64 Thuyet Minh DAMH CTM

I HC QUC GIA TP H CH MINH - TRNG I HC BCH KHOA
KHOA C KH B MN THIT K MY
ooOoo

N MN HC CHI TIT MY

THIT K H THNG DN NG THNG TRN

Sv THC HIN: HUNH HNG LUN
MSSV: 205012345
LP; CK05KSTN
Gv HNG DN: NGUYN HU LC

NM 2008
n TKHT truyn ng c kh GVHD: PGS.TS. Nguyn Hu Lc
Sinh vin thc hin: Hunh Hng Lun 1

MC LC

Li ni u2
I. TM HIU H THNG TRUYN NG..3
II. CHN NG C V PHN PHI T S TRUYN.5
III. TNH TON THIT K CC CHI TIT MY...6
1. Tnh ton b truyn xch..6
2. Tnh ton cc b truyn trong hp gim tc8
3. Chn ni trc..12
4. Tnh ton thit k trc v then13
5. Chn ln......21
6. Thit k v hp v cc chi tit ph26
7. Chn du bi trn..28
8. Bng dung sai lp ghp..29
Ti liu tham kho...30


LI NI U

Trong cuc sng hng ngy, chng ta c th bt gp h thng truyn ng
khp ni, c th ni n ng vai tr nht nh trong i sng cng nh trong sn
xut. V n thit k h thng truyn ng c kh gip sinh vin chng ta
bc u lm quen vi nhng h thng truyn ng ny.
n thit k h thng truyn ng c kh l mt mn hc khng th thiu
trong chng trnh o to k s c kh, nhm cung cp cho sinh vin cc kin
thc c s v kt cu my. ng thi, mn hc ny cn gip sinh vin h thng
ha kin thc cc mn hc nh Nguyn l my, Chi tit my, Sc bn vt
liu, V c kh t cho ta mt ci nhn tng quan hn v thit k c kh.
Thm vo , trong qu trnh thc hin s gip sinh vin b sung v hon thin
cc k nng v AutoCad, iu ny rt cn thit i vi mt k s c kh.
Em xin chn thnh cm n thy Nguyn Hu Lc tn tnh hng dn,
cm n cc thy c v bn b trong khoa C kh gip em rt nhiu trong
qu trnh thc hin.

Sinh vin thc hin:
Hunh Hng Lun

I. TM HIU H THNG TRUYN NG:

S h thng dn ng thng trn:

1
2
3
4
5

H thng dn ng thng trn gm:
1- ng c in 3 pha khng ng b
2- Ni trc n hi
3- Hp gim tc bnh rng tr rng nghing hai cp ng trc
4- B truyn xch ng con ln
5- Thng trn
S ti trng:

T
T
t
1
2
T
t1 t2

Cc s liu thit k:
_ Cng sut trn trc thng trn: P = 8 kW
_ S vng quay trn trc thng trn: n = 55 vng/pht
_ Quay mt chiu, lm vic 1 ca, ti va p nh
_ Thi gian phc v: L = 6 nm (1 nm lm vic 300 ngy, 1 ca lm vic 8 gi)
_ Ch ti: T
1
= T ; T
2
=0,9T
t
1
=49s ; t
2
= 36s
c im ca hp gim tc hai cp ng trc:
+ u im: kch thc theo chiu di nh nn gim trng lng, do c kch
thc nh gn hn so vi cc loi hp gim tc hai cp khc.
+ Nhc im:
_ Kh nng ti cp nhanh cha dng ht, v ti trng tc dng vo cp chm ln
hn kh nhiu so vi cp nhanh trong khi khong cch trc ca hai cp li
bng nhau.
_ Hn ch kh nng chn phng n b tr do ch c mt trc u vo v mt
trc u ra.
_ Kt cu phc tp do c bn trong v hp.
_Trc trung gian ln do khong cch gia cc ln.
_ Kch thc chiu rng ln.

II. CHN NG C V PHN PHI T S TRUYN:
Cng sut tng ng trn trc thng trn:
2
i
2 i
td
i
T
t
49 0,9 .36
T
P P 8 7, 67 kW
t 49 36

+

= = =
+

Hiu sut chung ca h thng truyn ng:
4
ch br1 br 2 x ol
=
Theo bng 3.3 [1] ta chn:
br1 br 2 x ol
0,97; 0,93; 0,99 = = = =

