Industrial Panel Roof and Wall Detailing Manual

Corporate Office: 3449 Hempland Road, Lancaster, PA 17601 (800) 477-2741 Architectural Systems: 308 Alabama Blvd., Jackson, GA 30233 (800) 884-4484 Additional Locations: 2402 Industry Way, Cedar City, UT 84720 (800) 432-2725 Route 24 West, Gridley, IL 71744 (800) 451-3974 Route 3, Box 632, Idabel, OK 74745 (800) 926-8509 658 Boekel Road, Rathdrum, ID 83858 (888) 432-2725 1820 East 26th St., Marshfield, WI 54449 (800) 528-0878 Highway 41 South & 55 Lamb Loop Road, Tifton, GA 31793 (800) 749-8144 World Wide Web Address: www.fabral.com E-mail Address: architecturalsystems@fabral.com

NOTE: The details in this manual are for through-fastened panels only. Fabrals standing seam panels have their own manuals. Refer to the respective standing seam panel manual for installation instructions and details. Due to product improvements, changes and other factors, Fabral reserves the right to change or delete information herein without prior notice.

9832-148

11/02

I-220

2001 Fabral

TABLE OF CONTENTS
Panel profiles UNINSULATED ROOF DETAILS Ridge (unvented) Ridge (vented) Endwall Eave without gutter Eave with gutter Gable Sidewall Valley Penetration UNINSULATED WALL DETAILS Uninsulated wall section Opening in sidewall with horizontal panels Opening in sidewall with vertical panels Wall expansion joint Base Outside corner with vertical panels Inside corner with vertical panels Outside panel with horizontal panels Inside corner with horizontal panels Sidewall Sill Jamb INSULATED WALL DETAILS Insulated wall assembly Inside corner Outside corner Sidewall (low and high) Insulated wall section (side view) Insulated wall section (end view) VARIOUS Panel installation sequence and endlap Maintenance instruction 3 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

13 3/8" OVERALL 12" COVERAGE 6" 1 7/16" CFP 6 13 3/8" OVERALL 12" COVERAGE 1 7/16" CFP 12 24 3/4" OVERALL 24" COVERAGE 1 1/2" LP-15 24 3/4" OVERALL 24" COVERAGE 2 1/2" LP-25 41 1/4" OVERALL 37 1/3" COVERAGE 2 2/3" 1/2" CORRUGATED 36 1/4" OVERALL 32" COVERAGE 2 2/3" 7/8" CORRUGATED 35 9/16" OVERALL 32" COVERAGE 4" 4" RIB PANEL WIDTHS ABOVE ARE FOR STEEL ONLY. ALUMINUM PANEL WIDTHS MAY VARY. 1"

1/2"

7/8"

37 7/8" OVERALL 36" COVERAGE 12"

ROOFING SEALANT TAPE (FIELD APPLIED)

1 1/4"

MIGHTI-RIB 39" OVERALL 36" COVERAGE 12"

1 1/4"

ROOFING SEALANT TAPE (FIELD APPLIED)

MIGHTI-RIB PBR 37 7/8" OVERALL 36" COVERAGE 12" 1 1/4" MIGHTI-RIB I 38 5/8" OVERALL 36" COVERAGE 12" 1 1/2"

ROOFING SEALANT TAPE (FIELD APPLIED)

ULTRA-RIB 38" OVERALL 12" 36" COVERAGE 1 1/2"

ULTRA-RIB I

38 7/8" OVERALL 36" COVERAGE 7.2"

ROOFING SEALANT TAPE (FIELD APPLIED)

1 1/2"

HEFTI-RIB

PANEL WIDTHS ABOVE ARE FOR STEEL ONLY. ALUMINUM PANEL WIDTHS MAY VARY. 4

38 7/8" OVERALL 36" COVERAGE 7.2" HEFTI-RIB I

1 1/2"

33 7/8" OVERALL 32" COVERAGE 5 1/3"

ROOFING SEALANT TAPE (FIELD APPLIED)

1 3/4"

V-BEAM 33 7/8" OVERALL 30" COVERAGE 10" 2"

ROOFING SEALANT TAPE (FIELD APPLIED)

DEEP RIB II 25 1/4" OVERALL 24" COVERAGE 12" 4" DEEP RIB IV (ROOFING) 25 1/4" OVERALL 24" COVERAGE 12" 4" DEEP RIB IV (SIDING)
ROOFING SEALANT TAPE (FIELD APPLIED)

PANEL WIDTHS ABOVE ARE FOR STEEL ONLY. ALUMINUM PANEL WIDTHS MAY VARY.

