Professional Documents
Culture Documents
SERVICE MANUAL
001783MIU
RICOH GROUP COMPANIES
irm
pa
re
ic
e-
rv
se
om
l.c
an
ua
pa
re
ic
e-
rv
om
l.c
ua
irm
an
B089/B093
SERVICE MANUAL
se
ic
rv
se
irm
pa
ere
l.c
om
an
ua
se
rv
ic
e-
re
pa
irm
an
ua
l.c
om
B089/B093
SERVICE MANUAL
001783MIU
ic
se
rv
irm
pa
ere
om
l.c
an
ua
l.c
om
an
ua
irm
re
pa
ic
erv
se
It is the reader's responsibility when discussing the information contained
within this document to maintain a level of confidentiality that is in the best
interest of Ricoh Corporation and its member companies.
NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY
FASHION AND DISTRIBUTED WITHOUT THE PRIOR
PERMISSION OF RICOH CORPORATION.
All product names, domain names or product illustrations, including
desktop images, used in this document are trademarks, registered
trademarks or the property of their respective companies.
They are used throughout this book in an informational or editorial fashion
only and for the benefit of such companies. No such use, or the use of
any trade name, or web site is intended to convey endorsement or other
affiliation with Ricoh products.
irm
pa
re
ic
e-
rv
se
l.c
om
ua
an
l.c
om
WARNING
ic
ere
pa
irm
an
ua
se
rv
ic
rv
se
irm
pa
ere
l.c
om
ua
an
LEGEND
PRODUCT CODE
GESTETNER
DSm622
DSm627
om
B089
B093
COMPANY
LANIER
RICOH
LD122
Aficio 2022
LD127
Aficio 2027
SAVIN
4022
4027
COMMENTS
Original Printing
rv
ic
e-
re
pa
DATE
10/2003
se
REV. NO.
*
irm
an
ua
l.c
DOCUMENTATION HISTORY
irm
pa
re
ic
e-
rv
se
l.c
om
ua
an
B089/B093
TABLE OF CONTENTS
OVERALL INFORMATION
l.c
om
se
rv
ic
ere
pa
irm
an
ua
1.1 SPECIFICATIONS...............................................................................1-1
1.2 MACHINE CONFIGURATION ...................................................................1-4
1.2.1 SYSTEM COMPONENTS ................................................................1-4
1.2.2 INSTALLABLE OPTIONAL TABLE...................................................1-6
Copier options.......................................................................................1-6
Fax option .............................................................................................1-6
Printer/scanner options .........................................................................1-6
1.3 PAPER PATH............................................................................................1-7
1.4 MECHANICAL COMPONENT LAYOUT ...................................................1-8
1.5 ELECTRICAL COMPONENT DESCRIPTIONS ......................................1-10
1.6 DRIVE LAYOUT ......................................................................................1-13
1.7 COPY PROCESS....................................................................................1-14
1.7.1 OVERVIEW ....................................................................................1-14
1.8 BOARD STRUCTURE.............................................................................1-16
1.8.1 OVERVIEW ....................................................................................1-16
1.8.2 CONTROLLER ...............................................................................1-18
DETAILED DESCRIPTIONS
2. DETAILED SECTION DESCRIPTIONS ....................................... 2-1
2.1 SUMMARY ................................................................................................2-1
2.2 SCANNING................................................................................................2-2
2.2.1 OVERVIEW ......................................................................................2-2
2.2.2 SCANNER DRIVE ............................................................................2-3
2.2.3 ORIGINAL SIZE DETECTION IN PLATEN MODE...........................2-4
2.3 IMAGE PROCESSING ..............................................................................2-6
2.3.1 OVERVIEW ......................................................................................2-6
2.3.2 SBU (SENSOR BOARD UNIT).........................................................2-7
2.3.3 AUTO IMAGE DENSITY...................................................................2-8
2.3.4 IPU (IMAGE PROCESSING UNIT)...................................................2-9
2.3.5 VIDEO CONTROL UNIT (VCU)......................................................2-21
2.4 LASER EXPOSURE................................................................................2-22
2.4.1 OVERVIEW ....................................................................................2-22
2.4.2 AUTO POWER CONTROL (APC) ..................................................2-23
2.4.3 LD SAFETY SWITCH .....................................................................2-24
2.5 PHOTOCONDUCTOR UNIT (PCU) ........................................................2-25