4
ch
0,97.0,97.0,93.0,99 0,84 = =
Cng sut cn thit ca ng c:
td
dc
ch
P 7, 67
P 9,13 kW
0,84
= = =
T s truyn chung:
dc
ch 1 2 x
ct
n
u u u u
n
= =
Da vo ph lc P1.3 [2] ta chn ng c c cng sut P
dc
= 11kW vi s
vng quay v phn b t s truyn h thng truyn ng nh sau:

ng c S vng
quay
ng c,
(vg/ph)
T s
truyn
chung,
u
ch

T s
truyn
hp
gim tc,
u
h

B
truyn
bnh
rng, u
1

B
truyn
bnh
rng, u
2

B
truyn
xnh, u
x
4A132M2Y3 2907 52,85 16 4 4 3,3
4A132M4Y3 1458 26,51 9,92 3,15 3,15 2,67
4A160S6Y3 970 17,63 6,25 2,5 2,5 2,82
4A160M8Y3 730 13,27 6,25 2,5 2,5 2,12

Ta chn ng c 4A132M4Y3 vi bng c tnh k thut nh sau:

Trc
Thng s
ng c I II III Cng tc
Cng sut (kW) 9,13 9,03 8,67 8,33 7,67
T s truyn 1 3,15 3,15 2,67
Mmen xon (Nmm) 59802 59147 178830 541167 1331791
S vng quay (vg/ph) 1458 1458 463 147 55

III. TNH TON THIT K CC CHI TIT MY:
1. Tnh ton b truyn xch:
Cc thng s u vo: P
1
= 8,33kW; n
1
= 147vg/ph; u = 2,67;
T = 541167Nmm.
Chn loi xch ng con ln.
S rng ca a xch dn:
1
z 29 2u 29 2.2, 67 23, 66 = = = chn z
1
= 24 rng
2 1
z uz 2, 67.24 64, 08 = = = z
2
= 64 rng
Cc h s iu kin s dng:
K = K
r
K
a
K
o
K
dc
K
b
K
lv
= 1.1.1.1.1.1 = 1
vi K
r
= 1: dn ng bng ng c in v ti trng ngoi tc dng ln b
truyn tng i m
K
a
= 1: khi a = (3050)p
c

K
o
= 1: khi ng ni tm 2 a xch hp vi ng nm ngang mt gc
nh hn 60
K
dc
= 1: trc iu chnh c
K
b
= 1: bi trn nh git
K
lv
= 1: lm vic mt ca
01
n
1
n 200
K 1,36
n 147
= = =
n1
z
1
z 25
K 1, 04
z 24
= =
K
x
= 1: chn xch mt dy
Cng sut tnh ton:
n z 1
t
x
KK K P 1.1,36.1, 04.8,33
P 11, 78 kW
K 1
= = =
Theo bng 5.4 [1], ta chn bc xch p
c
= 31,75mm.
Theo bng 5.2 [1], s vng quay ti hn n
th
= 600vg/ph nn iu kin n < n
th

c tha.
Vn tc trung bnh ca xch:
c
nzp 147.24.31, 75
v 1,87 m/s
60000 60000
= = =
Lc vng c ch:
t
1000P 1000.8,33
F 4454,54 N
v 1,87
= = =
Kim nghim bc xch:
1
3
3
c
1 1 0 x
PK 8,33.1
p 600 600 26
z n [p ]K 24.147.29.1
= =
Do bc xch p
c
= 31,75mm nn iu kin c tha.
Chn khong cch trc s b:
c
a 40p 40.31, 75 1270 mm = = =
S mt xch:

2 2
1 2 2 1 c
c
2a z z z z p 2.1270 24 64 64 24 31, 75
X . . 125
p 2 2 a 31, 75 2 2 1270
+ +

= + + = + + =

Chn X = 126 mt xch.
Chiu di xch:
c
L p X 31, 75.126 4000,5 mm = = =
Tnh chnh xc khong cch trc:
2 2
1 2 1 2 2 1
c
z z z z z z
a 0, 25p X X 8 1285,86 mm
2 2 2

+ +

= + =

Chn a = 1282mm ( gim khong cch trc (0,0020,004)a ).
Theo bng 5.6 [1] vi bc xch p
c
= 31,75mm ta chn [i] = 16.
S ln va p trong 1 giy:
1 1
z n 24.147
i 1,87 [i] 16
15X 15.126
= = = < =
Ti trng ph hy: Q = 88,5kN
Lc trn nhnh cng: F
1
F
t
=4454,54N
Lc cng do lc ly tm gy nn:
2 2
v m
F q v 3,8.1,87 13, 29 N = = =
Lc cng ban u ca xch:
0 f m
F K aq g 6.1, 282.3,8.9,81 286, 74 N = = =
H s an ton:
3
1 v 0
Q 88,5.10
s 18, 61 [s] (7,8 9, 4)
F F F 4454,54 13, 29 286, 74
= = = > =
+ + + +

