Brake Pedal Lower Links Stress Analysis Report

Analyzed File: Pedal Assembly Lower Links.iam

Autodesk Inventor Version: 2013 (Build 170138000, 138)
Creation Date: 6/30/2014, 10:05 AM
Simulation Author: EP
Summary:
Project Info (iProperties)
Summary
Author EP
Project
Part Number Pedal Assembly Lower Links
Designer EP
Cost $0.00
Date Created 6/26/2014
Status
Design Status WorkInProgress
Physical
Mass 0.365884 lbmass
Area 123.361 in^2
Volume 10.1276 in^3
Center of Gravity
x=0.1 in
y=1.125 in
z=3.96936 in
Note: Physical values could be different from Physical values used by FEA reported below.
Simulation:1
General objective and settings:
Design Objective Single Point
Simulation Type Static Analysis
Last Modification Date 6/30/2014, 10:04 AM
Detect and Eliminate Rigid Body Modes No
Separate Stresses Across Contact Surfaces No
Motion Loads Analysis No
Mesh settings:
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Avg. Element Size (fraction of model diameter) 0.1
Min. Element Size (fraction of avg. size) 0.2
Grading Factor 1.5
Max. Turn Angle 60 deg
Create Curved Mesh Elements No
Use part based measure for Assembly mesh Yes
Material(s)
Name Steel
General
Mass Density 0.283599 lbmass/in^3
Yield Strength 30043.5 psi
Ultimate Tensile Strength 50072.6 psi
Stress
Young's Modulus 30479 ksi
Poisson's Ratio 0.3 ul
Shear Modulus 11722.7 ksi
Stress Thermal
Expansion Coefficient 0.0000216 ul/f
Thermal Conductivity 104.879 btu/( ft hr f )
Specific Heat 0.35613 btu/( lbmass f )
Part Name(s)
Pedal Assembly Lower Links
Pedal Side Plate
Pedal Side Plate
Master Cylinder Rod End Mount Plate
Actuator Rod End Mount Plate
Operating conditions
Force:1
Load Type Force
Magnitude 600.000 lbforce
Vector X 600.000 lbforce
Vector Y -0.000 lbforce
Vector Z -0.000 lbforce
Selected Face(s)
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Force:2
Load Type Force
Magnitude 200.000 lbforce
Vector X -200.000 lbforce
Vector Y 0.000 lbforce
Vector Z 0.000 lbforce
Selected Face(s)
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Fixed Constraint:1
Constraint Type Fixed Constraint
Selected Face(s)
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Contacts (Bonded)
Name Part Name(s)
Bonded:1
Pedal Side Plate:1
Master Cylinder Rod End Mount Plate:2
Bonded:2
Pedal Side Plate:1
Actuator Rod End Mount Plate:1
Bonded:3
Pedal Side Plate:2
Master Cylinder Rod End Mount Plate:2
Bonded:4
Pedal Side Plate:2
Actuator Rod End Mount Plate:1
Results
Reaction Force and Moment on Constraints
Constraint Name
Reaction Force Reaction Moment
Magnitude Component (X,Y,Z) Magnitude Component (X,Y,Z)
Fixed Constraint:1 400 lbforce
-400 lbforce
378.769 lbforce ft
-1.79407 lbforce ft
0 lbforce 378.746 lbforce ft
0 lbforce -3.70758 lbforce ft
Result Summary
Name Minimum Maximum
Volume 10.1278 in^3
Mass 2.87224 lbmass
Von Mises Stress 0.00510194 ksi 35.5957 ksi
1st Principal Stress -5.52108 ksi 28.7587 ksi
3rd Principal Stress -33.6391 ksi 1.85344 ksi
Displacement 0 in 0.0233184 in
Safety Factor 0.843439 ul 15 ul
Stress XX -24.6098 ksi 22.134 ksi
Stress XY -15.3913 ksi 17.4191 ksi
Stress XZ -19.3934 ksi 8.07499 ksi
Stress YY -17.7507 ksi 8.45604 ksi
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Stress YZ -9.33136 ksi 9.04719 ksi
Stress ZZ -18.0158 ksi 16.5358 ksi
X Displacement -0.00000874389 in 0.0232853 in
Y Displacement -0.00229718 in 0.00272808 in
Z Displacement -0.00597642 in 0.00287056 in
Equivalent Strain 0.000000147348 ul 0.00101891 ul
1st Principal Strain 0.0000000517302 ul 0.000827389 ul
3rd Principal Strain -0.00104189 ul -0.00000010413 ul
Strain XX -0.000574487 ul 0.000544636 ul
Strain XY -0.00065693 ul 0.00074348 ul
Strain XZ -0.000827746 ul 0.000344655 ul
Strain YY -0.000373531 ul 0.000270656 ul
Strain YZ -0.000398279 ul 0.000386151 ul
Strain ZZ -0.000577723 ul 0.000539173 ul
Contact Pressure 0 ksi 55.5603 ksi
Contact Pressure X -50.1405 ksi 53.0048 ksi
Contact Pressure Y -12.4982 ksi 13.0158 ksi
Contact Pressure Z -33.6482 ksi 26.5016 ksi
Figures
Von Mises Stress
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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1st Principal Stress
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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3rd Principal Stress
Displacement
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Safety Factor
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Stress XX
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Stress XY
Stress XZ
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Stress YY
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Stress YZ
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Stress ZZ
X Displacement
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Y Displacement
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Z Displacement
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Equivalent Strain
1st Principal Strain
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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3rd Principal Strain
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Strain XX
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Strain XY
Strain XZ
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Strain YY
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Strain YZ
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Strain ZZ
Contact Pressure
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Contact Pressure X
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Contact Pressure Y
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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Contact Pressure Z
C:\Users\EP\Documents\Inventor\TrailerTireTestRig\Pedal Assembly Lower Links.iam
Brake Pedal Lower Links Stress Analysis Report file:///C:/Users/EP/Documents/Inventor/TrailerTireTestRig/Pedal Assemb...
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