Bearcat 2 Chipper, Shredder, Blower

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Manual P/N 13989-00
Rev. 041108
Companion to P/N 13990-00
SN Range: 705723 - Current
VIN Range: 5VJ AA00137W000071 - Current
5 I NCH CHI PPER/
SHREDDER/BLOWER
SC5540B (73554) - 540 PTO
SC5670B (75524) - HONDA 670 cc

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I DENTI FI CATI ON NUMBER LOCATI ON
Your machine will have either a serial number or vehicle
identication number (VIN). VINs are located on the left
side of the trailer frame near the hitch. They are 17-digit
numbers of the format: 5VJ AA001XXWXXXXX. Serial
numbers are located on the machine body. They are
6-digit numbers.
Record your identication number in the space provided
and on the warranty registration card.
Bef or e You Begi n
DEAR ECHO BEAR CAT CUSTOMER
Thank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured
to give years of dependable performance. To keep your machine operating at peak efciency, it is necessary to adjust
it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your
machine. Please read and understand this manual before operating your machine.
If you have any questions or comments about this manual, please call us toll-free at 1-800-247-7335.
If you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat Dealer.
This document is based on information available at the time of its publication. ECHO Bear Cat is continually making
improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements
to our product without obligation for equipment previously sold.
PLEASE SEND US YOUR WARRANTY CARD
A warranty card is included in your owner's kit packaged with your machine. Please take the time to ll in the information
requested on the card. When you send your completed card to us, we will register your machine and start your
coverage under our limited warranty.
HOW TO CONTACT ECHO B EA R CAT
ADDRESS PHONE E-MAIL HOURS
237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078
800-247-7335
701-282-5520
FAX: 701-282-9522
opesales@crary.com
service@crary.com
Monday - Friday,
8 am to 5 pm
Central Time
SERI AL NUMBER OR VI N
2008, CRARY INDUSTRIES, ALL RIGHTS RESERVED. PRODUCED AND PRINTED IN THE U.S.A.
ORDERI NG PARTS
Only genuine ECHO Bear Cat replacement parts should
be used to repair the machine. Replacement parts
manufactured by others could present safety hazards,
even though they may t on this machine. Replacement
parts are available from your ECHO Bear Cat dealer.
Provide the following when ordering parts:
The SERIAL NUMBER OR VIN of your machine.
The PART NUMBER of the part.
The PART DESCRIPTION.
The QUANTITY needed.
FOR MACHI NE SERVI CE OR PARTS:
For service assistance, contact your nearest authorized
ECHO Bear Cat dealer or the factory. For parts, contact
your authorized dealer. Your dealer will need to know
the identication number of your machine to provide the
most efcient service. See below for information on how
to identify and record the identication number for your
machine.
FOR ENGI NE SERVI CE OR PARTS:
For engine service or parts, contact your nearest authorized
engine dealer. ECHO Bear Cat does not handle any parts,
repairs or warranties for engines.
LIMITED WARRANTY
This warranty applies to all AG and Outdoor Power Equipment manufactured by Crary Industries.
Crary Industries warrants to the original owner each new Crary Industries product to be free from defects
in material and workmanship, under normal use and service. The warranty shall extend 1 year from date of
delivery for income producing (commercial) applications and 2 years from date of delivery for non-income
producing (consumer) use of the product. The product is warranted to the original owner as evidenced by a
completed warranty registration on file at Crary Industries. Replacement parts are warranted for (90) days
from date of installation.
THE WARRANTY REGISTRATION MUST BE COMPLETED AND RETURNED TO CRARY INDUSTRIES
WITHIN 10 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY
WILL BE VOID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary
Industries dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material
or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted
repair by anyone other than a Crary Industries dealer as well as subsequent failure or damage that may occur
as a result of that work will not be paid under this warranty. Crary Industries does not warrant replacement
components not manufactured or sold by Crary Industries.
This warranty applies only to parts or components that are defective in material or workmanship. 1.
This warranty does not cover normal wear items including but not limited to bearings, belts, pulleys, filters 2.
and chipper knives.
This warranty does not cover normal maintenance, service or adjustments. 3.
This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper 4.
maintenance.
This warranty does not cover damage due to improper setup, installation or adjustment. 5.
This warranty does not cover damage due to unauthorized modifications of the product. 6.
Engines are warranted by the respective engine manufacturer and are not covered by this warranty. 7.
Crary Industries is not liable for any property damage, personal injury or death resulting from the unauthorized
modification or alteration of a Crary product or from the owners failure to assemble, install, maintain or operate
the product in accordance with the provisions of the Owners manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not
limited to loss of crops, loss of profits, rental of substitute equipment or other commercial loss.
This warranty gives you specific legal rights. You may have other rights that may vary from area to area.
Crary Industries makes no warranties, representations or promises, expressed or implied as to the performance
of its products other than those set forth in this warranty. Neither the dealer nor any other person has any
authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the
terms or limitations of this warranty in any way. Crary Industries, at its discretion, may periodically offer limited,
written enhancements to this warranty.
CRARY INDUSTRIES RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS
OF ITS PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS
PRODUCTS.
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TABLE OF CONTENTS
SAFETY ...............................................................................................................................1
1.1 SAFETY ALERT SYMBOL .....................................................................................................1
1.2 EMISSION INFORMATION ....................................................................................................1
1.3 BEFORE OPERATING ...........................................................................................................1
1.4 OPERATION SAFETY ............................................................................................................2
1.5 FEED ROLLER SAFETY........................................................................................................2
1.6 MAINTENANCE AND STORAGE SAFETY ...........................................................................3
1.7 TOWING SAFETY ..................................................................................................................3
1.8 BATTERY SAFETY ................................................................................................................3
1.9 PTO SAFETY .........................................................................................................................3
1.10 SAFETY DECALS ................................................................................................................4
1.11 SAFETY DECAL LOCATIONS .............................................................................................5
ASSEMBLY ..........................................................................................................................6
2.1 ATTACH DISCHARGE TUBE (SC5540B) ..............................................................................6
2.2 ATTACH CHIPPER EXTENSION (SC5540B - EUROPEAN MODEL ONLY) .........................6
2.3 ATTACH SHREDDER CHUTE TRAY (SC5540B) ..................................................................6
2.4 CONNECT PTO DRIVELINE .................................................................................................7
2.5 ATTACH DISCHARGE TUBE (SC5670B) ..............................................................................8
2.6 ATTACH TRAILER WHEELS .................................................................................................8
2.7 ATTACH TRAILER HITCH ......................................................................................................8
2.8 ATTACH CHIPPER EXTENSION (SC5670B - EUROPEAN MODEL ONLY) .........................8
2.9 ATTACH SHREDDER CHUTE TRAY (SC5670B) ..................................................................8
2.10 INSTALL A BATTERY ...........................................................................................................9
2.11 ADD MOTOR OIL TO ENGINE .............................................................................................9
2.12 FILL THE FUEL TANK ..........................................................................................................9
FEATURES & CONTROLS ................................................................................................10
3.1 MODEL SC5670B ................................................................................................................10
3.2 MODEL SC5540B ................................................................................................................12
OPERATION ......................................................................................................................13
4.1 STARTING PTO MODELS ...................................................................................................13
4.2 STARTING ENGINE MODELS .............................................................................................13
4.3 STOPPING THE MACHINE .................................................................................................13
4.4 SHREDDER ADJ USTER .....................................................................................................13
4.5 OPERATING THE CHIPPER/SHREDDER ..........................................................................14
4.6 ENGINE MODEL OPERATION TIPS ...................................................................................14
SERVICE & MAINTENANCE .............................................................................................15
5.1 MAINTENANCE SCHEDULE ...............................................................................................15
5.2 CHIPPER BLADE MAINTENANCE .....................................................................................16
5.3 REMOVING THE BLADES...................................................................................................16
5.4 SHARPENING THE BLADES ..............................................................................................16
5.5 LUBRICATION......................................................................................................................17
5.6 PTO DRIVE LINE LUBRICATION ........................................................................................18
5.7 SETTING CHIPPING BLADE CLEARANCE ........................................................................18
5.8 REPLACING SHREDDER KNIVES .....................................................................................19
5.9 CLEARING A PLUGGED ROTOR........................................................................................19
5.10 REMOVING THE ROTOR ..................................................................................................19
5.11 REPLACING DRIVE BELT (MODEL SC5540B) .................................................................19
5.12 REPLACING DRIVE BELT (MODEL SC5670B) ................................................................20
5.13 TRAILER SERVICE TIPS ...................................................................................................20
TROUBLESHOOTING .......................................................................................................21
SPECIFICATIONS ..............................................................................................................23
7.1 SPECIAL TORQUE REQUIREMENTS ................................................................................23
7.2 SIZE SPECIFICATIONS FOR MODEL SC5540B ................................................................24
7.3 SIZE SPECIFICATIONS FOR MODEL SC5670B ................................................................25
7.4 BOLT TORQUE ....................................................................................................................26
DESCRIPTION PAGE
1 5 INCH CHIPPER/SHREDDER/BLOWER
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Section
Under California Law and
the laws of several other
states, you are not permitted
to operate an internal
combustion engine using
hydrocarbon fuels on any
forest covered, brush covered
or grass covered land or on
land covered with grain, hay
or other ammable agricultural crops, without an engine
spark arrester in continuous effective working order.