Lc tc dng ln trc:
r m t
F K F 1,15.4454,54 5122, 72 N = = =
ng knh a xch:
c 1
1
p z 31, 75.24
d 242,55 mm

= = =
c 2
2
p z 31, 75.64
d 646,81mm

= = =
a1 1 c
d d 0, 7p 264, 78 mm = + =
a2 2 c
d d 0, 7p 669, 03 mm = + =
2. Tnh ton cc b truyn trong hp gim tc:
a/ Chn vt liu v xc nh ng sut cho php:
Do khng c yu cu g c bit v theo quan im thng nht ha trong thit
k, ta chn vt liu 2 cp bnh rng nh nhau.
Chn vt liu la thp 45 c ti ci thin.
rn trung bnh bnh dn HB
1
= 250
rn trung bnh bnh b dn HB
2
= 235
Gii hn mi tip xc v un ca cc bnh rng:
OHl im1 1
2HB 70 2.250 70 570 MPa = + = + =
OHl im2 2
2HB 70 2.235 70 540 MPa = + = + =
OFl im1 1
1,8HB 1,8.250 450 MPa = = =
OFl im2 2
1,8HB 1,8.235 423 MPa = = =
S chu k lm vic c s:
2,4 2,4 7
HO1 1
N 30HB 30.250 1, 71.10 = = = chu k
2,4 2,4 7
HO2 2
N 30HB 30.235 1, 47.10 = = = chu k
N
FO1
= N
FO2
=5.10
6

S chu k lm vic tng ng:
3
3 9
i
HE1 i i
max
T 49 36
N 60c n t 60.1.1458.14400 .0,9 1,1.10
T 85 85

= = + =

chu k
8
HE1
HE2
N
N 3,5.10
u
= = chu k
6
6 9
i
FE1 i i
max
T 49 36
N 60c n t 60.1.1458.14400 .0,9 10
T 85 85

= = + =

chu k
8
FE1
FE2
N
N 3,17.10
u
= = chu k
V N
HE
> N
HO
; N
FE
> N
FO
nn K
HL
= K
FL
=1
ng sut tip cho php:
HL
H OHl im
H
0,9K
[ ]
s
=

H1
570.0,9
[ ] 466,36 MPa
1,1
= =

H2
540.0,9
[ ] 441,82 MPa
1,1
= =
( )
H H1 H2 H2
[ ] 0, 45 [ ] [ ] 408, 68 MPa [ ] 441,82 MPa = + = < =

H
[ ] 441,82 MPa =
ng sut un cho php:
FL
F OFl im
F
K
[ ]
s
=

F1
450
[ ] 257,14 MPa
1, 75
= =

F2
423
[ ] 241, 71MPa
1, 75
= =
b/ Tnh ton cp bnh rng cp chm:
Cc thng s cho trc: T
2
= 178830Nmm; n
2
= 463vg/ph; u
2
= 3,15
Chn
ba2
0, 4 = . Khi
bd2 ba2 2
(u 1) 0,83 = + = .
Theo bng 6.4 [1], ta chn
H F
K 1, 03; K 1, 05

= =
Khong cch trc:
2 H
3 3
w2 2 2 2
ba2 H 2
T K
178830.1, 03
a 43(u 1) 43(3,15 1) 162, 05 mm
[ ] u 0, 4.441,82 .3,15

= + = + =
Theo tiu chun, ta chn: a
w2
= 160mm.
M un rng: m
n
= (0,010,02)a
w2
= 1,63,2 mm
Theo tiu chun, ta chn: m
n
= 3mm.
T iu kin: 8 20
suy ra
w2 w2
3
n 2 n 2
2a cos20 2a cos8
z
m (u 1) m (u 1)

+ +

3
24,1 z 25, 4
Chn z
3
= 25 z
4
= 25.3,15 = 78,75 chn z
4
= 79
Gc nghing rng:
3.25(3,15 1)
arccos 13, 43
2.160
+
= =
T s truyn:
4
2
3
z 79
u 3,16
z 25
= = =
Cc thng s hnh hc ch yu ca b truyn bnh rng:
ng knh vng chia:

3 n
3
z m 25.3
d 77,11mm
cos cos13, 43
= = =
; d
4
=243,66mm
ng knh vng nh:

n
a3 3
2m
d d 83, 28 mm
cos
= + = ; d
a4
= 249,83mm
ng knh vng chn:

n
f3 3
2,5m
d d 69, 40 mm
cos
= = ; d
f4
= 235,95mm
Khong cch trc:
n 3 2
w2
m z (u 1)
a 160 mm
2cos
+
= =
Chiu rng vnh rng:
b
4
=
ba2
a
w2
= 0,4.160 = 64 mm
b
3
= b
4
+ 5 = 64 +5 = 69 mm
Vn tc vng bnh rng:
3 2
d n .77,11.463
v 1,87
60000 60000