ROOF PANEL RIDGE FLASHING OUTSIDE CLOSURE (CAULK TOP AND BOTTOM)

SCREW

PURLIN

RIDGE (UNVENTED)

OUTSIDE CLOSURE (CAULK TOP AND BOTTOM) RIDGE CAP SCREW (12" O.C. MAX.) VENT MATERIAL (NOT BY FABRAL) PANEL

PURLIN

RIDGE (VENTED)

WALL PANEL INSIDE CLOSURE (CAULK TOP AND BOTTOM) TRANSITION FLASHING SCREW OUTSIDE CLOSURE (CAULK TOP AND BOTTOM)

GIRT

ROOF PANEL

PURLIN

ENDWALL

ROOF PANEL

INSIDE CLOSURE (CAULK TOP AND BOTTOM)

EAVE FLASHING OUTSIDE CLOSURE (CAULK TOP AND BOTTOM)

WALL PANEL

EAVE WITHOUT GUTTER

ROOF PANEL INSIDE CLOSURE (CAULK TOP AND BOTTOM) GUTTER SUPPORT OUTSIDE CLOSURE (CAULK TOP AND BOTTOM) 1" MINIMUM

EAVE STRUT

GUTTER

WALL PANEL

EAVE WITH GUTTER

10

FLASHING SEALANT TAPE ROOF PANEL OUTSIDE CLOSURE (CAULK TOP AND BOTTOM) PURLIN

WALL PANEL

GABLE

11

WALL PANEL INSIDE CLOSURE (CAULK TOP AND BOTTOM) SEALANT TAPE ROOF PANEL BASE TRIM

GIRT

PURLIN

SIDEWALL

12

TOP OF PANEL CORRUGATION EDGE OF VALLEY FLASHING, ICE & WATER SHIELD, AND VALLEY SUPPORT CAULK TO CONNECT CLOSURE SECTIONS INSIDE CLOSURE SECTION; CAULK TOP AND BOTTOM; SET SQUARELY IN CORRUGATION SCREW; PLACE BEHIND CAULK; SPACE 4" O.C. MAX. IN PANEL PROFILE VALLEYS

SL O PE

O W N

DOWNSLOPE

DOWNSLOPE

CENTERLINE OF VALLEY FLASHING

PLAN VIEW OF CLOSURES AND CAULK FOR EXPOSED FASTENER PANELS IN VALLEY

CLOSURE SECTION; CAULK PERIMETER; SEE PLAN VIEW AND CLOSURE SECTION BELOW VALLEY FLASHING 6" MIN.

PURLIN ICE & WATER SHIELD VALLEY SUPPORT

VALLEY DETAIL, SECTION A-A

INSIDE CLOSURE; CUT OUT AND REMOVE DASHED AREAS; CAULK TOP AND BOTTOM OF REMAINING SECTIONS AND PLACE INSIDE CORRUGATIONS AS SHOWN ABOVE

VALLEY
13

ADDITIONAL STRUCTURAL MEMBER

PURLIN

DOWNSLOPE

PENETRATION (WITH STRUCTURAL MEMBERS ONLY)

ADDITIONAL STRUCTURAL MEMBER PURLIN

CURB

DOWNSLOPE

PENETRATION (WITH STRUCTURAL MEMBERS AND CURB)

14

PLATE TO CLOSE OFF OPENING

TOP OF PANEL RIB (TYP.)

DIVERTER TO CLOSE OFF RIB; SEAL AND FASTEN A

DOWNSLOPE

PENETRATION (COMPLETE)
CRICKET 4" (+/-) CURB PURLIN OUTSIDE CLOSURE (CAULK TOP AND BOTTOM)