2.5.1 OVERVIEW ....................................................................................2-25
2.5.2 DRIVE.............................................................................................2-26
2.5.3 NEW PCU DETECTION .................................................................2-27
SM
B089/B093
se
rv
ic
e-
re
p
ai
rm
an
ua
l.c
om
B089/B093
ii
SM
INSTALLATION
3. INSTALLATION PROCEDURE.................................................... 3-1
se
rv
ic
ere
pa
irm
an
ua
l.c
om
SM
iii
B089/B093
Rev. 12/2003
SERVICE TABLES
4. SERVICE TABLES....................................................................... 4-1
se
rv
ic
e-
re
pa
irm
an
ua
l.c
om
B089/B093
iv
SM
se
rv
ic
ere
pa
irm
an
ua
l.c
om
PREVENTIVE MAINTENANCE
5. PREVENTIVE MAINTENANCE.................................................... 5-1
5.1 PM TABLE.................................................................................................5-1
SM
B089/B093
se
rv
ic
e-
re
pa
irm
an
ua
l.c
om
vi
SM
6.8.2 SCANNING.....................................................................................6-40
6.8.3 ADF IMAGE ADJUSTMENT...........................................................6-42
6.8.4 TOUCH SCREEN CALIBRATION ..................................................6-43
6.9 IDENTIFYING SKEWED, TRAPEZOID AND
PARALLELOGRAM IMAGES ................................................................. 6-44
6.9.1 SKEWED IMAGES .........................................................................6-44
6.9.2 TRAPEZOID IMAGES ....................................................................6-44
6.9.3 PARALLELOGRAM IMAGES .........................................................6-45
6.10 CHECKING THE IMAGE WITH THE TRIMMING PATTERN ................6-46
6.11 CORRECTING THE IMAGES ...............................................................6-47
6.11.1 CORRECTING SKEWED IMAGES ..............................................6-47
6.11.2 CORRECTING TRAPEZOID IMAGES .........................................6-50
TOUBLESHOOTING
7. TROUBLESHOOTING ................................................................. 7-1
l.c
om
irm
an
ua
rv
ic
e-
re
pa
SPECIFICATIONS.....................................................................................8-1
MECHANICAL COMPONENT LAYOUT ...................................................8-2
ELECTRICAL COMPONENT LAYOUT.....................................................8-3
ELECTRICAL COMPONENT DESCRIPTION...........................................8-4
DRIVE LAYOUT ........................................................................................8-5
se
1.1
1.2
1.3
1.4
1.5
SM
vii
B089/B093
LCT (A862/B391)
se
rv
ic
ere
pa
irm
an
ua
l.c
om
SPECIFICATIONS.....................................................................................9-1
MECHANICAL COMPONENT LAYOUT ...................................................9-2
ELECTRICAL COMPONENT LAYOUT.....................................................9-3
ELECTRICAL COMPONENT DESCRIPTIONS ........................................9-4
PAPER FEED............................................................................................9-5
REVERSE ROLLER AND PICK-UP ROLLER RELEASE .........................9-6
TRAY LIFT.................................................................................................9-7
NEAR END/END DETECTION..................................................................9-8
RIGHT TRAY SIDE FENCE ......................................................................9-9
LEFT TRAY REAR FENCE .......................................................................9-9
RIGHT TRAY PAPER END DETECTION................................................9-10
B089/B093
viii
SM
an
ua
l.c
om
SPECIFICATIONS...................................................................................10-1
MECHANICAL COMPONENT LAYOUT .................................................10-2
ELECTRICAL COMPONENT LAYOUT...................................................10-3
ELECTRICAL COMPONENT DESCRIPTION.........................................10-4
DRIVE LAYOUT ......................................................................................10-5
irm
1.1
1.2
1.3
1.4
1.5
pa
se
rv
ic
e-
re
2.1
2.2
2.3
2.4
ix
B089/B093
ua
l.c
om
ic
e-
re
pa
irm
an
se
rv
SPECIFICATIONS...................................................................................12-1
MECHANICAL COMPONENT LAYOUT .................................................12-2
ELECTRICAL COMPONENT LAYOUT...................................................12-3
ELECTRICAL COMPONENT DESCRIPTION.........................................12-3
B089/B093
SM
l.c
o
an
ua
irm
ic
e-
re
pa
BY-PASS (A899/B415)
1. OVERALL MACHINE INFORMATION....................................... 14-1
rv
