Professional Documents
Culture Documents
BY
V.BHANU CHANDER
TIRUPATI,
INDIA
Pi line
Pipe li :
Transportation of liquids and gases from one
place to another place
place..
Pipe line activity :
¾ Survey
¾ Marking
¾ Trench excavation
¾ Blasting
contd…
¾ Sand bedding
¾ Pipe
Pi lowering
l i
¾ Laying, joining
¾ Back filling
¾ Sand encasing
¾ Specials
S i l fixing
fi i
contd…
¾ Pedestals, thrust blocks & valve chambers
¾ Hydro testing
¾ Commissioning
i i i
¾ Final measurement
¾ Reconciliation
TYPE OF PIPES
Mild steel (MS)
Contd…
Contd
Pre stressed concrete (PSC)
Bar wrapped
pp steel cylinder
y ((BWSC))
Marking is to be made
1. Ropes
p used to lift the material must be in ggood condition,,
and it should not be let over sharp edges
2. Ensure that the persons are moved away from the pit while
placing the pipe (if it is heavy)
Spigot
p g ends of all ppipes
p shall face upp stream irrespective
p of
the direction of water flow.
GRP PIPES
LOWERING, LAYING
AND
JOINING
Lowering and laying :
Pipe
Pi shall
h ll be
b laid
l id in
i dry
d condition
diti andd under
d no circumstances
i t
they shall rest on sludgy bedding. Pipes shall rest continuously
on the bottom of the trench.
1. Spigot and socket and socket joint with double water tight
rubber
bb ring
i gasket
k t packing
ki
4. End pipes should not kept open, the ends shall be covered up
either by suitable cap or plug or double layer of gunny bags.
GRP joint with Spigot & socket end
M.S PIPES
LOWERING, LAYING, JOINING &
PAINTING
Before Laying, M.S pipes should be coated with cement or
Painting
1. surface cleaning :
The pipe should be cleaned before painting with special
epoxy thinner. This avoids oil, Greece marks on the pipe.
Due to these marks the paint wasn't sticking. Inside dust can
be removed by using compressed air.
air
2. primary coating
After surface cleaning, first primer coating is necessary. For
this purpose zinc phosphate primer is combined with
activator in 6:1 ratio. Zinc phosphate primer is component a
& activator
i i component b,
is b so
primer = component a + component
3. Out side coating :
After primary coating, out side of pipe painted with
epoxy coall tar which
hi h is
i combined
bi d with
i h activator
i i 4:1
in 41
ratio.
4. Inside :
Foodd grade
d epoxy usedd for f inside
i id painting
i i resists
i
corrosion, this is the combination of resin & cure in 1:1
ratio.
Lowering, laying and joining of MS pipes:
¾ The
Th ends
d off MS pipes
i shall
h ll have
h beveled
b l d ends
d for
f welding
ldi
¾ While assembling,
assembling the pipes shall be close to uniform gap.
gap
(Gap depends up on thickness) electrodes shall be conform
to is 814
814--1991 i.e, ee--6013