The Owner/Operator's manual uses this symbol to alert
you of potential hazards. Whenever you see this symbol,
read and obey the safety message that follows it. Failure
to obey the safety message could result in personal injury,
death or property damage.
SAFETY
Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury.
DANGER
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury.
CAUTION
1.1 SAFETY ALERT SYMBOL
1.2 EMISSION INFORMATION
1
The engine on your power equipment, like most outdoor
power equipment, is an internal combustion engine that
burns gasoline or diesel fuel (hydrocarbons). Therefore,
your power equipment must be equipped with a spark
arrester mufer in continuous effective working order. The
spark arrester must be attached to the engine exhaust
system in such a manner that ames or heat from the
system will not ignite ammable material.
Failure of the owner/operator of the equipment to comply
with this regulation is a misdemeanor under California law
and may also be a violation of other state and/or federal
regulations, laws, ordinances, or codes. Contact your
local re marshal or forest service for specic information
about which regulations apply in your area.
The standard mufer installed on the engine is not equipped
with a spark arrester. One must be added before using
this machine in an area where a spark arrester is required
by law. Contact the local authorities if these laws apply to
you. See your authorized engine dealer for spark arrester
options.
1.3 BEFORE OPERATING
Read and understand this owners manual. Be 1.
completely familiar with the controls and the proper
use of this equipment.
Familiarize yourself with all of the safety and operating 2.
decals on this equipment and on any of its attachments
or accessories.
Keep safety decals clean and legible. Replace missing 3.
or illegible safety decals.
Obtain and wear safety glasses and use hearing 4.
protection at all times when
operating this machine.
Avoid wearing loose fitted 5.
clothing. Never operate this
machine while wearing clothing
with drawstrings that could
wrap around or get caught in
the machine.
Do not operate this machine if you are under the 6.
influence of alcohol, medications, or substances that
can affect your vision, balance or judgement. Do not
operate if tired or ill. You must be in good health to
operate this machine safely.
SAFETY
1.4 OPERATION SAFETY
WRONG
WRONG
1.5 FEED ROLLER SAFETY
Always stand clear of discharge area when operating 1.
this machine. Keep face and body away from feed and
discharge openings.
Keep hands and feet out of feed and discharge 2.
openings while machine is operating to avoid serious
personal injury. Stop and allow machine to come to
a complete stop before clearing
obstructions.
Set up your work site so you are 3.
not endangering traffic and the
public. Take great care to provide
adequate warnings.
Do not climb on machine when 4.
operating. Keep proper balance and footing at all
times.
Check cutting chamber to verify it is empty before 5.
starting the machine.
The disk will continue to rotate after being disengaged. 6.
Shut off the machine and make sure all moving parts
have come to a complete stop before inspecting or
servicing any part of the machine. Disconnect the
battery and remove the ignition key if applicable.
Do not insert branches with a diameter larger than the 7.
max chipper capacity into machine or machine damage
may occur.
When feeding material into machine, do not allow metal, 8.
rocks, bottles, cans or any other foreign material to be
fed into the machine.
Ensure debris does not blow into traffic, parked cars, 9.
or pedestrians.
Keep the machine clear of debris and other 10.
accumulations.
Do not allow processed material to build up in the 11.
discharge area. This may prevent proper discharge
and can result in kickback of material through the feed
opening.
If the machine becomes clogged, the cutting mechanism 12.
strikes any foreign object, or the machine starts
vibrating or making an unusual noise, shut off machine
immediately and make sure all moving parts have come
to a complete stop. Disconnect the battery and remove
the ignition key if applicable. After the machine stops: A)
Inspect for damage, B) Replace or repair any damaged
parts, and C) Check for and tighten any loose parts.
On electric start models, disconnect cables from battery 13.
before doing any inspection or service. Remove key.
Check blade bolts for proper torque after every 8 hours 14.
of operation. Check blades and rotate or resharpen
daily or as required to keep blades sharp. Failure to do
so may cause poor performance, damage or personal
injury and will void the machine warranty.
The feed roller can cause 1.
serious injury or death. Keep
hands, feet and clothing away
from the feed roller and chipper
disk blades.
Never climb onto the feed chute 2.
when the unit is operating or
running.
Do not overreach. Keep 3.
proper balance and footing at
all times.
Never allow anyone to sit on the feed chute. 4.
When feeding material into the feed roller wear eye, 5.
face and hearing protection.
Stand to side of feed chute when feeding material and 6.
release material quickly.
When inspecting or servicing the feed roller, secure 7.
the feed roller in the raised position using the lock pin,
if applicable.
Do not operate this equipment in the vicinity of 7.
bystanders. Keep the area of operation clear of all
persons, particularly small children. It is recommended
that bystanders keep at least 50 feet (15 meters) away
from the area of operation.
Do not allow children to operate this equipment. 8.
Use only in daylight or good artificial light. 9.
Do not run this equipment in an enclosed area. Engine 10.
exhaust contains carbon monoxide gas, a deadly
poison that is odorless, colorless and tasteless. Do not
operate this equipment in or near buildings, windows
or air conditioners.
Always use an approved fuel container. Do not remove 11.
gas cap or add fuel when engine is running. Add fuel
to a cool engine only.
Do not fill fuel tank indoors. Keep open flames, sparks, 12.
smoking materials and other sources of combustion
away from fuel.
Do not operate machine without shields in place. 13.
Failure to do so may cause serious injury or death.
Keep all guards, deflectors, and shields in good 14.
working condition.
Before inspecting or servicing any part of this machine, 15.
shut off the machine and make sure all moving parts
have come to a complete stop. Disconnect the battery
and remove the ignition key where applicable.
Check that all screws, nuts, bolts, and other fasteners 16.
are secured, tightened and in proper working condition
before starting the machine.
Do not transport or move machine while it is operating 17.
or running.
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SAFETY
1.6 MAINTENANCE AND STORAGE SAFETY
1.7 TOWING SAFETY
Before inspecting, servicing, storing, or changing 1.
an accessory, shut off the machine and make sure
all moving parts have come to a complete stop.
Disconnect the battery and remove the ignition key
where applicable.
Replace any missing or unreadable safety decals. 2.
Refer to the safety decal section for part numbers.
Allow machine to cool before storing in an enclosure. 3.
Store the machine out of reach of children and where 4.
fuel vapors will not reach an open flame or spark.
Never store this machine with fuel in the fuel tank inside 5.
a building where fumes may be ignited by an open
flame or spark. Ignition sources can be hot water and
space heaters, furnaces, clothes dryers, stoves, electric
motors, etc.
Drain the fuel and dispose of it in a safe manner for 6.
storage periods of three months or more.
Rotate the discharge tube to face the opposite direction 1.
of the towing vehicle before towing.
Insert transport safety pin and clip, and set brake handle 2.
to locked position, if applicable.
Connect hitch safety chains. Tighten trailer hitch bolts. 3.
Do not attempt to tow the trailer if the vehicle is not
equipped with a 2 (50 mm) ball.
Do not exceed the maximum towing speed indicated 4.
on tire sidewall. Inflate tires to manufacturers
specifications as stated on the tire sidewall.
Optimum towing performance can be achieved by 5.
maintaining a horizontal trailer hitch.
Check wheel lug bolts periodically to ensure they are 6.
tight and secure.
Make sure the jack stand and the rear stabilizer (where 7.
applicable) on the trailer are in the UP position during
towing. Place the jack stand on a level surface and
secure it in the DOWN position before using.
