Mechanic Development.

PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
GENERAL STRUCTURE
II - 01 - 14
1. Fan
2. V belt
3. Thermostat
4. Cylinder head
5. Injection nozzle
6. Cylinder head cover
7. Breather
8. Piston pin
9. Intake valve
10. Exhaust valve
11. Rocker arm shaft
12. Camshaft
13. Tappet
14. Push rod
15. Rocker arm housing
16. Cylinder block
17. Rear seal
18. Vibration damper
19. Front seal
20. Oil strainer
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
21. Oil pump
22. Connecting rod cap
23. Oil pan
24. Main metal cap
25. Crankshaft
26. Ring gear
27. Flywheel
28. Air cleaner
29. Cylinder liner
30. Piston
II - 02 - 14
31. Oil cooler
32. Starting motor
33. Oil level gauge
34. Fuel injection pump
35. Oil filler
36. Piston cooling nozzle
37. Connecting rod
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
INTAKE DAN EXHAUST SYSTEM
II - 03 - 14
1. Turbocharger
2. Air cleaner
3. Intake manifold

Air cleaner
Centrifugal type
with paper element

Dust indicator
Perceive vacuum: 635mmAq


















1. Exhaust pipe
2. Muffler
3. Turbocharger
4. Exhaust manifold
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
VALVE MECHANISME
II - 04 - 14
1. Push rod
2. Valve spring
3. Compression release shaft
4. Adjusting screw
5. Lock nut
6. Rocker arm shaft
7. Cam shaft gear
8. Camshaft
9. Intake valve
10. Exhaust valve
11. Tappet
12. Rocker arm lever
13. Cross head
14. Valve spring
15. Valve spring seat
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
II - 05 - 14
VALVE TIMING
VALVE CLEARANCE
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
MAIN REVOLVING
II - 06 - 14
1. Piston
2. Piston pin
3. Connecting rod
4. Bushing
5. Top ring
6. 2nd ring
7. Oil ring
8. Upper metal
9. Nylock bolt
10. Vibration damper
11. Flange
12. Crankshaft gear (number of teeth: 36)
13. Lower metal
14. Connecting rod cap
15. Connecting rod cap mount bolt
16. Crankshaft
17. Flywheel
18. PTO drive gear (number of teeth: 44)
19. Ring gear (number of teeth: 140)
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
II - 07 - 14
Crankshaft
Stamp forging
Induction hardening journal portion

Front seal
Double lip oil seal

Rear seal
Double lip oil seal (for bulldozer)
Single lip oil seal Ifor generators)
PISTON RING
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
TIMING GEAR
II - 08 - 14
1. Main idler gear (big) (number of teeth 84)
2. Main idler gear (small) (number of teeth 63)
3. Camshaft drive gear (number of teeth 54)
4. Fuel injection pump drive gear (number of teeth 54)
5. Crankshaft drive gear (number of teeth 36)
6. Idler gear (number of teeth 37)
7. Oil pump drive gear (number of teeth 27)
8. Water pump drive gear (number of teeth 23)
9. Accessory drive gear (number of teeth 43)
10. Alternator drive gear (number of teeth 22)
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
DATA SPESIFIKASI ENGINE
II - 09 - 14
S 6 D 155 - 4
D 155 A - 2
( Eng. S / N. 52707 and Up )
(mm) 6 - 155 x 170
(cc) 19.260
1-5-3-6-2-4
Overall length (mm) 1.880
Overall width (mm) 1.190
Overall height (Excluding exhaust pipe) (mm) 1.931
Overall height (Including exhaust pipe) (mm) 2.914
Flywheel horsepower (HP/rpm) 320/2.000
Maximum torque (kgm/rpm) 144/1.400
No-load maximum engine speed (rpm) 2.240 40
No-load minimum engine speed (rpm) 600 50
Minimum fuel consumption ratio (g/HPh) 180
(kg) 2.580
BOSCH PES - PD type
BOSCH RSUV
centrifugal all speed
liter
75
(55)
liter 160
24V, 35A
24V, 11 kW
12V 200Ah x 2
KTR130
-
-
Battery
Turbocharger
Air compressor
After cooler
Lubricating oil amount
( refill capacity )
coolant amount
Alternator
Starting motor
Firing order
Dry weight
Fuel pump
Governor
Number of cylinders - Bore x Stroke
Total piston displacement
Engine model
Machine
D
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Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
ENGINE PERFORMANCE CURVE
II - 10 - 14
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
LUBRICATION SYSTEM
II - 11 - 14
1. Oil pan
2. Scavenging pump
( Excluding generator )
3. Oil pump
4. Main relief valve
5. Oil cooler by-pass valve
6. By-pass filter
7. Oil cooler
8. Regulator valve
9. Full flow filter
10. Safety valve
11. Piston cooling valve
12. Fuel injection pipe
13. Main gallery
14. Crankshaft
15. Piston cooling nozzle
16. Timing gear
17. Gear lubrication nozzle
18. Rocker arm
19. Camshaft
20. Turbocharger
21. Oil pressure gauge

W. Cooling water
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
REGULATOR VALVE
II - 12 - 14
SAFETY VALVE
PISTON COOLING VALVE
1. Plug
2. Valve spring
3. Regulator valve
4. Filter bracket

A. From filter
B. To main gallery
C. To oil pen

Operating pressure
4,05 0,25 kg/cm





1. Plug
2. Valve spring
3. Safety valve
4. Filter bracket
5. Caution terminal

A. From oil cooler
B. To il filter
C. To main gallery

Operating pressure (Balance pressure):
2 0.2 kg/cm







1. Plug
2. Valve spring
3. Piston cooling valve

A. To piston cooling gallery
B. From oil filter

Operating pressure
2.75 0.25kg/cm
S6D155-4 No.20000-22650

1.6 0.2 kg/cm
S6D155 -4 No. 22651 and up
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
FUEL SYSTEM
II - 13 - 14
1. Fuel tank
2. Strainer
3. Fuel filter
4. Fuel injection pump
5. Feed pump
6. Nozzle
Mechanic Development.
PT Pamapersada Nusantara
D 155 A - 2 ENGINE SYSTEM TRAINING
COOLING SYSTEM
II - 14 - 14
1. Water manifold
2. Thermostat.
3. Radiator
4. Fan
5. Water pump
6. Engine oil cooler
7. Torque converter oil cooler
B. Corrosion resistor
9. Cylinder block
10. Cylinder liner
A. From oil pump (oil)
B. To each part of engine (oil)
C. From pump of chassis side ( oil )
D. To torque converter (oil)