SPECIFICATIONS...................................................................................14-1
MECHANICAL COMPONENT LAYOUT .................................................14-1
ELECTRICAL COMPONENT LAYOUT...................................................14-2
ELECTRICAL COMPONENT DESCRIPTION.........................................14-2
se
1.1
1.2
1.3
1.4
DUPLEX (A896/B414)
1. OVERALL MACHINE INFORMATION....................................... 15-1
1.1
1.2
1.3
1.4
1.5
SPECIFICATIONS...................................................................................15-1
MECHANICAL COMPONENT LAYOUT .................................................15-2
ELECTRICAL COMPONENT LAYOUT...................................................15-3
ELECTRICAL COMPONENT DESCRIPTION.........................................15-4
DRIVE LAYOUT ......................................................................................15-5
SM
xi
B089/B093
l.c
om
an
ua
irm
pa
ic
e-
re
B089/B093
se
rv
4.1
4.2
4.3
4.4
4.5
xii
SM
Rev. 05/2004
an
ua
l.c
om
se
rv
ic
ere
pa
irm
SM
xiii
B089/B093
pa
re
ic
e-
rv
se
irm
om
l.c
an
ua
an
ua
l.c
om
irm
TROUBLESHOOTING
pa
ic
ere
se
rv
SERVICE TABLES
B089/B093
xiv
SM
DETAILED DESCRIPTIONS
4. DETAILED SECTION DESCRIPTIONS ....................................... 4-1
pa
irm
an
ua
l.c
om
se
rv
ic
ere
SPECIFICATIONS
5. SPECIFICATIONS........................................................................ 5-1
1. GENERAL SPECIFICATIONS.....................................................................5-1
2. CAPABILITIES OF PROGRAMMABLE ITEMS ...........................................5-2
3. MACHINE CONFIGURATION .....................................................................5-3
SM
xv
B089/B093
TROUBLESHOOTING
2. TROUBLESHOOTING ................................................................. 2-1
2.1 ERROR CODES FOR LAN COMMUNICATION .......................................2-1
2.2 TROUBLESHOOTING PROCEDURES ....................................................2-6
SERVICE TABLES
an
ua
l.c
irm
3.1
3.2
3.3
3.4
om
ere
pa
DETAILED DESCRIPTIONS
4. DETAILED SECTION DESCRIPTIONS ....................................... 4-1
se
rv
ic
xvi
SM
SPECIFICATIONS
5. SPECIFICATIONS........................................................................ 5-1
se
rv
ic
e-
re
pa
irm
an
ua
l.c
om
1. IFAX SPECIFICATIONS.............................................................................5-1
SM
xvii
B089/B093
PRINTER/SCANNER B577
TABLE OF CONTENTS
INSTALLATION
1. INSTALLATION............................................................................ 1-1
1.1 INSTALLATION REQUIREMENTS ...........................................................1-1
1.2 PRINTER/SCANNER INSTALLATION ......................................................1-1
TROUBLESHOOTING
2. TROUBLESHOOTING ................................................................. 2-1
l.c
om
an
ua
SERVICE TABLES
irm
se
rv
ic
ere
pa
DETAILED DESCRIPTIONS
4. DETAILS....................................................................................... 4-1
4.1 ETHERNET BOARD .................................................................................4-1
4.1.1 ETHERNET BOARD LAYOUT .........................................................4-1
4.1.2 ETHERNET BOARD OPERATION...................................................4-2
4.2 IEEE1394 BOARD (FIREWIRE)................................................................4-3
4.2.1 OVERVIEW ......................................................................................4-3
4.3 USB ...........................................................................................................4-5
4.3.1 SPECIFICATIONS............................................................................4-5
4.3.2 USB 1.1/2.0 ......................................................................................4-5
4.3.3 USB CONNECTORS........................................................................4-6
4.3.4 PIN ASSIGNMENT ...........................................................................4-6
4.3.5 REMARKS ABOUT USB ..................................................................4-7
Related SP Mode..................................................................................4-7
4.4 IEEE 802.11B (WIRELESS LAN) ..............................................................4-8
4.4.1 SPECIFICATIONS............................................................................4-8
LED Indicators ......................................................................................4-8
4.4.2 TRANSMISSION MODES ................................................................4-9
B089/B093
xviii
SM
se
rv
ic
e-
re
pa
irm
an
l.c
om
ua
SPECIFICATIONS
SPECIFICATIONS............................................................................. 5-1
1.
2.
3.
4.
5.
6.
7.
8.
9.
SM
xix
B089/B093