Never allow passengers to ride on the machine. 8.
If applicable, shut off fuel supply when towing. 9.
Towing laws may vary in different countries/regions/ 10.
states. It is recommended that you contact your local
motor vehicle department for any special regulations
that pertain to towing and know the laws of any country/
region/state you travel through.
1.8 BATTERY SAFETY
1.9 PTO SAFETY
Improper use and care of the battery on electric start models
can result in serious personal injury or property damage.
Always observe the following safety precautions.
Poison/Danger - Causes Severe Burns. The battery
contains sulfuric acid. Avoid contact with skin, eyes or
clothing. Keep out of reach of children.
Read and follow instructions on PTO safety decals. 1.
Stay alert and pay attention when PTO is operating. 2.
Keep bystanders, especially children, away from PTO 3.
driveline.
Check the driveline to ensure it is attached securely to 4.
the power supply.
Keep guards and shields in place at all times while 5.
operating. Disengage PTO, shut off power source, and
make sure all moving parts have come to a complete
stop before removing guards or shields.
Clothing worn by operator must be fairly tight. Never 6.
wear loose fitted jackets, shirts, or pants when working
around the PTO. Tie long hair back or put under a
cap.
Keep hydraulic hoses, electric cords, chains and other 7.
items from contacting the driveline.
Proper recommended PTO operating speed is 540 8.
+/- 10 RPM.
Before inspecting or servicing the PTO drive area, 9.
disengage the driveline, shut off power source, remove
ignition key, and make sure all moving parts have come
to a complete stop.
Keep hands, feet, and clothing away from all PTO 10.
drive parts.
Do not clean, lubricate or adjust the PTO shaft when 11.
it is running.
ANTIDOTE-External Contact: Flush immediately
with water.
ANTIDOTE-Internal: Drink a large amount of water
or milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
ANTIDOTE-Eye Contact: Flush with water for 15
minutes. Get prompt medical attention.
The battery produces explosive gases. Keep sparks, 1.
flame or cigarettes away. Ventilate area when charging
battery. Always wear safety goggles when working
near battery.
The battery contains toxic materials. Do not damage 2.
battery case. If case is broken or damaged, avoid
contact with battery contents.
Neutralize acid spills with a baking soda and water 3.
solution. Properly dispose of a damaged or worn-out
battery. Check with local authorities for proper disposal
methods.
Do not short circuit battery. Severe fumes and fire can 4.
result.
Before working with electrical wires or components, 5.
disconnect battery ground (negative) cable first.
Disconnect positive cable second. Reverse this order
when reconnecting battery cables.
SAFETY
1.10 SAFETY DECALS
PN 12175
5
3
7
PN 12169
2
PN 12172
PN 12174
PN 12250
6
8
PN 12173 4
PN 12183
1
PN 12168
9
PN 14942-00
See Section 1.11 for decal locations. Familiarize yourself with all of the safety and operating decals on the machine
and the associated hazards. See the engine owners manual or contact the engine manufacturer for engine safety
instructions and decals. Make certain that all safety and operational decals on this machine are kept clean and in good
condition. Decals that need replacement must be applied to their original locations.
CONTACT WITH ROTATING
DRIVELINE CAN CAUSE
DEATH. DO NOT OPERATE
WITHOUT ALL DRIVELINE,
TRACTOR AND EQUIPMENT SHIELDS IN PLACE. ENSURE
THE DRIVELINE IS SECURELY ATTACHED AT BOTH ENDS
AND DRIVELINE SHIELDS THAT TURN FREELY ON THE
DRIVELINE ARE IN PLACE.
KEEP HANDS AND FEET OUT OF INLET AND
DISCHARGE OPENINGS WHILE MACHINE
IS OPERATING TO AVOID SERIOUS
PERSONAL INJ URY. STOP AND ALLOW
MACHINE TO COME TO A COMPLETE STOP
BEFORE CLEARING OBSTRUCTIONS.
READ AND UNDERSTAND THIS
OWNER/OPERATORS MANUAL.
BE COMPLETELY FAMILIAR
WITH THE CONTROLS AND
THE PROPER USE OF THIS
EQUIPMENT
OBTAIN AND WEAR SAFETY
GLASSES AND USE HEARING
PROTECTION AT ALL TIMES
WHEN OPERATING THIS
MACHINE.
BEFORE INSPECTING OR
SERVICING ANY PART OF THIS
MACHINE, SHUT OFF POWER
SOURCE, REMOVE THE KEY,
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG
AND MAKE SURE ALL MOVING PARTS HAVE COME TO A
COMPLETE STOP.
DO NOT OPERATE THIS
EQUIPMENT IN THE VICINITY
OF BYSTANDERS. DO
NOT ALLOW CHILDREN TO
OPERATE THIS EQUIPMENT.
ALWAYS STAND CLEAR OF
DISCHARGE AREA WHEN
OPERATING THIS MACHINE. KEEP FACE AND BODY AWAY
FROM DISCHARGE AREAS.
DO NOT OPERATE MACHINE
WITHOUT SHIELDS IN PLACE.
FAILURE TO DO SO MAY CAUSE
SERIOUS INJ URY OR DEATH.
KEEP HANDS AND FEET OUT
OF INLET AND DISCHARGE
OPENINGS WHILE MACHINE
IS OPERATING TO AVOID
SERIOUS PERSONAL INJ URY.
STOP AND ALLOW MACHINE TO COME TO A COMPLETE
STOP BEFORE CLEARING OBSTRUCTIONS.
PRESS CLUTCH PEDAL
DOWN WITH FOOT TO
DISENGAGE BELT WHILE
STARTING ENGINE.
SLOWLY RELEASE FOOT
TO ENGAGE CHIPPER
BELT AFTER CHIPPER IS
RUNNING.
CHECK BLADE BOLTS
FOR PROPER TORQUE
AFTER EVERY 8 HOURS
OF OPERATION. CHECK
BLADES AND ROTATE OR
RESHARPEN DAILY OR AS REQUIRED TO KEEP BLADES
SHARP. REFER TO OWNERS MANUAL FOR INSTRUCTIONS.
FAILURE TO DO SO MAY CAUSE POOR PERFORMANCE,
DAMAGE OR PERSONAL INJ URY AND WILL VOID THE
MACHINE WARRANTY.
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SAFETY
3
5
9
2
4
8
6
6
7
4
1
7
5
4
3
2
6
8
4
6
6
The numbers below correspond to the decals in Section 1.10. Familiarize yourself with all of the safety and operational
decals on the machine and the associated hazards. See the engine owners manual or contact the engine manufacturer
for engine safety instructions and decals. Make certain that all safety and operating decals on this machine are kept
clean and in good condition. Decals that need replacement must be applied to their original locations.
1.11 SAFETY DECAL LOCATIONS
MODEL SC5540B MODEL SC5670B
Section
ASSEMBLY
2
Before inspecting or servicing any part of this machine,
shut off power source, disengage the hydraulics, remove
ignition key and make sure all moving parts have come
to a complete stop.
WARNING WARNING
SC5540B Assembly Instructions
2.1 ATTACH DISCHARGE TUBE
The discharge tube comes with one spacer ring and one
clamp ring already attached to its base.
Slide the tube with the two half rings into the mounting 1.
flange and tighten the bolts to secure it.
Install the second half of the spacer and clamp rings 2.
Spacer Ring
Clamp Ring
Mounting
Flange
Discharge
Tube
Slide discharge tube into the mounting ange and install remaining two rings
directly beneath the tube, mirroring the position of the
other two rings. Secure with bolts.
Grease the chute to allow free rotation. Rotate the 3.
tube 360 degrees and lock it in place with the handle
to make sure it is mounted correctly.
Align the shredder chute tray on the shredder chute so 1.
that the chute sits on top of the hinge.
Attach the shredder chute with the supplied four 5/16 2.
x 3/4 carriage bolts, 5/16" nylock nuts and 5/16 flat
washers.
2.3 ATTACH SHREDDER CHUTE TRAY 2.2 ATTACH CHIPPER EXTENSION
(EUROPEAN MODELS ONLY)
Slide the chipper extension into the chipper chute 1.
aligning the mounting holes.
Secure using four 5/16" x 3/4 carriage bolts, 5/16 2.
nylock nuts and 5/16" flat washers.
If any bolts or nuts are dropped in the machine, be sure
to remove them before starting the machine. Remove
items from the shredder area by removing the discharge
screen.