= = = m/s
Theo bng 6.3 [1], ta chn cp chnh xc 9 vi v
gh
= 6m/s.
Chn h s ti trng ng K
HV
= 1,03; K
FV
= 1,1
Z
M
= 275MPa
1/2

tw t
tg tg20
arctg 20,516
cos cos13, 43

= = = =

b t
arctg(cos .tg ) arctg(cos20,516 .tg13, 43 ) 12, 606 = = =
b
H
tw
2cos 2cos12, 606
Z 1, 724
sin2 sin(2.20,516 )

= = =
w
b
n
b sin 64sin13, 43
1,577 1
m .3

= = = >

1 1
Z 0, 775
1, 665
= = =
vi
3 4
1 1
1,88 3, 2 cos 1, 665
z z

= + =

w2
w3
2
2a 2.160
d 76,92 mm
u 1 3,16 1
= = =
+ +

Kim nghim bn tip xc:

2 H HV 2
M H
H
w3 w 2
2T K K (u 1)
Z Z Z
422 MPa
d b u
+
= =
H H V R xH
[ ] [ ]Z Z Z 441,82.1.0,95.1, 02 428,12 MPa = = =
H H
[ ] <
nn iu kin bn tip xc c tha.
Kim nghim bn un:
H s dng rng:
F3
3
13, 2
Y 3, 47 3,998
z
= + =
F4
4
13, 2
Y 3, 47 3, 64
z
= + =
c tnh so snh bn cc bnh rng:
F3
F3
[ ] 257,14
64,32
Y 3,998
= =
F4
F4
[ ] 241, 71
66, 4
Y 3, 64
= =
Ta kim tra bn un theo bnh dn c bn thp hn.
F3 2 F FV
F3 F3
w3 w n
2Y T K K
111,83 MPa [ ] 257,14 MPa
d b m
= = < =
Do bn un c tha.
Lc tc dng ln b truyn:
2
t 3 t 4
n 3
2T cos 2.178830.cos13, 43
F F 4638 N
m z 3.25

= = = =
t 3 nw
r3 r 4
F tg 4638.tg20
F F 1736 N
cos cos13, 43

= = = =

a3 a4 t 3
F F F tg 4638.tg13, 43 1107 N = = = =
c/ Tnh ton cp bnh rng cp nhanh:
V y l hp gim tc ng trc nn ta chn cc thng s hnh hc ca cp
bnh rng cp nhanh ging nh cp cp chm, ch tr chiu rng vnh rng.
Chn
ba1
0, 25 = . Khi , chiu rng vnh rng ca cp nhanh:
b
2
=
ba1
a
w1
= 0,25.160 = 40 mm
b
1
= b
2
+ 5 = 40 +5 = 45 mm
Lc tc dng ln b truyn:
1
t1 t 2
n 1
2T cos
F F 1534 N
m z

= = =
t1 nw
r1 r 2
F tg
F F 574 N
cos
= = =
a1 a2 t1
F F F tg 366 N = = =
3. Chn ni trc:
Mmen truyn qua ni trc T = 59802Nmm.
Theo ph lc 11.5 [3], ta chn ni trc n hi c:
d = 20mm d
c
= 10mm
D
0
= 68mm l
c
= 19mm
d
m
= 40mm ai c M8
l
1
= 15mm z = 6
l
2
= 22mm d
0
=19mm
c = 2mm l
0
= 15mm
Chn vt liu l thp 45 vi ng sut un cho php [
F
] = 70Mpa, ng sut
dp gia cht v ng [
d
] = 3Mpa.
Kim tra bn un:
c
F F 3 3
c 0
KTl 1, 45.59802.19
40,38 MPa [ ]
0,1d D z 0,1.10 .68.6
= = = <
Kim tra bn dp:
d d
0 c 0
2KT 2.1, 45.59802
2,83 MPa [ ]
zD d l 6.68.10.15
= = = <
Do iu kin un v bn dp ca ni trc c tha.
4. Tnh ton thit k trc v then:
Chn vt liu ch to cc trc l thp 45 c
b
= 600Mpa, ng sut xon cho
php [] = 20Mpa.
Theo bng 10.1 [1], chn ng sut un cho php [] = 70Mpa.
Xc nh s b ng knh trc theo cng thc:
k
3
k
T
d
0, 2[ ]
=
Vi T
1
= 59147Nmm; T
2
= 178830Nmm; T
3
= 541167Nmm ta tnh v chn
s b dng knh cc trc nh sau: d
1
= 25mm; d
2
= 35mm; d
3
= 50mm.
Xc nh khong cch gia cc gi v im t lc:
S dng cc bng 10.2, 10.3, 10.4 [2] v cc cng thc 10.10, 10.13 [2] ta
xc nh s b cc khong cch nh sau:
l
12
= -69mm l
13
= 45mm l
11
= 90mm
l
22
= 48mm l
23
= 190mm l
21
= 251mm
l
32
= 65,5mm l
31
= 131mm l
33
= 217mm
S phn tch lc:
Fnt
Ft1
Fa1
Fr1
Ft2
Fr2
Fa2
Fa3
Fr3
Ft3
Ft4 Fr4
Fa4
Fx
( I )
( II )
( III )

