiler
Type
=
SPF 40/38
Rotation
=
1450
Capacity
=
19.5
Pressure
=
20
Motor power
=
1.14
n.
rpm
liters/minute
bar
kW
Calculation of HFO circulating pump (Booster Unit)
depend on engine project guide Wartsilla 7L32, HFO Circulating Pump (booster unit) is regulated with specification :
Capacity
Design Pressure
Design Temperature
=
=
=
4.5
16
150

Brands pumps
=
Allweiler
Type
=
SPF 40/46
Rotation
=
2900
Capacity
=
83.7
Pressure
=
20
Motor power
=
3.61
o.
m3/ h
bar
0
C
rpm
liters/minute
bar
kW
Calculation of MDF standby pump

depend on engine project guide Wartsilla 7L32, MDF standby pump is regulated with specification :
Capacity
Design Pressure
Design Temperature
Its recommended use screw pump as standby pump.
=
=
=

Brands pumps
=
Allweiler
Type
=
SPF 40/46
Rotation
=
2900
Capacity
=
83.7
Pressure
=
20
Motor power
=
3.61
4.5
16
50
m3/ h
bar
0
C
rpm
liters/minute
bar
kW
p.
Calculation of HFO feed heater

The required minimum capacity of the heater is :
q.
=
=
(5500 x (98-60))/1700
122.9411765
Kw
Separator in Transfer System

Q (l / h)
=
P x b x 24 (hr) / ( x t)
P
b
=
=
=
=
max. continuous rating of the diesel engine (s) [kW]

specific fuel consumption + 15% safety margin [g / kWh]
density of the fuel [kg/m3]
daily separating time for self-cleaning separator [h] (usually = 23 h or 23.5 h)
=
=
3500 x (182 + (15% x 182)) x 24 /(991 x 23.5)

754.9305451
liter/hour
So that the separator is used with the following data:

brand
=
Alva Laval
type
=
SA 820
capacity
=
1200
Volume
=
1.8
pressure
=
2-6 bar
Main supply
=
3-phase 220 volt
r.
Calculation of heater (Booster Unit)
s.
l/h
m3
=
=
((4.5 x 1000 + 15%) x (130-100))/1700

79.41441176
kW
Total Power of Heating
P = Heating HFO Tank + HFO Feed Heater + Heater BOOSTER UNIT

= (49.1 + 26.2 + 4.8) + 122.941 + 79.41
=
282.5
kW
Heater Specification
brand
type
=
=
GESAB
TOH 03
182
4771.642808
126.05
1.8
0.5
13
761
58.53846154
6
0.991
0.02
g / kWh
Hp
=
Rpm
kg/Cyl. 24 hours
g / kWh
knots
mile
hours; taken:
day
=
ton/m3
3500
kW
144 hours
T x MCR (kWh) x FG x 10-6

Addition of fuel constant = 1.3-1.5
HFO mass / density of the HFO

137.6 / 0.991
m3
138.84
mass of HFO / HFO + Vol HFO storage tank * adding vol.
(137.6/0.991) + (138.84 x 0.02)
m3
141.62
182
3500
991
hour
g / kWh
kW
kg / m3
0.182
kg / kWh
0.182
kg / kWh
(Precipitation in 1 day)
HFO) x (1 + 0.02)
182
3500
991
hour
g / kWh
kW
kg / m3
margin
x T x MCR / HFO) x (1 + 0.02)
m3/ H =
0.0044
m3/ Second
m/s
2.133
kW
mm
mm
mm
mm
inch
=
=
=
3.83
0.34
4.50
inch
inch
inch
2.9
mm
=
=
=
=
2.5
0
2.5
0
m
m
m
m
0.0007
m2/ s
then the flow is
laminer
0.768
) / ((97.18/1000) * 2 * 9.8)
nxk
3.6
0.58
1.2
7.18
0.0007
m2/ s

0.768
5.00
/ (97.18/1000) x 2 x 9.8
nxk
3.6
2.5
2
0.6
9.9
mp is qualified as transfer pump.
2.133
m3/ H =
kW
0.0015
m3/ Second
m/s
0.882
kW
mm
mm
mm
mm
inch
=
=
=
=
=
=
3.26
0.12
3.50
inch
inch
inch
2.6
mm
2
0
2
m
m
m
(Height difference Between settling tanks and service tanks)
m2/ s
0.0007
then the flow is
laminer
0.902
62) / ((82.8/1000) * 2 * 9.8)
nxk
3.6
0.58
3.6
1.2
8.98
0.0007
m2/ s