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ASSEMBLY
Chipper Chute Extension
(European models only)
Shredder Chute
Extension Tray
PTO Driveline
Mounting
Flange
Attach the extension trays and PTO driveline
2.4 CONNECT PTO DRIVELINE
Cutting option for PTO drivelines that are too long
2.4.1 CHECK LENGTH OF PTO DRIVELINE
Attach chipper to tractor with three-point hitch. 1.
You must make sure that the PTO driveline supplied 2.
with your machine is the appropriate length for your
tractor. Adjust the chipper up and down and measure
the shortest and longest distance between the chipper
rotor shaft and tractor PTO.
The PTO driveline has a maximum extension of 24.49 3.
with a 6.43 overlap. If your longest distance is greater
than 24.49, contact your dealer to obtain a longer PTO
driveline.
The PTO driveline has a minimum compression of 4.
18.1. If your shortest distance is less than this, cut it
to fit as explained in section 2.4.2.
2.4.2 SHORTENING A PTO DRIVELINE
Pull the driveline into two pieces. Connect one end to 5.
the tractor PTO and the other end to the chipper rotor
shaft. Line up the two halves parallel to each other.
Measure the distance from the end of one driveline tube 6.
to the bottom of the end shield of the other driveline half
(dimension A in figure at right). Measure and mark the
driveline tube 1-9/16 inward from dimension A.
Cut the shield tube in the marked position. 7.
Using the cut piece of shield tube as your measurement, 8.
place the cut piece against the end of the shaft. Mark
and cut the shaft.
Using the cut piece of shield tube as your measurement, 9.
mark and cut the tube on the other half of the driveline,
and then the shaft.
File both shaft ends, and slide the two halves back 10.
together.
2.4.3 CONNECTING THE PTO DRIVELINE
When you have confirmed that the driveline is the 11.
correct length for your tractor, connect the driveline
to the chipper rotor shaft using key stock and two set
screws in the owners kit.
Connect the opposite end of the PTO shaft to the 12.
tractor.
ASSEMBLY
2.6 ATTACH TRAILER WHEELS
2.7 ATTACH TRAILER HITCH
Note: F models are not supplied with a hitch.
Insert the adjustable hitch into the hitch channel on the 1.
trailer bottom. Insert a 3/8" x 3-1/2 bolt through the
bolt hole in the adjustable hitch.
Secure with a washer and nut. 2.
Place the jack stand on the side of the hitch and secure 3.
with the snap pin.
2.5 ATTACH DISCHARGE TUBE
2.8 ATTACH CHIPPER EXTENSION
Note: F models are not supplied with an axle or wheels.
Hold one wheel to a hub and align the wheel lug holes 1.
with the hub lug bolts.
Thread the lug nuts onto the bolts and tighten to 75 ft.- 2.
lbs. Follow a star pattern when tightening lug bolts.
Repeat for the remaining wheel. 3.
Attach the discharge tube to the mounting flange on 1.
the chipper frame.
Slide the tube into the flange and tighten the bolts to 2.
secure it.
Install the second half of the clamp to tube and flange. 3.
Grease the chute to allow free rotation. Rotate the 4.
tube 360 degrees and lock it in place with the handle
to make sure it is mounted correctly.
Slide the chipper extension into the chipper chute 1.
aligning the mounting holes.
Secure using four 5/16" x 3/4 carriage bolts, 5/16 2.
nylock nuts and 5/16" flat washers.
SC5670B Assembly Instructions
Align the shredder chute tray on the shredder chute so 1.
that the chute sits on top of the hinge.
Attach the shredder chute with the supplied four 5/16 2.
x 3/4 carriage bolts, 5/16" nylock nuts and 5/16 flat
washers.
2.9 ATTACH SHREDDER CHUTE TRAY
Chipper Chute Extension
(European models only)
Jack Stand
Adjustable
Hitch
Snap Pin
Shredder Chute
Extension Tray
Spacer Ring
Clamp Ring
Mounting
Flange
Discharge
Tube
Slide discharge tube into the mounting ange and install remaining
two rings
Attach extension trays, wheels, hitch and jack
NOTE: F MODELS ARE NOT SUPPLIED
WITH AN AXLE OR HITCH
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ASSEMBLY
2.10 INSTALL A BATTERY
To avoid sparks and a possible explosion or re due
to a short circuit, do not touch the positive (+) bat-
tery terminal and any surrounding metal with tools,
jewelry or other metal objects. When installing bat-
tery cables, connect the positive (+) cable rst and
the negative (-) cable last.
WARNING
Place charged battery in battery box on chipper 1.
shredder.
Remove key from engine ignition. 2.
Install the positive (+) battery cable to the positive (+) 3.
battery terminal using a 5/16" x 1 hex head bolt and
5/16" nylock nut. An insulating boot is loosely installed
on this cable. Slide the insulating boot over the terminal,
making sure that the terminal is completely covered.
Install the negative (-) cable on the negative (-) 4.
battery terminal using a 5/16" x 1 hex head bolt and
5/16" nylock nut. There is no insulating boot for this
terminal.
Secure battery box cover. 5.
2.11 ADD MOTOR OIL TO ENGINE
2.12 FILL THE FUEL TANK
WARNING
You will need to purchase a battery. Choose a battery that
meets or exceeds the following specications:
Nominal Voltage: 12 Volt
CCA@ Zero Degree: 250
Size: 7-1/8" x 3" x 6-9/16"
Rated Capacity:18 Ah
To install the battery:
Check the oil level and, if needed, ll the engine crankcase
with the type and amount of oil specied in the engine
owners manual.
Gasoline and diesel fuels are highly
ammable and their vapors are
explosive. To prevent personal injury or
property damage:
Store fuel only in approved containers,
in well ventilated, unoccupied buildings,
away from sparks or ames. A container
with a capacity of 2 gallons or less with
a pouring spout is recommended. Do
not ll the fuel tank while the engine is hot or running,
since spilled fuel could ignite if it comes in contact
with hot parts or sparks from ignition. Do not start the
engine near spilled fuel. Never use fuel as a cleaning
agent. DO NOT MIX OIL WITH FUEL.
Use only those types of fuels that are recommended in
your engine owners manual.
To add fuel:
Stop engine, wait for all parts to stop moving and 1.
disconnect spark plug wire. Remove key from key
switch. Allow the engine and muffler to cool for at least
three minutes.
Clean area around fuel fill cap and remove cap. 2.
Using a clean funnel, fill fuel tank to 1/2 below bottom 3.
of filler neck to provide space for any fuel expansion.
Install fuel fill cap securely and wipe up any spilled
gasoline.
Section
3.1 MODEL SC5670B
FUEL TANK
FUEL CAP
BELT GUARD
OWNERS MANUAL
CONTAINER
SHREDDER
CHUTE
SHREDDER
EXTENSION
TRAY
CHIPPER
CHUTE
CHIPPER EXTENSION
(EUROPEAN MODELS
ONLY)
HITCH COUPLER
J ACK
STAND
SAFETY
CHAINS
DISCHARGE TUBE
DISCHARGE
LOCK
KNIFE ACCESS
COVER
TRAILER
ENGINE
SHREDDER ADJ USTER
BATTERY
BELT ENGAGEMENT PEDAL
WHEEL AND
TIRE ASSEMBLY
SAFETY SWITCH
DISCHARGE CAP
NOTE: F MODELS ARE NOT SUPPLIED
WITH AN AXLE OR HITCH
FEATURES & CONTROLS
3
Understanding how your machine works will help you achieve the best results when using your machine. The following
descriptions dene the features and controls of your machine.
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FEATURES & CONTROLS
ENGINE THROTTLE LEVER
The throttle changes engine speed. Move the throttle
lever away from the MIN position, about 1/3 of the way
toward the MAX position, to start the engine. Refer to
engine owners manual.
JACK STAND
Always have the jack stand retracted from the ground
when moving the unit. When in use, be sure the jack
stand is down and locked in position with the snap pin.
BELT ENGAGEMENT PEDAL
Engages chipper/shredder rotor. Before starting the
chipper/shredder, depress the belt engagement pedal.
Slowly release it to engage the rotor once the engine has
warmed up. To disengage the rotor, depress the pedal
down slowly with engine running. When disengaging
the rotor, especially at full throttle, the rotor will rotate for
some time until it stops.
SHREDDER CHUTE
Feed sticks and branches no larger than 3/4 inch (2 cm)in
diameter into the shredder chute.
