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AYUDANTA N2
BALANCE DE CAUDALES EN SISTEMA DE
FLOTACIN
Ayudante: Felipe Quezada Castaeda
Profesor: Hernn Vives Navarro
BALANCE DE FINOS
Introduccin
El balance de finos por caudales en un circuito de flotacin
corresponde a la determinacin numrica de todos los flujos
msicos que circulan en una red a partir de una cierta cantidad de
flujos conocidos (que incluyen siempre a la alimentacin y a la
recuperacin global).
A diferencia de la simulacin mediante split factors, el balance
directo es ms prctico, ya que se cuenta con varios flujos dados y
se van calculando el resto de los flujos mediante leyes de nivel
(suma de flujos nula en un nodo de la red).
Alimentacin
1
Rougher
Relave
15
Remolienda
13
14
4
10
12
5
9
8
Cleaner N1
Scavenger
N1
6
Cleaner N2
Concentrado
11
Scavenger
N2
BALANCE DE FINOS
Flotacin de sulfuros de cobre
La figura en la lmina anterior ilustra el caso general de circuito de
flotacin colectiva de sulfuros de cobre en una planta
concentradora.
El proceso de balance de finos y recuperacin es secuencial, y se
realiza a partir de la entrega de algunos datos acerca de los flujos
y/o recuperaciones que conforman el circuito. En la siguiente
lmina se tienen los datos iniciales del circuito anterior.
BALANCE DE FINOS
Flotacin de sulfuros de cobre
Alimentacin
Concentrado
Relave
Recup.
Balance de
finos
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
Rougher
1.0000
0.59%
0.0059
0.1086
5%
0.0054
0.8914
0.05%
0.0005
92%
Cleaner N1
12%
80%
Cleaner N2
74%
Global Cleaner
98%
Scavenger N1
7%
60%
Scavenger N2
Global Scaveng.
Global
4%
1.0000
0.59%
0.0059
0.0133
40%
0.0053
0.9867
0.06%
0.0006
90.17%
Concentrado
Relave
Recup.
Balance de
finos
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
Rougher
1.0000
0.59%
0.0059
0.1086
5%
0.0054
0.8914
0.05%
0.0005
92%
Cleaner N1
12%
Cleaner N2
Global Cleaner
0.1086
5%
0.0054
80%
0.0133
40%
0.0053
0.0133
40%
0.0053
Scavenger N1
0.0953
0.11%
0.0001
7%
Global Scaveng.
4%
1.0000
0.59%
0.0059
0.0133
40%
98%
60%
Scavenger N2
Global
74%
0.0053
0.0953
0.11%
0.0001
0.0953
0.11%
0.0001
0.9867
0.06%
0.0006
(*) No olvidar que fino = (ley x flujo en tph)/100, en todas las etapas de alimentacin, relave y concentrado.
90.17%
Concentrado
Relave
Recup.
Balance de
finos
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
Rougher
1.0000
0.59%
0.0059
0.1086
5%
0.0054
0.8914
0.05%
0.0005
92%
Cleaner N1
12%
80%
Cleaner N2
0.0599
12%
0.0072
0.0133
40%
0.0053
0.0466
4.01%
0.0019
74%
Global Cleaner
0.1086
5%
0.0054
0.0133
40%
0.0053
0.0953
0.11%
0.0001
98%
Scavenger N1
7%
60%
Scavenger N2
Global Scaveng.
Global
4%
1.0000
0.59%
0.0059
0.0133
40%
0.0053
0.0953
0.11%
0.0001
0.0953
0.11%
0.0001
0.9867
0.06%
0.0006
90.17%
Alimentacin
Concentrado
Relave
Recup.
Balance de
finos
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
Rougher
1.0000
0.59%
0.0059
0.1086
5%
0.0054
0.8914
0.05%
0.0005
92%
0.0090
0.0599
12%
0.0072
Cleaner N1
80%
Cleaner N2
0.0599
12%
0.0072
0.0133
40%
0.0053
0.0466
4.01%
0.0019
74%
Global Cleaner
0.1086
5%
0.0054
0.0133
40%
0.0053
0.0953
0.11%
0.0001
98%
Scavenger N1
7%
60%
Scavenger N2
Global Scaveng.
Global
4%
1.0000
0.59%
0.0059
0.0133
40%
0.0053
0.0953
0.11%
0.0001
0.0953
0.11%
0.0001
0.9867
0.06%
0.0006
90.17%
Concentrado
Relave
Recup.
Balance de
finos
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
Rougher
1.0000
0.59%
0.0059
0.1086
5%
0.0054
0.8914
0.05%
0.0005
92%
0.0090
0.0599
12%
0.0072
Cleaner N1
80%
Cleaner N2
0.0599
12%
0.0072
0.0133
40%
0.0053
0.0466
4.01%
0.0019
74%
Global Cleaner
0.1086
5%
0.0054
0.0133
40%
0.0053
0.0953
0.11%
0.0001
98%
Scavenger N1
7%
60%
Scavenger N2
0.0953
0.11%
0.0001
Global Scaveng.
0.1375
1.31%
0.0018
0.0422
4%
0.0017
0.0953
0.11%
0.0001
94%
Global
1.0000
0.59%
0.0059
0.0133
40%
0.0053
0.9867
0.06%
0.0006
90.17%
Concentrado
Relave
Recup.
Balance de
finos
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
Rougher
1.0000
0.59%
0.0059
0.1086
5%
0.0054
0.8914
0.05%
0.0005
92%
Cleaner N1
0.1974
4.55%
0.0090
0.0599
12%
0.0072
0.1375
1.31%
0.0018
80%
Cleaner N2
0.0599
12%
0.0072
0.0133
40%
0.0053
0.0466
4.01%
0.0019
74%
Global Cleaner
0.1086
5%
0.0054
0.0133
40%
0.0053
0.0953
0.11%
0.0001
98%
Scavenger N1
0.1375
1.31%
0.0018
7%
60%
Scavenger N2
0.0953
0.11%
0.0001
Global Scaveng.
0.1375
1.31%
0.0018
0.0422
4%
0.0017
0.0953
0.11%
0.0001
94%
Global
1.0000
0.59%
0.0059
0.0133
40%
0.0053
0.9867
0.06%
0.0006
90.17%
Alimentacin
Concentrado
Relave
Recup.
Balance de
finos
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
tph
Ley (%)
Fino (tph)
Rougher
1.0000
0.59%
0.0059
0.1086
5%
0.0054
0.8914
0.05%
0.0005
92%
Cleaner N1
0.1974
4.55%
0.0090
0.0599
12%
0.0072
0.1375
1.31%
0.0018
80%
Cleaner N2
0.0599
12%
0.0072
0.0133
40%
0.0053
0.0466
4.01%
0.0019
74%
Global Cleaner
0.1086
5%
0.0054
0.0133
40%
0.0053
0.0953
0.11%
0.0001
98%
Scavenger N1
0.1375
1.31%
0.0018
0.0154
7%
0.0011
0.1221
0.59%
0.0007
60%
Scavenger N2
0.1221
0.59%
0.0007
0.0268
2.28%
0.0006
0.0953
0.11%
0.0001
85%
Global Scaveng.
0.1375
1.31%
0.0018
0.0422
4%
0.0017
0.0953
0.11%
0.0001
94%
Global
1.0000
0.59%
0.0059
0.0133
40%
0.0053
0.9867
0.06%
0.0006
90.17%