0.902
10.00
/ (82.8/1000) x 2 x 9.8
nxk
3.6
2.5
6
1.8
0.57
14.47
+ 0,726 + 0,182) + 10.08
mp is qualified as feed pump.
0.882
kW
FOC Genset
Number of Genset
F from the MDF volume obtained from previous calculations. So we get the volume of tank =
FOC Genset
Number of Genset
Duration of use
F from the MDF volume obtained from previous calculations. So we get the volume of tank =
m3/ H =
0.0008
m3/ Second
m/s
(gear pump)
1.5
0.588
kW
C
M
t
=
=
=
heat specific of Heavy fuel oil
Temperature of fuel from 15 0C to 60 0C
C
M
t
=
=
=
C
M
t
=
=
=
r unit) is regulated with specification :
mass of fluid
time to increase temperature
mass of fluid
mass of fluid
16.66667 liters/minute
(screw pump)
liters/minute
booster unit) is regulated with specification :

=
75 liters/minute
75 liters/minute
(screw pump)
liters/minute
gulated with specification :
(screw pump)
liters/minute
P
Q
T
=
=
=
heater capacity (kW)

capacity of the separator feed pump (l/h)
Temperature rise in heater ( C)
h] (usually = 23 h or 23.5 h)
=
=
heater capacity (kW)

total fuel consumption at full output + 15% margin (l / h)
Temperature rise in heater ( C)
2%
nks and service tanks)
=
=
38
l / hr
Genset
=
=
=
38
l / hr
4
8
Genset
hours
m3
15% margin (l / h)

Ship Fuel Oil Calculation

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Ship Fuel Oil Calculation

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TECHNICAL SPECIFICATIONS

OF FUEL OIL SYSTEM

LIST OF CODE / REFERENCE USED

b. HFO storage tank volume calculations

Volume of service tank

e. Calculation of HFO transfer pump

o. Calculation of HSD Standby Pump

a. Calculation of fuel weight

c. HFO settling tank volume calculations

= 24 hour x SFOC x kW / p HFO

d. HFO service tank volume calculations

This estimation is aimed

= (8 hour x SFOC x kW / HFO)

Based on calculation above, planned pump specification is :

(According to the project guide Wartsilla)

Selected types of carbon steel pipe, standard ANSI

- Calculation of installation in the engine room

(Height difference Between storage tanks

then the flow is

Because the flow is laminar, to calculate use formula 64/Rn

- Calculation of head at the discharge pipe

hs + hp + hv + (hf1 hf2 + + hl1 + hl2)

f. Calculation of HFO feed pump

Based on calculation above, planned pump specification is :

(According to the project guide Wartsilla)

Selected types of carbon steel pipe, standard ANSI

difference in pressure head (hp)

(Height difference Between settling tanks and

- Calculation of head at the discharge pipe

hs + hp + hv + (hf1 hf2 + + hl1 + hl2)

g. HSD storage tank volume calculations

= HSD vol + 2% x Vol HSD

h. HSD service tank volume calculations

= HSD vol + 2% x Vol HSD

HSD planned a service tank with dimensions of 3 m x 1.1 m x 1 m

i. Calculation of HSD transfer pump

Based on calculation above, planned pump specification is :

j. Calculation of heating HFO storage tank (4 hours heating)

HFO mass for each tank @ 50 m

k. Calculation of heating HFO settling tank (20 hours heating)

HFO mass for each tank @ 44m3

l. Calculation of heating HFO service tank (7 hours heating)

HFO mass for each tank @ 15m3

m. Calculation of HFO feed pump (Booster Unit)

Its recommended use screw pump as feed pump.

n. Calculation of HFO circulating pump (Booster Unit)

o. Calculation of HSD Circulation pump

Total for all AE

Its recommended use screw pump as circulating pump.

p. Calculation of HFO feed heater

= heater capacity (kW)

q. Separator in Transfer System

max. continuous rating of the diesel engine (s) [kW]

= 10395 x (175 + (15% x 175)) x 24 /(991 x 23.5)

So that the separator is used with the following data:

s. Total Power of Heating

P = HFO Heating + LO Heating + HFO Separator Preheater + Estimated accomodation heater

s. Calculating of Steam Consumption

HFO storage tank

HFO settling tank

HFO service tank

HFO separator heater =

HFO feed heater