SHREDDER ADJUSTER
Move the shredder adjuster lever up to produce smaller
sized shredded material. Move the shredder adjuster
lever down to produce larger sized shredded material.
KNIFE ACCESS COVER
The knife access cover is used to access the shredder
knives and chipper blades in order to check them or
remove them for sharpening.
ENGINE CHOKE KNOB
Pull choke knob out when starting a cold engine. Refer to
engine owners manual.
SAFETY SWITCH
This machine is equipped with a engine kill safety switch
that prevents the the engine from starting unless the knife
access cover is closed.
ENGINE SWITCH
Start the engine by activating the switch. Release the
switch as soon as the engine starts. Refer to engine
owners manual.
CHIPPER CHUTE
Feed branches no larger than 5 inches (12.5 cm) in
diameter into the chipper chute.
DISCHARGE TUBE
Chips and shredded material exit through the discharge
tube. Adjust the position of the discharge tube by rotating
it with the discharge lock. The discharge can be further
adjusted by rotating the discharge cap. Loosen the knobs
located on both sides of the discharge cap and adjust to
desired angle, retighten both knobs.
OWNER'S MANUAL CONTAINER
Conveniently stores your owner's and parts manuals.
Throttle
Lever
Choke
Knob
Engine Switch
Engine controls
BELT GUARD
Remove the belt guard to access the drive belt.
FEATURES & CONTROLS
3.2 MODEL SC5540B
SHREDDER
CHUTE
SHREDDER
EXTENSION
TRAY
DRIVE BELT
BELT
GUARD
THREE-POINT HITCH
CHIPPER
CHUTE
CHIPPER EXTENSION
PTO
DRIVELINE
DISCHARGE TUBE
DISCHARGE
LOCK
SHREDDER
ADJ USTER
KNIFE ACCESS
COVER
DISCHARGE CAP
SHREDDER CHUTE
feed sticks and branches no larger than 3/4 inch (2 cm) in
diameter into the shredder chute.
SHREDDER ADJUSTER
Move the shredder adjuster lever up to produce smaller
sized shredded material. Move the shredder adjuster
lever down to produce larger sized shredded material.
KNIFE ACCESS COVER
The knife access cover is used to access the shredder
knives and chipper blades in order to check them or
remove them for sharpening.
CHIPPER CHUTE
Feed branches no larger than 5 inches (12.5 cm) in
diameter into the chipper chute.
DISCHARGE TUBE
Chips and shredded material exit through the discharge
tube. Adjust the position of the discharge chute by rotating
it with the discharge lock. The discharge tube can be
further adjusted by rotating the discharge cap. Loosen
the knobs located on both sides of the discharge cap and
adjust to desired angle, retighten both knobs.
THREE-POINT HITCH
Attach the chipper shredder to your tractor with the three-
point hitch.
PTO DRIVELINE
Connects to your tractor's PTO to transfer power from the
tractor to the chipper shredder. Exercise caution when
working near the PTO driveline.
DRIVE BELT
The drive belt transfers power from the PTO driveline to
the chipper shredder. Inspect the drive belt periodically for
wear and see Section 5 for replacing worn drive belts.
BELT GUARD
Remove the belt guard to access the drive belt. Guard
is shown detached here for illustrative purposes only. Do
not operate without guards and shields in place.
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Section
OPERATION
Before operating your machine, be sure you read
and understand all safety, controls and operating
instructions in this Owner/Operator's manual and on
your machine. Failure to follow these instructions can
result in serious injury or property damage.
WARNING
4
Move machine to a clear, level area outdoors before
starting. Do not operate in the vicinity of bystanders.
Make sure cutting chamber is empty before starting.
Check engine oil level before starting. 1.
Move the throttle lever about 1/3 of the way toward the 2.
MAX position. To start a cold engine, pull the choke
knob out.
Depress the belt engagement pedal. 3.
Turn key to the START postion. Release the key switch 4.
as soon as the engine starts.
Move throttle to full position. 5.
Gradually push the choke knob in as the engine warms 6.
up.
Slowly release the belt engagement pedal to engage 7.
the rotor.
4.2 STARTING ENGINE MODELS
4.1 STARTING PTO MODELS
Place tractor transmission in neutral and set parking 1.
brake.
Connect PTO driveline as described in Section 2.4. 2.
Adjust the three-point top link so that chipper sits 3.
level.
Start tractor engine and engage PTO drive clutch (refer 4.
to tractor owners manual). Increase speed to rated
PTO RPM position.
Do not inspect or work on PTO drive area without rst
disengaging PTO and shutting off tractor engine.
WARNING
This chipper is designed to be used with tractor PTOs
rated at 15 to 45 horsepower. Using this chipper with
PTOs above 45 horsepower may cause belt and
machine damage in overload conditions.
NOTE
As with any other piece of outdoor power equipment,
getting the feel for how your machine operates and
getting to know the best techniques for particular jobs are
important to good overall performance.
Chipping
The chipping takes place in the smaller, side chute. Feed
branches with a diameter no larger than 5 inches into the
chipper chute. Material fed into the chipper chute is sliced
into small chips and propelled out through the discharge
tube.
Shredding
The shredding takes place in the larger, rear chute. Feed
branches and other yard materials no larger than 3/4 inch
in diameter into the shredder chute. Material fed into the
shredder chute is shredded and propelled out through the
discharge tube.
Move the throttle to idle position. 1.
Allow the engine to run at idle for 30-60 seconds. 2.
Turn off the engine. 3.
4.3 STOPPING THE MACHINE
Move machine to a clear, level area outdoors before
starting. Do not operate in the vicinity of bystanders.
Make sure cutting chamber is empty before starting.
WARNING
4.4 SHREDDER ADJUSTER
The size of shredded materials produced by the machine
can be regulated with the shredder adjuster lever. Move
the lever up for a smaller shredded product. Move it down
for a larger shredded product.
Shredder adjuster lever is located next to the engine
OPERATION
4.5 OPERATING THE CHIPPER/SHREDDER
The machine chips and shreds a variety of materials into
a more readily decomposed or handled condition. The
following guidelines will help you get started.
Run unit at full operating speed 1. before starting to
chip material.
Limbs fed in to the chipper chute must be 5 inches 2.
(12.5 cm) in diameter or less. Trim side branches that
cannot be bent enough to feed into the chipper chute.
Hold small diameter branches together in a bundle and
feed in simultaneously.
Material fed into the shredder chute must be 3.
inches (2 cm) in diameter or less. Common shredding
materials include grass, leaves, garden refuse, sticks,
and small branches.
Exclude pieces of metal, rocks, bottles, cans, and 4.
other foreign objects when feeding material into the
machine.
Feed brush from the side 5. of the chipper chute, rather
than from the front. Step aside to avoid being hit by the
brush moving into the chipper.
Place limb, butt end first, into the chipper chute 6. until
it contacts the chipper blades. The actual feed rate
of the limb into the chipper will depend on the type of
material fed and sharpness of the cutting blades.
If the engine slows to where it may stall, 7. stop feeding
material and allow the engine to recover. Feed material
more evenly.
If the chipper jams, 8. remove the branch and rotate it
before reinserting it into the chute. Alternately insert
and retract the limb or insert continuously at a rate that
will not kill the engine.
Do not use the clutch to clear a plugged rotor. 9. This may
cause belt damage. Refer to the instructions for clearing a
plugged rotor in the Service and Maintenance section.
Al ternate greener materi al wi th dry materi a 10. l to
lubricate the chipping blades for longer life and better
performance. Chipping dead, dry material will create
heat and dull the chipping blades quickly.
Sharpen the chipping blades periodically. 11. Check
the sharpness of the blades every 5-15 hours. Refer
to the Service and Maintenance section for sharpening
instructions.
WARNING
Never lean over the chipper chute to push objects into the
cutting device. Use a push stick or brush paddle.
Never use shovels or forks to feed brush. They can
cause extensive damage if they contact the blades.
In addition, metal pieces can be ejected from the
chipper chute and cause serious injury or death.
Never feed brush into the chute with your feet.
Never use hands or feet to clear materials that build up in
the chute.
CAUTION
Obtain and wear safety glasses at all times when operat-
ing the machine.
Do not wear loose fitting clothing.
The operator should always wear heavy boots, gloves,
pants and a long-sleeved shirt.
Use common sense and practice safety to protect your-
self from branches, sharp objects, and other harmful
objects.