1
nt
0
2T 2.59147
F 0, 2 0, 2 348 N
D 68
= = = ; F
x
= 5123N
F
t1
= F
t2
= 1534N F
t3
= F
t4
= 4638N
F
r1
= F
r2
= 574N F
r3
= F
r4
= 1736N
F
a1
= F
a2
= 366N F
a3
= F
a4
= 1107N
S dng phng trnh mmen v phng trnh hnh chiu ca cc lc trong
mt phng zOy v zOx, ta tnh c phn lc ti cc nh sau:
R
x10
= 152N R
y10
= 130N
R
x11
= 1034N R
y11
= 444N
R
x20
= 113N R
y20
= 894N
R
x21
= 3217N R
y21
= 1416N
R
x30
= 2319N R
y30
= 1309N
R
x31
= 2319N R
y31
= 8168N

l 12 l 11
l 13
Fnt Rx10 Rx11
Ry10
Fr1
Fa1
Ft1
Ry11
19980
46530
24030
59147
12 10
13
11
Mx
Nmm
Nmm
My
T
Nmm
2
0
2
5
2
5
2
8


42846
86376
5545
196237
178830
l 22
l 23
l 21
Rx20
Ry20
Ry21
Rx21
Ft2
Fr2
Fa2
Fa3
Fr3
Ft3
20
22
23
21
Nmm
My
T
Nmm
Mx
Nmm
3
5
4
0
4
0
3
5


l 32
l 31
l 33
Fa4
Ft4
Fr4
Fx
Rx30
Ry30
Ry31
Rx31
220639
420086
151895
541167
30
32
31
33
Nmm
Mx
My
Nmm
Nmm
T
5
0
5
5
5
0
4
5

Xc nh mmen tng ng v ng knh ti cc tit din bng cc cng
thc:
2 2
x y
M M M = +
2 2
td
M M 0, 75T = +
td
3
M
d
0,1[ ]
=
Sau t yu cu v bn, lp ghp v cng ngh ta chn ng knh cc
on trc nh bng sau:

Tit din M M
td
d (tnh) d (chn)
12 0 51223 19,4 20
10 24030 56579 20,1 25
13 50638 72028 21,8 28
11 0 0 0 25
20 0 0 0 35
22 43203 160784 28,4 40
23 214406 264490 33,6 40
21 0 0 0 35
30 0 0 0 50
32 267869 539815 42,6 55
31 420086 629379 44,8 50
33 0 468664 40,6 45

Theo yu cu v cng ngh v lp rp, da vo bng 9.10 [2] ta chn then ti
cc tit din nh sau:

Tit din d bh t
1
t
2
12 20 66 3,5 2,8
13 28 66 3,5 2,8
22 40 128 5 3,3
23 40 128 5 3,3
32 55 149 5,5 3,8
33 45 149 5,5 3,8

Kim nghim bn trc:
ng sut un thay i theo chu k i xng , do :
m a
M
0;
W
= =
vi
3 2
1 1
d bt (d t )
W
32 2d

=
V trc quay mt chiu nn ng sut xon thay i theo chu k mch ng,
do :
m a
0
T
2W
= =
vi
3 2
1 1
0
d bt (d t )
W
16 2d

=
1 b
(0, 4 0,5) 270 MPa
= =
1 b
(0, 22 0, 25) 150 MPa
= =
Theo bng 10.8 [1], ta chn K
= 1,75; K
=1,5
Theo hnh 2.9 [1], tra c cc h s:
= 0,05;
= 0,02
Theo bng 10.3 [1], ta tra cc h s