INSIDE CLOSURE (CAULK TOP AND BOTTOM) ADDITIONAL STRUCTURAL MEMBER

SECTION A-A
DIVERTER TO CLOSE OFF RIB (FASTEN AND SEAL) SCREW CURB CAULK

PURLIN ADDITIONAL STRUCTURAL MEMBER

SECTION B-B
15

BASE TRIM JAMB TRIM

SILL TRIM

PROFILE CLOSURE

UNINSULATED WALL SECTION

16

A A C C

B B

ELEVATION OF OPENING IN SIDEWALL WITH HORIZONTAL PANELS

GIRT WALL PANEL GIRT SCREW (12" O.C.) DRIP FLASHING (CAULK AND ANGLE DOWNWARD) SECTION A-A SECTION B-B SCREW J-FLASHING OUTSIDE CLOSURE (CAULK TOP AND BOTTOM) WALL PANEL FRAME AROUND OPENING SECTION C-C Z WALL PANEL NOTE: IF THE PANEL "ENDS" ON THE RIB AT THE OPENING FOR SECTIONS A-A OR B-B, ATTACH A "Z" THAT IS AS TALL AS THE PANEL IS DEEP TO THE GIRT. USE THE APPROPRIATE FLASHING AS SHOWN FOR SECTIONS A-A AND B-B. ATTACH THE PANEL TO THE "Z". SEE DETAIL BELOW. J-FLASHING (CAULK AND ANGLE DOWNWARD) SCREW (12" O.C.) WALL PANEL

17

A A B B

C C

ELEVATION OF OPENING IN SIDEWALL WITH VERTICAL PANELS

UNIVERSAL CLOSURE; CAULK TOP AND BOTTOM; CLOSURE IS NOT NECESSARY IF PANEL "ENDS" WITH RIB AT FLASHING BUT MUST BE CAULKED AT FLASHING J-FLASHING

WALL PANEL

INSIDE CLOSURE; CAULK TOP AND BOTTOM SCREW (12" O.C.) DRIP FLASHING (ANGLE DOWNWARD) SECTION A-A SCREW (12" O.C.) J-FLASHING (ANGLE DOWNWARD) OUTSIDE CLOSURE; CAULK PERIMETER WALL PANEL

WALL PANEL SCREW (12" O.C.) GIRT SECTION B-B

GIRT

SECTION C-C 18

GIRT

PANEL EXPAND-O-FLASH SEALANT TAPE SLIDING FLASHINGS

X + 1/2"

X = CALCULATED THERMAL MOVEMENT DIMENSIONS FOR SLIDING FLASHINGS

WALL EXPANSION JOINT

19

WALL PANEL

INSIDE CLOSURE (CAULK TOP AND BOTTOM)

DRIP FLASHING (SLOPE AWAY FROM WALL)

BASE

20

WALL PANEL

SEALANT TAPE

GIRT

CORNER FLASHING

SCREW (12" O.C.)

OUTSIDE CORNER WITH VERTICAL PANELS

21

CORNER FLASHING

SCREW (12" O.C.) SEALANT TAPE

GIRT

PANEL

INSIDE CORNER WITH VERTICAL PANELS

22

HORIZONTAL WALL PANEL

OUTSIDE CLOSURE (CAULK TOP AND BOTTOM) SCREW

CORNER FLASHING

OUTSIDE CORNER WITH HORIZONTAL PANELS

23

HORIZONTAL WALL PANEL OUTSIDE CLOSURE (CAULK TOP AND BOTTOM) SCREW INSIDE CORNER FLASHING

INSIDE CORNER WITH HORIZONTAL PANELS

24

SEALANT TAPE SCREW (12" O.C.) WALL PANEL

GIRT

SIDEWALL (LOW)

SEALANT TAPE SCREW WALL PANEL

GIRT

SIDEWALL (HIGH)

25

SILL FRAME

SILL FLASHING

OUTSIDE CLOSURE (CAULK TOP AND BOTTOM)

WALL PANEL

SILL

26

GIRT

JAMB FRAME

JAMB TRIM WALL PANEL SEALANT TAPE SCREW (12" O.C.)

JAMB

27

LP-15 LINER PANEL WALL GIRT

SUBGIRT CFP-12 PANEL

INSULATED WALL ASSEMBLY

28

EXTERIOR PANEL INSULATION LINER PANEL SCREW

TAPE SEALANT CORNER FLASHING SUBGIRT

GIRT

INSIDE CORNER

29

LINER PANEL EXTERIOR PANEL SUBGIRT GIRT INSULATION

SEALANT TAPE

CORNER FLASHING J FOR SUBGIRT SUPPORT

SCREW

OUTSIDE CORNER

30

EXTERIOR PANEL

GIRT SUBGIRT INSULATION

LINER PANEL

4'-0" MAXIMUM

INSULATED WALL SECTION

NOTE: SUBGIRTS MUST BE PLACED AT EACH MAIN GIRT WITH AT LEAST ONE SUBGIRT BETWEEN MAIN GIRTS. MAXIMUM SUBGIRT SPACING IS 4'-0" O.C.