WARNING
Read and follow all safety instructions in this manual.
Failure to operate the machine in accordance with
the safety instructions MAY RESULT IN PERSONAL
INJURY!
The engine/equipment may be operated during the warm
up period, but it may be necessary to leave the choke par-
tially on until the engine warms up.
Upon start up, a metallic ticking may occur. This is caused
by the hydraulic lifter Ieakdown during storage. Run the
engine for 5 minutes. The noise will normally cease in
the rst minute. If noise continues, run the engine at mid-
throttle for 20 minutes. If noise persists, take the engine to
your local authorized Honda Engine Service Dealer.
If the engine develops sufcient speed to disengage
the starter but does not keep running (a false start), the
engine rotation must be allowed to come to a complete
stop before attempting to restart the engine. If the starter
is engaged while the ywheel is rotating, the starter pinion
and ywheel ring gear may clash resulting in damage to
the starter.
If the starter does not turn the engine over, shut off starter
immediately. Do not make further attempts to start the
engine until the condition is corrected. Do not jump start
using another battery. See your Honda Engine Service
Dealer for service assistance
Do not crank the engine continuously for more than 10
seconds at a time. If the engine does not start, allow a
60-second cool down period between starting attempts.
Failure to follow these guidelines can permanently damage
the starter.
With a new drive belt the rotor may rotate with the
engagement pedal depressed. Within a short period, the
belt will relax and the rotor should disengage. If the rotor
does not disengage even after a short period, check pulley
alignment and idler mechanism or return to your dealer for
service. (See Section 5 for replacing the drive belt).
4.6 ENGINE MODEL OPERATION TIPS
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Section
5.1 MAINTENANCE SCHEDULE
SERVICE & MAINTENANCE
5
The items listed in this service and maintenance schedule are to be checked, and if necessary, corrective action taken.
This schedule is designed for units operating under normal conditions. If the unit is operating in adverse or severe
conditions, it may be necessary for the items to be checked and serviced more frequently.
SEE ENGINE OWNERS MANUAL FOR FURTHER ENGINE MAINTENANCE AND TROUBLESHOOTING
INFORMATION.
SERVICE AND MAINTENANCE SCHEDULE
FREQUENCY
COMPONENT MAINTENANCE REQUIRED
REFER TO
ENGINE
OPERATORS
MANUAL
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
AIR CLEANER CHECK AND CLEAN (1)

AIR INTAKE CLEAN (1)

ENGINE OIL CHANGE (1)

FUEL FILTER REPLACE

SPARK PLUG CHECK CONDITION AND GAP

ENGINE OIL CHECK/FILL

FUEL TANK CHECK/FILL
ALL INTERNAL AND
EXTERNAL NUTS AND
BOLTS
CHECK TIGHTNESS

TIRE PRESSURE CHECK
BATTERY CONNECTIONS CHECK
CHIPPER ANVIL
CHECK CLEARANCE AND RE-
TORQUE TO 75 FT-LBS. (2)
CHIPPER BLADES
CHECK SHARPNESS AND RE-
TORQUE TO 25 FT-LBS (2)
SHREDDER KNIVES CHECK CONDITION
ENTIRE MACHINE CLEAN
PTO CROSS J OURNALS LUBE
PTO INNER TUBES LUBE
PTO SHIELD RETAINING
BEARING
LUBE
DRIVE BELT CHECK
BELT TENSION CHECK
BELT/PULLEY ALIGNMENT CHECK
GREASE ZERKS LUBE
(1) PERFORM MORE FREQUENTLY UNDER EXTREMELY DUSTY CONDITIONS.
(2) PERFORM MORE FREQUENTLY WHEN CHIPPING DRY OR DIRTY WOOD.
As the Limited Warranty states, failure by the Owner to perform normal maintenance will void the machines warranty.
The aggressive, high-speed nature of chipping REQUIRES THE OWNER TO PERFORM THE ABOVE LISTED NORMAL
MAINTENANCE. Special consideration to maintain and re-torque the CHIPPER ANVIL, CHIPPER BLADES, AND ALL
INTERNAL AND EXTERNAL NUTS AND BOLTS is the sole responsibility of the Owner. Failure by the Owner to do so shall
be cause for denial of warranty.
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
WARNING
5.2 CHIPPER BLADE MAINTENANCE
The chipping blades are sharp!! Use care when
working on the machine to avoid injury.
WARNING
5.4 SHARPENING THE BLADES
5.3 REMOVING THE BLADES
The chipper blades will eventually become dull, making
chipping difcult and adding extra strain on the machine.
CHECK THE SHARPNESS OF THE BLADES EVERY
5 - 15 HOURS OF OPERATION AND SHARPEN AS
NEEDED.
Your blades need to be sharpened if:
Machine vibrates severely when material is fed into the
chipper.
Small diameter branches do not self-feed.
Chips discharge unevenly or have stringy tails, espe-
cially when chipping green branches.
Before you sharpen the chipping blades, check for
permanent damage. Replace the blade if:
There are cracks, broken corners or nicks greater than
1/8" (see below).
The base of the cutting edge is worn or has been re-
sharpened so that it no longer extends past the chipping
slot (see below).
The blades can be ground on a bench grinder or by a
professional.
1. Never sharpen or grind the mounting surfaces of the
blades. This will cause the edge to roll and the blade will
be damaged, resulting in poor chipping performance.
2. Regrind the angled edge of the chipping blades to 45
degrees (see below). Make sure some type of fixture is
used to correctly hold the blade at the proper angle.
3. Be careful when grinding so that the blade does not
become overheated and change color. This will remove
the heat-treated properties.
4. Use short grinding times and cool with water or some
type of liquid coolant.
5. Remove an equal amount off each blade to maintain
rotor balance.
6. Small imperfections such as nicks and burrs on the flat
side of the blade will not affect the chipping performance
of the machine.
7. For blades that have been repeatedly sharpened,
ensure that the sharpened surface extends past the
chipping slot opening. If it does not extend past the
opening, the blades should be replaced.
Loosen and remove the 3/8 carriage bolt securing the 1.
knife access cover.
Open the access cover exposing the chipper shredder 2.
compartment.
Rotate the rotor so that the bolts holding the chipper 3.
blade are most accessible.
Remove the two hex head bolts holding the blade itself. 4.
Repeat for the second blade. The chipping blades have
two edges per blade and can be reversed one time
each before sharpening. If one side has not been used,
remove and reverse the chipping blades.
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WARNING
5.5 LUBRICATION
Two bolt ange bearing on rotor shaft (drive side)
Two bolt ange bearing on rotor shaft
Two bolt ange bearing on jack shaft (PTO models only)
Discharge chute
Idler pivot tube
IMPORTANT
Polyurea and lithium-based greases are not compatible.
Mixing the two grease types may lead to premature
failure.
NOTE
50 h
Greasing frequency
Do not over grease bearings. Overlling can lead to
excessive heat and/or unseating of the seals. Add
grease slowly and under light pressure. Whenever
possible, rotate bearing slowly while lubricating.
Lubricate the machine periodically with a lithium-based
grease. Extreme working conditions will require more
frequent greasing.
Grease the following points every 50 hours of operating
time:
WARNING
5.6 PTO DRIVE LINE LUBRICATION
WARNING
To prevent personal injury or property damage:
Disconnect the PTO driveline from the source providing
power or disconnect the driveline from the chipper
and make sure that all moving parts have come to a
complete stop, before servicing, adjusting or repairing.
Every 8 hours, lubricate PTO cross journals. Make 1.
sure grease purges through all four bearings.
Every 8 hours, lubricate PTO inner tubes. Telescoping 2.
members must have lubrication to operate successfully.
Telescoping members without fittings should be pulled
apart and grease should be added manually with a
brush.
Every 8 hours, lubricate the PTO shield retaining 3.
bearing. Molded nipples on the guard near each guard
bearing are intended as grease fittings and should be
lubricated every 8 hours of operation.
8 h h 8
8 h
h 8 8 h
PTO lubrication points and frequency
5.7 SETTING CHIPPING BLADE CLEARANCE
knife access cover.
Open the knife access cover exposing the chipper 2.
shredder compartment.
Remove the dust cover on the front side of the machine. 3.
Remove the belt guards on the rear of the machine. 4.
(PTO models, remove the joint shield first).
Loosen the set screws holding the lock collars on the 5.
front and rear 2-bolt flange bearings.