H s an ton c tnh theo cng thc:
2 2
s s
s
s s

=
+

vi
1
a
m
s
K
=
+
;
1
a
m
s
K
=
+

Trc tha iu kin bn mi khi: s [s] = 2,5

Tit
din
d,
mm
W,
mm
3
W
0
,
mm
3

a
,
MPa
m
=
a
,
MPa
S
12 20 642 1428 0 20,71 0,91 0,89 - 4,25 4,25
10 25 1534 3068 13,15 9,64 0,91 0,89 10,68 9,12 6,94
13 28 1930 4085 26,24 7,24 0,91 0,89 5,35 12,15 4,90
23 40 5364 11648 39,97 7,68 0,88 0,81 3,40 10,43 3,23
32 55 14619 30952 18,32 8,74 0,81 0,76 6,82 8,61 5,35
31 50 12272 24544 34,23 11,02 0,84 0,78 3,79 7,00 3,39
33 45 7611 16557 0 16,34 0,84 0,78 - 4,70 4,70

Kt qu trn cho thy cc tit din nguy him trn 3 trc u m bo an ton
v mi.
Kim nghim bn then:
Vi ti trng va p nh th: [
d
] = 130Mpa; [
c
] = 90Mpa
iu kin bn dp v bn ct ca then:
d d
t 1
2T
[ ]
dl (h t )
=

c c
t
2T
[ ]
dl b
=

Tit din d, mm bh t
1
, mm l
t
, mm T, Nmm
d
, MPa
c
, MPa
12 20 66 3,5 25 59147 94,64 39,43
13 28 66 3,5 36 59147 46,94 15,56
22 40 128 5 40 178830 74,51 37,26
23 40 128 5 63 178830 47,31 11,83
32 55 149 5,5 56 541167 100,40 25,10
33 45 149 5,5 63 541167 109,08 27,27

Kt qu trn cho thy tt c cc mi ghp then u m bo bn dp v
bn ct.

5. Chn ln:
a/ Trc I:
S b tr cc nh hnh v:

Fr0
Fr1
S0 S1
Fa

Ti trng hng tm tc dng ln cc :
2 2 2 2
r 0 x10 y10
F R R 152 130 200 N = + = + =
2 2 2 2
r1 x11 y11
F R R 1034 444 1125 N = + = + =
Lc dc trc: F
a
= 366 N
Theo ph lc 9.4 [3], ta chn a cn c nh vi k hiu 7205 c C =
24000N, C
0
=17500N v gc tip xc = 13,5.
Kim nghim kh nng ti ng ca :
Theo bng 11.3 [1], h s ti trng dc trc:
e 1,5tg 1,5tg13,5 0,36 = = =
Lc dc trc do lc hng tm sinh ra:
0 r 0
S 0,83eF 0,83.0,36.200 60 N = = =
1 r1
S 0,83eF 0,83.0,36.1125 336 N = = =
V S
0
< S
1
v F
a
> S
1
- S
0
do theo bng 11.5 [1], ta xc nh c ti trng
dc trc tnh ton:
F
a0
= S
0
= 60 N
F
a1
= S
0
+ F
a
= 60 + 366 = 426 N
H s:
K
= 1,3 ( bng 11.2 [1] )

K
t
= 1
V = 1 ( vng trong quay )
V:
a0
r0
F 60
0,3 e 0,36
VF 200
= = =
X 1; Y 0 = =
0 r0 a0 t
Q (XVF YF )K K 260 N
= + =
a1
r1
F 426
0,38 e 0,36
VF 1125
= = > =
X 0, 4; Y 0, 4cot g 1, 666 = = =
1 r1 a1 t
= + =
Do , ta chn theo 1 v ti trng tc dng ln hn.
Ti trng tng ng:
0,3 m
i i 10/3
m
E
i
(Q L )
49 36
Q 1508 0,9 . 1449 N
L 85 85

= = + =

vi a cn m = 10/3
Kh nng ti ng ca :
0,3 0,3
tt E
C Q L 1449.(1259, 712) 12335 N C 24000 N = = = < =
vi
6 6
h
L 60nL .10 60.1458.14400.10 1259, 712

= = = triu vng
Nh vy, chn m bo kh nng ti ng.
Kim nghim kh nng ti tnh:
Theo bng 11.6 [1] vi a cn:
X
0
= 0,5; Y
0
= 0,22cotg = 0,22cotg13,5 = 0,916
t 0 r1 0 a1 r1
Q X F Y F 0,5.1125 0,916.426 953 N F = + = + = <
Q
t
= F
r1
= 1125 N C
0
= 17500 N
Do , chn m bo kh nng ti tnh.
b/ Trc II:
S b tr cc nh hnh v:

Fa3
S1 S0
Fr1
Fr0
Fa2

2 2 2 2
r 0 x20 y20
F R R 113 894 901 N = + = + =
2 2 2 2
r1 x21 y21
F R R 3217 1416 3515 N = + = + =
Lc dc trc: F
a
= 1107 - 366 = 741 N
Theo ph lc 9.4 [3], ta chn a cn c nh vi k hiu 7207 c
C = 38000N, C
0
= 26000N v gc tip xc = 14.
Theo bng 11.3 [1], h s ti trng dc trc:
e 1,5tg 1,5tg14 0,37 = = =
0 r 0
S 0,83eF 0,83.0,37.901 277 N = = =
1 r1
S 0,83eF 0,83.0,37.3515 1079 N = = =
V S
0
< S
1
v F
a
< S
1
- S
0
do theo bng 11.5 [1], ta xc nh c ti trng
dc trc tnh ton:
F
a0
= S
1
F
a
= 1079 741 = 338 N
F
a1
= S
1
= 1079 N
H s:
K
= 1,3 ( bng 11.2 [1] )

K
t
= 1
V:
a0
r 0
F 338
0,375 e 0,36
VF 901
= = > =
X 0, 4; Y 0, 4cot g 1, 604 = = =
0 r0 a0 t
= + =
a1
r1
F 1079
0,307 e 0,36
VF 3515
= = =
X 1; Y 0 = =
1 r1 a1 t
= + =
Ti trng tng ng:
0,3 m
i i 10/3
m
E
i
(Q L )
49 36
Q 4570 0,9 . 4390 N
L 85 85

= = + =

vi a cn m = 10/3
Kh nng ti ng ca :
0,3 0,3
tt E
C Q L 4390.(400, 032) 26491 N C 38000 N = = = < =
vi
6 6
h
L 60nL .10 60.463.14400.10 400, 032

= = = triu vng
Theo bng 11.6 [1] vi a cn:
X
0
= 0,5; Y
0
= 0,22cotg = 0,22cotg14 = 0,882
t 0 r1 0 a1 r1
Q X F Y F 0,5.3515 0,882.1079 2709 N F = + = + = <
Q
t
= F
r1
= 3515 N C
0
= 26000 N
c/ Trc III:
S b tr cc nh hnh v:

Fa
S1 S0
Fr1
Fr0

2 2 2 2
r 0 x30 y30
F R R 2319 1309 2663 N = + = + =
2 2 2 2
r1 x31 y31
F R R 2319 8168 8491 N = + = + =
Lc dc trc: F
a
= 1107 N
Theo ph lc 9.4 [3], ta chn bi chn vi k hiu 36210 c C = 43200N,
C
0
= 27000N v gc tip xc = 26.
Theo bng 11.3 [1], h s ti trng dc trc: e = 0,68
0 r0
S eF 0, 68.2663 1811 N = = =
1 r1
S eF 0, 68.8491 5774 N = = =
V S
0
< S
1
v F
a
< 0 do theo bng 11.5 [1], ta xc nh c ti trng dc
trc tnh ton:
F
a0
= S
1
+ F
a
= 5774 + 1107 = 6881 N
F
a1
= S
1
= 5774 N
H s:
K
= 1,3 ( bng 11.2 [1] )

K
t
= 1
V:
a0
r 0
F 6881
2,584 e 0, 68
VF 2663
= = > =
X 0, 41; Y 0,87 = =
0 r0 a0 t
= + =
a1
r1
F 5774
0, 674 e 0, 68
VF 8491
= = > =
X 0, 41; Y 0,87 = =
1 r1 a1 t
= + =
Ti trng tng ng:
1/3 m
i i 3
m
E
i
(Q L )
49 36
Q 11056 0,9 . 10616 N
L 85 85

= = + =

vi bi m = 3
Kh nng ti ng ca :
3
3
tt E
C Q L 10616. 63,504 42354 N C 43200 N = = = < =
vi
6 6
h
L 60nL .10 60.147.7200.10 63,504