31

SUPPORT J FOR SUBGIRT SUBGIRT WALL PANEL

SCREW SEALANT TAPE

GIRT

LINER PANEL INSULATION

SIDEWALL (LOW)
J FOR SUBGIRT SUPPORT SCREW WALL PANEL SUBGIRT SEALANT TAPE

GIRT

LINER PANEL INSULATION

SIDEWALL (HIGH)

32

SCREW EXTERIOR PANEL INSULATION SUBGIRT

GIRT

LINER PANEL SCREW SUBGIRT CFP-6 PANEL

GIRT LINER PANEL

INSULATION

INSULATED WALL SECTIONS

33

PREVAILING WIND DIRECTION

RIDGELINE

2 DOWNSLOPE

EAVELINE PANEL INSTALLATION SEQUENCE

ENDLAP LENGTH

SCREW SEALANT TAPE

SLOPE ENDLAP LENGTH 2:12 & LESSER 12" 3:12 9" 4:12 & GREATER 6"

ENDLAP

34

MAINTENANCE INSTRUCTIONS FOR FABRAL'S METAL PANELS

I. MAINTENANCE BY INSTALLER BEFORE LEAVING JOBSITE. A. REMOVE METAL FILINGS from panels and flashings at the end of each day. Filings from drilling, grinding and cutting can start to rust overnight. At end of project, make final check for any filings. If rust spots have already appeared they can be removed with a non-abrasive cleaner. Do not use abrasive cleaners. B. TOUCH-UP PAINT should be used on scratches, but should be used sparingly and applied with a small artist's brush. If scratches penetrate the zinc coating on galvanized material, a zinc rich primer should be applied in the scratch before the touch-up paint is applied. C. CLEAN OR POWER WASH panels as necessary after completion of project. This includes removing excess unsightly caulking. Caulking can be removed with mineral spirits. Rinse residue with clean water. D. REMOVE DEBRIS AND CRATING MATERIAL from the site. II. ROUTINE MAINTENANCE FOR METAL PANELS BY OWNER OR OWNER'S AGENT OVER LIFE OF BUILDING. A. FILE ALL JOB RECORDS, including project plans, specifications, shop drawings, warranties (if any), etc., for future reference. B. SET UP MAINTENANCE INSPECTION SCHEDULE. Metal panels normally require little maintenance, but to assure optimum serviceability, a routine inspection should be conducted at intervals no greater than once a year. NOTE: STEEP METAL ROOFS CAN BE SLIPPERY. A QUALIFIED METAL ROOFING CONTRACTOR MAY BE REQUIRED FOR ROOF INSPECTIONS. C. KEEP GUTTERS AND DOWNSPOUTS CLEAR of debris that can impede water flow. D. IMMEDIATELY REMOVE ANY VEGETATION OR DEBRIS that contacts metal panels. This includes tree branches, leaves, weeds, grass, etc. E. CLEAN METAL PANELS as necessary with a 5% solution, in water, of commonly used commercial and industrial detergent. Use a cloth, soft bristle brush, or pressure washer. Rinse completely with water. When surfaces are dulled by heavy deposits of dirt or other contaminants, a heavy -duty, a cup of dry powdered laundry detergent (such as Tide) mixed with water may be used, followed by a water rinse. Mildew may be removed by a solution of a cup of dry powdered laundry detergent (such as Tide), b cup tri-sodium phosphate (such as Soilax), 1 quart sodium hypochlorite 5% solution (bleach), mixed with 3 quarts of water. (Note: do not use bleach on Galvalume-coated panels.) Tar, grease or oil may be removed by using denatured alcohol, isopropyl alcohol, or mineral spirits followed by a water rinse. Proceed with caution as aggressive cleaning with any of the above-described procedures may damage the coating and thus void any warranty. F. REPAIR DAMAGE that may have occurred to panels with caulking, touch-up paint, etc. G. CORRECT ANY SIGNS OF CORROSION OR DETERIORATION as necessary. III. ADDITIONAL ROUTINE MAINTENANCE FOR METAL PANELS. A. ELIMINATE ANY CONDITIONS THAT ARE CAUSING WATER TO POND AND ACCUMULATE on panels. B. RESEAL CURBS, GUTTERS, FLASHINGS, CLOSURES, PENETRATIONS, ETC. as necessary to maintain the weathertightness of the system. Typically, a non-acid cured silicone caulk or a one part polyurethane sealant (such as Sikaflex 201) is best for such repairs. The owner may wish to hire a qualified, experienced metal contractor for these repairs. C. REMOVE SALT DEPOSITS by a fresh water rinse in salt spray areas.