Use a punch and hammer to tap the lock collars directly 6.
opposite normal rotation. (On the front side, tap punch
in a CW rotation. On the rear side, tap punch in a
CCW rotation
Using a rubber mallet, tap the end of the rotor shaft to 7.
obtain 1/16 to 1/8 clearance. Rotate the rotor and
check the clearance on all chipping blades.
Once clearance has been set, the lock collars must 8.
be replaced and retightened. Using a punch and a
hammer, rotate the lock collars in the direction of shaft
rotation (i.e. counter-clockwise on the rear bearing
and clockwise on the front bearing) and set them with
a positive hammer tap. Tighten the lock collar set
screws.
Loosen the set screws holding the belt pulley on 9.
the rotor shaft. Move the pulley on the shaft so it is
aligned with the engine drive pulley (towable models)
or PTO drive pulley (PTO models). The pulley should
be moved an equal but opposite amount that the rotor
was moved.
Insure the pulley drive key is completely seated under 10.
the pulley and tighten the set screws.
Check pulley alignment by laying a straight-edge 11.
across the pulley faces. Pulley faces should line up.
If not, determine which pulley to adjust and repeat
alignment check.
Replace the (joint shield PTO models only) belt guard 12.
and plastic bearing cap.
CHIPPER
BLOCK
CHIPPER
BLADES
1/16" TO 1/8"
CLEARANCE
Required chipper blade clearance (view from top of chipper)
The chipping blades should clear the anvil by 1/16 inch to
1/8 inch. Check the clearance every 8 hours of operation
and adjust if needed. The chipping anvil is reversible. All
four sides of the anvil can be used for chipping.
To adjust the anvil:
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WARNING
Open the knife access cover by removing the 3/8 1.
carriage bolt.
Remove #10-24 nuts and bolts from the knife shafts. 2.
Using a small punch or rod, drive the shaft out of the 3.
rotor.
To assemble, insert shaft through the hole in the rotor 4.
and slide knives and spacers in their proper order onto
the shaft. Install a new #10-24 nut and bolt.
Repeat to assemble the other shafts. 5.
Retorque nuts to 36 in-lbs. 6.
5.8 REPLACING SHREDDER KNIVES
NOTE
Never reuse rotor shafts or bolts and nuts if they show
signs of wear or abuse. Install new ones.
5.9 CLEARING A PLUGGED ROTOR
Stop engine, disengage rotor clutch and allow machine 1.
to come to a complete stop. Remove the spark plug
wire.
chipper access cover.
Open the knife access cover, exposing the chipper 3.
shredder compartment.
Clean the debris out of the shredding rotor and/or 4.
chipper top discharge area and tube. Turn the rotor
by hand to be sure it is free to rotate.
Replace spark plug wire, restart engine and resume 5.
operation.
If the machine becomes plugged, shut off the engine,
disconnect the spark plug wire and allow the machine
to come to a complete stop before clearing debris.
Do not operate machine without proper guards and
screens in place.
WARNING
5.10 REMOVING THE ROTOR
knife access cover.
Open the access cover, exposing the chipper shredder 2.
compartment.
Loosen the bushing bolts holding the drive pulley to 3.
the shaft and remove the pulley.
Loosen the set screw in the lock collars. Using a punch 4.
and hammer, tap the lock collars in a direction opposite
of normal rotation so that they can be removed.
Unbolt bearings and lift rotor out of machine. 5.
Remove bearings from rotor shaft. 6.
Re-install rotor assembly and bearings and tighten 7.
bolts to proper torque.
5.11 REPLACING DRIVE BELT
(MODEL SC5540B)
Disengage PTO and shut off tractor engine. 1.
Remove PTO shaft from tractor and disconnect 2.
machine from three-point hitch.
Remove the round shield connected to the belt guard 3.
that covers the PTO shaft by removing the two 5/16
nuts.
Remove the PTO shaft from the chipper/shredder by 4.
loosening the two set screws and pulling the shaft
off.
Install new belts and make sure pulleys are alligned 5.
to within 1/16. If not, adjust pulleys.
Reinstall belt shields and guards. Install PTO shaft and 6.
tighten the two set screws. Install PTO shield. Never
run PTO without all shields in place.
The serrated shredder knives are designed to offer long
life and can be reversed if they become dull. Ensure the
knives and spacers are properly installed to maintain rotor
balance.
Refer to the Parts Manual for a shredder knife kit. To
remove the knives or to install new shredder kit, proceed
as follows.
Check the condition of the drive belt annually or after every
25 hours of operation, whichever comes rst. If the belt is
cracked, worn, frayed, or stretched, replace it. To replace
the belt:
WARNING
5.13 TRAILER SERVICE TIPS
5.12 REPLACING DRIVE BELT
(MODEL SC5670B)
Stop engine, disengage rotor clutch and allow machine 1.
to come to a complete stop. Remove the spark plug
wire.
Remove the belt guard. 2.
Slip the drive belt off the pulleys. If necessary, loosen 3.
the engine bolts and tip the engine forward to allow
the belt to slip off the pulley.
Inspect pulleys for wear. Replace the pulleys if they 4.
are cracked or worn enough that the belt contact area
is not smooth and flat.
Place new belt over pulleys. Do not force or pry the 5.
belt over pulleys as this may cause cord breakage. If
necessary, loosen engine mounting bolts and tip the
engine forward to allow the belt to be easily placed
over the pulley.
Align the engine so the crankshaft is parallel to the 6.
rotor shaft. Tighten engine mounting bolts to 20 ft.-
lbs. torque.
Check pulley alignment. Place a straightedge across 7.
the face of both pulleys to inspect. If necessary, loosen
the set screws on both pulleys and move them so that
they are directly in line. Be sure that the idler pulley
contacts near the center of the belt. Retighten the
pulley set screws.
Drive belt with pulleys
Place a straightedge across both pulleys to check alignment
Replace upper and lower belt guards. Allow 1/8 inch 8.
clearance between top of belt and inside of lower belt
guard. Make sure all bolts, nuts and fasteners are
properly torqued to 20 ft.-lbs.
Check the condition of the drive belt annually or after every
25 hours of operation, whichever comes rst. If the belt is
cracked, worn, frayed, or stretched, replace it. To replace
the belt:
Check wheel bolt torque monthly. 1.
Check air pressure in tires monthly. 2.
Check and repack wheel bearings with grease every 3.
12 months.
When towing, always connect the safety chains. Make 4.
sure trailer hitch bolts are tight.
Check trailer lights periodically. 5.
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Section
Before performing any of the corrections in this troubleshooting chart, refer to the correct safety precautions and operat-
ing or maintenance procedures. Contact your nearest dealer for service problems with the machine.
TROUBLESHOOTING
6
PROBLEM POSSIBLE CAUSES REMEDY
Engine will not start.
Improper control settings. Use proper settings.
Lack of fuel. Fill fuel tank.
Spark plug disconnected. Connect spark plug.
Dirty, stale or contaminated gas. Rell gas tank with fresh, clean unleaded regular gasoline.
Internal engine problems. See your dealer.
Engine or rotor stalls or
stops.
Obstructed discharge. Use branch or similar object to clear discharge.
Plugged rotor. Clear rotor. Feed material more evenly.
Feeding material too large into
shredder.
Reduce size of material being fed into shredder.
Chipper does not chip.
Dull chipper blades. Rotate or sharpen blades.
Drive belts loose or worn. Inspect drive belts, adjust or replace if needed.
Attempting to feed branches
that are too large.
Limit branch size to 5 inches in diameter.
Broken or missing chipper
blades
Replace blade.
Engine overheats.
Cooling system plugged. Clean cooling fan and ns.
Improper oil level. Fill engine to correct oil level. Refer to the engine owners manual.
Hard to feed chipper;
requires excessive power
to chip.
Dull chipper blades. Reverse or sharpen blades.
Improper blade clearance. Adjust clearance between chipper anvil and chipper blades.
Shredder requires
excessive power or stalls.
Plugged rotor. Clear rotor, feed material into shredder more evenly.
Wet or green material will not
discharge.
Alternately feed dry material or install larger discharge screen.
Engine stalls or belt
squeals when engaging
clutch.
Engaging clutch too fast. Engage clutch more slowly.
Belt tension too loose. Replace belt or spring.
Material from chipper
wraps around rotor shaft
Stringy, green material
bypasses chipper blades.
Rotate branch or material when feeding to cut completely.
Dull chipper blades. Sharpen blades.