= = = triu vng
Theo bng 11.6 [1] vi bi chn:
X
0
= 0,5; Y
0
= 0,37
t 0 r1 0 a1 r1
Q X F Y F 0,5.8491 0,37.5774 6382 N F = + = + = <
Q
t
= F
r1
= 8491 N C
0
= 27000 N
6. Thit k v hp v cc chi tit ph:
a/ V hp:
_ Chiu dy thn hp: = 8 mm
_ Chiu dy np hp:
1
= 7 mm
_ Chiu dy gn tng cng: e = 8 mm
_ Bu lng nn: M16
_ Bu lng cnh : M12
_ Bu lng ghp bch np v thn: M10
_ Vt ghp np : M8
_ Vt ghp np ca thm: M6
_ Chiu dy bch thn hp: S
3
= 14 mm
_ Chiu dy bch np hp: S
4
= 13 mm
_ B rng bch np v thn: K
3
=38 mm
_ Chiu dy hp: S
1
= 22 mm
_ Chiu rng hp: K
1
=48 mm
_ Khe h gia bnh rng vi thnh trong hp: 10 mm =
_ Khe h gia nh bnh rng ln vi y hp:
1
30 mm =
_ S lng bu lng nn: z = 4
b/ Vng pht: ngn khng cho bi bm t bn ngoi vo bn trong v ngn du,
m chy ra ngoi.
c/ Vng chn du: c tc dng khng cho du bi trn bn vo bi, ngn cch
v c nh cc bi vi bnh rng.
d/ Cht nh v: dng m bo v tr tng i ca np v thn trc v sau
khi gia cng cng nh khi lp ghp.
e/ Nt thng hi: lm gim p sut v iu ha khng kh bn trong v bn
ngoi hp gim tc.


A B C D E G H I K L M N O P Q R S
M27 15 30 15 45 36 32 6 4 10 8 22 6 32 18 36 32

f/ Np ca thm: kim tra, quan st cc chi tit my trong hp khi lp ghp v
du vo bi trn vo hp.

A B A
1
B
1
C K R Vt S lng vt
110 60 150 100 130 80 15 M6 4

g/ Que thm du: kim tra mc du trong hp gim tc.


h/ Nt tho du: dng x du c ra ngoi.
M16 x 1,5

7. Chn du bi trn:
Theo cng thc 13.6a [1], ta c:
5 2
HV H
br
10 H
v

=
vi rn b mt 250HB 260HV

H
= 441,82 Mpa
v = 1,87 m/s
5
br
10 .260.441,82
271, 41
1,87

= =
Theo th 13.9 [1], ta chn du bi trn c nht ng hc = 64.10
-6

m
2
/s khi nhit t = 50C.
Theo bng 13.1 [1], ta chn du bi trn ISO VG 68.
8. Bng dung sai lp ghp:
_ Bnh rng c lp trn trc theo kiu lp trung gian: H7/k6.
_ Vng trong ln lp ln trc theo h thng l, vng ngoi ln lp ln v hp
theo h thng trc.
_Thng thng, vng trong quay cn vng ngoi ng yn, do vng trong
chu ti tun hon cn vng ngoi chu ti cc b. Vng trong c lp c
di vi trc, vi min dung sai ca trc: k6. Vng ngoi lp c khe h hoc lp
trung gian vi v hp, vi min dung sai ca l trn v hp: H7.

Chi tit Mi lp ES, m EI, m es, m ei, m
Bnh rng trc I H7/k6 +21 0 +15 +2
Bnh rng trc II H7/k6 +25 0 +18 +2
Bnh rng trc III H7/k6 +30 0 +21 +2
a cn I trc I k6 +15 +2
a cn I v hp H7 +30 0
a cn II trc II k6 +18 +2
a cn II v hp H7 +30 0
bi chn trc III k6 +18 +2
bi chn v hp H7 +30 0
Ni trc trc I H7/k6 +21 0 +15 +2
a xch trc III H7/k6 +25 0 +18 +2


Ti liu tham kho:

[1]. Nguyn Hu Lc, C s thit k my, NXB i hc Quc gia TP. H Ch
Minh, 2004.
[2]. Trnh Cht, Tnh ton thit k h thng dn ng c kh, Tp 1 v 2, NXB
Gio dc, 2002.
[3]. Nguyn Hu Lc, Bi tp chi tit my, NXB i hc Quc gia TP. H Ch
Minh, 2003.
[4]. Ninh c Tn, Dung sai v lp ghp, NXB Gio dc, 2000.
[5]. Trn Hu Qu, V k thut c kh, Tp 1 v 2, NXB Gio dc, 2000.
[6]. Nguyn Hu Lc, Thit k c kh vi AutoCad Mechanical, NXB TP. H
Ch Minh, 2003.
[7]. Nguyn Hu Lc, M hnh ha sn phm c kh vi Autodesk Inventor,
NXB Khoa hc v k thut, 2007.

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I HC QUC GIA TP H CH MINH - TRNG I HC BCH KHOA

= 1,3 ( bng 11.2 [1] )

= 1,3 ( bng 11.2 [1] )

= 1,3 ( bng 11.2 [1] )

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