Improper blade clearance. Adjust clearance between anvil and chipper blades.
Excessive vibration while
running.
Drive system vibration.
Check drive belts and pulleys for bad or worn areas. Check for
dull chipper blades or shredder knives.
Rotor out of balance.
Inspect rotor for broken or missing chipper blades and shredder
knives; replace if needed. Check rotor to see if it wobbles. Check
to see if rotor is assembled correctly.
Chipper blade to anvil
clearance is incorrect.
Set chipper blade/anvil clearance to recommended distance (1/16
to 1/8).
TROUBLESHOOTING
Rotor will not turn.
Drive belt too loose or broken. Replace belt or spring.
Cannot engage clutch.
Improper belt installation; belt
not under belt guide.
Install belt properly; install belt under belt guide.
Improper belt tension. Adjust belt tension. Replace belt or spring if needed.
Excessive belt wear.
Not using correct belt.
Contact your nearest authorized dealer to order the correct belt for
your chipper/shredder.
Pulley(s) damaged or worn. Replace pulley(s).
Pulley(s) not in alignment. Align pulley(s) with straight edge.
Belt(s) tension too loose. Replace belt or spring.
Trailer sways during
towing.
Tire air pressure not correct Check tire sidewall for ination limits.
DIAGRAM
LOCATION
LOCATION ON MACHINE HARDWARE DESCRIPTION
TORQUE
(UNIFIED INCH)
TORQUE
(METRIC)
A
ON ROTOR PLATE, BLADE
MOUNTING BOLTS
5/16 X 1 HEX HD. GRADE 8
BOLTS (QTY 8)
25 Ft-lbs 34 Nm
B ON ROTOR KNIFE SHAFTS 10-24 x 1-1/8 SCREW (QTY 6) 36 In-lbs 4 Nm
SHAFT ONE
SHAFT TWO
SHAFT THREE
SHAFT FOUR
SHAFT FIVE
SHAFT SIX
B
A
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Section
SPECIFICATIONS
7
7.1 SPECIAL TORQUE REQUIREMENTS
SC5540B
DESCRIPTION English Metric
OVERALL SIZE 119" X 79" X 89"
302cm X 200cm
X 226cm
OVERALL WEIGHT 720 lbs 326.60 kg
MAX CHIIPPER
CAPACITY
5" 12.7cm
CHIPPER BLADES 4 4
MAX SHREDDER
CAPACITY
3/4" 2 cm
SHREDDER KNIVES 36 36
ROTOR SPEED ? RPM ? RPM
ROTOR SIZE 18" 45.72 cm
ROTOR WEIGHT 146 lbs 66.22 kg
DRIVE TYPE BELT BELT
BELT SIZE 2RBP56 2RBP56
3 POINT HITCH CATEGORY 1 CATEGORY 1
PTO 540 +/- 10 RPM 540 +/- 10 RPM
SC5670B
DESCRIPTION English Metric
OVERALL SIZE 87" X 52" X 92"
221cm X 132cm X
234cm
OVERALL WEIGHT 1130 lbs 512.56 kg
MAX CHIPPER
CAPACITY
5" 12.7cm
CHIPPER BLADES 4 4
MAX SHREDDER
CAPACITY
3/4" 2 cm
SHREDDER KNIVES 36 36
ROTOR SPEED ? RPM ? RPM
ROTOR SIZE 18" 45.72 cm
ROTOR WEIGHT 146 lbs 66.22 kg
DRIVE TYPE BELT BELT
BELT SIZE 2RB63 2RB63
TIRE SIZE 5.3 -12 5.3 -12
ENGINE 670 CC HONDA 670 CC HONDA
FUEL TANK CAPACITY 6.5 gallons 24.6 liters
SPECIFICATIONS
7.2 SIZE SPECIFICATIONS FOR MODEL SC5540B
7) 5 POSITION SHREDDER, ADJ USTS
5" PTO CHIPPER/SHREDDER/BLOWER
2) 4 REVERSIBLE CHIPPER STEEL BLADES
3) 18" X 3/4" BALANCED STEEL DISC
4) 1/4" THICK STEEL HEAVY DUTY CONSTRUCTION
5) 360 ROTATING DISCHARGE TUBE
6) HEAVY DUTY DOUBLE BANDED BELT DRIVE SYSTEM
TO DESIRED MULCH
1) 5 INCH CAPACITY CHIPPER 8) SPLIT HINGED CHIPPER HOUSING ALLOWS EASY
ACCESS TO CHIPPER AND SHREDDER
9) 11-1/2" X 11-1/2" SHREDDER THROAT OPENING
10) 36 SERRATED REVERSABLE SHREDDER KNIFES
12) WEIGHT: 720 lbs. (327 kg)
11) HEAVY DUTY PTO SHAFT
13) CATEGORY 1 THREE POINT HITCH
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SPECIFICATIONS
SAFETY CHAINS
13) 50 MM ADJ USTABLE COUPLER ON TOW HITCH WITH
12) 670 CC HONDA ENGINE (GASOLINE)
11) TORISION AXLE AND 12" TIRES
10) 36 SERRATED REVERSABLE SHREDDER KNIFES
9) 11-1/2" X 11-1/2" SHREDDER THROAT OPENING
ACCESS TO CHIPPER AND SHREDDER
8) SPLIT HINGED CHIPPER HOUSING ALLOWS EASY
6) HEAVY DUTY DOUBLE BANDED BELT DRIVE SYSTEM
5) 360 ROTATING DISCHARGE TUBE
4) 1/4" THICK STEEL HEAVY DUTY CONSTRUCTION
3) 18" X 3/4" BALANCED STEEL DISC
2) 4 REVERSIBLE CHIPPER STEEL BLADES
1) 5 INCH CAPACITY CHIPPER
5" TOWABLE CHIPPER/SHREDDER/BLOWER
7) 5 POSITION SHREDDER, ADJ USTS
TO DESIRED MULCH
96.21
[2443.71]
65.20
[1656.00]
99.38
[2524.23]
87.62
[2225.57]
43.63
[1108.18]
48.93
[1242.80]
69.25
[1758.87]
54.66
[1388.26]
6.00
[152.40]
6.48
[164.59]
19.93
[506.12]
11.58
[294.13]
30.46
[773.79]
INCHES
[MM]
7.3 SIZE SPECIFICATIONS FOR MODEL SC5670B
SPECIFICATIONS
7.4 BOLT TORQUE
The tables below are for reference purposes only and their use by anyone is entirely voluntary, unless otherwise noted.
Reliance on their content for any purpose is at the sole risk of that person and any loss or damage resulting from the
use of this information is the responsibility of that person.
BOLT DIAMETER (A)
ENGLISH
BOLT TORQUE *
SAE 2 SAE 5 SAE 8
N.m Ft-lb. N.m Ft-lb. N.m Ft-lb.
1/4 7.5 5.5 11 8 16 12
5/16 15 11 23 17 34 25
3/8 27 20 41 30 61 45
7/16 41 30 68 50 95 70
1/2 68 50 102 75 149 110
9/16 97 70 149 110 203 150
5/8 122 90 203 150 312 230
3/4 217 160 353 260 515 380
7/8 230 170 542 400 814 600
1 298 220 786 580 1220 900
1-1/8 407 300 1085 800 1736 1280
1-1/4 570 420 2631 1940 2468 1820
BOLT DIAMETER
(A)
METRIC
BOLT TORQUE *
4.8 8.8 10.9 12.9
N.m Ft-lb. N.m Ft-lb. N.m Ft-lb. N.m Ft-lb.
M3 0.5 0.4 - - - - - -
M4 3 2.2 - - - - - -
M5 5 4 - - - - - -
M6 6 4.5 11 8.5 17 12 19 14.5
M8 15 11 28 20 40 30 47 35
M10 29 21 55 40 80 60 95 70
M12 50 37 95 70 140 105 165 120
M14 80 60 150 110 225 165 260 190
M16 125 92 240 175 350 255 400 300
M18 175 125 330 250 475 350 560 410
M20 240 180 475 350 675 500 800 580
M22 330 250 650 475 925 675 1075 800
M24 425 310 825 600 1150 850 1350 1000
M27 625 450 1200 875 1700 1250 2000 1500
* Torque value for bolts and capscrews are identified by their head markings.
Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not
grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.
SAE - 8 SAE - 2
A
SAE - 5
SAE
Grade
and
Head
Markings
BOLT DIAMETER

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